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Chennai Petroleum Corporation Limited Tender

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Chennai Petroleum Corporation Limited - CPCL Tender

Civil And Construction
Civil Works Others
Eprocure
Chennai, Tamil Nadu
Opening Date1 Oct 2021
Closing Date5 Oct 2021
Tender AmountRefer Documents 
Notes
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BOQ Items

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DO_NOT_SHOW

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View all details for FREE
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Blinding & Deblinding - Size Upto 1-1/2 inch dia.

2

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268.42

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Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.

6

-

498.56

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Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.

6

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1140.39

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Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.

2

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2096.52

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Blinding and Deblinding for 600# & 900# ratings:

-

-

-

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Blinding & Deblinding - Size Upto 1-1/2 inch dia.

2

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335.66

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Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.

6

-

623.36

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Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.

6

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1425.47

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Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.

2

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2620.7

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NOTE :,, (1) Nominal diameter of the flanges shall be taken for all measurements ,,. (2) In case of either one of the activity like Blinding or de-blinding arise, 50% of the applicable rate shall be paid for the single activity ,,

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-

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CHANGING / REPLACEMENT OF FLANGE GASKETS: The job includes collection & transporatation of required quantity of materials like gaskets, fasteners, etc., from owner's storage point, changing / replacement of flange gaskets in pipelines, valves, all types of equipments at all elevations including loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,

-

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-

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Flange gaskets - 150# & 300# ratings:

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-

-

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Replacement of Gaskets - Size Upto 1-1/2 inch dia.

2

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134.24

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Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.

6

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237.83

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Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.

6

-

562.55

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Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.

4

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1048.26

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Flange gaskets - 600# & 900# ratings:

-

-

-

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Replacement of Gaskets - Size Upto 1-1/2 inch dia.

2

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167.88

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Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.

6

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297.29

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Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.

6

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703.28

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Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.

2

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1310.35

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REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES: Removal of Flanged valves (Other than safety valves): The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,

-

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-

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Valve rating - 150# & 300#

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-

-

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Removal of valves - Size 2 inch dia. to 3 inch dia.

2

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292.86

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Removal of valves - Size 4 inch dia. to 6 inch dia.

6

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560.65

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Removal of valves - Size 8 inch dia. to 10 inch dia.

6

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942.83

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Removal of valves - Size 12 inch dia. to 14 inch dia.

2

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1436.51

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Valve rating - 600# & 900#

-

-

-

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Removal of valves - Size 2 inch dia. to 3 inch dia.

2

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366.07

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Removal of valves - Size 4 inch dia. to 6 inch dia.

2

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700.74

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Removal of valves - Size 8 inch dia. to 10 inch dia.

2

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1178.58

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Installation of Flanged valves (Other than safety valves): The job includes transportation of valves, gaskets, fasteners, etc., from the owner's storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop, installation of flanged valve at all heights & grades using proper gaskets & studs. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,

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-

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Valve rating - 150# & 300#

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-

-

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Installation of valves - Size 2 inch dia. to 3 inch dia.

2

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331.15

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Installation of valves - Size 4 inch dia. to 6 inch dia.

2

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643.09

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Installation of valves - Size 8 inch dia. to 10 inch dia.

2

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1067.45

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Installation of valves - Size 12 inch dia. to 14 inch dia.

2

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1633.16

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Valve rating - 600# & 900#

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-

-

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Installation of valves - Size 2 inch dia. to 3 inch dia.

2

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413.95

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Installation of valves - Size 4 inch dia. to 6 inch dia.

2

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803.91

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Installation of valves - Size 8 inch dia. to 10 inch dia.

2

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1334.42

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Removal & refixing of Flanged Safety valves: The job includes removal of flanged safety valves at all grades & elevations by de-bolting / cold cutting / gas cutting, providing a temporary blind flange at the inlet & outlet of safety valve, providing identification mark on the safety valve with a tag and transportation of the valve to the maintenance valve shop for servicing / testing.,, The job also includes transportation of safety valves from maintenance valve shop after servicing & testing, servicing of all the fasteners using oil, replacing with new fasteners wherever required, installation of the safety valve at all heights & grades using proper gaskets & studs. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner's storage point, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.,,

-

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-

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Upto 15 metres elevation from ground level

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-

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Valve rating - 150# & 300# - Upto 15 metres elevation from ground level.

-

-

-

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Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.

2

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909.89

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Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.

2

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1838.06

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Above 15 metres elevation from ground level

-

-

-

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Valve rating - 150# & 300# - Above 15 metres elevation from ground level

-

-

-

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Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.

2

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1001.01

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Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.

2

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2021.84

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HOT BOLTING OF FLANGE JOINTS - ABOVE 16 INCH DIA: The job also includes tightening of flange joints of all type of equipment including piping at hot conditions to arrest leak during operations as per EIC instructions, supplying of all types of tools & tackles, all consumables and labour to complete the job in all respects. ,,

-

-

-

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Flange Joints above 16 inch dia. - Upto 300# ratings.

-

-

-

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Hot bolting of Flange Joints above 16 inch dia. - Upto 300# ratings.

150

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27.16

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NOTE :,, (1) Nominal diameter of the flanges shall be taken for all measurements ,,

-

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-

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CLEANING OF PUMP SUCTION STRAINER: The job includes removal of pump suction strainer by de-bolting / cold cutting / gas cutting the fasteners, cleaning the strainer with water & steam for removing the suspended particles, cold repairing the strainer, if required, weld repairing the strainer enclosure, if required, fixing back the strainer in position with proper gaskets & fasteners.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner's storage point, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.,,

-

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-

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Strainer Flanges Rating Upto 300#

-

-

-

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Strainer Cleaning - Flange dia. 2IDto4ID

2

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319.65

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Strainer Cleaning - Flange dia. 6IDto8ID

2

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556.12

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Strainer Cleaning - Flange dia.10 inch

2

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843.73

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Strainer Cleaning - Flange dia.12 inch

2

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1035.5

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Strainer Flanges Rating 600# & 900#

-

-

-

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Strainer Cleaning - Flange dia. 2"IDto4"

2

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399.56

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Strainer Cleaning - Flange dia. 6IDto8"

2

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695.22

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Strainer Cleaning - Flange dia.10 inch

2

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1054.78

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Strainer Cleaning - Flange dia.12 inch

2

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1294.51

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PIPELINES HYDROTESTING: (Unit of measurement : M = per running metre)

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The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.,,,,,,,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.

-

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-

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Upto 2" dia

30

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16.83

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2.5" dia - 6" dia

30

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20

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8" dia & 10" dia

30

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24.62

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12" dia - 16"

20

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31.31

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Pipe lines Hydrotesting- beyond 10 Mtr. Length. The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit. The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.

-

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-

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Upto 2" dia

40

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11.31

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2.5" dia to 6" dia

40

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12.31

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8" dia & 10" dia

40

-

16.8

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12" dia to 16" dia

40

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23.61

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The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, providing necessary flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list, erecting scaffolding wherever required, removing insulation over flanges, if required to facilitate removal of bolts, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the components like channel cover, shell cover, channel section and floating head cover, etc., and servicing of all the fasteners for re-use. ,, The job also includes pulling the tube bundle wherever applicable with proper rigging arrangement, shifting the tube bundle & components to Bundle cleaning yard or to the desired locations within the refinery premises as per EIC, cleaning the tube bundle externally by scrapping / wire brushing / hydroblasting & internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting the bundle & components back to the work site, re-installing the tube bundle in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets. ,, The job also includes preparing the test flanges, arranging & offering shell test, tube test & back shell test to Inspection, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. ,, The job also includes transportation of tube bundle to the owners work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,

-

-

-

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Exchangers, reboilers, coolers, condensers - Maintenance work - Upto 100 tubes of an equipment .

-

-

-

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Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

300

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80.08

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Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

125

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60.08

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Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.

-

-

-

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Ground level - top exchanger in the stacked condition (Unit of Measurement EA = per tube)

200

-

3.98

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Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition (Unit of Measurement EA = per tube)

200

-

16.02

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Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition. (Unit of Measurement EA = per tube)

100

-

20

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Bundle pulling out / reinstallation using chain pulley block (Unit of Measurement EA = per tube)

100

-

8.05

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Back shell test (Unit of Measurement EA = per tube)

200

-

3.98

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Additional shell test (or) tube test (per test) (Unit of Measurement EA = per tube)

200

-

8.06

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Pressure above 60 Ksc & upto 120 Ksc (Unit of Measurement EA = per tube)

150

-

8.05

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Pressure above 120 Ksc (Unit of Measurement EA = per tube)

100

-

16.01

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Exchangers, reboilers, coolers, condensers - Maintenance work - Beyond 100 tubes of an equipment

-

-

-

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Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

350

-

40

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Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

200

-

30.05

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Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.

-

-

-

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Ground level - top exchanger in the stacked condition (Unit of Measurement EA = per tube)

200

-

1.99

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Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition (Unit of Measurement EA = per tube)

200

-

8.05

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Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition. (Unit of Measurement EA = per tube)

150

-

10.05

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Bundle pulling out / reinstallation using chain pulley block (Unit of Measurement EA = per tube)

150

-

3.98

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Extra rate - testing requirement / test pressure.

