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Chennai Petroleum Corporation Limited Tender

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Chennai Petroleum Corporation Limited - CPCL Tender

Eprocure
Chennai, Tamil Nadu
Opening Date22 Jan 2021
Closing Date17 Feb 2021
Tender AmountRefer Documents 
Notes
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Documents
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BOQ Items

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DO_NOT_SHOW

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View all details for FREE
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221-C-01 - DEAERATOR.

1

-

54674

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221-C-02 - POLY AMINE DOSING VESSEL.

1

-

6862

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221-C-03 - DEAREATOR DRAIN POT.

1

-

12159

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221-C-11 - ATMOSPHERE FLASH DRUM.

1

-

35976

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221-C-111 - ATMOSPHERE FLASH DRUM.

1

-

35976

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221-T-003 - FO SUCTION FILTER.

1

-

12027

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221-T-004 - FO DISACHARGE FILTER.

1

-

13446

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222-C-01A - L.P. AIR RECEIVER.

1

-

27041

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222-C-01B - L.P. AIR RECEIVER.

1

-

27041

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222-C-01C - L.P. AIR RECEIVER.

1

-

33083

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222-C-01D - L.P. AIR RECEIVER.

1

-

33083

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222-C-02 - H.P. AIR RECEIVER.

1

-

42517

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222-C-102B - H.P. AIR RECEIVER.

1

-

42517

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222-X-01A-AD1 - DESICCANT VESSEL.

1

-

16198

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222-X-01A-AD2 - DESICCANT VESSEL.

1

-

16198

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222-X-01A-AF1 - AFTER FILTER.

1

-

12826

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222-X-01A-AF2 - AFTER FILTER.

1

-

12826

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222-X-01A-MC1 - MIXING CHAMBER.

1

-

11948

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222-X-01A-MS1 - MOISTURE SEPARATOR.

1

-

12738

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222-X-01A-PF1 - PRE FILTER.

1

-

9677

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222-X-01A-RAH1 - HEATER VESSEL.

1

-

8768

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222-X-01B-AD1 - DESSICANT VESSEL.

1

-

15910

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222-X-01B-AD2 - DESSICANT VESSEL.

1

-

15910

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222-X-01B-AF1 - AFTER FILTER.

1

-

11226

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222-X-01B-AF2 - AFTER FILTER.

1

-

11226

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222-X-01B-MC1 - MIXING CHAMBER.

1

-

8774

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222-X-01B-MS1 - MOISTURE SEPARATOR.

1

-

9208

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222-X-01B-PF1 - PRE FILTER.

1

-

9584

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222-X-01B-RAH1 - HEATER VESSEL.

1

-

8433

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222-X-01C-AD1 - DESSICANT VESSEL.

1

-

13398

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222-X-01C-AD2 - DESSICANT VESSEL.

1

-

13398

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222-X-01C-AF1 - AFTER FILTER.

1

-

9584

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222-X-01C-AF2 - AFTER FILTER.

1

-

9584

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222-X-01C-MC1 - MIXING CHAMBER.

1

-

8457

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222-X-01C-MS1 - MOISTURE SEPARATOR.

1

-

9194

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222-X-01C-PF1 - PRE FILTER.

1

-

11186

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222-X-01C-RAH1 - HEATER VESSEL.

1

-

8718

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225-C-01 - LPG VAPORIZER DRUM.

1

-

16309

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225-C-02 - FUEL GAS MIXING DRUM.

1

-

24014

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226-C-01 - CONDENSATE POT.

1

-

7609

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226-C-02 - L.P.CONDENSATE FLASH DRUM.

1

-

16665

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226-T-01A - IFO PRE FILTER.

1

-

11422

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226-T-01B - IFO PRE FILTER.

1

-

13463

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226-T-2A - IFO AFTER FILTER.

1

-

11073

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226-T-2B - IFO AFTER FILTER.

1

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11073

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227-C-02 - MOISTURE SEPARATOR.

1

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16869

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227-C-03 - AIR DRYING BOTTLE.

1

-

23701

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227-C-04 - AIR DRYING BOTTLE.

1

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22954

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227-C-05 - DIS OIL SEPARATOR.

1

-

16241

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227-C-06 - DIS OIL SEPARATOR.

1

-

16241

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227 T 001 - Post Filter.

1

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18653

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227 T 002 - Post Filter.

1

-

16444

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231-C-002 - AMMONIA UNLOADING COMPRESSOR SUCTION KOD.

1

-

11668

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232-C-110A - PPU A.

1

-

16896

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232-C-110B - PPU B.

1

-

18322

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232-C-121 - IP COLUMN.

1

-

33423

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232-T-111A - PPU AFTER FILTER.

1

-

12886

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232-T-111B - PPU AFTER FILTER.

1

-

12886

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251-T-001A - SIDE STREAM FILTER.

1

-

41094

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251-T-001B - SIDE STREAM FILTER.

1

-

41094

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251-T-001C - SIDE STREAM FILTER.

1

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41094

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TANK MAINTENANCE JOBS LUMPSUM

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-

-

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201-D-03 - 3% Caustic / Spent caustic solution tank. (Dia: 3.5m, Height: 5.3 meter).

1

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35363

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201-D-04 - 45% Caustic tank (Dia: 5.0 meter x Height: 7.5 meter).

1

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86773

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201-D-05 - 10% Caustic solution tank (Dia: 5.0m, Height: 7.5m).

1

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86773

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203-D-03 - 6.6% wt Caustic storage tank (Dia: 3.2m, Height: 4.0m).

1

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24010

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209-D-01 - Amine Tank (Dia. 10 m, Height: 8 m).

1

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253813

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PART-A UNIT RATE JOBS - COLUMNS, VESSELS

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-

-

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PART-A UNIT RATE JOBS - COLUMNS, VESSELS, DRUMS, EJECTOR, FILTER, STRAINER MAINTENANCE.

-

-

-

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BLINDING AND DE-BLINDING (For Unit isolation job) The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions and removal of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.

-

-

-

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Blinding and deblinding for 150# & 300# ratings:

-

-

-

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Blinding & Deblinding - Size Upto 1-1/2 inch dia.

25

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335.5

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Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.

75

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623.2

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Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.

50

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1425.5

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Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.

25

-

2620.6

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Blinding & Deblinding - Size 18 inch dia. to 24 inch dia.

10

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3867

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SUPPLY, ERECTION & DISMANTLING OF STEEL SCAFFOLDING- For External purpose - Insulation removal, thickness gauging, NDT jobs The job includes supply, transportaiton of scaffolding materials is in contractors scope of supply , erection of scaffolding at site covering the areas specified including providing vertical posts of pipes at inter distance of 1.5m and horizontal numbers at a inter distance of 0.5 to 0.75 meter, providing rods at corners to give sufficient strength to the structure, placing the steel planks / FRP gratings on top for making sufficient area. Dismantling scaffolding after completion of job. Necessary quantity of scaffolding pipes at various lengths, rolling / fixed clamps, metal jolley including all tools, tackles, consumables, labours and contractor's supervision to be mobilised for completion of the jobs scope. NOTE: i) For measurement in SQM : 2( Length + Width) x height area covered by the scaffolding is to be taken. ii) Scaffolding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs. Remarks: (i) Mode of measurement for the above items shall be in meter square. Measurement shall be taken as 2 times length + bredth multiplied by height. This shall be applicable for outside of the confined space. (ii) For scaffolding erected from any platform,height of the scaffolding shall be taken from the platform i.e platform shall be taken as zero meter level. (iii) In addition to above for any other locations the measurement of EIC shall be final and binding to contractor. (iv) Erection of scaffolding and removal / dismantling of the same scaffolding after completion of job shall be considered as completed job. No separate payment for removal of scaffolding shall be made.

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-

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Supply, Scaffolding Erection & Dismantling (External)

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-

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Up to 6m height.

1000

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103.5

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Above 6 m up to 10 m height.

1000

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147.8

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Above 10 m up to 20 m height.

500

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207

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intermediate platform.

200

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172.5

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REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES

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-

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Removal of Flanged valves (Other than safety valves) The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.

-

-

-

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Valve rating - 150# & 300#

-

-

-

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Removal of valves - Size 2 inch dia. to 3 inch dia.

25

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366.1

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Removal of valves - Size 4 inch dia. to 6 inch dia.

15

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700.8

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Removal of valves - Size 8 inch dia. to 10 inch dia.

10

-

1178.5

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Removal of valves - Size 12 inch dia. to 14 inch dia.

10

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1795.6

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Installation of Flanged valves (Other than safety valves) The job includes transportation of valves, gaskets, fasteners, etc., from the owner's storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop, installation of flanged valve at all heights & grades using proper gaskets & studs. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.

-

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-

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Valve rating - 150# & 300#

-

-

-

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Installation of valves - Size 2 inch dia. to 3 inch dia.

25

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413.9

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Installation of valves - Size 4 inch dia. to 6 inch dia.

15

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803.9

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Installation of valves - Size 8 inch dia. to 10 inch dia.

10

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1334.3

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Installation of valves - Size 12 inch dia. to 14 inch dia.

10

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2041.4

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Replacement of Borosilicate Filter Elements NOTE: (1) DPT to be done. (2) Sl.No 1.2.1 is applicable for carrying out trays repair work inside the columns. (3) If trays repair work carried out outside the columns / Ground level, rates shall be paid as per Sl.No 1.2.2. (4) For other welding related jobs like patch plate, insert plate or weld reinforcement, etc., the rates are applicable as in General category jobs under SOR.

-

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-

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Carryout replacement of new filters (1 Filter consists of 8 borosilicate filter elements).

40

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1150.5

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REMOVAL & RE-FIXING OF DEMISTER PAD The job involves removal of the demister pad from its position along with the frame structure after de-bolting the fasteners (by gas cutting, if required) and bring down the demister to the ground level. The job also involves cleaning the demister with hot water / steam for complete removal of the entrapped fluids, cold repairing the demister mesh, if required & tie up the mesh with the frame using suitable wire as supplied by CPCL. The job also involves fixing back the cleaned demister in position with suitable fastening. In case of replacement warranted, the job also involves transporting the new demister from the owner's storage point to the work site. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to the designated place as per EIC instructions. Demisters to be cleaned and offer to PE.Based on Process Engineering advice the cleaned demister or the new demister o be refixed. Contractor shall collect the new demister from CPCL ware house and the same has to be transported to site for replacement. NOTE: (1) Outer diameter of the demister pad shall be taken for measurement.

-

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-

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List of Demister Replacement and refix Tag no: 222-X-01A-AD1, 222-X-01A-AD2, 222-X-01A-MS1, 222-X-01C-AD1, 222-X-01C-AD2, 222-X-01C-MS1, 225-C-02, 226-C-05, 227-C-05 & 227-C-06.

-

-

-

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Removal, cleaning, repair / replacement, re-fixing

-

-

-

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Removal, cleaning, repair / replacement, re-fixing.

7

-

3558

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Carbon Steel Piping Work - Above ground The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. ,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to the designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting, draining / drying of the piping system and removal of insulation wherever required. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE NOTES FOR SOR SL. NOS. (1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable. (3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR. (4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR. (5) For reinforcement pad welding, the rates shall be paid separately as per SOR 9. (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement. (7) For scaffolding work wherever required, rates shall be paid separately as per SOR 1. (8) For blinding & deblinding wherever involved, rates shall be paid separately as per SOR 2. (10) In case of replacement of existing piping, rates for removal of old pipelines shall be paid separately as per SOR 12. (11) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR. (12) Radiography of weld joints is not included in SOR and rate shall be as per SOR 20. (13) For removal and refixing of Flanged valves, rates shall be paid separately as per SOR 3.

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-

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SOCKET WELDING - ALL ELEVATIONS

-

-

-

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Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.

250

-

353.6

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Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest.

150

-

318.2

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BUTT WELDING - ABOVE GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES

-

-

-

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Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest.

200

-

468.5

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Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest.

100

-

421.6

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Patch plate welding - Carbon steel - using E 7018 electrodes The job includes collection & transportation of required materials from owner's storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 7018 electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. NOTE: (1) The above rates are applicable for all external welding jobs and internal welding jobs using E 6013 / E 7018 electrodes as applicable.

-

-

-

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Patch plate welding - Carbon steel - Upto 6 mm thickness using E 7018 electrodes.

50

-

910.4

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Patch plate welding - Carbon steel - 8mm thickness using E 7018 electrodes.

25

-

1131.1

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Fillet welding - Stainless steel - using electrodes of grades - E - 309, 309 Mo, 316, 316L inside Column The job includes collection of new chimney tray from CPCL ware house and transport to site and assemble as per the drawing and Erection and welding inside the column as per drawing and procedure. The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.

-

-

-

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Fillet welding - Stainless steel - Upto 4mm mm thickness using electrodes of grades - E - 309, 309 Mo, 316, 316L.

50

-

1218.8

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Fillet welding - Stainless steel - 5 mm to 6 mm thickness using electrodes of grades - E - 309, 309 Mo, 316, 316L.

50

-

1684.4

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Fillet welding - Stainless steel - 10 mm thickness using electrodes of grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels.

10

-

3641.8

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Fillet welding - Stainless steel - 12 mm thickness using electrodes of grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels.

10

-

4501.5

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NOZZLES REPLACEMENT Job involves removal of old / worn out nozzles as marked by Inspection, transportation of the required quantity of pipes, fittings, plates from owners storage point, cutting, grinding, edge preparation of pipes, etc to match with the mating edges, erection of nozzles, reinforcement pad in position, welding (Root - E-6010 Electrode & Filling E-6013/E-7018 Electrodes), radiography, Stress relieving, DPT, pad pneumatic testing, nozzle testing etc., as per codes / specifications / Inspection procedures. Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. Job also includes cleaning of all foreign materials like weld spatters, clamps, fixtures, etc., prior to testing.

