Chennai Petroleum Corporation Limited Tender
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Chennai Petroleum Corporation Limited - CPCL Tender
Civil And Construction
Eprocure
Opening Date17 Aug 2018
Closing Date18 Sep 2018
Tender AmountRefer Documents
Costs
EMD
₹ 3,52,800Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2018_DGMMC_5119_1Bid Award Id
ViewTender No
CC016718Tender Authority
Chennai Petroleum Corporation Limited ViewPurchaser Address
-Website
http://https://www.cpcl.co.in/
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Documents
General Conditions of Contract
BOQ Items
Medium coarse sand filling: Providing and filling coarse sand of quality in floor, foundation etc. in layer of 15 cm thickness including, watering, ramming, consolidating etc. complete.
600
-
-
Providing and laying 50mm thick premix carpet surfacing in 2 (two) layers, each layer with 3 cum of stone chippings 10mm nominal size per 100 sqm and bitumen emulsion (medium setting minimum 65% bitumen contents) complying with IS : 8887-1995 using 96 kg per cum of chippings for tank pad surface including consolidation by hand roller etc. complete. The scope includes removal and disposal of old premix / anticorrosive layers as per the instruction of EIC.
50
-
-
Providing and laying 50mm compacted thickness, anticorrosive layer under tank bottom. Providing and laying 50 / 75mm thick anticorrosive layer sand pad cushion under steel storage tanks consisting of screened dry coarse sand mixed with VG-10 (80/100) grade bitumen conforming to IS:73 (8 to 10% by volume) including making in drum, heating in line, grade & levels, tamping, dressing to the required slopes to form hard mass of specified compacted thickness, etc. as shown on drawings & as per specification all complete as directed by the Engineer-inChrage. Scope also includes preparation and consolidation of sub grade with earth rammer / hand roller after filling the deteriorated portions / undulations of tank pad with available good earth / sand collected within the tank farm, dressing to required slopes / camber and including making good the undulations, removing / cutting the existing damaged premix carpet surface of tank pads etc. and disposal of unserviceable materials lead up to 2 km etc. complete. The scope includes removal and disposal of old premix / anticorrosive layers as per the instruction of EIC.
200
-
-
Crushed stone filling: Supplying stacking of hand broken 63 - 45mm size stone aggregate spreading in uniform thickness, including preparation of sub base, clearing debris and disposal within the refinery premises etc., complete as directed by the Engineer-in-charge for all leads and lifts (payment will be made after deducting voids at 7.5%).
40
-
-
Exposing the annular plate projection outside the tank, which has been covered with asphalt mix layer, for carrying out annular plate periphery Inspection
1
-
-
Blinding & de-blinding for 150# & 300#. Job includes collecting all necessary materials from stores to site. Contractor has to provide all necessary tools and tackles
-
-
-
upto 1 1/2" inch
3
-
-
2" to 4"
5
-
-
6" to 10"
5
-
-
12" to 16"
5
-
-
18" to 24"
5
-
-
Note for blinding & deblinding : 1) Nominal diameter of the flanges shall be taken for all measurements
-
-
-
Note for blinding & deblinding: 2) In case of either one of the activity like blinding or deblinding arise, 50% of the applicable rate shall be paid for the single activity.
-
-
-
Residual oil Handling
-
-
-
Fabrication/Erection of temporary piping as per scope of work for pumping out the sludge /product or piping for supplying water for tank hydrotest. The pipes shall be taken from scrap yard and returned back after completion of works. New pipes, if required, will be issued at the discretion of EIC for this work. Radiography and hydrotest not required for this piping works.
1000
-
-
Removal of residual oil / sludge from the tank using suitable pneumatic pump / any other suitable pump / compressors / hoses etc., and transferring to near by tanks or or manual removal of oil / sludge and transporting to any other area as shown by EIC within the refinery premises of maximum radial distance of 3 kms by deploying gulley sucker / tankers, including manual and thorough cleaning to make the tank inside fir for carrying out all hot work jobs. Note: For the activilty of Oil pumping alone the applicable rate is 70% of this SOR unit rate shall only be paid from the composite single rate of oil pumping cum manual removal of sluge and transporting to the site as identified by EIC.
1300
-
-
Gasket replacement jobs. Job includes collecting all necessary materials from stores to site. Contractor has to provide all necessary tools and tackles. For replacing gaskets in all connected valves / flanges etc., (undisturbed flange connections only). The following rates are not applicable for gasket replacements in new valve, sprikler, foam pourer replacement jobs etc.,
-
-
-
Gasket Replacement Upto 1.5"
10
-
-
Gasket Replacement 2" to 4"
15
-
-
Gasket Replacement 6" to 10"
10
-
-
Gasket Replacement 12" to 16"
10
-
-
Removal and Refixng of PV Valves
-
-
-
Removal of all PV valves / block valves (size between 2" and 10") from tank, transporting to and fro to Valve Section and refixing the same after servicing. Servicing will be done by CPCL.