-

-

-

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Back shell test (Unit of Measurement EA = per tube)

200

-

1.99

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Additional shell test (or) tube test (per test) (Unit of Measurement EA = per tube)

200

-

3.99

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Pressure above 60 Ksc & upto 120 Ksc (Unit of Measurement EA = per tube)

200

-

3.97

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Pressure above 120 Ksc (Unit of Measurement EA = per tube)

150

-

8.05

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Shiffting of bundles / Exchangers

-

-

-

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Shifting the bundle / Exchanger to soaking pit / Garage / Bundle cleaning yard and back to work site including assistance at soaking pit yard (Unit of Measurement EA = per bundle

2

-

1385.92

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Sulphur condensers Sulphur condensers Any no of tubes all elevations all test pressures. (Unit of Measurement EA = per tube)

300

-

193.93

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PNEUMATIC REAMING OF HEAT EXCHANGER / COOLER / CONDENSER TUBES - ALL TYPES - ALL SIZES "The job includes reaming of tube insides to remove hard deposits / coke / scales / foulants, etc., (Supply of mobile air compressor and Reaming machine shall be in contractors scope) "

-

-

-

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Mobilizing the required machineries from / to - Owner's storage point & Work site

1

-

1781.57

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Reaming of tubes of all sizes & lengths (Unit of Measurement EA = per tube)

50

-

61.35

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Sulphur condensers Retubing Seal welding grinding to facilitate tube removal

-

-

-

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Extra rate for Grinding the seal welded tube ends. (Unit of Measurement Ea = per tube)

300

-

64.36

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Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4" - All elevations - All test pressures (Unit of Measurement EA = per Cooler)

1

-

2301.05

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Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4" - All elevations - Without testing. (Unit of Measurement EA = per Cooler

1

-

1840.77

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RETUBING OF EXCHANGERS, COOLERS, CONDENSERS, AIR FIN FAN COOLERS, ETC., - ANY SIZE & ANY LENGTH, The job includes reclamation of tubesheets, transverse baffles. etc., from the tube bundle by cold cutting the tubes using band saw or by hot arc cutting & removal of the stubs inside the tubesheet portion, mechanical cleaning of the salvaged tubesheets, baffles, etc., ,,,, ,, The job also includes transportation of new tubes from the owner's storage point to the retubing maintenance shop or at work site ( for inposition retubing at site), cutting the extra lengths, if required, preparing the tube ends to match with tubesheet and baffles. ,,,, ,, The job also includes cutting & welding of tie rods to the required length, insertion of new tubes into the reclaimed or new tube sheet & baffles, expanding the tubes with tubesheet, attending roll leaks by re-expanding, if any at exchanger site during hydrotesting, preparing both the tubesheet surfaces with necessary edge / Groove preparation for seal welding (wherever required), seal welding the tubes with tubesheet on both the tubesheets using suitable filler wire / electrodes, providing assistance to rotate the bundle for doing seal welding on the next tubesheet, assistance for DPT of seal welds, reaming & re-expansion of the seal welded tubes, transporting the scrap material to the designated place.,,,,,,

-

-

-

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Exchangers / Condensers / Sulphur Condensers - Retubing - Upto 100 tubes of an equipment.

-

-

-

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Exchangers Bundle - (excluding seal welding) (Unit of Measurement EA = Per tube)

200

-

215.93

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Extra rate - Fixed tube exchangers

-

-

-

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For retubing fixed tube bundles at Garage / retubing shop. (Unit of Measurement EA = Per tube)

200

-

21.53

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For retubing fixed tube bundles at equipment site (Unit of Measurement EA = Per tube)

150

-

54.02

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Exchangers / Condensers / Sulphur Condensers - Retubing - Beyond 100 tubes of an equipment

-

-

-

... More
Exchangers Bundle - (excluding seal welding) (Unit of Measurement EA = Per tube)

250

-

129.5

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Extra rate - Fixed tube exchangers . (Unit of Measurement EA = Per tube)

-

-

-

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For retubing fixed tube bundles at Garage / retubing shop (Unit of Measurement EA = Per tube)

200

-

12.95

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For retubing fixed tube bundles at equipment site (Unit of Measurement EA = Per tube)

150

-

32.41

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Lube Oil coolers coolers Retubing

-

-

-

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Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4" - Retubing (Unit of Measurement EA = Per Cooler)

2

-

5398.42

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Seal welding of retubed bundles / exchangers of all sizes and lengths.

-

-

-

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Seal welding of tubes with tubesheet using ER70S2 / E 7018 electrodes.

150

-

72.42

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Seal welding of tubes with tubesheet using ER70S2 Sulphur condensers.

150

-

94.22

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OPENING & BOXING UP OF MANWAYS / COVERS,, The job involves opening of manways, covers by de-bolting (cold / gas cutting if required), cleaning the manways / covers, servicing of bolts, replacing defective bolts / nuts and finally boxing up with proper gasket / packing to ensure zero leak of joints including hot bolting. The job also involves to & fro transporatation of gaskets, studbolts, packings, etc., between the work site and the owner's storage point.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner's storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,

-

-

-

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Opening & boxing up of Manways / covers - Flanges

-

-

-

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Rating - 150 # and 300 #

50

-

87.98

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Rating - 600 # and 900 #

50

-

112.58

... More
Opening & boxing up of Plate flanged covers - All ratings.

-

-

-

... More
Plate flanged covers of all ratings - Size Upto 20 inch dia.

2

-

920.39

... More
Plate flanged covers of all ratings - Size Above 20 inch dia.

2

-

1457.32

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INSIDE CLEANING,, The Job involves thorough cleaning of column / vessel / tank surfaces internally by water, air, scrapper, wire brush etc., from top to bottom including all the internals like trays, downcomers, distributors, steam coil, nozzles, etc.,,, The job also involves provision of ladder wherever necessary to facilitate cleaning / inspection, spot cleaning by emery, removal of sludges, debris, etc. & transportation to the earmarked location. ,,

-

-

-

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Inside cleaning

-

-

-

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Inside cleaning of Vessels / tanks / dru

5

-

183.99

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Inside cleanining of columns (With trays

5

-

226.53

... More
Inside cleaning of Vessels / filters (Sa

5

-

110.32

... More
Inside cleaning of Vessels / filters (Sa

5

-

91.95

... More
Inside cleaning of Vessels / filters (Re

5

-

45.97

... More
Inside cleaning - Heavy hydrocarbons / Sulphur services.

-

-

-

... More
Inside cleaning of Vessels / tanks / drums (Heavy hydrocarbons / Sulphur services).

5

-

229.87

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Inside cleanining of columns (Heavy hydrocarbons / Sulphur services - With trays / packings )

5

-

283.17

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REMOVAL & RE-FIXING OF DEMISTER PAD,, The job involves removal of the demister pad from its position along with the frame structure after de-bolting the fasteners (by gas cutting, if required) and bring down the demister to the ground level.,, The job also involves cleaning the demister with hot water / steam for complete removal of the entrapped fluids, cold repairing the demister mesh, if required & tie up the mesh with the frame using suitable wire as supplied by CPCL. ,, The job also involves fixing back the cleaned demister in position with suitable fastening. In case of replacement warranted, the job also involves transporting the new demister from the owner's storage point to the work site.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,

-

-

-

... More
Removal, cleaning, repair / replacement, re-fixing.

-

-

-

... More
Removal, cleaning, repair / replacement, re-fixing

2

-

2846.37

... More
OPENING & BOXING OF MANWAYS / COVERS / PANELS / HEADER PLUGS / ELBOW SWINGING: The job involves opening of furnace manways, covection panels, header box covers, header plugs, etc., by de-bolting (cold / gas cutting if required), cleaning, and finally boxing up with proper gasket, packing, servicing of bolts & nuts, replacing defective bolts / nuts to ensure zero leak of joints including hot bolting. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner's storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated area as per EIC instructions.

-

-

-

... More
Opening and boxing up.

-

-

-

... More
Opening and boxing up of Manways. (Unit of measurement : EA = per Each Manway)

2

-

1227.18

... More
Opening and boxing up of Convection panels. (Unit of measurement : M2 = per square metre)

4

-

2646.22

... More
ERECTION AND DISMANTLING OF STEEL SCAFFOLDING WITH SCAFFLODING MATERIALS IN CONTRACTOR'S SCOPE,, The job includes transportation of scaffolding materials in contractor's scope of supply,erection of scaffolding at site covering the areas specified including providing vertical posts of pipes at interdistance of 1.5 m and horizontal numbers at a interdistance of 0.5 to 0.75m ,providing tierods at corners to give sufficient strength to the structure,placing the steelplanks/FRP gratings on top for making sufficient area.Dismantling scaffolding after completion of job and returning the scaffoldingmaterial to specified place including all tools ,tackles,consumables,labours and contractor's supervision as directed by the Engineer-in-Charge 1.For measurement in SQM:2(length+width)Xheight area covered by the scaffolding is to be taken. 2.Scaf folding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs.,,

-

-

-

... More
Up to 6m height

100

-

88.02

... More
Above 6m up to10m height

75

-

125.75

... More
Above 10m up to 20m height

75

-

176.05

... More
PROVIDING SERVICE ASSISTANCE FOR SHUTTING DOWN & START-UP ACTIVITIES AND OTHER MISCELLANEOUS ACTIVITIES The scope includes providing semi-skilled service assistance for unit shutdown & start-ups and other contigency job as per the requirement of Engineer-in-charge.

-

-

-

... More
During Shift hours (from 7.30 hrs to 16-18 hrs) on Monday to Saturday, except on Sundays and Company declared holidays

25

-

892

... More
On 12 Hrs Shift basis ((Day shift 07.30 hrs to 19.30 hours (or) Night shift 19-30 hrs to 07.30 hrs on next day)

25

-

1608

... More
Working on Extended Hours after General shift hours and on sundays and Company declared holidays

50

-

179

... More
Carbon Steel Piping Work - Above ground : The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. ,,,,,,,, The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. ,,,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to the designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS:

-

-

-

... More
Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.

50

-

282.9

... More
Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest.

100

-

254.57

... More
WELDING OF SLIP ON FLANGES

-

-

-

... More
Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - With Hydrotest

25

-

333.04

... More
Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - Without Hydrotest.

50

-

299.66

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)

75

-

374.76

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)

100

-

337.28

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)

20

-

458.11

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)

15

-

412.32

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING E-6010 / E-6013 / E-7018 ELECTRODES.

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

75

-

413.58

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

50

-

372.22

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

516.94

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

465.17

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL - USING E-6010/E-6013/E-7018 ELECTRODES:

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

463.36

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

417.11

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

579.38

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013).

12

-

521.37

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

10

-

543.18

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).

10

-

488.88

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018)

10

-

634.86

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).

10

-

571.33

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

10

-

595.58

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).

10

-

536.03

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

10

-

685.27

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-ER-70S2 / Filling E-7018).

10

-

616.76

... More
Carbon Steel Piping Work - Underground: The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping including sleeve pipes below ground level, trenches at all depths, stand posts, anchoring of all underground pipelines for conection with equipments & nozzles. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., valves, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications,,. ,,,,,, The piping job includes fabrication & erection of pipe sleeves, providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required,hydraulic / pneumatic test twice (on completion of fabrication & on completion of laying at site) as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of concrete / PCC breaking, earth work removal, blinding & deblinding, radiography, stress relieving, reinforcement pad welding, wrapping & coating, earth back filling, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
BUTT WELDING - UPTO 8.8 mm PIPING THICKNESS:

-

-

-

... More
Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness - With two times Hydro / pneumatic testing.