-

-

-

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Nozzle replacement with reinforcement pad including Nozzle & reinforcement testing - Pipe thickness upto 8.8 mm thick. (One Unit EA = One Inch dia of nozzle)

25

-

2361.9

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Nozzle replacement with reinforcement pad including reinforcement testing and without Nozzle testing - Pipe thickness upto 8.8 mm thick. (One Unit EA = One Inch dia of nozzle)

25

-

2125.8

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Nozzle replacement with reinforcement pad including Nozzle & reinforcement testing - Pipe thickness above 8.8 & upto 12.7 mm thick. (One Unit EA = One Inch dia of nozzle)

10

-

3231.6

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Nozzle replacement with reinforcement pad including reinforcement testing and without Nozzle testing - Pipe thickness above 8.8 mm & upto 12.7 mm thick. (One Unit EA = One Inch dia of nozzle)

10

-

2908.3

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Fabrication & erection of structurals: The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations. The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per SOR.

-

-

-

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Fabrication and erection of structurals

-

-

-

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Fabrication and erection of structurals.

1

-

36464

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Dismantling & Removal of Structurals / Gratings The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / cold cutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per SOR.

-

-

-

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Dismantling & Removal of Structurals / Gratings

-

-

-

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Dismantling & Removal of Structurals / Gratings.

1

-

14530

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Supply and application of external Painting of column / vessel external surface (227-c-02) as per CPCL Painting system - XXVII For certain Column internal surface (as per work package) are to be painted as mentioned in the work package. After obtaining clearance, carryout Grit blasting and painting as per the system indicated. The job also includes supply of Necessary grits and grid blasting machines and mobile air compressors are in contractors scope. Safety precautions to be taken before grit blasting. Supply of necessary painting material from CPCL approved vendors.

-

-

-

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Supply and application of external painting as per enclosed CPCL. Painting specification XXVII with surface prepation by metal grit blasting for Column /vessel internal surface.Paint application by air less spray. Necessary hopper and compressor and accesories to carryout the jobs is in contractor scope.

10

-

1800

... More
Supply and application of paint CPCL System-I The Contractor shall carryout external painting of the Column, Condensate pot and drums and other static equipments external surface by applying Painting system ( refer attachment for spec details) After cleaning the surfaces as per EIC / Inspection requirement.

-

-

-

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Hand tool cleaning to the requirement of St-2 / SSPC-SP-2.

250

-

44

... More
Power tool cleaning / Buffing to SSPC SP-2 / St3 standards - Bulkarea.(Unit of measurement : M2 = per square metre).

250

-

242.3

... More
Supply and application of CPCL Painting system -I.

50

-

282

... More
Supply and application of CPCL Painting system-X.

500

-

502

... More
Supply and application of CPCL Painting system-XI.

500

-

474

... More
Hydrotesting of column / vessel / In ( 231-C-002 , 251-T-001B, 251-T-001B) The job involves hydrotesting of columns / vessels / drums, etc., & steam coil as per the specified test pressure. The job also involves fabrication of suitable manifolds, if required, filling connections etc., and drain out all the entrapped water from the equipment. The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Hydrotesting of column / vessel / In ( 231-C-002,251-T-001B, 251-T-001B)

-

-

-

... More
Hydrotesting of column / vessel / drum, etc., (Upto 10 Cu.mtr of an equipment).

50

-

1688.6

... More
Hydrotesting of column / vessel / drum, etc., (Beyond 10 Cu.mtr of an equipment).

150

-

844.4

... More
UNLOADING / LOADING OF ALUMINA CATALYST / SUPPORT BALLS IN plant (227-C-03, 04 & 232-C-110A, 110B) The job involves preparing necessary chute, etc, unloading the random packing / rashig rings / catalyst / alumina balls / sand / pebbles / resin, etc. from the vessel insides to ground level, cleaning these material wherever required, sieving, segregating the good ones, replenish for the damaged ones with new material (replacement quantity may vary upto full quantity based on EIC instructions), and reloading the material into the vessel as per the instructions of EIC. Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, collection of new material from the owner's storage point, transportation of unused materials to owner's storage point and dumping the generated scrap material to the owner's designated place.

-

-

-

... More
Collection & preparation of drums

-

-

-

... More
Collection of 200 litres empty drum from the designated place / CPCL ware house & preparation of the drum.

60

-

77

... More
Collection and transportation of Activated Alumina Catalyst / Support balls for Sulphur Recovery unit Convertors (227-C-03,04 & 232-C-110A ,110B)

-

-

-

... More
Collection of Activated alumina catalyst / alumina support balls from the owner's storage point & transporting to the work place.

25

-

250

... More
Transportation of the discarded, alumina catalyst,/ alumina support balls to the designated place within the refinery premises.

25

-

250

... More
Unloading / Loading of Activated Alumina Catalyst / Support balls for Sulphur Recovery unit Convertors (227-C-03,227-C-04 & 232-C-110A ,232-C-110B)

-

-

-

... More
Unloading of Activated Alumina Catalyst / Support balls for Sulphur Recovery unit Convertors (227-C-03,227-C-04 & 232-C-110A ,232-C-110B).

25

-

2073

... More
Sieving & segregating the unloaded Activated Alumina Catalyst / Support balls.

25

-

949

... More
Loading of new / sieved Activated Alumina Catalyst / Support balls for Sulphur Recovery unit Convertors (227-C-03,227-C-04 & 232-C-110A ,232-C-110B).

25

-

3570.8

... More
REMOVAL & REFIXING OF FLANGED SAFETY VALVES The job includes removal of flanged safety valves at all grades & elevations by de-bolting / cold cutting / gas cutting, providing a temporary blind flange at the inlet & outlet of safety valve, providing identification mark on the safety valve with a tag and transportation of the valve to the maintenance valve shop for servicing / testing. The job also includes transportation of safety valves from maintenance valve shop after servicing & testing, servicing of all the fasteners using oil, replacing with new fasteners wherever required, installation of the safety valve at all heights & grades using proper gaskets & studs. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner's storage point, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.

-

-

-

... More
Upto 15 metres elevation from ground level

-

-

-

... More
Valve rating - 150# & 300# - Upto 15 metres elevation from ground level

-

-

-

... More
Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.

100

-

1137

... More
Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.

10

-

2298

... More
Removal & re-fixing of Safety / relief vavles - Size Above 6 inch dia. & upto 10 inch dia.

10

-

3543

... More
Above 15 metres elevation from ground level

-

-

-

... More
Valve rating - 150# & 300# - Above 15 metres elevation from ground level

-

-

-

... More
Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.

25

-

1251

... More
Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.

10

-

2527

... More
Removal & re-fixing of Safety / relief vavles - Size Above 6 inch dia. & upto 10 inch dia.

10

-

3897

... More
PART-A UNIT RATE JOBS - EXCHANGER MAINTE

-

-

-

... More
PART-A UNIT RATE JOBS - EXCHANGER MAINTENANCE, SEAL WELDING & CERAMIC COATING, PAINTING

-

-

-

... More
MAINTENANCE OF HEAT EXCHANGERS / COOLERS / CONDENSERS - ALL TYPES - ALL SIZES The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, providing necessary flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list, erecting scaffolding wherever required for the jobs like, blinding, cover dropping, channel head removal, insulation removal in the shell, removing insulation over flanges, if required to facilitate removal of bolts, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the components like channel cover, shell cover, channel section and floating head cover, etc., and servicing of all the fasteners for re-use. The job also includes pulling the tube bundle wherever applicable with proper rigging arrangement, shifting the tube bundle & components to Bundle cleaning yard or to the desired locations within the refinery premises as per EIC, cleaning the tube bundle externally by scrapping / wire brushing / hydroblasting & internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting the bundle & components back to the work site, re-installing the tube bundle in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets. The job also includes preparing the test flanges, arranging & offering shell test, tube test & back shell test to Inspection, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. The job also includes transportation of tube bundle to the owners work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to Designated area as per EIC instructions. The job also includes, i. Operator assistance for shutting down the exchanger. ii. Connecting steam hoses to make oil free. iii. Blinding / deblinding as per work package. iv. Servicing of test rings. v. Removal of all shell and tube bundles, channel head and shell cover. vi. Removal of floating heads or plugs of fin fan coolers. vii. Removal of end covers for fixed tube bundles. viii. Cleaning of all the above parts and offer to inspection. ix. After clearance from inspection, insert tube bundle and other parts of exchanger with proper gasket. x. Replacement of sacrificial anodes. xi. Torque tool tightening kit. xii. Perform shell test, tube test and back shell test as mentioned in the work package & get inspection clearance. xiii. Plug the leaky tubes. xiv. Erection and dismantling of scaffolding. xv. Area cleaning and hot bolting and provide startup coverage. xvi. Except Part B SOR all other items mentioned in the contractor scope of supply is covered under various unit rate SOR.

-

-

-

... More
Exchangers, reboilers, coolers, condensers - Maintenance work - Upto 100 tubes of an equipment

-

-

-

... More
Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger). (One Unit EA = Per tube)

4500

-

100

... More
Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger). (One Unit EA = Per tube)

500

-

75

... More
Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes

-

-

-

... More
Ground level - top exchanger in the stacked condition. (One Unit EA = Per tube)

1000

-

5

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition. (One Unit EA = Per tube)

500

-

20

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition. (One Unit EA = Per tube)

1000

-

25

... More
Bundle pulling out / reinstallation using chain pulley block. (One Unit EA = Per tube)

1000

-

10

... More
For carrying out static passivation. (One Unit EA = Per tube)

500

-

10

... More
Tube size - 2" dia or more. (One Unit EA = Per tube)

2000

-

40

... More
Fasteners - Stud bolts size more than 1 1/2" and upto 1 7/8" on either at shell cover side or at channel head side. (One Unit EA = Per tube)

2000

-

10

... More
Fasteners - Stud bolts size more than 1 7/8" and upto 2 1/2" on either at shell cover side or at channel head side. (One Unit EA = Per tube)

1500

-

20

... More
Extra rate - testing requirement / test pressure

-

-

-

... More
Additional shell test (or) tube test. (One Unit EA = Per tube)

500

-

10

... More
Testing offer to Boiler Inspector. (One Unit EA = Per tube)

500

-

5

... More
Pressure above 60 Ksc & upto 120 Ksc. (One Unit EA = Per tube)

500

-

10

... More
Extra rate - Dismantling & erection of exchanger

-

-

-

... More
Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe lines and servicing of fasteners - Upto 5 Mtr elevation. (One Unit EA = Per tube)

1000

-

25

... More
Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe lines and servicing of fasteners - Above 5 Mtr & upto 10 Mtr elevation. (One Unit EA = Per tube)

500

-

50

... More
Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe lines and servicing of fasteners - Above 10 Mtr elevation. (One Unit EA = Per tube)

500

-

75

... More
Exchangers, reboilers, coolers, condensers - Maintenance work - Beyond 100 tubes of an equipment

-

-

-

... More
Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger). (One Unit EA = Per tube)

4000

-

50

... More
Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger). (One Unit EA = Per tube)

500

-

38

... More
Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes

-

-

-

... More
Ground level - top exchanger in the stacked condition. (One Unit EA = Per tube)

1000

-

2

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition. (One Unit EA = Per tube)

500

-

10

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition. (One Unit EA = Per tube)

1000

-

13

... More
Bundle pulling out / reinstallation using chain pulley block. (One Unit EA = Per tube)

1000

-

5

... More
For carrying out static passivation. (One Unit EA = Per tube)

500

-

5

... More
Tube size - 2" dia or more. (One Unit EA = Per tube)

2000

-

20

... More
Fasteners - Stud bolts size more than 1 1/2" and upto 1 7/8" on either at shell cover side or at channel head side. (One Unit EA = Per tube)

2000

-

5

... More
Fasteners - Stud bolts size more than 1 7/8" and upto 2 1/2" on either at shell cover side or at channel head side. (One Unit EA = Per tube)

1500

-

10

... More
Extra rate - Dismantling & erection of exchanger

-

-

-

... More
Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe lines and servicing of fasteners - Upto 5 Mtr elevation. (One Unit EA = Per tube)

2000

-

13

... More
Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe lines and servicing of fasteners - Above 5 Mtr & upto 10 Mtr elevation. (One Unit EA = Per tube)

1000

-

25

... More
Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe lines and servicing of fasteners - Above 10 Mtr elevation. (One Unit EA = Per tube)

500

-

38

... More
Shiffting of bundles / Exchangers

-

-

-

... More
Shifting the bundle / Exchanger to soaking pit / Retubing yard for retubing / Bundle cleaning yard and back to work site including assistance at soaking pit yard. (One Unit EA = Per Bundle)

15

-

1732

... More
Lube oil Coolers NOTE: (1) Nominal diameter of the tube as per drawings shall be taken for all measurements. (2) For measurement, number of tubes for any exchanger shall be as per the relevant drawings. In case of non-availability of drawings, actual no. of tubes on the equipment shall be taken for measurements. (3) Additional increase in basic rate for removing covers & tube bundle using chain pulley block / monorail arrangement shall be paid as applicable. (4) In case of U-tube bundles, the number of U-tubes are to be doubled for measurement purpose. (5) For equipment with less than 50 nos. of tubes, number of tubes shall be considered as 50 for measurement. (6) For single equipment having tubes upto 100 nos. of tubes , the rates shall be paid as per SOR1 .1.1 & 1.1.2. (7) For single equipment having tubes more than 100 nos. of tubes - a) for 100 nos. of tubes, the rates shall be paid as per SOR 1.1.1 & 1.1.2. b) for the balance tubes, the rates shall be paid as per SOR 2.1.1& 2.1.2. (8) In general, Hydrotest pressures as in the relevant drawings shall be taken for measurement. However, hydrotesting pressures shall be varied in specific cases based on the requirement as per EIC instructions and the same shall be considered for measurement. (9) Rate for shell side & tube side hydrotesting once upto 60 Kg/sq.cm. is included in the basic rate and no additional rate shall be payable. (10) In case of tube / gasket leak during hydrotesting, the system may have to be depressurised for plugging leaky tubes or replacing gaskets and payment for hydrotesting can be claimed only once as a whole. (11) For Ground level bottom exchanger in the stacked condition, no additional rate shall be payable. (12) For exchangers, reboilers, coolers & condensers under SOR rate for shell side & tube side hydrotesting once is included in the basic rate and no additional rate shall be payable. However, any waiver of shell or tube tests arise as per CPCL requirements, rate for each test as per additional rate shall be deducted. (13) If any hot work warrented during during dismantling & erection (Excluding bolts cutting), rates shall be paid as per Piping Category jobs. (14) For Lube oil coolers Having tube size less than 3/4" and length of the tube less than 2 mtr, rates shall be paid as per Sl.No.4and rate is inclusive of dismantling & erection. (including disconnect the pipe lines & reconnect the same). (16) If any hot work warrented during during dismantling & erection (Excluding bolts cutting), rates shall be paid as per Piping Category jobs. (17) Sl.no 1.4.1/ 1.4.2 / 1.4.3 / 2.4.1 / 2.4.2/ 2.4.3 / 3.1 are not applicable for Lube oil coolers Having tube size less than 3/4" and length of the tube less than 2 mtr.