15
-
-
Commercial Cleaning of plates (roof underside, shell upto 2M elevation,bottom plates) as per scope of work.
-
-
-
By Mechanical cleaning
200
-
-
By Commercial Grit blasting (Roof top for LFET testing of roof, if requried as per Inspection & roof underside to be done before applying specaiality coating on bottom plate, if required as per Inspection)
3500
-
-
By Powertool cleaning
200
-
-
Cleaning of welds as per scope of work
-
-
-
Buffing
150
-
-
Buffing with Diesel chalk test
150
-
-
Buffing with Vacuum box test
250
-
-
Patch welding : The job includes preparing the work area for hot work ,grinding,fillet welding on plate surfaces using E 6013 / E 7018 electrodes at all grades and elevations, bending to the desired curvatures wherever required and pnuematic testing / other testing as recommended by CPCL Inspection for patch welding etc. The jobs includes supplying of all types of tools & tackles , machineries all consumables and labour to complete the job in all respects as per EIC instructions. as per scope of work. The thickness of patch weldings are up to 8mm. This item (patch welding) is appilicable for patch welding in all locations and all elevation of the tank - shell / roof / bottom plate etc.,
1500
-
-
Weld repairs and reinforcement as per scope of work
500
-
-
Bottom plate replacement as per scope of work (Using 8MM Plate)
-
-
-
Cutting and dismantling of existing bottom plate and transporting to designated scrapyard, Preparing fabrication drawing, fabrication including underside (soil side) painting of bottom plates, shell window opening and closing after completion of bottom plate replacement jobs, erection of bottom plates, welding and testing as per the direction of Inspection. For payment, theoritical weight given in the fabrication drawing will be considered. Since there is no anticipated double deck replacement the exising bottom plate shall be replaced after providing proper support to the exising double deck roof. (replacement of bottom plate with double deck roof in tact in position safely without any damage to the existing double deck roof). In case of any demage, the same shall be recified by the contractor to its original condition without any additional cost.
220
-
-
Annular plate replacement as per scope of work (Using 14MM Plate)
-
-
-
Cutting and dismantling of existing annular plate and transporting to desginated scrapyard, Preparing of fabrication drawing, fabrication including underside (soil side) painting of annular plates, erection of annular plates, welding and testing as per the direction of Inspection. For payment, theoritical weight given in the fabrication drawing will be considered. Since there is no anticipated double deck replacement the exising annular plate shall be replaced after providing proper support to the exising double deck roof. (replacement of annular plate with double deck roof in tact in position safely without any damage to the existing double deck roof). In case of any demage, the same shall be recified by the contractor to its original condition without any additional cost.
45
-
-
Shell plate replacement / New Shell course addition jobs / Shell course partial replacement jobs as per scope of work in all location and elevation - all thickness
-
-
-
Cutting, dismantling, shifting out of dyke, weighing and transporting to scrap yard / designated place as directed by EIC.
30
-
-
Providing construction drawings, fabrication/ modification, erection, welding and satisfying all inspection requirments as directed by EIC.
30
-
-
Repair works on Roof Appurtenances
-
-
-
Roof rolling ladder complete servicing including supply and replacement of required brass flats, rollers, wheels, pins and brazing of rolling ladder wheel, ladder stariway GI rungs etc. and the torn off rolling ladder top rungs and the connecting flats shall be replaced with suitable modification. Only structural material will be supplied by CPCL.
1
-
-
Weld repair of pontoon compmartment plates using E 7018 electrode (inside pontoon) as directed by EIC - Applicable only if complete roof replacement is not done
300
-
-
Replacement of Roof Sleeves (includes replcement of reinforcement pads) - Applicable only if complete roof replacement is not done i.e. repair works in existing roof only
20
-
-
Replacement of Roof legs - Applicable only if complete roof replacement is not done i.e. repair works in existing roof only
20
-
-
Double deck roof - All roof pontoons water fill testing - the testing shall be done for individual pontoon only. Hence required number of testings shall be done to conver the entire roof as per the requirement of Inspection
1
-
-
Supply and fixing of nitrile rubber gaskets as per existing samples for pontoons / double deck roof manholes
60
-
-
Supply and fixing of nitrile rubber gaskets as per existing samples for breather vents
100
-
-
Supply and fixing of 25mm neoprene gaskets as per existing samples for gauge well (1M x 1M)
1
-
-
Supply and fixing of 4" nitrile rubber gaskets as per existing samples for roof leg sleeves
160
-
-
Supply and fixing of cottor pin assembly or stud bolt assmbly as per the existing samples for roof leg supports
160
-
-
Replacement of gauge well pipes.