12

-

412.23

... More
Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness - With one Hydro / pneumatic testing.

12

-

381.28

... More
Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness - Without Hydro / pneumatic testing.

12

-

350.42

... More
Alloy Steel Piping Work - Aboveground: The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of alloy steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process for root run followed by manual arc welding process for the filling passes with relevant filler wires / electrodes as required with necessary pre-heating prior to welding, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography , removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of fabrication, laying, erection, preheating, welding,100% stress relieving of joints, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINES & CONSUMABLES. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS - ALLOY STEEL:

-

-

-

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode upto P5 / P11 grades - With hydrotest

6

-

867.89

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using low alloy welding filler wire / electrode upto P5 / P11 grades - Without hydrotest

6

-

781.01

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - with hydrotest

3

-

1058.39

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - without hydrotest

3

-

952.59

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest

6

-

1475.23

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest

6

-

1327.71

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest

3

-

1844.01

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest

3

-

1659.66

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest

6

-

1695.68

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest

6

-

1526.18

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest

3

-

2119.67

... More
Alloy Steel - Above ground Piping - But

3

-

1907.72

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL- ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest

8

-

1782.74

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest

8

-

1604.55

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest

8

-

2228.54

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest

8

-

2005.64

... More
NOTES : (1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. ,,,,,, (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable. (3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR.,, (4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR. (5) For reinforcement pad welding, the rates shall be paid separately as in General category jobs under SOR Sl. Nos.1.10. ,,,, (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement. (7) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1. (8) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2. (9) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.5. (10) Preheating (Using coil ) and 100% Post weld heat treatment (stress relieving) of weld joints is included in SOR for both socket & butt welding. (11) In case of replacement of existing piping, rates for the removal of old pipelines shall be paid separately as per SOR Sl. No.5.6. (12) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR. (13) For steam tracing piping work, hydraulic testing of piping is required. For bending tracer pipelines, the rates shall be paid separately as per SOR Sl.no. 5.10.

-

-

-

... More
Stainless Steel Piping Work - Aboveground: The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography, removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of cutting, fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS - STAINLESS STEEL.

-

-

-

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 308, 308H, 308L, 347 - With hydrotest.

12

-

719.93

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 308, 308H, 308L, 347 - Without hydrotest.

6

-

647.89

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 309, 309 Mo, 316, 316L - With hydrotest.

6

-

737.77

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 309, 309 Mo, 316, 316L - Without hydrotest.

6

-

664

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - STAINLESS STEEL:

-

-

-

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.

6

-

785.82

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.

6

-

707.26

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

3

-

982.2

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.

3

-

884

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.

3

-

839.93

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.

3

-

756.04

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

3

-

1049.98

... More
Stainless Steel - Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.

3

-

945

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- STAINLESS STEEL.

-

-

-

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.

6

-

847.99

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.

6

-

763.19

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

2

-

1059.94

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.

2

-

953.96

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.

2

-

902.1

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.

2

-

811.88

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

2

-

1127.63

... More
Stainless Steel - Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest

2

-

1014.86

... More
Dismantling & Removal of Piping: The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by cold cutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipes and transported to their respective designated locations as per EIC. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. (Unit of measurement : IM = per Inch Metre)

-

-

-

... More
Dismantling & removal of Piping - Carbon steel / Alloy steel:

-

-

-

... More
Dismantling & removal of Piping - Carbon steel / Alloy steel.

75

-

33.94

... More
Dismantling & removal of Piping - Stainless steel.

-

-

-

... More
Dismantling & removal of Piping - Stainless steel.

10

-

46.8

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Dismantling & Removal of Structurals / Gratings: The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / cold cutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. (Unit of measurement : TO = per Metric Tonne)

-

-

-

... More
Dismantling & Removal of Structurals / Gratings. (Unit of Measurement Tonne = Metric tonne)

1

-

11623.82

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Fabrication & erection of structurals: The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations.,, ,,,,,, The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.,,,, ,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : TO = per Metric Tonne)

-

-

-

... More
Fabrication and erection of structurals:

-

-

-

... More
Fabrication and erection of structurals upto 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

1

-

29171.32

... More
Fabrication and erection of structurals Above 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

0.75

-

35005.58

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Erection and welding of Platform / ladder gratings: The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements.,, ,,,,,, The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : TO = per Metric Tonne)

-

-

-

... More
Erection and welding of Gratings:

-

-

-

... More
Erection and welding of Gratings upto 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

0.5

-

15535.68

... More
Erection and welding of Gratings above 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

0.5

-

18642.82

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Patch plate welding - Carbon steel ,, Patch plate welding - Carbon steel - using E 6013 electrodes,, The job includes collection & transportation of required materials from owner's storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013 electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,

-

-

-

... More
Patch plate welding - Carbon steel - Upto 6 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

2

-

724.36

... More
Patch plate welding - Carbon steel - 8mm mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

1

-

899.84

... More
Patch plate welding - Carbon steel - 10 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

1

-

1118.13

... More
Patch plate welding - Carbon steel - 12 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

1

-

1335.33

... More
Concrete breaking / Road cutting /Earth work excavation & back filling for laying or removal of underground piping / Dewatering:

-

-

-

... More
Earth work excavation & back filling: The job involves earth work excavation below ground level upto 2 metres depth & to a required width for laying underground piping in all types of soils including removal of vegetation, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)

-

-

-

... More
Earth work excavation & back filling - Upto 2 metres depth.

5

-

922.08

... More
Shoring and Strutting: The job involves provision and installation of "Shoring and strutting" in excavations upto 2 metres depth, dismantling and removal after completion of work as per instruction of Engineer in charge. ,,,,,,,, The job also includes supplying of all types of tools & tackles, materials, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M2 = per square metre)

-

-

-

... More
Shoring and Strutting - upto 2 metre depth.

4

-

245.88

... More
Road cutting: The job involves breaking of Bituminous road including bituminous carpet, metal base, etc. and removal of debris upto a lead of 3 km as per instruction of Engineer in charge. ,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)

-

-

-

... More
Road cutting

2

-

491.75

... More
Concrete dismantling: The job involves dismantling of reinforced cement concrete pavements including cutting of reinforcement bars, returning of scrap steels to designated area, breaking the RCC work into pieces and disposal of unserviceable material upto 3.0km lead as per the instructions of the Engineer-in-charge. The job involves dismantling of plain cement concrete including disposal of unserviceable material upto 3.0km lead as per the direction of Engineer in-charge. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)

-

-

-

... More
Dismantling Plain Cement Concrete (PCC).

2

-

1844.2

... More
Dismantling Reinforced Cement Concrete (RCC).

2

-

3688.33

... More
Dewatering - with Contractor's own pump: The job involves pumping out of water including dewatering oily water mixed with muck / sludge etc. from trenches, pits etc. by contractor's own pump as per the direction of the Engineer-in-charge. The job also includes supplying of all types of pumps, tools & tackles, hoses, fuel, all consumables and labour to complete the job in all respects as per EIC instructions.

-

-

-

... More
Hire charges for 5 HP Diesel driven dewatering pump with all accessories including hoses along with one operator - For 8 Hrs

1

-

2840.5

... More
Running charges for 5 HP Diesel driven dewatering pump

8

-

185.3

... More
NOTE : (1) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are applicable for the actual running hours of the pump and if the fuel is supplied by the Contractor. (2) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are not applicable if the fuel is supplied by CPCL.

-

-

-

... More
Radiography,, The job includes performing radiography examination of welds on piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.,, The job also includes supplying of radiation source camera, other machineries required, all consumables required for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review. ,,

-

-

-

... More
Pipe weld joints - Upto 2" nominal dia

6

-

354.04

... More
Pipe weld joints - 3" nominal dia

10

-

442.64

... More
Pipe weld joints - 4" nominal dia

10

-

560.65

... More
Pipe weld joints - 6" nominal dia

10

-

678.66

... More
Weld joint size - above 6" nominal dia and weld seams of storage tanks, pressure vessels and plate welds (Unit of Measurement EA = Inch length of film)

50

-

28.07

... More
PREHEATING,, Pre-heating is required for welding jobs in Carbon steel / Alloy steel Pipes/ Tubes, metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation. They shall complete the jobs as per inspection requirement and instructions of EIC. ,, The scope includes mobilsing required skilled/trained technicians & labourers , equipment, etc, to carryout preheating by cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders, etc., as per the instructions of EIC. The scope also includes transporation of equipment & labour to and from work site. The job shall be carried-out on 12 hour shift basis.,,

-

-

-

... More
Charges to carryout Preheating on 12 hours shift basis Unit of measurement day = per 12 Hour shift

25

-

221.27

... More
Minimum charges for carrying-out stress relieving (Unit of Measurement Ea = visit)

1

-

2950.63

... More
PROVIDING TRACTOR AND TRAILER (10MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS The contractors' scope of work includes providing Tractor with Open Bed type Tyre mounted Trailer (10MT capacity and 20 feet length) and Driver with valid driving license and permits, to intercart materials inside CPCL-Campus. The Hiring will be on per day basis, and shall be for 8hrs duration and upto 50km of running per day, inclusive of fuel cost, wages to Driver and other sundries.

-

-

-

... More
Hire charges for providing Tractor and Trailer (10 MT capacity) with Driver and fuel, for shifting materials within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)

2

-

3215.47

... More
PROVIDING HYDRA CRANE- FRONT CABIN (14MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS

-

-

-

... More
Hire charges for providing HYDRA CRANE FRONT CABIN (minimum 14 MT capacity) with Driver and fuel, for material handling jobs as and when required within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)

2

-

10517.93

... More
Provision for contingency jobs (Round the Clock Basis) `.

1

-

50000

... More
GENERAL NOTES: (1) CPCL shall provide necessary mobile air compressor and hydroblasting machine wherever required, free of cost. (2) Free supply of cranes, forklifts, tractors & trailers shall be arranged by CPCL for shifting material from / to warehouse & work site wherever required, as per the discretion of EIC. However, the contractor shall arrange his own tractors & trailers for shifting the scrap material to the owner's designated area.