-

-

-

... More
Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2m, Tube size lessthan - 3/4" - All elevations - All test pressures. (One Unit EA = Per Cooler)

10

-

2876

... More
Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4" - All elevations - Without testing. (One Unit EA = Per Cooler)

5

-

2301

... More
WELD OVERLAY

-

-

-

... More
Weld overlay / reinforcement / build up - Carbon steel - using E 6013 electrodes The job includes flushing, preparing work area for executing hot work, preparing the metal surface by grinding, weld deposition / overlay / reinforcement to a depth of 3 mm on the pitted metal surfaces / weldments as required using E 6013 (for carbon steel) , flushing the finished overlaid surface by grinding and offering DPT at all grades & elevations. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Weld overlay / reinforcement / build up - Carbon steel - Upto 3 mm thickness using E 6013 electrodes.

100

-

81

... More
Weld overlay / reinforcement / build up - Carbon steel - 4 mm to 6 mm thickness using E 6013 electrodes.

100

-

112

... More
Weld overlay / reinforcement / build up - Carbon steel - 7 mm to 9 mm thickness using E 6013 electrodes.

25

-

144

... More
Weld overlay / reinforcement / build up - Carbon steel - 10 mm to 12 mm thickness using E 6013 electrodes.

25

-

176

... More
Weld overlay / reinforcement / build up - Carbon steel - using E 7018 electrodes The job includes flushing, preparing work area for executing hot work, preparing the metal surface by grinding, weld deposition / overlay / reinforcement to a depth of 3 mm on the pitted metal surfaces / weldments as required using E 7018 (for carbon steel) , flushing the finished overlaid surface by grinding and offering DPT at all grades & elevations. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Weld overlay / reinforcement / build up - Carbon steel - Upto 3 mm thickness using E 7018 electrodes.

100

-

81

... More
Weld overlay / reinforcement / build up - Carbon steel - 4 mm to 6 mm thickness using E 7018 electrodes.

100

-

114

... More
Weld overlay / reinforcement / build up - Carbon steel - 7 mm to 9 mm thickness using E 7018 electrodes.

25

-

146

... More
Weld overlay / reinforcement / build up - Carbon steel - 10 mm to 12 mm thickness using E 7018 electrodes.

25

-

179

... More
Weld overlay / reinforcement / build up - Alloy steel / Stainless steel - using E-309 / E-309 Mo / E-316 / E-316 L electrodes The job includes flushing, preparing work area for executing hot work, preparing the metal surface by grinding, weld deposition / overlay / reinforcement to a depth of 3 mm on the pitted metal surfaces / weldments as required using E 309 / E-309 Mo / E-316 / E-316 L electrodes (for alloy steel & stainless steel), flushing the finished overlaid surface by grinding and offering DPT at all grades & elevations. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Weld overlay / reinforcement / build up - Upto 3 mm thickness using E-309 / E-309 Mo / E-316 / E-316 L electrodes.

100

-

158

... More
Weld overlay / reinforcement / build up - 4 mm to 6 mm thickness using E-309 / E-309 Mo / E-316 / E-316 L electrodes.

100

-

246

... More
Weld overlay / reinforcement / build up - 7 mm to 9 mm thickness using E-309 / E-309 Mo / E-316 / E-316 L electrodes.

20

-

333

... More
Weld overlay / reinforcement / build up - 10 mm to 12 mm thickness using E-309 / E-309 Mo / E-316 / E-316 L electrodes.

20

-

421

... More
Weld overlay / reinforcement / build up - Stainless steel - using E- 308, 308H, 308L, 347 electrodes The job includes flushing, preparing work area for executing hot work, preparing the metal surface by grinding, weld deposition / overlay / reinforcement to a depth of 3 mm on the pitted metal surfaces / weldments as required using E- 308, E-308H, E-308L, E- 347 electrodes (for alloy steel & stainless steel), flushing the finished overlaid surface by grinding and offering DPT at all grades & elevations. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Weld overlay / reinforcement / build up - Upto 3 mm thickness using E-308 / E-308 H / E-308 L / E-347 electrodes.

100

-

139

... More
Weld overlay / reinforcement / build up - 4 mm to 6 mm thickness using E-308 / E-308 H / E-308 L / E-347 electrodes.

100

-

209

... More
Weld overlay / reinforcement / build up - 7 mm to 9 mm thickness using E-308 / E-308 H / E-308 L / E-347 electrodes.

10

-

278

... More
Weld overlay / reinforcement / build up - 10 mm to 12 mm thickness using E-308 / E-308 H / E-308 L / E-347 electrodes.

10

-

348

... More
Maintenance and tesing of electrical heaters (227-E-16, 227-E-17, 232-E-112 & 232-E-113) The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, Isolating the electrical connection, blinding the exchanger as per the Operations list, blinding, cover dropping, channel head removal, insulation removal in the shell, removing insulation over flanges, if required to facilitate removal of bolts, , opening all the covers after de-bolting and dropping all the components like channel cover, shell cover, channel section and floating head cover, etc., and servicing of all the fasteners for re-use. The job also includes pulling the tube bundle wherever applicable with proper rigging arrangement, cleaning the tube bundle externally by scrapping / wire brushing / hydroblasting/Air cleaning as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & Air blasting, re-installing the tube bundle in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct Pneumatic testing with suitable gaskets. The job also includes preparing for the Pneumatic test & offering test to Inspection, box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to Designated area as per EIC instructions.

-

-

-

... More
Maintenance and testing of the Heaters.

4

-

15920

... More
Supply and application of internal Painting of Exchanger components as per CPCL Painting system - XXVII For certain heat Exchangers, components ( interior surfaces of channel head, channel cover, channel part partition plate & floating head) are to be painted as mentioned in the work package. After obtaining clearance, these components to be shifted to the designated place for Grit blasting and painting as per the system indicated. The job also includes supply of Necessary grits and grid blasting machines and mobile air compressors are in contractors scope. Safety precautions to be taken before grit blasting. Supply of necessary painting material from CPCL approved vendors.

-

-

-

... More
Supply and application of internal painting as per enclosed CPCL Painting specification XXVII with surface prepation by metal grit blasting for Exchanger components internal surface. Paint application by air less spray. Necessary hopper and compressor and accesories to carryout the jobs is in contractor scope.

100

-

1800

... More
Supply and application of paint as per CPCL System The Contractor shall carryout external painting of the Heat Exchanger, Condeser , lube oil cooler and other static equipments external surface by applying Painting system ( refer attachment for spec details) After cleaning the surfaces as per EIC / Inspection requirement.

-

-

-

... More
Hand tool cleaning to the requirement of St-2 / SSPC-SP-2.

200

-

44

... More
Power tool cleaning / Buffing to SSPC SP-2 / St3 standards - Bulkarea.(Unit of measurement : square metre).

200

-

219

... More
Supply and application of CPCL Painting system -I.

50

-

71

... More
Supply and application of CPCL Painting system-XI.

50

-

474

... More
CERAMIC COATING ON TUBE SHEET SURFACES OF EXCHANGERS

-

-

-

... More
Quote Rate for Supply and Application of Ceramic coating ( Loctite Nordbak Brushable Ceramic Gray or Titanium Putty / Equivalent Grade) of 500 Microns Minimum (Including preparation of tube sheet surfaces by Grit blasting confriming to Sa 2.5 quality) on tube sheets of the Coolers in Plant-221, 222, 225, 231, 232 & 251 as per the enclosed scope of work and other Attachments. Note: The rate quoted shall include the mobilisation of minimum two nos of Grit blast machine with mobile air compressors and accessories to carryout the job simultaneously at two locations. List of Ceramic Coating Brands : Shailnick, Loctite, Duromar & Belzona make.

15

-

12180

... More
Machining of Channel cover of Exchangers

-

-

-

... More
(OD above 500 mm to 1000mm) Job scope involves transportation of exchagner channel cover from CPCL ( Any location inside the CPCL permisses) to agency work shop and machining the gasket face and diameter internal as per the EIC. Therafter transportation of the component from agency work shop to CPCL site location. The rate shall inclusive of necessary weld build up.

2

-

37966

... More
(OD above 1000 mm to 1500mm) Job scope involves transportation of exchagner channel cover from CPCL ( Any location inside the CPCL permisses) to agency work shop and machining the gasket face and diameter internal as per the EIC. Therafter transportation of the component from agency work shop to CPCL site location. The rate shall inclusive of necessary weld build up.

2

-

64422

... More
Machnining of channel / Floating head cover / shell cover of Exchangers

-

-

-

... More
(OD up to 500m) Job scope involves transportation of exchagner channel/ Floating head cover / Shell cover from CPCL ( Any location inside the CPCL permisses) to agency work shop and machining the gasket face and diameter internal as per the EIC. Therafter transportation of the component from agency work shop to CPCL site location. The rate shall inclusive of necessary weld build up.

2

-

32608

... More
(OD above 500 mm to 1000 mm) Job scope involves transportation of exchagner channel/ Floating head cover / Shell cover from CPCL ( Any location inside the CPCL permisses) to agency work shop and machining the gasket face and diameter internal as per the EIC. Therafter transportation of the component from agency work shop to CPCL site location. The rate shall inclusive of necessary weld build up.

2

-

48870

... More
(OD above 1000 mm to 1500 mm) Job scope involves transportation of exchagner channel/ Floating head cover / Shell cover from CPCL ( Any location inside the CPCL permisses) to agency work shop and machining the gasket face and diameter internal as per the EIC. Therafter transportation of the component from agency work shop to CPCL site location. The rate shall inclusive of necessary weld build up.

2

-

78441

... More
Machnining of Tube sheet gasket seating surface along with tube bundle

-

-

-

... More
(OD up to 500m) Job scope involves transportation from CPCL ( Any location inside the CPCL permises) to agency workshop and machining of tube sheet gasket seating surface at signle / both sides. Offering to Inspection. Thereafter transportation of the bundle to CPCL. Necessary crane is in contractor scope. No deduction will be made if the machining is done on the single side. The rate shall inclusive of necessary weld build up.

1

-

51986

... More
(OD above 500 mm to 1000 mm) Job scope involves transportation from CPCL ( Any location inside the CPCL permises) to agency workshop and machining of tube sheet gasket seating surfaces at signle / both sides. Offering to Inspection. Thereafter transportation of the bundle to CPCL. Necessary crane is in contractor scope. No deduction will be made if the machining is done on the single side. The rate shall inclusive of necessary weld build up.

1

-

64447

... More
(OD above 1000 mm to 1500 mm) Job scope involves transportation from CPCL ( Any location inside the CPCL permises) to agency workshop and machining of tube sheet gasket seating surfaces at signle / both sides. Offering to Inspection. Thereafter transportation of the bundle to CPCL. Necessary crane is in contractor scope. No deduction will be made if the machining is done on the single side. The rate shall inclusive of necessary weld build up.

1

-

107085

... More
Machning of Gasket seating slot on Tube sheet / Channel cover of all sizes

-

-

-

... More
machining of gasket seating slot on tube sheet / Channel cover of all size with 10-20 mm width. Job scope involves transportation from CPCL(Any location inside the CPCL permises) to agency workshop and machining of tube sheet at single / both sides. Offering to inspection. There after transportation of the component from agency work shop to site location. necessary crane is in contractor scope. No deduction will be made if the machining is done on single side. The rate shall inclusive of necessary weld build up.

1

-

1880

... More
Seal welding of retubed bundles / exchangers of all sizes and lengths

-

-

-

... More
Seal welding of tubes with tubesheet using ER70S2 / E 7018 electrodes.

50

-

91

... More
Seal welding of tubes with tubesheet using filler wires / electrodes of grades - ER / E - 308, 308H, 308L, 347, 309, 316, 316L.

50

-

124

... More
Supply of Exchanger Gaskets Quote for Supply of Exchanger gaskets as per the enclosed annexure required for plant-205/206/207 Exchanger. Physical measurement to be taken at site and gasket to be supplied along with drawing. Necessary gate pass and invoice to be provided along with supply for payment. GENERAL NOTES: (1) For exchangers, coolers, condensers & re-boilers, all the rates are inclusive of all blinding / deblinding activities wherever required. (2) Scaffolding work required for heat exchangers, coolers, condensers, re-boilers & DP chillers are included in the respective SOR. (3) For removal & refixing of safety valves wherever executed, rates shall be paid separately as in General category jobs under removal & refixing of Safety valves. (4) For static passivation, necessary chemicals, mixing tank, etc., shall be issued by CPCL. (5) For welding related jobs in any of the exchanger components, the rates shall be paid separately as in General category jobs. (6) Supply of duly tested nylon slings shall be under the scope of the contractor for all all the shifting activities like tube bundle removal, shifting to various work places, etc., (7) Supply of necessary mobile air compressor and hydroblasting machine required for the above jobs shall be provided by contractor. (8) Supply of tractors & trailers for shifting material from / to - ware house & work site shall be paid as per Part-B SOR.

-

-

-

... More
Supply of Exchanger gaskets (MOC: IJA, Dia meter less than 0.5m dia.

5

-

1225

... More
Supply of Exchanger gaskets (MOC: IJA, Diameter between 0.5m-1m.

5

-

1589

... More
Supply of Exchanger gaskets (MOC: SPWD , Diameter less than 0.5m dia.

5

-

1747

... More
Supply of Exchanger gaskets (MOC: SPWD, Diameter between 0.5m-1m.