-
-
-
Cutting, dismantling, shifting out of dyke, weighing and transporting to scrap yard. Fabrication, erection and welding of gauge well and still well pipes.
200
-
-
Structural works as per scope of work
-
-
-
Cutting, dismantling, shifting out of dyke, weighing and transporting to scrap yard / designated place as directed by EIC.
15
-
-
Providing contruction drawing, Fabrication, erection, welding and satisfying all inspection requirments as directed by EIC.
20
-
-
Earthing point repairs as per scope of work
-
-
-
Supply and fixing of the earthing cable with copper wire between roof to rolling ladder and rolling ladder to gaugewell platform with 50mm square copper flexible, pvc insulated, both ends crimped with lugs. All the earthing shall be as per existing IS earthing standards.
50
-
-
Earthing flat repair works as per Scope of work
250
-
-
Repairs/replacement of mechanical level indicator as per scope of work (Rate includes supply & installation of mechnaical level indicator wires, pulleys, Float, Scale & counterweight)
1
-
-
Dismantling and refixing of existing roof drain systems ( 3 Nos) Size (6" / 8")
-
-
-
Dismantling of exisitng 3 Nos. of roof drain system and refixing after completion of bottom plate replacement and hydrotesting of Roof drain systems (Swivel joints to be tested individually as well as with system) which includes erection / replacement of non-return valves as directed by EIC.
1
-
-
Partial / Full replacement of roof drain (SOR excludes hydrotest, since that is already accomodated in the previous SOR)
1000
-
-
Removal & Refixing of primary seals as per scope of work
-
-
-
Removal of primary seals
220
-
-
Refixing of primary seals
220
-
-
Removal & Refixing of secondary seals as per scope of work
-
-
-
Removal of secondary seals
220
-
-
Refixing of secondary seals
220
-
-
Removal and Refixing of Rim Seal after completion of Maintenance Job
1
-
-
(1) Removal and Refixing of Rim seal includes, Dismantling of Vessel, connected pipe, hose, fasteners and other parts, Preserving the Dismantlings, Refxing the Rim Seal in order.
-
-
-
Foam pourer works as per scope of work
-
-
-
Complete replacement of foam pourer lines (total system) as directed by EIC. Job includes fabrication, erection and hydro testing of piping along with necessary supports (for supports rate can be claimed using Structural Fabrication and Erection SOR). Scope includes removal of foam makers and fixing back of all foam makers. Scope also includes radiography and hydrotesting of foam pourer system.
1500
-
-
Supply of 100 mesh of SS 304 material for the foam pourer system
15
-
-
Fire water sprinkler works as per scope of work
-
-
-
Complete replacement of FW sprinkler system with supports (for supports rate can be claimed using Structural Fabrication and Erection SOR). Job includes fabrication, erection and hydro testing of fire water piping along with necessary supports. This rate includes bending of pipes to the required curvature. Scope includes fixing of sprinkler nozzles, radiography and hydrotesting of Fire water sprinkler lines.
2000
-
-
Piping work as per scope of work
-
-
-
Fabrication and erection of process piping with supports inside the tank including hydrotest and meet other standard inspection requirements.
100
-
-
Fabrication and erection of process piping with supports outside the tank within dyke area including hydrotest and meet other standard inspection requirements.
250
-
-
Dismantling of old pipes inside / outside tank and disposing them off to designated place as directed by EIC.
500
-
-
Fabrication, Erection and welding of temporary piping inside and outside the dyke for transportation water from outside source for tank hydrotesting. Hydrotest not required for this line. Old pipes and salvaged pipes to be used as directed by EIC.
1000
-
-
Clean the shell nozzles & pad welds and carryout pneumatic testing as per scope of work.
400
-
-
Scaffolding Erection and Dismantling using Contractor Own Material, Tank Calibration etc.,
-
-
-
Scaffolding (box type scaffolding), Tank Hydrotesting, Initial measurements and Calibration as per scope of work.
1
-
-
Manual Cleaning with wire brush of shell / bottom plates after hydrotesting
4000
-
-
For providing nozzles size from 2" to 12" on the shell / roof with RF pad as per API 650 / 653 with necessary inspection. Measurement will be based on size of the nozzle only and erection and welding of RF pad will not be considered in the measurement for payment - The item rate is Inch dia based on nominal pipe size.