-

-

-

... More
MINI ZONAL JOBS FOR AREA-2 (HGU OHCU)

-

-

-

... More
BLINDING AND DE-BLINDING,, The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions and removal of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,

-

-

-

... More
Blinding and Deblinding for 150# & 300# ratings:

-

-

-

... More
Blinding & Deblinding - Size Upto 1-1/2 inch dia.

2

-

268.42

... More
Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.

6

-

498.56

... More
Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.

6

-

1140.39

... More
Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.

2

-

2096.52

... More
Blinding and Deblinding for 600# & 900# ratings:

-

-

-

... More
Blinding & Deblinding - Size Upto 1-1/2 inch dia.

2

-

335.66

... More
Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.

6

-

623.36

... More
Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.

6

-

1425.47

... More
Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.

2

-

2620.7

... More
NOTE :,, (1) Nominal diameter of the flanges shall be taken for all measurements ,,. (2) In case of either one of the activity like Blinding or de-blinding arise, 50% of the applicable rate shall be paid for the single activity ,,

-

-

-

... More
CHANGING / REPLACEMENT OF FLANGE GASKETS,, The job includes collection & transporatation of required quantity of materials like gaskets, fasteners, etc., from owner's storage point, changing / replacement of flange gaskets in pipelines, valves, all types of equipments at all elevations including loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,

-

-

-

... More
Flange gaskets - 150# & 300# ratings:

-

-

-

... More
Replacement of Gaskets - Size Upto 1-1/2 inch dia.

2

-

134.24

... More
Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.

6

-

237.83

... More
Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.

6

-

562.55

... More
Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.

4

-

1048.26

... More
Flange gaskets - 600# & 900# ratings:

-

-

-

... More
Replacement of Gaskets - Size Upto 1-1/2 inch dia.

2

-

167.88

... More
Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.

6

-

297.29

... More
Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.

6

-

703.28

... More
Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.

2

-

1310.35

... More
REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES,, Removal of Flanged valves (Other than safety valves),, The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,

-

-

-

... More
Valve rating - 150# & 300#

-

-

-

... More
Removal of valves - Size 2 inch dia. to 3 inch dia.

2

-

292.86

... More
Removal of valves - Size 4 inch dia. to 6 inch dia.

6

-

560.65

... More
Removal of valves - Size 8 inch dia. to 10 inch dia.

6

-

942.83

... More
Removal of valves - Size 12 inch dia. to 14 inch dia.

2

-

1436.51

... More
Valve rating - 600# & 900#

-

-

-

... More
Removal of valves - Size 2 inch dia. to 3 inch dia.

2

-

366.07

... More
Removal of valves - Size 4 inch dia. to 6 inch dia.

2

-

700.74

... More
Removal of valves - Size 8 inch dia. to 10 inch dia.

2

-

1178.58

... More
Installation of Flanged valves (Other than safety valves),, The job includes transportation of valves, gaskets, fasteners, etc., from the owner's storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop, installation of flanged valve at all heights & grades using proper gaskets & studs. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,

-

-

-

... More
Valve rating - 150# & 300#

-

-

-

... More
Installation of valves - Size 2 inch dia. to 3 inch dia.

2

-

331.15

... More
Installation of valves - Size 4 inch dia. to 6 inch dia.

4

-

643.09

... More
Installation of valves - Size 8 inch dia. to 10 inch dia.

4

-

1067.45

... More
Installation of valves - Size 12 inch dia. to 14 inch dia.

2

-

1633.16

... More
Valve rating - 600# & 900#

-

-

-

... More
Installation of valves - Size 2 inch dia. to 3 inch dia.

2

-

413.95

... More
Installation of valves - Size 4 inch dia. to 6 inch dia.

2

-

803.91

... More
Installation of valves - Size 8 inch dia. to 10 inch dia.

2

-

1334.42

... More
Removal & refixing of Flanged Safety valves ,, The job includes removal of flanged safety valves at all grades & elevations by de-bolting / cold cutting / gas cutting, providing a temporary blind flange at the inlet & outlet of safety valve, providing identification mark on the safety valve with a tag and transportation of the valve to the maintenance valve shop for servicing / testing.,, The job also includes transportation of safety valves from maintenance valve shop after servicing & testing, servicing of all the fasteners using oil, replacing with new fasteners wherever required, installation of the safety valve at all heights & grades using proper gaskets & studs. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner's storage point, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.,,

-

-

-

... More
Upto 15 metres elevation from ground level

-

-

-

... More
Valve rating - 150# & 300# - Upto 15 metres elevation from ground level.

-

-

-

... More
Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.

2

-

909.89

... More
Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.

2

-

1838.06

... More
Above 15 metres elevation from ground level

-

-

-

... More
Valve rating - 150# & 300# - Above 15 metres elevation from ground level

-

-

-

... More
Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.

2

-

1001.01

... More
Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.

2

-

2021.84

... More
HOT BOLTING OF FLANGE JOINTS - ABOVE 16 INCH DIA.,, The job also includes tightening of flange joints of all type of equipment including piping at hot conditions to arrest leak during operations as per EIC instructions, supplying of all types of tools & tackles, all consumables and labour to complete the job in all respects. ,,

-

-

-

... More
Flange Joints above 16 inch dia. - Upto 300# ratings.

-

-

-

... More
Hot bolting of Flange Joints above 16 inch dia. - Upto 300# ratings.

150

-

27.16

... More
NOTE :,, (1) Nominal diameter of the flanges shall be taken for all measurements ,,

-

-

-

... More
CLEANING OF PUMP SUCTION STRAINER ,, The job includes removal of pump suction strainer by de-bolting / cold cutting / gas cutting the fasteners, cleaning the strainer with water & steam for removing the suspended particles, cold repairing the strainer, if required, weld repairing the strainer enclosure, if required, fixing back the strainer in position with proper gaskets & fasteners.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner's storage point, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.,,

-

-

-

... More
Strainer Flanges Rating Upto 300#

-

-

-

... More
Strainer Cleaning - Flange dia. 2IDto4ID

2

-

319.65

... More
Strainer Cleaning - Flange dia. 6IDto8ID

2

-

556.12

... More
Strainer Cleaning - Flange dia.10 inch

2

-

843.73

... More
Strainer Cleaning - Flange dia.12 inch

2

-

1035.5

... More
Strainer Flanges Rating 600# & 900#

-

-

-

... More
Strainer Cleaning - Flange dia. 2"IDto4"

2

-

399.56

... More
Strainer Cleaning - Flange dia. 6IDto8"

2

-

695.22

... More
Strainer Cleaning - Flange dia.10 inch

2

-

1054.78

... More
Strainer Cleaning - Flange dia.12 inch

2

-

1294.51

... More
PIPELINES HYDROTESTING: (Unit of measurement : M = per running metre)

-

-

-

... More
The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.,,,,,,,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Upto 2" dia

30

-

16.83

... More
2.5" dia - 6" dia

30

-

20

... More
8" dia & 10" dia

30

-

24.62

... More
12" dia - 16"

20

-

31.31

... More
Pipe lines Hydrotesting- beyond 10 Mtr. Length. The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit. The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Upto 2" dia

40

-

11.31

... More
2.5" dia to 6" dia

40

-

12.31

... More
8" dia & 10" dia

40

-

16.8

... More
12" dia to 16" dia

40

-

23.61

... More
The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, providing necessary flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list, erecting scaffolding wherever required, removing insulation over flanges, if required to facilitate removal of bolts, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the components like channel cover, shell cover, channel section and floating head cover, etc., and servicing of all the fasteners for re-use. ,, The job also includes pulling the tube bundle wherever applicable with proper rigging arrangement, shifting the tube bundle & components to Bundle cleaning yard or to the desired locations within the refinery premises as per EIC, cleaning the tube bundle externally by scrapping / wire brushing / hydroblasting & internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting the bundle & components back to the work site, re-installing the tube bundle in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets. ,, The job also includes preparing the test flanges, arranging & offering shell test, tube test & back shell test to Inspection, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. ,, The job also includes transportation of tube bundle to the owners work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,

-

-

-

... More
Exchangers, reboilers, coolers, condensers - Maintenance work - Upto 100 tubes of an equipment .

-

-

-

... More
Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

200

-

80.08

... More
Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

150

-

60.08

... More
Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes

-

-

-

... More
Ground level - top exchanger in the stacked condition (Unit of measurement Ea = per tube)

175

-

3.98

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition(Unit of measurement Ea = per tube)

175

-

16.02

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition(Unit of measurement Ea = per tube)

100

-

20

... More
Bundle pulling out / reinstallation using chain pulley block(Unit of measurement Ea = per tube)

100

-

8.05

... More
Extra rate - testing requirement / test pressure

-

-

-

... More
Back shell test (Unit of Measurement EA = per tube)

250

-

3.98

... More
Additional shell test (or) tube test (per test) (Unit of Measurement EA = per tube)

150

-

8.06

... More
Pressure above 60 Ksc & upto 120 Ksc (Unit of Measurement EA = per tube)

150

-

8.05

... More
Pressure above 120 Ksc (Unit of Measurement EA = per tube)

100

-

16.01

... More
Exchangers, reboilers, coolers, condensers - Maintenance work - Beyond 100 tubes of an equipment

-

-

-

... More
Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

250

-

40

... More
Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

200

-

30.05

... More
Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.

-

-

-

... More
Ground level - top exchanger in the stacked condition (Unit of Measurement EA = per tube)

250

-

1.99

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition (Unit of Measurement EA = per tube)

250

-

8.05

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition. (Unit of Measurement EA = per tube)

200

-

10.05

... More
Bundle pulling out / reinstallation using chain pulley block (Unit of Measurement EA = per tube)

200

-

3.98

... More
Extra rate - testing requirement / test pressure.