5

-

2528

... More
Carry out the Insitu machining of the Exchanger flanges Job scope involves Insitu-machining of Tube sheet gasket seating surface along with tube bundle and channeel covers at single / both sides. Offering to Inspection. Necessary crane is in contractor scope. No deduction will be made if the machining is done on the single side. The rate shall inclusive of necessary weld build up using the electrode as specified by EIC and offer DP test.

-

-

-

... More
Insitu Machining of Exchanger Gasket Seating Flange as per scope Upto 1 Meter flange OD(For all width).

1

-

85511

... More
Mobilization of Suitable insitu Machine(Tools and Tackles ) to CPCL Site for insitu machining of all sizes.

1

-

178679

... More
PART-A UNIT RATE JOBS - TANK MAINTENANCE

-

-

-

... More
PART-A UNIT RATE JOBS - TANK MAINTENANCE JOBS

-

-

-

... More
BLINDING AND DE-BLINDING The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions and removal of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.

-

-

-

... More
Blinding and deblinding for 150# & 300# ratings:

-

-

-

... More
Blinding & Deblinding - Size Upto 1-1/2 inch dia.

25

-

336

... More
Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.

50

-

623

... More
Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.

25

-

1425

... More
Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.

5

-

2621

... More
OPENING & BOXING UP OF MANWAYS / COVERS The job involves opening of manways, covers by de-bolting (cold / gas cutting if required), cleaning the manways / covers, servicing of bolts, replacing defective bolts / nuts and finally boxing up with proper gasket / packing to ensure zero leak of joints including hot bolting. The job also involves to & fro transporatation of gaskets, studbolts, packings, etc., between the work site and the owner's storage point. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner's storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated place as per EIC instructions.

-

-

-

... More
Opening & boxing up of Plate flanged covers - All ratings

-

-

-

... More
Plate flanged covers of all ratings - Size Upto 20 inch dia.

5

-

1150

... More
Plate flanged covers of all ratings - Size Above 20 inch dia.

10

-

1822

... More
SUPPLY, ERECTION & DISMANTLING OF STEEL SCAFFOLDING- For External purpose - Insulation removal, thickness gauging, NDT jobs & Painting / Patch repair The job includes supply, transportaiton of scaffolding materials is in contractors scope of supply , erection of scaffolding at site covering the areas specified including providing vertical posts of pipes at inter distance of 1.5m and horizontal numbers at a inter distance of 0.5 to 0.75 meter, providing rods at corners to give sufficient strength to the structure, placing the steel planks / FRP gratings on top for making sufficient area. Dismantling scaffolding after completion of job. Necessary quantity of scaffolding pipes at various lengths, rolling / fixed clamps, metal jolley including all tools, tackles, consumables, labours and contractor's supervision to be mobilised for completion of the jobs scope. NOTE: i) For measurement in SQM : 2( Length + Width) x height area covered by the scaffolding is to be taken. ii) Scaffolding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs. Remarks: (i) Mode of measurement for the above items shall be in meter square. Measurement shall be taken as 2 times length + bredth multiplied by height. This shall be applicable for outside of the confined space. (ii) For scaffolding erected from any platform,height of the scaffolding shall be taken from the platform i.e platform shall be taken as zero meter level. (iii) In addition to above for any other locations the measurement of EIC shall be final and binding to contractor. (iv) Erection of scaffolding and removal / dismantling of the same scaffolding after completion of job shall be considered as completed job. No separate payment for removal of scaffolding shall be made.

-

-

-

... More
Supply, Scaffolding Erection & Dismantling (External)

-

-

-

... More
Up to 6m height.

500

-

103

... More
Above 6 m up to 10 m height.

1000

-

148

... More
Above 10 m up to 20 m height.

200

-

207

... More
SURFACE PREPARATION - POWER TOOL CLEANING / BUFFING The job includes mechanical cleaning of metal surfaces to SSPC - SP-2 / St3 Power tool cleaning standards using power tools like buffing wheels / grinding machine / rotating steel wire brush, etc., to make the surface free of rust, scales, dirt, grease / oil, etc., for the purpose of painting / conducting Wet flourescent magnetic particle testing or dye penetrant inspection or diesel chalk testing on welds / HAZ's. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects including assistance during Wet flourescent magnetic particle testing inspection or dye penetrant inspection or diesel chalk testing on welds / HAZ's, if required. NOTE: (1) For weld seam buffing the width of buffing shall be 150mm (i.e) 75mm on both sides of the weld seam.

-

-

-

... More
Power tool cleaning / Buffing to SSPC - SP-2 / St3 standards - Bulk area.

100

-

219

... More
Power tool cleaning / Buffing to SSPC - SP-2 / St3 standards - 150 mm width of Weld seams / HAZ.

250

-

97

... More
Replacement of Anchor chair bolt as per procedure The job involves Cutting and removal of the anchor chair bolt /repair/Replacement of the anchor chair bolt of the tank as per procedure. The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site.

-

-

-

... More
Replacement of Anchor chair bolt.

40

-

3522

... More
MECHANICAL LEVEL INDICATOR REPAIR / REPLACEMENT The job involves repair/Replacement of the Mechanical Levl Indicator of the tank. The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site.

-

-

-

... More
Mechanical Level Indicator Repair/Replacement.

5

-

3002

... More
Patch plate welding - Carbon steel

-

-

-

... More
Patch plate welding - Carbon steel - using E 6013 electrodes The job includes collection & transportation of required materials from owner's storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013 electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.

-

-

-

... More
Patch plate welding - Carbon steel - Upto 6 mm thickness using E 6013 electrodes.

30

-

905

... More
Patch plate welding - Carbon steel - 8mm mm thickness using E 6013 electrodes.

30

-

1125

... More
Gas Cutting of Plates - Carbon Steel / Alloy steel ( For Drip Plate provision) The job includes gas cutting of carbon steel / Alloy steel plates at all heights & grades including area preparation for hot work. The job also includes supplying of all types of tools & tackles, machineries, gas, all consumables and labour to complete the job in all respects and dumping the generated scrap material to designated area as per EIC instructions.

-

-

-

... More
Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness upto 6 mm.

150

-

73

... More
FILLET WELDING ( For Drip Plate provision)

-

-

-

... More
Fillet welding - Carbon Steel (Using E-6013 Electrode) The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using E 6013 electrodes at all grades & elevations. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.

-

-

-

... More
Fillet welding - Carbon Steel - 5 to 6 mm thickness using E 6013 electrodes.

100

-

745

... More
BUTT WELDING ( For Drip Plate provision)

-

-

-

... More
Butt welding - Carbon Steel (Using E-6013 Electrode) The job includes flushing, preparing work area for executing hot work, cutting, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding of plate surfaces using E 6013 electrodes at all grades & elevations. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.

-

-

-

... More
Butt welding - Carbon Steel - 5 to 6 mm thickness using E 6013 electrodes.

100

-

1367

... More
REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES

-

-

-

... More
Removal of Flanged valves (Other than safety valves) The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.

-

-

-

... More
Valve rating - 150# & 300#

-

-

-

... More
Removal of valves - Size 2 inch dia. to 3 inch dia.

6

-

366

... More
Removal of valves - Size 4 inch dia. to 6 inch dia.

6

-

701

... More
Removal of valves - Size 8 inch dia. to 10 inch dia.

6

-

1179

... More
Installation of Flanged valves (Other than safety valves) The job includes transportation of valves, gaskets, fasteners, etc., from the owner's storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop, installation of flanged valve at all heights & grades using proper gaskets & studs. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.

-

-

-

... More
Valve rating - 150# & 300#

-

-

-

... More
Installation of valves - Size 2 inch dia. to 3 inch dia.

6

-

414

... More
Installation of valves - Size 4 inch dia. to 6 inch dia.

6

-

804

... More
Installation of valves - Size 8 inch dia. to 10 inch dia.

6

-

1334

... More
Dismantling & Removal of Structurals / Gratings The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / cold cutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Dismantling & Removal of Structurals / Gratings

-

-

-

... More
Dismantling & Removal of Structurals / Gratings.

5

-

14530

... More
Erection and welding of Platform / ladder gratings: The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements. The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.

-

-

-

... More
Erection and welding of Gratings

-

-

-

... More
Erection and welding of Gratings upto 15 m elevation.

5

-

19419

... More
Anticorrosive layer applicaton Carryout repair job on the top layer of the damaged portions in the external asphalt pad as indicated by inspection & as per CPCL civil maintenance instruction. To faciliate rain water draining chip off the existing concrete ring wall foundation and provide proper taper on the ring wall. Providing and laying 50mm thick compacted thickness, anticorrosive layer around the tank. The job also includes removal of the damaged layer as marked by inspection. and transport to the place as identified by EIC.

-

-

-

... More
Providing and laying 50mm thick compacted thickness, anti corrosive layer around the tank.

1

-

19128

... More
STRESS RELIEVING The job involves Post weld heat treatment (PWHT) / Stress relieving of carbon steel / alloy steel metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation. The job also includes cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders suitably calibrated, removal of insulation, providing assitance for hardness testing, submitting recorded charts for approval, removal & dressing of thermocouple leads, etc., as per the instructions of EIC. The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site. After welding, Stress relieving shall be carried out as per following procedure, Loading temp: 300 DegC max Rate of heating: 150 DegC/Hr Soaking temp: 610 DegC Soaking time: 1 hr Rate of coolingL 150 DegC/hr Unloading temp: 300 DegC/Hr Hardness shall be below 200 BHN after SR. Notes: (1) For plate weld seams, actual inch length of weld seam shall be taken for measurement. (2) Re-stress relieving arised due to improper heating / cooling or any other fault on account of contractor shall be borne by the contractor at his own cost.

-

-

-

... More
Stress Relieving - Plate weld seams of tanks.

75

-

3583

... More
Minimum charges for carrying out stress relieving. (One Unit EA = One Visit)

2

-

3688

... More
Stress Relieving - Pipe weld joints.

50

-

277

... More
NOZZLES REPLACEMENT Job involves removal of old / worn out nozzles as marked by Inspection, transportation of the required quantity of pipes, fittings, plates from owners storage point, cutting, grinding, edge preparation of pipes, etc to match with the mating edges, erection of nozzles, reinforcement pad in position, welding (Root - E-6010 Electrode & Filling E-6013/E-7018 Electrodes), radiography, Stress relieving, DPT, pad pneumatic testing, nozzle testing etc., as per codes / specifications / Inspection procedures. Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.tions. Job also includes cleaning of all foreign materials like weld spatters, clamps, fixtures, etc., prior to testing.

-

-

-

... More
Nozzle replacement with reinforcement pad including Nozzle & reinforcement testing - Pipe thickness upto 8.8 mm thick. (One Unit EA = One Inch dia of nozzle)

25

-

2362

... More
Nozzle replacement with reinforcement pad including reinforcement testing and without Nozzle testing - Pipe thickness upto 8.8 mm thick. (One Unit EA = One Inch dia of nozzle)

25

-

2126

... More
Nozzle replacement with reinforcement pad including Nozzle & reinforcement testing - Pipe thickness above 8.8 & upto 12.7 mm thick. (One Unit EA = One Inch dia of nozzle)

10

-

3232

... More
Nozzle replacement with reinforcement pad including reinforcement testing and without Nozzle testing - Pipe thickness above 8.8 mm & upto 12.7 mm thick. (One Unit EA = One Inch dia of nozzle)

10

-

2908

... More
HYDRAULIC TESTING OF STEAM COIL inside the tank

-

-

-

... More
This includes hydraulic testing of each steam coil to identify leaks and repairs required including all connected jobs like blinding/ de-blinding, temporary piping arrangements to fill in the empty out the water as directed by the Engineer-in-charge.

5

-

5088

... More
TANK BOTTOM PLATE REPLACEMENT AS PER SCOPE OF WORK

-

-

-

... More
Cutting and dismantling of existing bottom plate and transporting to designated scrapyard, Preparing of fabrication drawing, fabrication, erection, welding and testing as per the direction of Inspection. For payment, theoritical weight given in the fabrication drawing will be considered.

5

-

31745

... More
TANK ANULAR PLATE REPLACEMENT AS PER SCOPE OF WORK

-

-

-

... More
Cutting and dismantling of existing bottom plate and transporting to designated scrapyard, Preparing of fabrication drawing, fabrication, erection, welding and testing as per the direction of Inspection. For payment, theoritical weight given in the fabrication drawing will be considered.

1

-

35997

... More
TANK SHELL PLATE REPLACEMENT AS PER SCOPE OF WORK

-

-

-

... More
Cutting and dismantling of shell plate as marked by inspection andtransporting to designated scrapyard. Payment will be based on thetheoritical weight of the area dismantled.

1

-

17715

... More
Fabrication, rolling, erection, welding and testing as per inspectionrequirement. Payment will be based on the theoritical weight of thearitical weight of the area erected.

1

-

32595

... More
TANK ROOF PLATE REPLACEMENT AS PER SCOPE OF WORK

-

-

-

... More
Cutting and removal of exiting roof plate and transporting it toscrapyard, preparing fabrication drawing, fabrication, erection andtesting as per inspection direction. Conducting pneumatic test at 50 mmof water colum is also part of roof plate replacement.Payment will bebased on theoritical weight based on fabrication drawing.

1

-

29052

... More
Earthing point replacement as per scope of work.

100

-

177

... More
Manual Cleaning with wire brush of shell / bottom plates after hydrotesting.

800

-

21

... More
REMOVAL/ CLEANING AND FIXING OF SPRAY NOZZLES OF TANK SPRINKLER SYSTEM.

100

-

20

... More
VACCUM BOX TESTING The job includes supply of vacumm box facility including vacuum pump, etc., testing the tank roof & bottom plate weld seams & HAZ areas using vacuum box / soap solution at all grades & elevations. The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site. NOTE: (1) For surface preparation of weld seams / HAZ by buffing, rates are additionally paid as per SOR. (2) Job includes supply of necessar vacuum box testing kit with sufficient qty of glass.

-

-

-

... More
Vacuum box testing of welds / HAZ.

350

-

118

... More
DIESEL CHALK TESTING The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site.

