Chennai Petroleum Corporation Limited Tender

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Chennai Petroleum Corporation Limited - CPCL Tender

Eprocure
Opening Date22 May 2019
Closing Date25 Jun 2019
Tender AmountRefer Documents 
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Refractory lining replacement in Double skewed 115 mm thick refractory fire brick/acid proof bricks- Job involves removal of old/ damaged refractory for all elevations as marked by Inspection, transportation of the required quantity of refractory materials from storage point,surface preparation and application of refractory material as per codes/specifications / Inspection procedures/ scope of work and work details including welding/fixing of anchors/plates (as per attached sketch) .Job also includes transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area within 3 km radius as per EIC instructions. Repairs to refractory lining could be in any or all of the 3 boiler stacks at different elevations.In case of extensive damages,entire lining shall be replaced betwen two adjacent corbels. However, partial repair of the lining shall be undertaken at any elevation as per Inspection recommendation in case damages are limited. All refractory materials shall be supplied by CPCL. Reference drawing No 10-CNT0290-C-009

500

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Renewal of 25 mm dia asbestos/ceramic rope sealing at the interface of refractory brick lining between corbels,including removal of the worn out rope segments. Material shall be supplied by CPCL

250

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Insulation lining replacement- Job involves removal of old/ damaged insulation lining as marked by Inspection, surface preparation and supply and application of resin bonded glass/rockwool insulation mattress of density 80 kg/m3 confirming to IS 8183 as per codes/specifications / Inspection procedures/ scope of work and work details including provision of steel straps over the brick work,anchor welding to hold the insulation, fixing 25 mm wide SS 304 24 SWG SS strips over the insulation to tighten and secure the same. Repairs to insulation lining could be in any or all of the 3 boiler stacks at different elevations.Job also includes dumping the generated scrap material to designated area within 3 km radius as per EIC instructions. All materials shall be in contractors scope.

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Same as Item 10.03 above, for 100 mm thick lining between elevations of +9.5 m and +14.5 m.

300

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Same as Item 10.03 above, for 50 mm thick lining between elevations of +14.5 m and +100 m.

700

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Supply and fixing of 20 mm thick CI cap inner diameter 1570 mm including anti-corrosive rag bolt at 300 mm c/c atop the 3 individual boiler flue stacks including removal of the old corroded cap segments. Reference drawing No 10-CNT0290-C-009 -Detail A

3

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Fixing of MS handrails for external platforms at elevations of +48.5 m and +97.0 m using 10 mm dia SS anchor fasteners-2 each for each of the handrail leg support plates (spaced 1 m apart).Diameter of the platform is 13.35 m. Fabrication of handrails segments at ground level shall be in CPCL scope. Hoisting and fixing shall be in contractors scope.

2

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Chipping of unsound / weak concrete material from chimney RCC wall/corbel slabs/external RCC platforms etc., for all elevations with standard power drivenpercussion type of pneumatic chisel of standard make as directed by Engineer in charge. Includig tapering all edges making square shoulders of cavities,removing concrete all round reinforcement including from behind the reinforcing bars to give an average 50 mm thickness

80

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Providing and fixing special water tight centering including bolting, strutting, propping, etc., so as to with stand a pressure of 0.1Mpa including removal of forms for all locations and all elevations

80

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Introducing new reinforcement bars in chimney RCC wall/corbel slabs/external RCC platforms etc.,including power drilling holes of appropriate diameters in reinforced or plain cement concrete a minimum depth of 150 mm and upto 200mm fixing the reinforcement in position drilling in concrete, epoxy cartridges, plastic nozzle etc., complete including cleaning the drilled holes of loose dust by blowing air. Reinforcement bars shall be supplied by CPCL.

200

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Supply and injecting epoxy grout into crack/honey comb areas of concrete by suitable gun/pump of required pressure including cutting the nipples after curing etc. complete as per directions of the Engineer-In -charge - Sikadur 53UF of SIKA Make or Conbextra EP 10 of Fosroc or MasterInject 1315 of BASF make or equivalent approved by EIC (Payment shall be made on the basis of actual weight of approved grout injected)

100

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Supply and application of alkaline passivating & anticorrosive coat of approved epoxy Zinc anti corrosive primer for reinforcements-Rust removal chemical -Rustoff 100 of SIKA make or Reebaklens RR of Fosroc or Rustkleen of BASF or equivalent approved by EIC followed by one coat of Zinc rich coating of Frianzinc R of SIKA make or Nitozinc Primer of Fosroc or Concressive ZRI of BASF or equivalent approved by EIC Payment shall be qty of resin plus hardener in manufacturer specified proportion

30

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Supply and application of approved epoxy (total weight of resin & hardener in proportion specified by manufacturer) bonding material for prepared non metallic surface-Sikadur 32LP of SIKA make or Nitobond AR of Fosroc or MasterEmaco SBR 2 of BASF or equivalent make approved by EIC

50

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Providing and placing in position Microconcrete of grade M50, which shall be cement based prepacked single component , chloride free, non-shrink,free flow, self compacting ready to use after mixing water in specified proportion obtained from approved manufacturer as per specification and direction of engineer in charge-Sikarep Microcrete 4 of Sika/Rendroc RG of Fosroc / Master Emaco S 346 of BASF make or equivalent approved by EIC with necessary water required as per manufacturer’s specification

5

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Supply and application of approved protective coating for the concrete surfaces of penetrating silane/silaxone primer as a base coat with 2(two) coats of single component aliphatic acrylate of DFT not less than 175 microns / coat and shall be capable of providing carbon dioxide diffusion resistance and of make Fosroc / Sika / BASF in alternate bands of red and white.The Exterior cradle system (with supspension jib system) shall be used for painting Water jet cleaning has to be done before application of paint

4000

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