-

-

-

... More
Back shell test (Unit of Measurement EA = per tube)

200

-

1.99

... More
Additional shell test (or) tube test (per test) (Unit of Measurement EA = per tube)

200

-

3.99

... More
Pressure above 60 Ksc & upto 120 Ksc (Unit of Measurement EA = per tube)

200

-

3.97

... More
Pressure above 120 Ksc (Unit of Measurement EA = per tube)

150

-

8.05

... More
Shiffting of bundles / Exchangers

-

-

-

... More
Shifting the bundle / Exchanger to soaking pit / Garage / Bundle cleaning yard and back to work site including assistance at soaking pit yard (Unit of Measurement EA = per bundle

2

-

1385.92

... More
Lube oil Coolers

-

-

-

... More
Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4" - All elevations - All test pressures (Unit of Measurement Ea= per cooler)

2

-

2301.03

... More
Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4" - All elevations - Without testing (Unit of Measurement Ea= per cooler)

2

-

1840.75

... More
RETUBING OF EXCHANGERS, COOLERS, CONDENSERS, AIR FIN FAN COOLERS, ETC., - ANY SIZE & ANY LENGTH.,, ,,,, The job includes reclamation of tubesheets, transverse baffles. etc., from the tube bundle by cold cutting the tubes using band saw or by hot arc cutting & removal of the stubs inside the tubesheet portion, mechanical cleaning of the salvaged tubesheets, baffles, etc., ,,,, ,, The job also includes transportation of new tubes from the owner's storage point to the retubing maintenance shop or at work site ( for inposition retubing at site), cutting the extra lengths, if required, preparing the tube ends to match with tubesheet and baffles. ,,,, ,, The job also includes cutting & welding of tie rods to the required length, insertion of new tubes into the reclaimed or new tube sheet & baffles, expanding the tubes with tubesheet, attending roll leaks by re-expanding, if any at exchanger site during hydrotesting, preparing both the tubesheet surfaces with necessary edge / Groove preparation for seal welding (wherever required), seal welding the tubes with tubesheet on both the tubesheets using suitable filler wire / electrodes, providing assistance to rotate the bundle for doing seal welding on the next tubesheet, assistance for DPT of seal welds, reaming & re-expansion of the seal welded tubes, transporting the scrap material to the designated place.,,,,,,

-

-

-

... More
Exchangers / Condensers / Sulphur Condensers - Retubing - Upto 100 tubes of an equipment.

-

-

-

... More
Exchangers Bundle - (excluding seal welding) (Unit of Measurement EA = Per tube)

150

-

215.93

... More
Extra rate - Fixed tube exchangers

-

-

-

... More
For retubing fixed tube bundles at Garage / retubing shop. (Unit of Measurement EA = Per tube)

200

-

21.53

... More
For retubing fixed tube bundles at equipment site (Unit of Measurement EA = Per tube)

150

-

54.02

... More
Exchangers / Condensers / Sulphur Condensers - Retubing - Beyond 100 tubes of an equipment

-

-

-

... More
Exchangers Bundle - (excluding seal welding) (Unit of Measurement EA = Per tube)

200

-

129.5

... More
Extra rate - Fixed tube exchangers . (Unit of Measurement EA = Per tube)

-

-

-

... More
For retubing fixed tube bundles at Garage / retubing shop (Unit of Measurement EA = Per tube)

200

-

12.95

... More
For retubing fixed tube bundles at equipment site (Unit of Measurement EA = Per tube)

150

-

32.41

... More
Lube Oil coolers coolers Retubing

-

-

-

... More
Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4" - Retubing (Unit of Measurement EA = Per Cooler)

2

-

5398.42

... More
Seal welding of retubed bundles / exchangers of all sizes and lengths.

-

-

-

... More
Seal welding of tubes with tubesheet using ER70S2 / E 7018 electrodes.

100

-

72.42

... More
Seal welding of tubes with tubesheet using ER70S2 Sulphur condensers.

75

-

94.22

... More
OPENING & BOXING UP OF MANWAYS / COVERS,, The job involves opening of manways, covers by de-bolting (cold / gas cutting if required), cleaning the manways / covers, servicing of bolts, replacing defective bolts / nuts and finally boxing up with proper gasket / packing to ensure zero leak of joints including hot bolting. The job also involves to & fro transporatation of gaskets, studbolts, packings, etc., between the work site and the owner's storage point.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner's storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,

-

-

-

... More
Opening & boxing up of Manways / covers - Flanges

-

-

-

... More
Rating - 150 # and 300 #

50

-

87.98

... More
Rating - 600 # and 900 #

50

-

112.58

... More
Opening & boxing up of Plate flanged covers - All ratings.

-

-

-

... More
Plate flanged covers of all ratings - Size Upto 20 inch dia.

2

-

920.39

... More
Plate flanged covers of all ratings - Size Above 20 inch dia.

2

-

1457.32

... More
INSIDE CLEANING,, The Job involves thorough cleaning of column / vessel / tank surfaces internally by water, air, scrapper, wire brush etc., from top to bottom including all the internals like trays, downcomers, distributors, steam coil, nozzles, etc.,,, The job also involves provision of ladder wherever necessary to facilitate cleaning / inspection, spot cleaning by emery, removal of sludges, debris, etc. & transportation to the earmarked location. ,,

-

-

-

... More
Inside cleaning

-

-

-

... More
Inside cleaning of Vessels / tanks / dru

5

-

183.99

... More
Inside cleanining of columns (With trays

5

-

226.53

... More
Inside cleaning of Vessels / filters (Sa

5

-

110.32

... More
Inside cleaning of Vessels / filters (Sa

5

-

91.95

... More
Inside cleaning of Vessels / filters (Re

5

-

45.97

... More
Inside cleaning - Heavy hydrocarbons / Sulphur services.

-

-

-

... More
Inside cleaning of Vessels / tanks / drums (Heavy hydrocarbons / Sulphur services).

5

-

229.87

... More
Inside cleanining of columns (Heavy hydrocarbons / Sulphur services - With trays / packings )

5

-

283.17

... More
REMOVAL & RE-FIXING OF DEMISTER PAD,, The job involves removal of the demister pad from its position along with the frame structure after de-bolting the fasteners (by gas cutting, if required) and bring down the demister to the ground level.,, The job also involves cleaning the demister with hot water / steam for complete removal of the entrapped fluids, cold repairing the demister mesh, if required & tie up the mesh with the frame using suitable wire as supplied by CPCL. ,, The job also involves fixing back the cleaned demister in position with suitable fastening. In case of replacement warranted, the job also involves transporting the new demister from the owner's storage point to the work site.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,

-

-

-

... More
Removal, cleaning, repair / replacement, re-fixing.

-

-

-

... More
Removal, cleaning, repair / replacement, re-fixing

2

-

2846.37

... More
NOTE: (1) Outer diameter of the demister pad shall be taken for measurement.

-

-

-

... More
OHCU Feed Filter cleaning

-

-

-

... More
OHCU Feed Filter cleaning (8" - 300#)

20

-

690.69

... More
OPENING & BOXING OF MANWAYS / COVERS / PANELS / HEADER PLUGS / ELBOW SWINGING: The job involves opening of furnace manways, covection panels, header box covers, header plugs, etc., by de-bolting (cold / gas cutting if required), cleaning, and finally boxing up with proper gasket, packing, servicing of bolts & nuts, replacing defective bolts / nuts to ensure zero leak of joints including hot bolting. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner's storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated area as per EIC instructions.

-

-

-

... More
Opening and boxing up.

-

-

-

... More
Opening and boxing up of Manways. (Unit of measurement : EA = per Each Manway)

2

-

1227.18

... More
Opening and boxing up of Convection panels. (Unit of measurement : M2 = per square metre)

4

-

2646.22

... More
ERECTION AND DISMANTLING OF STEEL SCAFFOLDING WITH SCAFFLODING MATERIALS IN CONTRACTOR'S SCOPE,, The job includes transportation of scaffolding materials in contractor's scope of supply,erection of scaffolding at site covering the areas specified including providing vertical posts of pipes at interdistance of 1.5 m and horizontal numbers at a interdistance of 0.5 to 0.75m ,providing tierods at corners to give sufficient strength to the structure,placing the steelplanks/FRP gratings on top for making sufficient area.Dismantling scaffolding after completion of job and returning the scaffoldingmaterial to specified place including all tools ,tackles,consumables,labours and contractor's supervision as directed by the Engineer-in-Charge 1.For measurement in SQM:2(length+width)Xheight area covered by the scaffolding is to be taken. 2.Scaf folding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs.,,

-

-

-

... More
Up to 6m height

100

-

88.02

... More
Above 6m up to10m height

75

-

125.75

... More
Above 10m up to 20m height

75

-

176.05

... More
PROVIDING SERVICE ASSISTANCE FOR SHUTTING DOWN & START-UP ACTIVITIES AND OTHER MISCELLANEOUS ACTIVITIES The scope includes providing semi-skilled service assistance for unit shutdown & start-ups and other contigency job as per the requirement of Engineer-in-charge.

-

-

-

... More
During Shift hours (from 7.30 hrs to 16-18 hrs) on Monday to Saturday, except on Sundays and Company declared holidays

20

-

892

... More
On 12 Hrs Shift basis ((Day shift 07.30 hrs to 19.30 hours (or) Night shift 19-30 hrs to 07.30 hrs on next day)

20

-

1608

... More
Working on Extended Hours after General shift hours and on sundays and Company declared holidays

30

-

179

... More
Carbon Steel Piping Work - Above ground : The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. ,,,,,,,, The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. ,,,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to the designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS:

-

-

-

... More
Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.

50

-

282.9

... More
Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest.

75

-

254.57

... More
WELDING OF SLIP ON FLANGES

-

-

-

... More
Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - With Hydrotest

25

-

333.04

... More
Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - Without Hydrotest.

50

-

299.66

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)

75

-

374.76

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)

75

-

337.28

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)

20

-

458.11

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)

15

-

412.32

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING E-6010 / E-6013 / E-7018 ELECTRODES.

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

50

-

413.58

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

50

-

372.22

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

516.94

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

465.17

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL - USING E-6010/E-6013/E-7018 ELECTRODES:

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

463.36

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

417.11

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

579.38

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013).

12

-

521.37

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

10

-

543.18

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).

10

-

488.88

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018)

10

-

634.86

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).

10

-

571.33

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

10

-

595.58

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).

10

-

536.03

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

10

-

685.27

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-ER-70S2 / Filling E-7018).

10

-

616.76

... More
Carbon Steel Piping Work - Underground: The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping including sleeve pipes below ground level, trenches at all depths, stand posts, anchoring of all underground pipelines for conection with equipments & nozzles. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., valves, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications,,. ,,,,,, The piping job includes fabrication & erection of pipe sleeves, providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required,hydraulic / pneumatic test twice (on completion of fabrication & on completion of laying at site) as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of concrete / PCC breaking, earth work removal, blinding & deblinding, radiography, stress relieving, reinforcement pad welding, wrapping & coating, earth back filling, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
BUTT WELDING - UPTO 8.8 mm PIPING THICKNESS:

-

-

-

... More
Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness - With two times Hydro / pneumatic testing.