-

-

-

... More
Diesel chalk test of weld seams including buffing.

100

-

138

... More
PNEUMATIC TESTING OF NOZZLE PADS: Clean the shell nozzles & pad welds and carry out pneumatic testing as per the scope. The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site.

-

-

-

... More
Pneumatic testing of nozzle pads.

300

-

53

... More
PNEUMATIC TESTING OF Tank ROOF WELD SEAMS of tank (201-D-03, 201-D-04, 201-D-05, 203-D-03) Carry out the pneumatic testing of all roof weld seams at 50mm of water column. The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site. Offer the pneumatic test to CPCL inspection and get final clearance.

-

-

-

... More
PNEUMATIC TEST OF TANK BOTTOM / ROOF.

300

-

42

... More
Supply and application of internal Painting of Tank bottom plate and 0.5 meter height of shell internal surface as per CPCL Painting system - XXVII The job also includes supply of Necessary grits and grid blasting machines and mobile air compressors are in contractors scope. Safety precautions to be taken before grit blasting. Supply of necessary painting material from CPCL approved vendors.

-

-

-

... More
Supply and application of internal painting as per enclosed CPCL Painting specification XXVII with surface prepation by metal grit blasting for Column / vessel internal surface.Paint application by air less spray. Necessary hopper and compressor and accesories to carryout the jobs is in contractor scope.

100

-

1800

... More
Supply and application of paint CPCL System-X (209-D-03) The Contractor shall carryout external painting of the Column, Condensate pot and drums and other static equipments external surface by applying Painting system ( refer attachment for spec details) After cleaning the surfaces as per EIC / Inspection requirement.

-

-

-

... More
Hand tool cleaning to the requirement of St-2 / SSPC-SP-2 for painting jobs.

500

-

44

... More
Supply and application of painting as per CPCL Painting system-X.

350

-

502

... More
By Commercial Grit blasting.

100

-

99

... More
Concrete dismantling (PLAIN and REINFORCED) Demolishing plain cement concrete in foundation and super structure including disposal of unserviceable material upto 3KM lead as directed and serviceable materials to stores including scaffolding, all labour, tools supervision, safety permits, safety precaution etc. complete. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.

-

-

-

... More
Dismantling Plain cement concrete (PCC) The job involves dismantling of reinforced cement concrete pavements including cutting of reinforcement bars, returning of scrap steels to designated area, breaking the RCC work into pieces and disposal of unserviceable material upto 3.0km lead as directed , etc. as per the direction of the Engineer-in-charge.

1

-

2305

... More
Dismantling Reinforced cement concrete (RCC)

1

-

4610

... More
Earth work excavation & back filling The job involves earth work excavation below ground level upto 2 metres depth & to a required width for laying underground piping in all types of soils including removal of vegetation, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.

-

-

-

... More
Earth work excavation & back filling - Upto 2 metres depth.

1

-

1153

... More
Carbon Steel Piping Work - Above ground / Under ground The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to the designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE.

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS

-

-

-

... More
Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.

100

-

312

... More
Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest.

150

-

281

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

50

-

413

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

50

-

372

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

50

-

505

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

50

-

455

... More
PART-A UNIT RATE JOBS - PIPING REPLACEME

-

-

-

... More
PART-A UNIT RATE JOBS - PIPING REPLACEMENT / MODIFICATION JOBS

-

-

-

... More
SUPPLY, ERECTION & DISMANTLING OF STEEL SCAFFOLDING- For External purpose - Insulation removal, thickness gauging, NDT jobs The job includes supply, transportaiton of scaffolding materials is in contractors scope of supply , erection of scaffolding at site covering the areas specified including providing vertical posts of pipes at inter distance of 1.5m and horizontal numbers at a inter distance of 0.5 to 0.75 meter, providing rods at corners to give sufficient strength to the structure, placing the steel planks / FRP gratings on top for making sufficient area. Dismantling scaffolding after completion of job. Necessary quantity of scaffolding pipes at various lengths, rolling / fixed clamps, metal jolley including all tools, tackles, consumables, labours and contractor's supervision to be mobilised for completion of the jobs scope. NOTE: i) For measurement in SQM : 2( Length + Width) x height area covered by the scaffolding is to be taken. ii) Scaffolding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs. Remarks: (i) Mode of measurement for the above items shall be in meter square. Measurement shall be taken as 2 times length + bredth multiplied by height. This shall be applicable for outside of the confined space. (ii) For scaffolding erected from any platform,height of the scaffolding shall be taken from the platform i.e platform shall be taken as zero meter level. (iii) In addition to above for any other locations the measurement of EIC shall be final and binding to contractor. (iv) Erection of scaffolding and removal / dismantling of the same scaffolding after completion of job shall be considered as completed job. No separate payment for removal of scaffolding shall be made.

-

-

-

... More
Supply, Scaffolding Erection & Dismantling (External)

-

-

-

... More
Up to 6m height.

3000

-

103

... More
Above 6 m up to 10 m height.

1500

-

148

... More
Above 10 m up to 20 m height.

500

-

207

... More
Above 20 m up to 30 m height.

250

-

345

... More
Intermediate platform.

250

-

172

... More
BLINDING AND DE-BLINDING - The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions and removal of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. NOTE: (1) Nominal diameter of the flanges shall be taken for all measurements. (2) In case of either one of the activity like Blinding or de-blinding arise, 50% of the applicable rate shall be paid for the single activity. (3)This rate will be applicable only for the pipeline replcement job / modification jobs only. For all other jobs bliding & deblinding is included inlumpsum.

-

-

-

... More
Blinding and deblinding for 150# & 300# ratings:

-

-

-

... More
Blinding & Deblinding - Size Upto 1-1/2 inch dia.

100

-

336

... More
Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.

100

-

623

... More
Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.

50

-

1425

... More
Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.

25

-

2621

... More
Blinding & Deblinding - Size 18 inch dia. to 24 inch dia.

25

-

3867

... More
REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES

-

-

-

... More
Removal of Flanged valves (Other than safety valves) The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.

-

-

-

... More
Valve rating - 150# & 300#

-

-

-

... More
Removal of valves - Size 2 inch dia. to 3 inch dia.

50

-

366

... More
Removal of valves - Size 4 inch dia. to 6 inch dia.

20

-

701

... More
Removal of valves - Size 8 inch dia. to 10 inch dia.

15

-

1179

... More
Removal of valves - Size 12 inch dia. to 14 inch dia.

5

-

1796

... More
Removal of valves - Size 16 inch dia. to 18 inch dia.

2

-

2335

... More
Removal of valves - Size 20 inch dia. to 24 inch dia.

2

-

3050

... More
Removal of valves - Size 26 inch dia. to 28 inch dia.

3

-

3562

... More
Removal of valves - Size 30 inch dia. to 32 inch dia.

11

-

3933

... More
Removal of valves - Size 34 inch dia. to 36 inch dia.

7

-

4304

... More
Installation of Flanged valves (Other than safety valves) The job includes transportation of valves, gaskets, fasteners, etc., from the owner's storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop, installation of flanged valve at all heights & grades using proper gaskets & studs. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.

-

-

-

... More
Valve rating - 150# & 300#

-

-

-

... More
Installation of valves - Size 2 inch dia. to 3 inch dia.

50

-

414

... More
Installation of valves - Size 4 inch dia. to 6 inch dia.

20

-

804

... More
Installation of valves - Size 8 inch dia. to 10 inch dia.

15

-

1334

... More
Installation of valves - Size 12 inch dia. to 14 inch dia.

5

-

2041

... More
Installation of valves - Size 16 inch dia. to 18 inch dia.

2

-

2669

... More
Installation of valves - Size 20 inch dia. to 24 inch dia.

2

-

3478

... More
Installation of valves - Size 26 inch dia. to 28 inch dia.

3

-

4045

... More
Installation of valves - Size 30 inch dia. to 32 inch dia.

11

-

4458

... More
Removal of valves - Size 34 inch dia. to 36 inch dia.

7

-

4871

... More
Cooling tower pump suction rubber bellow replacement Replacement of rubber expansion bellosws. Contractor shall replace the rubber expansion bellow in cooling tower pump suction line. New bellows to be collect and transport from CPCL ware house to site and removal of the old bellow by loosening / gas cutting of the bolts and replace the new bellow with new gaskets and stud bolts. After erection of new bellow the locking bolt to be loosened / removed.

-

-

-

... More
Replacement of Rubber expansion bellow - Size 12 inch dia. to 14 inch dia.

2

-

1919

... More
Replacement of Rubber expansion bellow - Size 26 inch dia. to 28 inch dia.

2

-

3804

... More
Replacement of Rubber expansion bellow - Size 34 inch dia. to 36 inch dia.

3

-

4588

... More
Dismantling & Removal of Piping The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by cold cutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipes and transported to their respective designated locations as per EIC. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Dismantling & removal of Piping - Carbon steel / Alloy steel

-

-

-

... More
Dismantling & removal of Piping - Carbon steel / Alloy steel.

5000

-

42

... More
Dismantling & removal of Piping - stainless steel.

100

-

58

... More
Concrete dismantling (PLAIN and REINFORCED) Demolishing plain cement concrete in foundation and super structure including disposal of unserviceable material upto 3KM lead as directed and serviceable materials to stores including scaffolding, all labour, tools supervision, safety permits, safety precaution etc. complete. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. The job involves dismantling of reinforced cement concrete pavements including cutting of reinforcement bars, returning of scrap steels to designated area, breaking the RCC work into pieces and disposal of unserviceable material upto 3.0km lead as directed , etc. as per the direction of the Engineer-in-charge.

-

-

-

... More
Dismantling Plain cement concrete (PCC).

10

-

2305

... More
Dismantling Reinforced cement concrete (RCC).

10

-

4610

... More
Earth work excavation & back filling The job involves earth work excavation below ground level upto 2 metres depth & to a required width for laying underground piping in all types of soils including removal of vegetation, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.

-

-

-

... More
Earth work excavation & back filling - Upto 2 metres depth.

10

-

1153

... More
Dewatering - with Contractor's pump The job involves pumping out of water including dewatering oily water mixed with muck / sludge etc. from trenches, pits etc. by contractor's own pump as per the direction of the Engineer-in-charge. The job also includes supplying of all types of pumps, tools & tackles, hoses, fuel, all consumables and labour to complete the job in all respects as per EIC instructions.

-

-

-

... More
Hire charges for 5 HP Diesel driven dewatering pump with all accessories including hoses along with one operator - For 8 Hrs. (One Unit EA = One Shift (8 Hrs))

10

-

3213

... More
Carbon Steel Piping Work - Above ground The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to the designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting, draining / drying of the piping system and removal of insulation wherever required. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. NOTES FOR SOR SL. NOS. (1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable. (3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR. (4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR. (5) For reinforcement pad welding, the rates shall be paid separately as per SOR. (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement. (7) For scaffolding work wherever required, rates shall be paid separately as per SOR. (8) For blinding & deblinding wherever involved, rates shall be paid separately as per SOR. (9) For stress relieving of weld joints, rates shall be paid separately as per SOR. (10) In case of replacement of existing piping, rates for removal of old pipelines shall be paid separately as per SOR. (11) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR. (12) Radiography of weld joints is not included in SOR and rate shall be as per SOR. (13) For removal and refixing of Flanged valves, rates shall be paid separately as per SOR. (14) Wrapping & coating of pipelines is not included in SOR.

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS

-

-

-

... More
Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.

1000

-

354

... More
Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest.

500

-

318

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest.

3000

-

468

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest.

1000

-

422

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest.

2000

-

573

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest.

1500

-

515

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES FROM GROUND LEVEL and Upto 12M - USING E-6010/E-6013/E-7018 ELECTRODES

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest.

1000

-

517

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest.

100

-

465

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest.

2000

-

646

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest.

1500

-

581

... More
BUTT WELDING - Above GROUND LEVEL - USING ER-70S2 Filler wire / E-7018 ELECTRODES (TIG WELDING)

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

600

-

679

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018) .

100

-

611

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

700

-

794

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).

200

-

714

... More
Alloy Steel Piping Work - Aboveground The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of alloy steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process for root run followed by manual arc welding process for the filling passes with relevant filler wires / electrodes as required with necessary pre-heating prior to welding, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. The rates for the following items shall be excluding blinding & deblinding, reinforcement pad welding, radiography , removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of fabrication, laying, erection, preheating, welding,100% stress relieving of joints, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. Notes: (1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable. (3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR. (4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR. (5) For reinforcement pad welding, the rates shall be paid separately as in General category jobs under SOR. (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement. (7) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR. (8) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR. (9) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR. (10) Preheating (Using coil ) and 100% Post weld heat treatment (stress relieving) of weld joints is included in SOR for both socket & butt welding. (11) In case of replacement of existing piping, rates for the removal of old pipelines shall be paid separately as per SOR. (12) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR. (13) For steam tracing piping work, hydraulic testing of piping is not required and applicable SOR (Without hydrotest) shall be paid on account of this. For bending tracer pipelines, the rates shall be paid separately as per SOR.

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS - ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode upto P5 grades - With hydrotest.

150

-

1085

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using low alloy welding filler wire / electrode upto P5 grades - Without hydrotest.

50

-

976

... More
BUTT WELDING PIPING AT ELEVATIONS - UP TO 12 METER - ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - Upto 8.8 mm piping thickness - With hydrotest.

50

-

2120

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - above 8.8 mm and upto 12.7 mm piping thickness - With hydrotest.

50

-

2650

... More
Stainless Steel Piping Work - Aboveground,, The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography, removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of cutting, fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. NOTE: (1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable. (3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR. (4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR. (5) For reinforcement pad welding, the rates shall be paid separately as in General category jobs under SOR. (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement. (7) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR. (8) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR. (9) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR. (10) In case of replacement of existing piping, rates for the removal of old pipelines shall be paid separately as per SOR. (11) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR. (12) For steam tracing piping work, hydraulic testing of piping is not required and applicable SOR (Without Hydrotest) shall be paid on account of this. For bending tracer pipelines, the rates shall be paid separately as per SOR.

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS - STAINLESS STEEL

-

-

-

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 308, 308H, 308L, 347 - With hydrotest.