100
-
-
For providing nozzles size above 12" on the shell / roof with RF pad as per API 650 / 653 with necessary inspection. Measurement will be based on size of the nozzle only and erection and welding of RF pad will not be considered in the measurement for payment - The item rate is Inch dia based on nominal pipe size.
50
-
-
Tank bottom sump provision / reloation : Fabrication, erection rolling, welding testing etc of MS stripping suction/water draw off sump as per scope of work
1
-
-
Barricading: Installation and dismantling of barricading for isolating the tank taken for maintenance from live tanks based on the instruction of EIC (Optional based on its requirement only) as per the CPCL Standard barricading drawing. Mobilization of all materials required for barricading is in contractor's scope - which includes all new or old pipe, structurals and GI barricading sheets, fasteners etc., CPCL will provide required Civil foundations only for installing barricading structure at free of cost. The contractor shall take back all barricading materials after completion of tank repair works. The contract shall install strucutrally strong barricading following all safety norms and should get CPCL clearance after installation.
500
-
-
Painting as per scope of work
-
-
-
Surface preparation works
-
-
-
By Grit blast cleaning to SSPC-SP-10/Sa 2.5 (Location: Roof exterior surface, shell top course - interior surface 2.0 meters including curb angle & foam defector plate inside, gauge well, combined still well, pontoon exterior surface etc).
5000
-
-
By Power Tool cleaning to SSPC-SP-3/ St 3 (Location:Exterior surface of shell bottom 150mm height and annular plate projection and in other areas if required)
325
-
-
By Hand tool cleaning to SSPC-SP-2/ St 2 (Location: Shell exterior surface, foam deflector plates outside, rolling ladders, shell stairway, structurals, platforms, fire fighting systems, pontoon internals etc.)
16500
-
-
Supply and Application of primer/ Inter/ Finish Paints
-
-
-
Shell exterior surface to be painted as per CPCL painting system XIII without primer .(Application: Conventional brush / spray)
-
-
-
Finish: Two coats of Aluminium Paint IS 2339 DFT of 15 microns / coat
3500
-
-
Bottom deck top surface. Top deck under side (Pontoon interior surface) & Pontoon internals to be painted as per CPCL painting system (Application: Brush)
-
-
-
Two coats of High Build Zinc Phosphate Primer DFT of 35 microns/coat
12000
-
-
Wind girders, roof rolling ladders,shell stairway (excluding the ladder GI rungs), structural / platforms, fire fighting systems and all connected piping of tank within the dyke as per the CPCL painting system - System X (Application by brush)
-
-
-
Primer : one coat of self priming epoxy paint, DFT: 100 microns/coat
1000
-
-
Intermediate: One coat of Polyamide Cured HB Epoxy MIO paint DFT of 75 microns/coat
1000
-
-
Finish :Two coats of Acrylic Polyurethene paint of DFT 35 microns/coat
1000
-
-
Top deck exterior surface, Shell top course interior surface 2.0M including curb angle & foam deflector plate as per CPCL painting system XII (Application by airless spray)
-
-
-
Primer:One coat of Inorganic Zinc silicate DFT of 75 microns/coat
5000
-
-
Inter:One coat of Polyamide Cured HB Epoxy MIO paint DFT of 75 microns/coat
5000
-
-
Finish:Two coats of Acrylic Polyurethane Paint DFT 35 microns/coat
5000
-
-
Exterior surface of shell bottom -150 mm ht & annular plate projection as per CPCL painting system XI (Application by Brush)
-
-
-
Primer:One coat of Epoxy Zinc Phosphate DFT of 30 microns/coat
45
-
-
Inter:One coat of Polyamide Cured HB Epoxy MIO paint DFT of 75 microns/coat
45
-
-
Finish: Two coats of High Build Coal Tar Epoxy paint 100 microns/coat
45
-
-
Tank inside area preparation for uninterrupted hot work: Grass cutting, area cleaning, removal of debris, stagnated oil, if any, by engaging a crew of not less than ten unskilled helpers with one supervisor in 8 hours shift to comply with CPCL safety norms as per scope of work and for maintaining the area oil / sludge / grass free so as to execute the hot works uninterruptedly. The dyke inside area has to be maintained always spic and span, and safe to carry out hot work. This optional SOR shall be operated based on the instruction of EIC only. Separate manpower deplolyment details has to be certified by EIC for operating this item. - Item rate is Lumpsum per Month (i.e, UNIT "EACH" REFERS LUMPSUM PER MONTH).
5
-
-
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