12

-

412.23

... More
Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness - With one Hydro / pneumatic testing.

12

-

381.28

... More
Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness - Without Hydro / pneumatic testing.

12

-

350.42

... More
Alloy Steel Piping Work - Aboveground: The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of alloy steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process for root run followed by manual arc welding process for the filling passes with relevant filler wires / electrodes as required with necessary pre-heating prior to welding, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography , removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of fabrication, laying, erection, preheating, welding,100% stress relieving of joints, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINES & CONSUMABLES. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS - ALLOY STEEL:

-

-

-

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode upto P5 / P11 grades - With hydrotest

6

-

867.89

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using low alloy welding filler wire / electrode upto P5 / P11 grades - Without hydrotest

6

-

781.01

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - with hydrotest

3

-

1058.39

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - without hydrotest

3

-

952.59

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest

6

-

1475.23

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest

6

-

1327.71

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest

3

-

1844.01

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest

3

-

1659.66

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest

6

-

1695.68

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest

6

-

1526.18

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest

3

-

2119.67

... More
Alloy Steel - Above ground Piping - But

3

-

1907.72

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL- ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest

8

-

1782.74

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest

8

-

1604.55

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest

8

-

2228.54

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest

8

-

2005.64

... More
NOTES : (1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. ,,,,,, (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable. (3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR.,, (4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR. (5) For reinforcement pad welding, the rates shall be paid separately as in General category jobs under SOR Sl. Nos.1.10. ,,,, (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement. (7) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1. (8) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2. (9) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.5. (10) Preheating (Using coil ) and 100% Post weld heat treatment (stress relieving) of weld joints is included in SOR for both socket & butt welding. (11) In case of replacement of existing piping, rates for the removal of old pipelines shall be paid separately as per SOR Sl. No.5.6. (12) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR. (13) For steam tracing piping work, hydraulic testing of piping is required. For bending tracer pipelines, the rates shall be paid separately as per SOR Sl.no. 5.10.

-

-

-

... More
Stainless Steel Piping Work - Aboveground: The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography, removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of cutting, fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS - STAINLESS STEEL.

-

-

-

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 308, 308H, 308L, 347 - With hydrotest.

12

-

719.93

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 308, 308H, 308L, 347 - Without hydrotest.

6

-

647.89

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 309, 309 Mo, 316, 316L - With hydrotest.

6

-

737.77

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 309, 309 Mo, 316, 316L - Without hydrotest.

6

-

664

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - STAINLESS STEEL:

-

-

-

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.

6

-

785.82

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.

6

-

707.26

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

3

-

982.2

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.

3

-

884

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.

3

-

839.93

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.

3

-

756.04

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

3

-

1049.98

... More
Stainless Steel - Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.

3

-

945

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- STAINLESS STEEL.

-

-

-

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.

6

-

847.99

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.

6

-

763.19

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

2

-

1059.94

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.

2

-

953.96

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.

2

-

902.1

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.

2

-

811.88

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

2

-

1127.63

... More
Stainless Steel - Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest

2

-

1014.86

... More
Dismantling & Removal of Piping: The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by cold cutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipes and transported to their respective designated locations as per EIC. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. (Unit of measurement : IM = per Inch Metre)

-

-

-

... More
Dismantling & removal of Piping - Carbon steel / Alloy steel:

-

-

-

... More
Dismantling & removal of Piping - Carbon steel / Alloy steel.

75

-

33.94

... More
Dismantling & removal of Piping - Stainless steel.

-

-

-

... More
Dismantling & removal of Piping - Stainless steel.

10

-

46.8

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Dismantling & Removal of Structurals / Gratings: The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / cold cutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. (Unit of measurement : TO = per Metric Tonne)

-

-

-

... More
Dismantling & Removal of Structurals / Gratings. (Unit of Measurement Tonne = Metric tonne)

1

-

11623.82

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Fabrication & erection of structurals: The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations.,, ,,,,,, The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.,,,, ,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : TO = per Metric Tonne)

-

-

-

... More
Fabrication and erection of structurals:

-

-

-

... More
Fabrication and erection of structurals upto 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

1

-

29171.32

... More
Fabrication and erection of structurals Above 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

0.75

-

35005.58

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Erection and welding of Platform / ladder gratings: The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements.,, ,,,,,, The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : TO = per Metric Tonne)

-

-

-

... More
Erection and welding of Gratings:

-

-

-

... More
Erection and welding of Gratings upto 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

0.5

-

15535.68

... More
Erection and welding of Gratings above 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

0.5

-

18642.82

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Patch plate welding - Carbon steel ,, Patch plate welding - Carbon steel - using E 6013 electrodes,, The job includes collection & transportation of required materials from owner's storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013 electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,

-

-

-

... More
Patch plate welding - Carbon steel - Upto 6 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

2

-

724.36

... More
Patch plate welding - Carbon steel - 8mm mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

1

-

899.84

... More
Patch plate welding - Carbon steel - 10 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

1

-

1118.13

... More
Patch plate welding - Carbon steel - 12 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

1

-

1335.33

... More
Concrete breaking / Road cutting /Earth work excavation & back filling for laying or removal of underground piping / Dewatering:

-

-

-

... More
Earth work excavation & back filling: The job involves earth work excavation below ground level upto 2 metres depth & to a required width for laying underground piping in all types of soils including removal of vegetation, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)

-

-

-

... More
Earth work excavation & back filling - Upto 2 metres depth.

5

-

922.08

... More
Shoring and Strutting: The job involves provision and installation of "Shoring and strutting" in excavations upto 2 metres depth, dismantling and removal after completion of work as per instruction of Engineer in charge. ,,,,,,,, The job also includes supplying of all types of tools & tackles, materials, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M2 = per square metre)

-

-

-

... More
Shoring and Strutting - upto 2 metre depth.

4

-

245.88

... More
Road cutting: The job involves breaking of Bituminous road including bituminous carpet, metal base, etc. and removal of debris upto a lead of 3 km as per instruction of Engineer in charge. ,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)

-

-

-

... More
Road cutting

2

-

491.75

... More
Concrete dismantling: The job involves dismantling of reinforced cement concrete pavements including cutting of reinforcement bars, returning of scrap steels to designated area, breaking the RCC work into pieces and disposal of unserviceable material upto 3.0km lead as per the instructions of the Engineer-in-charge. The job involves dismantling of plain cement concrete including disposal of unserviceable material upto 3.0km lead as per the direction of Engineer in-charge. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)

-

-

-

... More
Dismantling Plain Cement Concrete (PCC).

2

-

1844.2

... More
Dismantling Reinforced Cement Concrete (RCC).

2

-

3688.33

... More
Dewatering - with Contractor's own pump: The job involves pumping out of water including dewatering oily water mixed with muck / sludge etc. from trenches, pits etc. by contractor's own pump as per the direction of the Engineer-in-charge. The job also includes supplying of all types of pumps, tools & tackles, hoses, fuel, all consumables and labour to complete the job in all respects as per EIC instructions.

-

-

-

... More
Hire charges for 5 HP Diesel driven dewatering pump with all accessories including hoses along with one operator - For 8 Hrs

1

-

2840.5

... More
Running charges for 5 HP Diesel driven dewatering pump

8

-

185.3

... More
NOTE : (1) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are applicable for the actual running hours of the pump and if the fuel is supplied by the Contractor. (2) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are not applicable if the fuel is supplied by CPCL.

-

-

-

... More
Radiography,, The job includes performing radiography examination of welds on piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.,, The job also includes supplying of radiation source camera, other machineries required, all consumables required for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review. ,,

-

-

-

... More
Pipe weld joints - Upto 2" nominal dia

6

-

354.04

... More
Pipe weld joints - 3" nominal dia

10

-

442.64

... More
Pipe weld joints - 4" nominal dia

10

-

560.65

... More
Pipe weld joints - 6" nominal dia

10

-

678.66

... More
Weld joint size - above 6" nominal dia and weld seams of storage tanks, pressure vessels and plate welds (Unit of Measurement EA = Inch length of film)

50

-

28.07

... More
PREHEATING,, Pre-heating is required for welding jobs in Carbon steel / Alloy steel Pipes/ Tubes, metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation. They shall complete the jobs as per inspection requirement and instructions of EIC. ,, The scope includes mobilsing required skilled/trained technicians & labourers , equipment, etc, to carryout preheating by cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders, etc., as per the instructions of EIC. The scope also includes transporation of equipment & labour to and from work site. The job shall be carried-out on 12 hour shift basis.,,

-

-

-

... More
Charges to carryout Preheating on 12 hours shift basis Unit of measurement day = per 12 Hour shift

25

-

221.27

... More
Minimum charges for carrying-out stress relieving (Unit of Measurement Ea = visit)

1

-

2950.63

... More
PROVIDING TRACTOR AND TRAILER (10MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS The contractors' scope of work includes providing Tractor with Open Bed type Tyre mounted Trailer (10MT capacity and 20 feet length) and Driver with valid driving license and permits, to intercart materials inside CPCL-Campus. The Hiring will be on per day basis, and shall be for 8hrs duration and upto 50km of running per day, inclusive of fuel cost, wages to Driver and other sundries.

-

-

-

... More
Hire charges for providing Tractor and Trailer (10 MT capacity) with Driver and fuel, for shifting materials within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)

2

-

3215.47

... More
PROVIDING HYDRA CRANE- FRONT CABIN (14MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS

-

-

-

... More
Hire charges for providing HYDRA CRANE FRONT CABIN (minimum 14 MT capacity) with Driver and fuel, for material handling jobs as and when required within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)

2

-

10517.93

... More
Provision for contingency jobs (Round the Clock Basis) `.

1

-

50000

... More
GENERAL NOTES: (1) CPCL shall provide necessary mobile air compressor and hydroblasting machine wherever required, free of cost. (2) Free supply of cranes, forklifts, tractors & trailers shall be arranged by CPCL for shifting material from / to warehouse & work site wherever required, as per the discretion of EIC. However, the contractor shall arrange his own tractors & trailers for shifting the scrap material to the owner's designated area.