100

-

900

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 308, 308H, 308L, 347 - Without hydrotest.

50

-

810

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 309, 309 Mo, 316, 316L - With hydrotest.

25

-

922

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 309, 309 Mo, 316, 316L - Without hydrotest.

25

-

830

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - STAINLESS STEEL

-

-

-

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.

300

-

982

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.

150

-

884

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- STAINLESS STEEL

-

-

-

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.

50

-

1060

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.

50

-

954

... More
Carbon steel Piping Specials like Mitre cut bend, reducers The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication & welding of carbon steel piping specials (of any thickness) like 4 element - 3 weld type 90° mitre cut bend, 3 element - 2 weld type 45° mitre cut bend / reducers, etc., at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles at all grades & elevations including under road culverts of different schedules, pressure ratings and for various temperature applications. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. The rates for the following items shall be exclusive of radiography, stress relieving, welding of vents & drains and erection & removal of scaffolding. The rates for the following items shall be inclusive of fabrication, welding, offering stagewise inspection. NOTE: (1) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR. (2) For radiography of weld joints, rates shall be as per General category jobs under SOR Sl. Nos.1.14.5. (3) For stress relieving of weld joints, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.14.3.

-

-

-

... More
Mitre Bends - Butt weld Joint - Carbon steel

-

-

-

... More
Mitre Bends - Butt weld Joint - Upto 8.8 mm thickness.

50

-

559

... More
Mitre Bends - Butt weld Joint - Above 8.8 mm and upto 12.7 mm thickness.

50

-

699

... More
Reducers - Butt weld Joint - Carbon steel

-

-

-

... More
Reducers - Butt weld Joint - Upto 8.8 mm thickness.

10

-

6136

... More
Reducers - Butt weld Joint - Above 8.8 mm and upto 12.7 mm thickness.

10

-

7670

... More
Patch plate welding - Carbon steel

-

-

-

... More
Patch plate welding - Carbon steel - using E 6013 electrodes The job includes collection & transportation of required materials from owner's storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013 electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. NOTE: (1) The above rates are applicable for all external welding jobs.

-

-

-

... More
Patch plate welding - Carbon steel - Upto 6 mm thickness.

30

-

905

... More
Patch plate welding - Carbon steel - Upto 8 mm thick.

20

-

1125

... More
Gas Cutting of Plates - Carbon Steel / Alloy steel The job includes gas cutting of carbon steel / Alloy steel plates at all heights & grades including area preparation for hot work. The job also includes supplying of all types of tools & tackles, machineries, gas, all consumables and labour to complete the job in all respects and dumping the generated scrap material to designated area as per EIC instructions.

-

-

-

... More
Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness upto 6 mm.

100

-

73

... More
Gas Cutting of Plates-Carbon Steel / Alloy steel-Thickness 8 mm.

100

-

84

... More
FILLET WELDING

-

-

-

... More
Fillet welding - Carbon Steel (Using E-6013 Electrode) The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using E 6013 electrodes at all grades & elevations. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.

-

-

-

... More
Fillet welding - Carbon Steel - 5 to 6 mm thickness using E 6013 electrodes.

50

-

745

... More
Fillet welding - Carbon Steel - 8 mm thickness using E 6013 electrodes.

50

-

931

... More
Fabrication & erection of structurals: The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations. The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per SOR.

-

-

-

... More
Fabrication and erection of structurals

-

-

-

... More
Fabrication and erection of structurals.

5

-

36464

... More
Dismantling & Removal of Structurals / Gratings The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / cold cutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per SOR.

-

-

-

... More
Dismantling & Removal of Structurals / Gratings

-

-

-

... More
Dismantling & Removal of Structurals / Gratings.

5

-

14530

... More
Erection and welding of Platform / ladder gratings: The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements. The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.

-

-

-

... More
Erection and welding of Gratings

-

-

-

... More
Erection and welding of Gratings upto 15 m elevation.

3

-

19419

... More
Erection and welding of Gratings above 15 m elevation.

3

-

23303

... More
STRESS RELIEVING - For Carbon steel welding job The job involves Post weld heat treatment (PWHT) / Stress relieving of carbon steel / alloy steel metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation. The job also includes cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders suitably calibrated, removal of insulation, providing assitance for hardness testing, submitting recorded charts for approval, removal & dressing of thermocouple leads, etc., as per the instructions of EIC. The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site.

-

-

-

... More
Stress Relieving - Pipe weld joints.

500

-

277

... More
SUPPORT PADS WELDING OF PIPES The job involves transportation of all items including all types of structurals, pipes etc., from owner storage point to work site and prefabricate yard and welding including cutting / grinding/ edge preparating and requried testing to prove soundness of welding with supply of all consumables, manpower, tools as per technical specification and direction and satisfaction of the Engineer in charge. New pipe pad to be fabricated from suitable pipes which will be provided by CPCL. The contractor has to cut the pipe at suitable for pad provision and do fix in the running pipe line at plat area and do fillet welding as per standards. Notes: 1. Pipeline at support locations shall be cleaned before placing pads. Pads length shall be 300mm. 2. Support pads shall be hand tool cleaned at the external surface and painted as per CPCL-PS-X. Pads shall be welded to the pipe on all 4 sides. 3. Use E7018 for welding of support pad to pipe at support. 4.Size of the pad shall be 1/3 of circumference of the pipe and length shall be 12 inch or as per be site conditions.Pad plates shall be projected atleast 2 inch on either side of support location. 5.Pad shall be fabricated from the same pipe size and fabricating the pad with edge preparation to suite the circumference of the required pipe size (the pipe for which pad to be fixed).

-

-

-

... More
Fabrication and Provision of New Support pads at pipes at all elevation

-

-

-

... More
For pipe Dia up to 25 mm.

25

-

270

... More
For pipe Dia 40 mm.

25

-

285

... More
For pipe Dia 50 mm.

25

-

297

... More
For pipe Dia 80 mm.

50

-

325

... More
For pipe Dia 100 mm.

50

-

350

... More
For pipe Dia 150 mm.

50

-

404

... More
For pipe Dia 200 mm.

50

-

454

... More
For pipe Dia 250 mm.

10

-

508

... More
For pipe Dia 300 mm.

10

-

558

... More
For pipe Dia 350 mm.

10

-

590

... More
Pipe line hydro testing (for pad provided pipe lines) The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit. The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Upto 2" dia.

250

-

14

... More
2.5" dia - 6" dia.

500

-

15

... More
8" dia & 10" dia.

500

-

21

... More
12" dia - 16".

300

-

30

... More
FABRICATION OF PLATE FLANGES Fabrication of plate flanges for the given plate and shifting of materails from CPCL stores to site and fabricating as per drawings and instruction of Engineer in charge.

-

-

-

... More
up to size 40 mm.

10

-

179

... More
up to size 50 mm.

10

-

243

... More
up to size 150 mm.

10

-

867

... More
up to size 200 mm.

10

-

1219

... More
RADIOGRAPHY The job includes performing radiography examination of welds on piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches. The job also includes supplying of radiation source camera, other machineries required, all consumables required for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review. Note: (1) For pipe weld joints, nominal diameter of the pipe shall be taken for measurement. (2)Payment shall not be permissible for repeated radiography for the same joints on repair work & poor radiography quality.

-

-

-

... More
Pipe weld joints - Upto 2" nominal dia. (One Unit EA = One Joint)

150

-

443

... More
Pipe weld joints - 3" nominal dia. (One Unit EA = One Joint)

150

-

553

... More
Pipe weld joints - 4" nominal dia. (One Unit EA = One Joint)

150

-

701

... More
Pipe weld joints - 6" nominal dia. (One Unit EA = One Joint)

150

-

848

... More
Weld joint size - above 6" nominal dia and weld seams of storage tanks, pressure vessels and plate welds. (One Unit EA = One Inch length of film)

10000

-

35

... More
Close Proximity Radiography. The contractor shall carryout Close Proximity Radiography jobs at the location as instructed by the EIC in Refinery-3 Offsite& utility Plants during Refienry-3 M &I Shutdown-2021

-

-

-

... More
Radiography Se-75 CPR with equivalent shielding and accessories. (Unit EA = 24 hours per day).

10

-

27300

... More
Upto 2inch Dia. Elliptical shot. (Unit EA = Per Exposure).

100

-

189

... More
4 Inch Film Width. (Unit EA = Per Inch length of film).

1000

-

21

... More
Dechoking of pipe lines Cooling water / Product Line Dechoking of cooling water line / product line by pocking rod inside or any other mechanical means. This includes opening / removal of spool piece of piping to be dechoked, removal of sludge / hard deposits etc, by poking rod / dechoking by steam or any other mechanical means and fixing / erecting the line in poisition after dechoking including cutting and fixing suitable size.

-

-

-

... More
Dia 1/2" to 1".

50

-

159

... More
Dia 1 1/2".

50

-

239

... More
Dia 2".

50

-

318

... More
Dia 4".

50

-

636

... More
Dia 6".

25

-

954

... More
Dia 8".

25

-

1272

... More
COLD CUTTING OF CARBON / ALLOY STEEL PIPE LINES (INSULATED / UNINSULATED) Cold cutting and removal of above ground/overhead/underground in tranches (upto 5 meters depth) insulated or uninsulated pipelines of carbon steel/ alloy steel/ and/or any other type from various location such as pipe racks, columns, pump house, vessels, heaters, heat exchangers, desalters etc. upto a height of 5 meters including removal of insulation materials, all on line instruments, fittings, flanges, valves, vents, drains, branching etc.; lowering down / lifting the same to ground level with due care so that no other piping, equipment#s, machinery#s etc. is damaged; cutting into pieces if required; segregating for reclaiming useful fittings such as bends, flanges, valves, instruments etc. by unbolting, gas cutting, cold cutting etc. transporting and stacking the salvageable useful materials to workshop / instrument workshop/ store or as per the direction of the Engineer-in-Charge and shifting the scrap pipes etc. to scrap yard or any other location within refinery premises all complete as per the instructions of Engineer-in-Charge. Job also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation, taking clearance for hot jobs, blinding and deblinding area cleaning after completion of work, flushing wherever required as directed by the Engineer-in-Charge. NOTE: 1. Proper safety arrangements for carrying out the job is under contractor's scope and the same has to be complied with as per the directions of the Engineer- in-Charge. 2. Salvaging of useful fitting from redundant pipe, if done, will be paid under separate item. 3. Civil works (excavation and back filling) for underground dismantling shall be paid under separate item from Civil SOR. Note: For piping beyond 5 Mtr. elevation above and below ground piping and upto 10Mtr. rates is to be escalated by 20%. For more than 10 Mtr. but upto 15 Mtr. rates is to be escalated by 30%. For more than 15 Mtr but upto 20 Mtr. rates to be escalated by 40% respectively. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.

-

-

-

... More
80mm NB.

10

-

289

... More
100mm NB.

10

-

372

... More
150mm NB.

10

-

615

... More
200mm NB.

10

-

753

... More
250mm NB.

10

-

938

... More
300mm NB.

10

-

1113

... More
Cold cutting of STAINLESS STEEL PIPE LINeS (INSULATED / UNINSULATED) Cold cutting and removal of above ground / overhead / underground in trenches (upto 5 m) redundant, steam traced pipelines of stainless steel from various locations such as pipe racks, columns, pump house, vessels, heaters, heat exchangers, desalter etc. upto a height of 5 meters including removal of insulation materials, all on line instruments, fittings, flanges, valves, vents, drains, branching etc.; lowering down the same to ground level with due care so that no other piping, equipment#s, machinery#s etc. is damaged; cutting into pieces if required; segregating for reclaiming useful fittings such as bends, flanges, valves, instruments etc. by unbolting, gas cutting, cold cutting etc.; transporting and stacking the salvageable useful materials to workshop / instrument workshop / store or as per the direction of the Engineer-in-Charge and shifting the scrap pipes etc. to scrap yard or any other location within refinery premises and completing the job as per the instructions of engineer in-charge. Job also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation, taking clearance for hot jobs, blinding and deblinding, area cleaning after completion of work, flushing wherever required as directed by the Engineer-in-Charge. NOTE: 1. Proper safety arrangements for carrying out the job is under contractor's scope and the same has to be complied with as per the directions of the Engineer- in-Charge. 2. Salvaging of useful fitting from redundant pipe, if done, will be paid under separate item. 3. Civil works (excavation and back filling) for underground dismantling shall be paid under separate item from Civil SOR. Note: For piping beyond 5 Mtr. elevation above and below ground piping and upto 10Mtr. rates is to be escalated by 20%. For more than 10 Mtr. but upto 15 Mtr. rates is to be escalated by 30%. For more than 15 Mtr but upto 20 Mtr. rates to be escalated by 40% respectively. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.

-

-

-

... More
80mm NB.

10

-

543

... More
100mm NB.

10

-

586

... More
150mm NB.

10

-

929

... More
200mm NB.

10

-

1209

... More
Supply and application of Painting system XXV (for Cooling tower area pipe lines and structurals)

-

-

-

... More
Surface Preparation for painting job Carryout surface preparation of the pipes, structural items for carryout painting system XXV. Surface cleaning to be done to remove completely the old painting from the pipe and structural materials before application of painting.

-

-

-

... More
Grit blasting to a minimum Sa 2.5(ISO 8051-1:1988) or SSPC-SP6 with contractor's own compressor.

2000

-

173

... More
Power tool cleaning (typically rotating wire brush/grinder) to the requirement of ST-2 (ISO 8051-1:1988) or SSPC-SP-2 as per scope of work.

250

-

43

... More
Supply and application of Painting system XXV( for Cooling tower area pipes) Carrying-out external painting of Steel equipments, Pipelines and connected structures except pumps and motors at DM Water Plant in Co-Gen Plant as per CPCL Coating specification XXV for painting in C5-M areas- Area with high salt content as per ISO 12944-8 or C5-1 areas - Industrial areas with high humidity and aggressive atmosphere as per ISO 12944, Rev-00.The scope of work involves supply of paints and other consumables, and application at site as per requirement and standards.

-

-

-

... More
Painting Job at CoGen plant (including supply of material and application of paint) - Painting System - XXV-A (Highly Saline Environment) Supply and application of special paints for coating with of Two (2) Coats (Max) of Surface & Moisture tolerant Aluminum - Filled Phenalkamine Epoxy Mastic to a minimum DFT of 125 Microns per coat and One (1) coat of 2 - Pack Aliphatic Polyurethane finish coat to a minimum DFT of 50 Microns per coat. The rate shall be quoted on RATE PER SQ.M basis for supply and application of 3 coats of paints (2 coats of Primer & 1 coat of Finish) - As per Scope of Work.

1500

-

335

... More
Painting Job at CoGen plant (including supply of material and application of paint) - Painting System - XXV-B (Highly saline with water spray environment) Supply and application of special paints for coating with of One (1) Coats (Max) of Surface tolerant Aluminum - Filled Phenalkamine Epoxy Mastic to a minimum DFT of 125 Microns per coat + Two (2) Coats of moisture tolerant Phenalkamine epoxy to a minimum DFT of 150 microns per coat and One (1) coat of 2 - Pack Aliphatic Polyurethane finish coat to a minimum DFT of 50 Microns per coat. The rate shall be quoted on RATE PER SQ.M basis for supply and application of 4 coats of paints (1 coat of surface moisture, 2 Coats of moisture tolerant & 1 coat of Finish) - - as per Scope of Work.

750

-

433

... More
CLEANING OF PUMP SUCTION STRAINER The job includes removal of pump suction strainer by de-bolting / cold cutting / gas cutting the fasteners, cleaning the strainer with water & steam for removing the suspended particles, cold repairing the strainer, if required, weld repairing the strainer enclosure, if required, fixing back the strainer in position with proper gaskets & fasteners. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner's storage point, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.

-

-

-

... More
Strainer Flanges Rating Upto 300#

-

-

-

... More
Strainer Cleaning - Flange dia. 2 inch to 4 inch.

2

-

400

... More
Strainer Cleaning - Flange dia. 6 inch to 8 inch.

2

-

695

... More
Strainer Cleaning - Flange dia.10 inch.

2

-

1055

... More
Strainer Cleaning - Flange dia.12 inch.

2

-

1294

... More
Strainer Cleaning - Flange dia.14 inch.

2

-

1486

... More
Strainer Cleaning - Flange dia.16 inch.

2

-

1630

... More
Strainer Cleaning - Flange dia.18 inch.

2

-

1917

... More
Strainer Cleaning - Flange dia.20 inch.

4

-

2205

... More
Strainer Cleaning - Flange dia.24 inch.

4

-

2493

... More
Strainer Cleaning - Flange dia.26 inch to 32 inch.

6

-

2876

... More
Strainer Cleaning - Flange dia.34 inch to 38 inch.

10

-

4602

... More
WRAPPING and COATING OF VESSELS / UNDERGROUND PIPING ETC. Providing wrapping and coating as per the specifications including supply of all materials, tools and tackles, etc. The detailed specification for wrapping and coating is as under: 1. The surface preparation of pipes shall be done by grit/ shot blast cleaning to Swedish standard SA-2. 2. The grit/ shot blasting operation shall be carried out in the day time. Blast cleaning operation shall not be under taken in humid condition. 3. Only approved quality grit/ shot shall be used for grit/ shot blasting. The grit/ shot used shall be dry and free form any other impurities. 4. The grit/ shot blasted surface shall have a shining and near white metal appearances. 5. After grit/ shot blast cleaning, the surface shall be dry brushed to remove deposits. 6. The grit/ shot blasted surface should be inspected by quality control/ Inspection agency of owner/ contractor. COATING SYSTEM Following steps shall be followed: 1. Application of one coat of primer. 2. Application of one coat of coal tar enamel. 3. Wrapping fibre glass. 4. Application of 2nd coat of coal tar enamel. 5. Wrapping of craft paper/ coal tar impregnated outer wrap. PRIMING 1. Single coat of coal tar primer shall be applied manually with good quality brushes. Following precautions shall be taken during application of primer. 2. Primer drum shall be inspected for manufacturing date batch No. etc. 3. Primer drum shall be rotated before opening for proper mixing. 4. Primer shall be applied within 12 hrs. of completion of sand blasting. 5. Primer shall be applied evenly all along the pipe surface. 6. Any holiday or bare pipe left over during priming shall be primed again. 7. Primer will not be applied during rainy/ moist weather. 8. After application of primer and before drying, adequate precaution shall be taken to avoid contact of dust/ sand etc. with primed surface. 9. Normal primer requires 1 hr. time for proper drying and becomes dead after 24 hrs. of its application. 10. Coating shall be completed within these limits failing which dead primer shall be cleaned and fresh primer shall be applied again. COATING AND WRAPPING i) When the priming coat has dried and the surface of the primed pipe has been cleaned preferably by clean white rags to remove the settled dust just preceding of the coating operation. The pipe shall be coated with hot application of one coat of coal tar enamel to give a minimum thickness of 2.5 mm and to be securely bonded to the primer. ii) The coal tar enamel shall be cut into lumps preferably at the storage place upon a clean platform with side boards and due care must always be exercised by the contractor to keep the broken enamel absolutely free form dirt, grass, water or any other foreign material up to the time when enamel is charged into the melting kettle. iii) The coal tar enamel shall be slowly heated on reduced fire and maintained to the even temperature recommended for application i.e. 220 deg. C to 240 deg. C. iv) Constant stirring shall be necessary in continuously operating melting kettles. v) Melting kettle should have proper insulation. vi) The melting kettle should be of movable type i.e. wheel mounted and have towing arrangement. vii) The melting kettle should be kept near the work site. However, in no case the molten enamel shall be carried in bucket for more than 50 meter distance. Viii) During pouring of molten enamel, fine wire mesh filter shall be used to avoid the flow of impurity/ dirt/ sand. ix) During temporary interruption of the work the temperature in the kettle not shall be reduced by at least 50 deg. C below the normal specified temperature. x) Any enamel heated to temperature in excess of the maximum allowable temperature shall be rejected and suitably disposed off by the contractor. xi) Melting kettles/ pots shall always be maintained clean and in good working order and must be cleaned whenever deposits form on the heating surface. xii) A uniform thickness of 2.5 mm of enamel shall be applied to the surface of the primed pipe. xiii) A uniform thickness of 2.5 mm of enamel shall be applied to the surface of the primed pipe. xiv) The enamel shall be then reinforced by a spirally wrapped fibre glass wrap, pulled and embedded into the hot coating with an over lapping of edges of the wrap not less than 1/2"" and not more than 1". xv) This will be followed by another coat of hot coal tar enamel application with a uniform thickness of 1.5 mm followed by craft paper/ coal tar impregnated fibre glass covering. xvi The coating and wrapping must be absolutely free of wrinkles in the wrappers, pinholes, bubbles, holidays voids thin spots or foreign matter. xvii Rolls of wrapping material shall not be kept along the right of way and shall be stored properly and brought to site. xviii) Wrapping material shall be so hauled and handled as to prevent injury to the packages. xix) No packages shall be handled with hooks or thrown form trucks. xx) Any such material which shows evidence of deterioration due to weather or any other cause, shall be rejected. COATING THICKNESS Minimum thickness of first should be 2.5 mm whereas total thickness should be approx. 4.5 mm. TESTING Following testing shall be undertaken: I) Physical Inspection: All the coated surface shall be visually inspected and all the wrinkles, bubbles, lack of overlap etc. shall be marked for repair. Ii) Sound Test: The coating adhesion can be checked easily with small wooden hammer by soft striking on coated surface. Change in sound indicates coating defects and same can be checked there by peel test. iii) Peel Test: The field bond test for coal tar enamel adhesion shall be preformed at 50-80F normal operating temperature of steel piping. If the coating temperature is above 80 °F or below 50 deg. F, pour cold or hot water over the test area to adjust the enamel temperature within this range. Using a knife, heated if necessary make two parallel cuts through the coating about 4 inch in length and 3/4 inch apart. With the edge of knife blade cut under the enamel strip at one end and loosen the enamel form the pipe the full width of the strip for about a 1/2"" place the knife blade under the loosened end and apply a slow, steady pull upward on enamel strip. iv) If the peel length exceeds 1/8"" the test is a failure and two additional tests shall be made at two different locations on the same section. If the additional tests are satisfactory then the section shall be approved. If the either additional test fails, the pipe section shall be rejected. SPECIFICATION OF COAL TAR PRIMER The primer consists of processed coal tar pitch and refined coal tar oil suitably blended with a solvent without pigment or inert filler or other substances (to be applied cold) for brushing or spraying as liquid coat to the clean surface piping as provided for in AWWA specification C-203-73. The primer should have no tendency to settle down in the container and when applied without producing bubbles, becomes dry and hard to touch within specified time ensuring and effective bond between the metal pipe surface and the enamel coating. The main characteristics of the coal tap primer should be as follows: 1. Drying time to touch dry, at normal humidity at 32 deg. C is less than 1 hr. 2. Max Boiling point of solvent 25 deg. C. 3. Penetration of residue at 25 deg. C. 4. Softening point of residue (ASTM-D-36) 104 deg. C. 5. Flash point of (ASTM 1310) 37 deg. C. 6. Pigment 7. Solvent Benzol solvent or highly toxic volatile solvents excluded. Reputed Indian Supplier (for Coal Tar Enamel and Coal Tar Primer). i) M/s Shalimar Tar Products, Calcutta. ii) M/s Lloyd Insulation (India) Ltd., New Delhi. 2. SPECIFICATION FOR COAL TAR ENAMEL The enamel shall be a WWA coal enamel type-I conforming to AWWA standard, AWWA C-203-86. The enamel be composed of a specially processed coal tar type blended with an inert mineral filter, properly graded, cleaned, dust free and without asphalt of either petroleum or nature base, to be applied to a recommended temperature. The main characteristics of the enamel shall be as follows: S. No. Test Enamel Type - 1 Min Max. 1. Softening Point, ASTM-D-36 140 deg.C 116 deg. C 2. Filter(ash) ASTMD-71 25% 35% 3. Fineness fillet through 90% Through 200 mesh. ASTM-D-54G 3. SPECIFICATION OF FIBRE GLASS INNER WRAP The fibre glass inner wrap of high tensile long monofilament, chemically inert glass fibre in jack straces patterns mat reinforced by longitudinal continuous stands of glass fibre yarn blended with insoluble inert resinous binder compatible with hot coal tar enamel and should conform to the following specifications: Tensile Strength (transverse) Kg/cm 0.50 + 0.10 Weight 41gm/sq.m Reputed Indian Supplier for Fibre Glass paper and Kraft Paper: i) M/s united paper product, Saharanpur, U.P. ii) M/s FGP limited New Delhi. iii) Specification of craft paper. The craft paper shall be smooth bituminised to be supplied in rolls. The average weight of a composite bituminised craft paper shall be a minimum of 120 gms/sq. Meter. A negative weight tolerance upto 5% of the composite weight may be permitted at the discretion to the owner, (bituminised craft paper with average weight less than 120 gms/sq. Meter in not acceptable). The bituminised craft paper shall be composed of two layers of craft paper shall be composed of two layers of craft paper and each weighing not less than 45 gm/sq. Meter and laminated with a layer of bitumen approachments weight 50 gms/sq. M to have a proper bond between the two layer of paper. He bituminised craft paper for field application shall be able to resist penetration. Specific Gravity at 25 deg. C ASTM D-71 1.4 1.6 Penetration, ASTM-D-5 10 a) At 25 deg. C 100 gms. Weight 5 secs. High temperature test at 71 deg.C 1/32 (Sag O AWWA C-203. Sec. 2.8.9 Low temperature test at 23 deg. C (Cracking), AWWAC-203 sec. 2.8.10 Peel Test, AWWAC-203 sec. 2.8.11 No peeling Electrical Resistance test at 17000 Volts and low amperage (1.5 mm thickness) Other Requirements (For wrapping and coating) 1. Third party Inspection certificate for all materials by EIL/ DNV/ LRIS/ MECON or providing IOCL approved manufacturers test certificate shall be in contractors scope. 2. Holiday testing machine shall be arranged and provided by contractor. 3. Vendor to submit transportation and Handling procedure T avoid wrapping and coating of pipes. 4. Vendor to submit and Get quality assurance plan (QAP) for wrapping and coating approved by owner/ Inspector. 5. The wrapping and coating surface must have machine finish in workmanship. Note: Additional payment for earth excavation and wrapping coating will be made extra for underground piping.

-

-

-

... More
150 MM NB.

5

-

796

... More
200 MM NB.

5

-

1036

... More
250 MM NB.

100

-

1291

... More
300 MM NB.

5

-

1531

... More
350 MM NB.

5

-

1681

... More
400 MM NB.

5

-

1921

... More
600 MM NB.

5

-

2882

... More
750 MM NB.

50

-

3603

... More
900 MM NB.

50

-

4323

... More
PART-A UNIT RATE JOBS - MISCELLANEOUS JO

-

-

-

... More
PART-A UNIT RATE JOBS - MISCELLANEOUS MECHANICAL MAINTENANCE JOBS

-

-

-

... More
In Situ machining of Flanges of pipe line, Column, Vessel Nozzle Provide necessary skilled man power, tools and tackles & equipment, full time expert supervison, materials ( both consumable and non consumable), transportation etc., to carryout in situ machining of gasket seating surfaces of existing pipe flanges. column / vessel nozzles, exchanger nozzle flanges. Contractor to fabricate & mobilize necessary jigs & fixtures required for carrying out the jobs. No extra payment for the same shall be made by CPCL. Machining will include in situ serrations on the gasket face of the pipe flange / column / vessel nozzle flanges. Maintain all necessary documents and records as required by CPCL EIC. After completion of the job contractor shall obtain approval from EIC. All other jobs associated with in situ machining but not specifically mentioned in the scope of job and required to be done will have to be carried out by the vendor at no extra cost to CPCL. Payment will be made on per inch dia of the average of ID and OD of the machining done.

-

-

-

... More
In situ Machining up to 12 inch OD of machined surface.

25

-

2200

... More
In situ Machining above 12 inch OD of machined surface.