-

-

-

... More
MINI ZONAL JOBS FOR AREA-3 (DHDT NHGU)

-

-

-

... More
BLINDING AND DE-BLINDING,, The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions and removal of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,

-

-

-

... More
Blinding and Deblinding for 150# & 300# ratings:

-

-

-

... More
Blinding & Deblinding - Size Upto 1-1/2 inch dia.

4

-

268.42

... More
Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.

4

-

498.56

... More
Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.

4

-

1140.39

... More
Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.

2

-

2096.52

... More
Blinding and Deblinding for 600# & 900# ratings:

-

-

-

... More
Blinding & Deblinding - Size Upto 1-1/2 inch dia.

4

-

335.66

... More
Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.

4

-

623.36

... More
Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.

4

-

1425.47

... More
Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.

2

-

2620.7

... More
NOTE :,, (1) Nominal diameter of the flanges shall be taken for all measurements ,,. (2) In case of either one of the activity like Blinding or de-blinding arise, 50% of the applicable rate shall be paid for the single activity ,,

-

-

-

... More
CHANGING / REPLACEMENT OF FLANGE GASKETS,, The job includes collection & transporatation of required quantity of materials like gaskets, fasteners, etc., from owner's storage point, changing / replacement of flange gaskets in pipelines, valves, all types of equipments at all elevations including loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,

-

-

-

... More
Flange gaskets - 150# & 300# ratings:

-

-

-

... More
Replacement of Gaskets - Size Upto 1-1/2 inch dia.

4

-

134.24

... More
Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.

4

-

237.83

... More
Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.

4

-

562.55

... More
Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.

2

-

1048.26

... More
Flange gaskets - 600# & 900# ratings:

-

-

-

... More
Replacement of Gaskets - Size Upto 1-1/2 inch dia.

2

-

167.88

... More
Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.

2

-

297.29

... More
Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.

2

-

703.28

... More
Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.

2

-

1310.35

... More
REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES,, Removal of Flanged valves (Other than safety valves),, The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,

-

-

-

... More
Valve rating - 150# & 300#

-

-

-

... More
Removal of valves - Size 2 inch dia. to 3 inch dia.

2

-

292.86

... More
Removal of valves - Size 4 inch dia. to 6 inch dia.

2

-

560.65

... More
Removal of valves - Size 8 inch dia. to 10 inch dia.

2

-

942.83

... More
Removal of valves - Size 12 inch dia. to 14 inch dia.

2

-

1436.51

... More
Valve rating - 600# & 900#

-

-

-

... More
Removal of valves - Size 2 inch dia. to 3 inch dia.

2

-

366.07

... More
Removal of valves - Size 4 inch dia. to 6 inch dia.

2

-

700.74

... More
Removal of valves - Size 8 inch dia. to 10 inch dia.

2

-

1178.58

... More
Installation of Flanged valves (Other than safety valves),, The job includes transportation of valves, gaskets, fasteners, etc., from the owner's storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop, installation of flanged valve at all heights & grades using proper gaskets & studs. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,

-

-

-

... More
Valve rating - 150# & 300#

-

-

-

... More
Installation of valves - Size 2 inch dia. to 3 inch dia.

2

-

331.15

... More
Installation of valves - Size 4 inch dia. to 6 inch dia.

4

-

643.09

... More
Installation of valves - Size 8 inch dia. to 10 inch dia.

4

-

1067.45

... More
Installation of valves - Size 12 inch dia. to 14 inch dia.

2

-

1633.16

... More
Valve rating - 600# & 900#

-

-

-

... More
Installation of valves - Size 2 inch dia. to 3 inch dia.

2

-

413.95

... More
Installation of valves - Size 4 inch dia. to 6 inch dia.

2

-

803.91

... More
Installation of valves - Size 8 inch dia. to 10 inch dia.

2

-

1334.42

... More
Removal & refixing of Flanged Safety valves ,, The job includes removal of flanged safety valves at all grades & elevations by de-bolting / cold cutting / gas cutting, providing a temporary blind flange at the inlet & outlet of safety valve, providing identification mark on the safety valve with a tag and transportation of the valve to the maintenance valve shop for servicing / testing.,, The job also includes transportation of safety valves from maintenance valve shop after servicing & testing, servicing of all the fasteners using oil, replacing with new fasteners wherever required, installation of the safety valve at all heights & grades using proper gaskets & studs. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner's storage point, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.,,

-

-

-

... More
Upto 15 metres elevation from ground level

-

-

-

... More
Valve rating - 150# & 300# - Upto 15 metres elevation from ground level.

-

-

-

... More
Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.

2

-

909.89

... More
Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.

2

-

1838.06

... More
Above 15 metres elevation from ground level

-

-

-

... More
Valve rating - 150# & 300# - Above 15 metres elevation from ground level

-

-

-

... More
Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.

2

-

1001.01

... More
Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.

2

-

2021.84

... More
HOT BOLTING OF FLANGE JOINTS - ABOVE 16 INCH DIA.,, The job also includes tightening of flange joints of all type of equipment including piping at hot conditions to arrest leak during operations as per EIC instructions, supplying of all types of tools & tackles, all consumables and labour to complete the job in all respects. ,,

-

-

-

... More
Flange Joints above 16 inch dia. - Upto 300# ratings.

-

-

-

... More
Hot bolting of Flange Joints above 16 inch dia. - Upto 300# ratings.

150

-

27.16

... More
NOTE :,, (1) Nominal diameter of the flanges shall be taken for all measurements ,,

-

-

-

... More
CLEANING OF PUMP SUCTION STRAINER ,, The job includes removal of pump suction strainer by de-bolting / cold cutting / gas cutting the fasteners, cleaning the strainer with water & steam for removing the suspended particles, cold repairing the strainer, if required, weld repairing the strainer enclosure, if required, fixing back the strainer in position with proper gaskets & fasteners.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner's storage point, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.,,

-

-

-

... More
Strainer Flanges Rating Upto 300#

-

-

-

... More
Strainer Cleaning - Flange dia. 2IDto4ID

2

-

319.65

... More
Strainer Cleaning - Flange dia. 6IDto8ID

2

-

556.12

... More
Strainer Cleaning - Flange dia.10 inch

2

-

843.73

... More
Strainer Cleaning - Flange dia.12 inch

2

-

1035.5

... More
Strainer Flanges Rating 600# & 900#

-

-

-

... More
Strainer Cleaning - Flange dia. 2"IDto4"

2

-

399.56

... More
Strainer Cleaning - Flange dia. 6IDto8"

2

-

695.22

... More
Strainer Cleaning - Flange dia.10 inch

2

-

1054.78

... More
Strainer Cleaning - Flange dia.12 inch

2

-

1294.51

... More
PIPELINES HYDROTESTING: (Unit of measurement : M = per running metre)

-

-

-

... More
The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.,,,,,,,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Upto 2" dia

30

-

16.83

... More
2.5" dia - 6" dia

30

-

20

... More
8" dia & 10" dia

30

-

24.62

... More
12" dia - 16"

20

-

31.31

... More
Pipe lines Hydrotesting- beyond 10 Mtr. Length. The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit. The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Upto 2" dia

40

-

11.31

... More
2.5" dia to 6" dia

40

-

12.31

... More
8" dia & 10" dia

40

-

16.8

... More
12" dia to 16" dia

40

-

23.61

... More
The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, providing necessary flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list, erecting scaffolding wherever required, removing insulation over flanges, if required to facilitate removal of bolts, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the components like channel cover, shell cover, channel section and floating head cover, etc., and servicing of all the fasteners for re-use. ,, The job also includes pulling the tube bundle wherever applicable with proper rigging arrangement, shifting the tube bundle & components to Bundle cleaning yard or to the desired locations within the refinery premises as per EIC, cleaning the tube bundle externally by scrapping / wire brushing / hydroblasting & internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting the bundle & components back to the work site, re-installing the tube bundle in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets. ,, The job also includes preparing the test flanges, arranging & offering shell test, tube test & back shell test to Inspection, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. ,, The job also includes transportation of tube bundle to the owners work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,

-

-

-

... More
Exchangers, reboilers, coolers, condensers - Maintenance work - Upto 100 tubes of an equipment .

-

-

-

... More
Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

300

-

80.08

... More
Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

175

-

60.08

... More
Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes

-

-

-

... More
Ground level - top exchanger in the stacked condition (Unit of measurement Ea = per tube)

200

-

3.98

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition(Unit of measurement Ea = per tube)

200

-

16.02

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition(Unit of measurement Ea = per tube)

200

-

20

... More
Bundle pulling out / reinstallation using chain pulley block(Unit of measurement Ea = per tube)

200

-

8.05

... More
Extra rate - testing requirement / test pressure

-

-

-

... More
Back shell test (Unit of Measurement EA = per tube)

200

-

3.98

... More
Additional shell test (or) tube test (per test) (Unit of Measurement EA = per tube)

200

-

8.06

... More
Pressure above 60 Ksc & upto 120 Ksc (Unit of Measurement EA = per tube)

150

-

8.05

... More
Pressure above 120 Ksc (Unit of Measurement EA = per tube)

100

-

16.01

... More
Exchangers, reboilers, coolers, condensers - Maintenance work - Beyond 100 tubes of an equipment

-

-

-

... More
Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

400

-

40

... More
Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

250

-

30.05

... More
Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.

-

-

-

... More
Ground level - top exchanger in the stacked condition (Unit of Measurement EA = per tube)

300

-

1.99

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition (Unit of Measurement EA = per tube)

250

-

8.05

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition. (Unit of Measurement EA = per tube)

200

-

10.05

... More
Bundle pulling out / reinstallation using chain pulley block (Unit of Measurement EA = per tube)

200

-

3.98

... More
Extra rate - testing requirement / test pressure.