25

-

3580

... More
Ex- situ machining in Contractor workshop outside refinery Contractor shall carryout the dismantling / cutting of components / flanges etc for machining. Contractor shall take the components for machining outside the refinery at his work shop. Transporation for taking and brining back shall also be the part of scope. no separate payment shall be made for transportation. Contractor has to use motorized machining for machining. Contractor to fabricate & mobilize necessary jigs & fixtures required for carrying out the jobs. No extra payment for the same shall be made by CPCL. Machining will include in situ serrations on the gasket face of the pipe flange / column / vessel nozzle flanges. Maintain all necessary documents and records as required by CPCL EIC. After completion of the job contractor shall obtain approval from EIC. All other jobs associated with in situ machining but not specifically mentioned in the scope of job and required to be done will have to be carried out by the vendor at no extra cost to CPCL. Payment will be made on per inch dia of the average of ID and OD of the machining done.

-

-

-

... More
Ex- situ machining in Contractor workshop outside refinery.

25

-

2070

... More
Hiring of DG ( Diesel Generator ) set 125 KVA capacity on round the clock basis Supply of DG Set along with all consumables ( Fuel ), cables accessories, operator etc. operate them at site to carryout necessary jobs. Agency must depute an operator all the time at the site for operating the DG set. The DG set shall be mobilzed only on advice of CPCL EIC. Rate is inclusive of mob & demob & operator charges. Necessary diesel for running the unit is in contractor scope. How ever CPCL will proivde diesel on chargeable basis.

-

-

-

... More
Provide DG Set 125 KVA on hire basis round the clock basis. Unit of Measurement Day = 24 hrs.

40

-

9327

... More
Supply of SS wire mesh (Grade SS 316 )for covering strainers / Filters

-

-

-

... More
Contractor shall procure and supply the strainer mesh ( mesh grade : SS 316 / 321 ) for covering strainers / Filters based on the EIC advice. Material to be supplied along with test certificate. Necessary PMI checks will be done by CPCL. Without test certificate an deduction of 10 % will be applicable.

100

-

2080

... More
Supply of Carbon steel / low alloy steel / SS 410 / SS 410S Hardware

-

-

-

... More
Contractor to supply carbon steel / low alloy steel / stainless steel hardware itesm like bolts, studs,screws with or without nut as per sample.contractor has to take apporval from CPCL Planning Engineer prior to supply of these items. Contractor has to submit the gate pass and test certificate details to CPCL for payment. Payment will be made as under supply of CS / Low alloy steel/ SS 410/410s Hardware per kg basis.

100

-

780

... More
Supply of SS304/SS304H/SS316/SS316L Hardware

-

-

-

... More
Contractor to supply stainless steel hardware itesm like bolts, studs ,screws with or without nut as per sample.contractor has to take apporval from CPCL Planning Engineer prior to supply of these items. Contractor has to submit the gate pass and test certificate details to CPCL for payment. Payment will be made as under supply of stainless steel Grade SS304 /SS304H /SS316 / SS316L Hardware per kg basis.

100

-

1590

... More
Engineering Man power supply Provide Enginnering man power supply on hire basis for shutdonw duration as per the scope of work attached in separate annexure.

-

-

-

... More
Provide Engineering man power supply for supervision of static equipments like Column, Exchangers,& Piping jobs during shutdown maintenance On round the clock basis. Also Safety engineers to ensure safe maintenance activities. Working hours: 12 hrs Day shift(7.30 to 19.30 hrs) / Night shift (19.30 hrs to 7.30 hrs). Unit:- Day = 12 hrs shift. Unit EA = Man day.

200

-

1922

... More
Provide Planning engineering assitant for Planning, Scheduling, monitoring & reporting the shutdown progress to Shutdown Planning on daily basis. Payment will be made based on the DPR / Progress monitoring sheet submiited on daily basis.

25

-

1922

... More
Valve servicing

-

-

-

... More
Gate/ Globe/ Check valve servicing per inch dia of valve ( all Rattings) servicied without opening valve bonnet. Job to be carried out as per the enclosed scope of work & EIC instruction.

400

-

125

... More
Gate/ Globe/ Check valve servicing per inch dia of valve ( all Rattings) servicied with opening valve bonnet & Gasket replacement. Job to be carried out as per the enclosed scope of work & EIC instruction. Necessary bonnet gasket to be supplied by the contractor.

200

-

1100

... More
Reconditioning/Servicing of Gear Operated Butterfly Valves and NRV in CT - 6 & CT-8 During Ref 3 M&I 2021 Servicing and Reconditioning of Gear operated Butterfly valves Opening and dismantling of valves including the gear box assembly thorough cleaning of all parts using Rustolene or kerosene, further inspection of internal parts in the presence of EIC, repair / reconditioning of valves by hand facing, nd lapping with all tools and tackles, replacement of defective missing spares including studs, glands, hand wheel, bush and any other parts recommended by EIC, (Weld deposit on pitted area wherever required grinding / smoothening the same will be carried out by CPCL), reassembling the valves. Necessary rubber selaing for the valve disc shall be provided by CPCL. CPCL will provide all spares parts. However If EIC requires any spares parts to be supplied by the contractor, the contractor shall carry out and the rate of those items shall be finalized before taking furthur action. The job also includes supplying of all types of tools & tackles and dumping the generated debris to the designated place, all consumables and labour to complete the job in all respects. Necessary crane for lifitng the valve and transportation to the designated place shall be provided by CPCL free of cost. The valve after service shall be operated in presence of EIC and obtain his certification. A separate agency will be arranged for removal and refixing of the valves. The valve after removal will be handed over to the valve servicing agency . After servicing the valve agency should inform about the completion of the job to EIC. The valve will be transport and fixed by the same agency who removed the valve. If body test and seat test of the valve is not carried out, 10% for each test shall be deducted from the above mentioned rates. Any sprares required for reconditioning of the valve shall be paid extra.

-

-

-

... More
Size - 12" Butterfly valve.

2

-

8400

... More
Size - 14" Butterfly valve.

2

-

9232

... More
Size - 36" Butterfly valve including gear box.

7

-

15743

... More
Size - 32" Butterfly valve including gear box.

6

-

14003

... More
Size - 30" Butterfly valve including gear box.

5

-

13125

... More
Size - 26" Butterfly valve including gear box.

3

-

11368

... More
Servicing and Reconditioning of Non Retu Servicing and Reconditioning of Non Return Valves Opening and dismantling of valves including the gear box assembly thorough cleaning of all parts using Rustolene or kerosene, further inspection of internal parts in the presence of EIC, repair / reconditioning of valves by hand facing, nd lapping with all tools and tackles, replacement of defective missing spares including studs, glands, hand wheel, bush and any other parts recommended by EIC, (Weld deposit on pitted area wherever required grinding / smoothening the same will be carried out by CPCL), reassembling the valves. Necessary rubber selaing for the valve disc shall be provided by CPCL. CPCL will provide all spares parts. However If EIC requires any spares parts to be supplied by the contractor, the contractor shall carry out and the rate of those items shall be finalized before taking furthur action. The job also includes supplying of all types of tools & tackles and dumping the generated debris to the designated place, all consumables and labour to complete the job in all respects. Necessary crane for lifitng the valve and transportation to the designated place shall be provided by CPCL free of cost. The valve after service shall be operated in presence of EIC and obtain his certification. A separate agency will be arranged for removal and refixing of the valves. The valve after removal will be handed over to the valve servicing agency . After servicing the valve agency should inform about the completion of the job to EIC. The valve will be transport and fixed by the same agency who removed the valve. If body test and seat test of the valve is not carried out, 10% for each test shall be deducted from the above mentioned rates.

-

-

-

... More
Size - 30" Double Disc type Non-return valve.

7

-

12461

... More
Supply of Butterfly Valve seat EPDM of size(30") After opening and servicing of the butterfly valve. Contractor shall offer the butterfly valves to EIC and inspection for repair / replacement of internals. Contractor arrange to supply the butterfly valve seat of EPDM. Contractor shall arrnage to take physical measurement at site for procurement and the same to be replaced as per the size. Payment will be processed based on the material entry detail with CISF gate pass.

-

-

-

... More
Supply of butterfly valve seat ( EPDM ) for size range 12" to 18".

4

-

8998

... More
Supply of butterfly valve seat ( EPDM ) for size range 20"-24".

4

-

12388

... More
Supply of butterfly valve seat ( EPDM ) for size range 26"-30".

10

-

15756

... More
Supply of butterfly valve seat ( EPDM ) for size range 32-36".

15

-

19147

... More
Durable spring for 30" Dual Plate check.

7

-

2355

... More
Hiring of Filter expert on perdiem basis Contractor shall arrange filter expert for assesment / physical measurement in case of filter element is recommended for replacement by EIC / inspection/ PE after assesment to provide report of assesment and to provide technical details for procurement.

-

-

-

... More
Provide filter experts on 12 hr shift basis.

10

-

1862

... More
Hiring of spring support experts Contractor shall arrange spring expert for assesment / physical measurement in case of spring support is recommended for replacement by EIC / inspection/ PE after assesment to provide report of assesment and to provide technical details for procurement. The expert may be asked to asses the spring supports of any units in the Refinery based on the requirement.

-

-

-

... More
Provide spring support experts on 12 hr shift basis.

10

-

15884

... More
Servicing of Spring Hangers/Supports, without Dismantling( up to 24")

-

-

-

... More
1. In certain cases where dismantling of the Spring Hanger is not possible, in-situ servicing of the Spring Support assembly shall be done. 2. Service Elements/parts of the Spring Hanger. 3. Replace corroded Threaded Rods and Tie-Rods of the Turn-buckle. Required Stud Bolts/Bars and MS Rods will be provided by CPCL as FIM. Cutting of Stud Bolts/Bars and MS Rods, tapping of Threads on MS Rods for the Hanger Tie Rods is a part of the job. 4. Visual inspection of the same will be carried out by CPCL Inspection Section. Vendor shall co-ordinate with CPCL Inspection Section and maintain proper record. 5. Clean the Spring Hanger/Support Casing thoroughly with Hand Tools and paint with one coat of self priming epoxy of CPCL approved manufacturer. 6. Setting of the Spring Hanger/Support shall be checked and adjusted, if necessary. CPCLs SCOPE OF SUPPLY: 1. Stud Bolts/Bars, MS Rods and Nuts, new Spring Hangers (as required) as free-issue materials. 2. Plates required if any. VENDORs SCOPE OF SUPPLY: 1. All Tools and Tackles, materials (both Consumables and non-Consumables, etc.) for servicing, Tapping Dies for threading, etc. 2. Transportation of Springs for Calibration jobs and all other things required for carrying out the jobs but not specifically covered under CPCLs scope of supply. 3. Pointers, scales, small hardware such as washers, etc. required for replacement.

10

-

7390

... More
PART-B LUMPSUM JOBS

-

-

-

... More
PART-B LUMPSUM JOBS

-

-

-

... More
EQUIPMENTS / MACHINERIES HIRING: The contractor shall mobilise the following equipments for completion of the entrire job in all respects. The contractor shall de mobilise the equipment on completion of the job with approval from EIC. If there is any extension of days the contractor shall obtain prior approval from EIC for retaining the equipements. For the extended days the rate will be paid on pro rata basis.Entry and exist Gate passes including the operators time sheet (duly signed by CPCL in charge on daily basis ) for all the below mentioned equipments to be enclosed along with bill for processing.

-

-

-

... More
(i) Provide Steam hose 1inch, 15meter length IS 10655, Type:3, BLACK = 25 Nos. (As per IS 10655 type 3, working pressure up to 16 Bar & working temperature: 204 deg cel wit atlas capco claw coupling wih packing of neoprine rubber washer on both ends). (ii) Provide Air hose 1 inch 15 meter length = 25 nos. (As per IS 446-1987 Standared, working pressure : 14 kg/sqcm, Type 3 without end fittings with third party certificate. along with claw coupling on both end connection). (iii) 1" size Male and female threaded claw couplings (Chicaco coupling) along with washers each : 200 nos. (All these items should be handed over to CPCL Tool room first and get Entry / Receipt acceptance in Tool room register after completion of shutdown jobs the same shall be returned to CPCL Tool room).

1

-

286604

... More
Provide Tractor Trailer 20 feet , 10 Ton on hire basis along with operator for material shifting ,etc. For round the clock work basis (24Hrs/Day for 45 Days). Necessary Diesel is in contractor scope.

2

-

189000

... More
Provide Mobile Air Compressor along with operator on hire basis Minimum capacity of 400 cfm. For a period of 24Hrs/Day for 25days. For Column,Exchanger,Furnace maintenance jobs. Necessary Diesel for running the Mobile air compressor is in Contractor scope.

5

-

157500

... More
Provide Diesel Driven Hydroblast Machine along with operator on hire basis. For a period of (24Hrs/Day for 20 Days). Necessary Diesel for running the HBM is in contractor scope. Minimum pressure requireemnt of HBM is 15000 psi.

2

-

420000

... More
Provide Hydra Crane along with valid operator on hire basis. Minimum capacity : 12 Tons. For a period of 45 Days ( 24 hrs / Day). New Generation Hydra to be mobilised. Necessary Diesel for running crane is in contractor scope.

2

-

378000

... More
Provide 25 Tonnes capacity Crane on hire basis for Exchanger/ Column maintenance jobs with operator. For a period of 30 Days ( 24 hrs / Day). Necessary Diesel for running crane is in contractor scope.

2

-

472500

... More
Provide 70 Tonnes capacity Crane on hire basis for Exchanger/ Column maintenance jobs with operator. For a period of 30 Days ( 24 hrs / Day). Necessary Diesel for running Crane is in contractor scope.

2

-

1417500



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OFG MANUFACTURING BUSINESSES PRIVATE LIMITED
  • Head Office
    6th Floor, Global Business Park, Tower A, Besides Guru Dronacharya Metro Station, Gurugram, Haryana - 122002, India
  • Sales Office
    B - 705 & 706, Sankalp Iconic Tower, Opp. Vikramnagar Colony, Iscon Cross Road, S. G. Highway, Ahmedabad - 380054, India
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