-

-

-

... More
Back shell test (Unit of Measurement EA = per tube)

250

-

1.99

... More
Additional shell test (or) tube test (per test) (Unit of Measurement EA = per tube)

200

-

3.99

... More
Pressure above 60 Ksc & upto 120 Ksc (Unit of Measurement EA = per tube)

200

-

3.97

... More
Pressure above 120 Ksc (Unit of Measurement EA = per tube)

150

-

8.05

... More
Shiffting of bundles / Exchangers

-

-

-

... More
Shifting the bundle / Exchanger to soaking pit / Garage / Bundle cleaning yard and back to work site including assistance at soaking pit yard (Unit of Measurement EA = per bundle

2

-

1385.92

... More
Lube oil Coolers

-

-

-

... More
Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4" - All elevations - All test pressures (Unit of Measurement Ea= per cooler)

2

-

2301.03

... More
Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4" - All elevations - Without testing (Unit of Measurement Ea= per cooler)

2

-

1840.75

... More
RETUBING OF EXCHANGERS, COOLERS, CONDENSERS, AIR FIN FAN COOLERS, ETC., - ANY SIZE & ANY LENGTH.,, ,,,, The job includes reclamation of tubesheets, transverse baffles. etc., from the tube bundle by cold cutting the tubes using band saw or by hot arc cutting & removal of the stubs inside the tubesheet portion, mechanical cleaning of the salvaged tubesheets, baffles, etc., ,,,, ,, The job also includes transportation of new tubes from the owner's storage point to the retubing maintenance shop or at work site ( for inposition retubing at site), cutting the extra lengths, if required, preparing the tube ends to match with tubesheet and baffles. ,,,, ,, The job also includes cutting & welding of tie rods to the required length, insertion of new tubes into the reclaimed or new tube sheet & baffles, expanding the tubes with tubesheet, attending roll leaks by re-expanding, if any at exchanger site during hydrotesting, preparing both the tubesheet surfaces with necessary edge / Groove preparation for seal welding (wherever required), seal welding the tubes with tubesheet on both the tubesheets using suitable filler wire / electrodes, providing assistance to rotate the bundle for doing seal welding on the next tubesheet, assistance for DPT of seal welds, reaming & re-expansion of the seal welded tubes, transporting the scrap material to the designated place.,,,,,,

-

-

-

... More
Exchangers / Condensers / Sulphur Condensers - Retubing - Upto 100 tubes of an equipment.

-

-

-

... More
Exchangers Bundle - (excluding seal welding) (Unit of Measurement EA = Per tube)

50

-

215.93

... More
Extra rate - Fixed tube exchangers

-

-

-

... More
For retubing fixed tube bundles at Garage / retubing shop. (Unit of Measurement EA = Per tube)

200

-

21.53

... More
For retubing fixed tube bundles at equipment site (Unit of Measurement EA = Per tube)

150

-

54.02

... More
Exchangers / Condensers / Sulphur Condensers - Retubing - Beyond 100 tubes of an equipment

-

-

-

... More
Exchangers Bundle - (excluding seal welding) (Unit of Measurement EA = Per tube)

200

-

129.5

... More
Extra rate - Fixed tube exchangers . (Unit of Measurement EA = Per tube)

-

-

-

... More
For retubing fixed tube bundles at Garage / retubing shop (Unit of Measurement EA = Per tube)

200

-

12.95

... More
For retubing fixed tube bundles at equipment site (Unit of Measurement EA = Per tube)

150

-

32.41

... More
Lube Oil coolers coolers Retubing

-

-

-

... More
Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4" - Retubing (Unit of Measurement EA = Per Cooler)

2

-

5398.42

... More
Seal welding of retubed bundles / exchangers of all sizes and lengths.

-

-

-

... More
Seal welding of tubes with tubesheet using ER70S2 / E 7018 electrodes.

100

-

72.42

... More
Seal welding of tubes with tubesheet using ER70S2 Sulphur condensers.

100

-

94.22

... More
OPENING & BOXING UP OF MANWAYS / COVERS,, The job involves opening of manways, covers by de-bolting (cold / gas cutting if required), cleaning the manways / covers, servicing of bolts, replacing defective bolts / nuts and finally boxing up with proper gasket / packing to ensure zero leak of joints including hot bolting. The job also involves to & fro transporatation of gaskets, studbolts, packings, etc., between the work site and the owner's storage point.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner's storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,

-

-

-

... More
Opening & boxing up of Manways / covers - Flanges

-

-

-

... More
Rating - 150 # and 300 #

50

-

87.98

... More
Rating - 600 # and 900 #

50

-

112.58

... More
Opening & boxing up of Plate flanged covers - All ratings.

-

-

-

... More
Plate flanged covers of all ratings - Size Upto 20 inch dia.

2

-

920.39

... More
Plate flanged covers of all ratings - Size Above 20 inch dia.

2

-

1457.32

... More
INSIDE CLEANING,, The Job involves thorough cleaning of column / vessel / tank surfaces internally by water, air, scrapper, wire brush etc., from top to bottom including all the internals like trays, downcomers, distributors, steam coil, nozzles, etc.,,, The job also involves provision of ladder wherever necessary to facilitate cleaning / inspection, spot cleaning by emery, removal of sludges, debris, etc. & transportation to the earmarked location. ,,

-

-

-

... More
Inside cleaning

-

-

-

... More
Inside cleaning of Vessels / tanks / dru

5

-

183.99

... More
Inside cleanining of columns (With trays

5

-

226.53

... More
Inside cleaning of Vessels / filters (Sa

5

-

110.32

... More
Inside cleaning of Vessels / filters (Sa

5

-

91.95

... More
Inside cleaning of Vessels / filters (Re

5

-

45.97

... More
Inside cleaning - Heavy hydrocarbons / Sulphur services.

-

-

-

... More
Inside cleaning of Vessels / tanks / drums (Heavy hydrocarbons / Sulphur services).

5

-

229.87

... More
Inside cleanining of columns (Heavy hydrocarbons / Sulphur services - With trays / packings )

5

-

283.17

... More
REMOVAL & RE-FIXING OF DEMISTER PAD,, The job involves removal of the demister pad from its position along with the frame structure after de-bolting the fasteners (by gas cutting, if required) and bring down the demister to the ground level.,, The job also involves cleaning the demister with hot water / steam for complete removal of the entrapped fluids, cold repairing the demister mesh, if required & tie up the mesh with the frame using suitable wire as supplied by CPCL. ,, The job also involves fixing back the cleaned demister in position with suitable fastening. In case of replacement warranted, the job also involves transporting the new demister from the owner's storage point to the work site.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,

-

-

-

... More
Removal, cleaning, repair / replacement, re-fixing.

-

-

-

... More
Removal, cleaning, repair / replacement, re-fixing

2

-

2846.37

... More
NOTE: (1) Outer diameter of the demister pad shall be taken for measurement.

-

-

-

... More
OPENING & BOXING OF MANWAYS / COVERS / PANELS / HEADER PLUGS / ELBOW SWINGING: The job involves opening of furnace manways, covection panels, header box covers, header plugs, etc., by de-bolting (cold / gas cutting if required), cleaning, and finally boxing up with proper gasket, packing, servicing of bolts & nuts, replacing defective bolts / nuts to ensure zero leak of joints including hot bolting. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner's storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated area as per EIC instructions.

-

-

-

... More
Opening and boxing up.

-

-

-

... More
Opening and boxing up of Manways. (Unit of measurement : EA = per Each Manway)

2

-

1227.18

... More
Opening and boxing up of Convection panels. (Unit of measurement : M2 = per square metre)

2

-

2646.22

... More
ERECTION AND DISMANTLING OF STEEL SCAFFOLDING WITH SCAFFLODING MATERIALS IN CONTRACTOR'S SCOPE,, The job includes transportation of scaffolding materials in contractor's scope of supply,erection of scaffolding at site covering the areas specified including providing vertical posts of pipes at interdistance of 1.5 m and horizontal numbers at a interdistance of 0.5 to 0.75m ,providing tierods at corners to give sufficient strength to the structure,placing the steelplanks/FRP gratings on top for making sufficient area.Dismantling scaffolding after completion of job and returning the scaffoldingmaterial to specified place including all tools ,tackles,consumables,labours and contractor's supervision as directed by the Engineer-in-Charge 1.For measurement in SQM:2(length+width)Xheight area covered by the scaffolding is to be taken. 2.Scaf folding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs.,,

-

-

-

... More
Up to 6m height

100

-

88.02

... More
Above 6m up to10m height

75

-

125.75

... More
Above 10m up to 20m height

75

-

176.05

... More
Carbon Steel Piping Work - Above ground : The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. ,,,,,,,, The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. ,,,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to the designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS:

-

-

-

... More
Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.

50

-

282.9

... More
Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest.

75

-

254.57

... More
WELDING OF SLIP ON FLANGES

-

-

-

... More
Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - With Hydrotest

25

-

333.04

... More
Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - Without Hydrotest.

50

-

299.66

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)

75

-

374.76

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)

80

-

337.28

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)

20

-

458.11

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)

15

-

412.32

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING E-6010 / E-6013 / E-7018 ELECTRODES.

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

75

-

413.58

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

50

-

372.22

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

516.94

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

465.17

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL - USING E-6010/E-6013/E-7018 ELECTRODES:

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

463.36

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

417.11

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

579.38

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013).

12

-

521.37

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

10

-

543.18

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).

10

-

488.88

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018)

10

-

634.86

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).

10

-

571.33

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

10

-

595.58

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).

10

-

536.03

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

10

-

685.27

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-ER-70S2 / Filling E-7018).

10

-

616.76

... More
Carbon Steel Piping Work - Underground: The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping including sleeve pipes below ground level, trenches at all depths, stand posts, anchoring of all underground pipelines for conection with equipments & nozzles. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., valves, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications,,. ,,,,,, The piping job includes fabrication & erection of pipe sleeves, providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required,hydraulic / pneumatic test twice (on completion of fabrication & on completion of laying at site) as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of concrete / PCC breaking, earth work removal, blinding & deblinding, radiography, stress relieving, reinforcement pad welding, wrapping & coating, earth back filling, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
BUTT WELDING - UPTO 8.8 mm PIPING THICKNESS:

-

-

-

... More
Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness - With two times Hydro / pneumatic testing.

12

-

412.23

... More
Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness - With one Hydro / pneumatic testing.

12

-

381.28

... More
Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness - Without Hydro / pneumatic testing.

12

-

350.42

... More
Alloy Steel Piping Work - Aboveground: The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of alloy steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process for root run followed by manual arc welding process for the filling passes with relevant filler wires / electrodes as required with necessary pre-heating prior to welding, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography , removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of fabrication, laying, erection, preheating, welding,100% stress relieving of joints, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINES & CONSUMABLES. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS - ALLOY STEEL:

-

-

-

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode upto P5 / P11 grades - With hydrotest

6

-

867.89

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using low alloy welding filler wire / electrode upto P5 / P11 grades - Without hydrotest

6

-

781.01

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - with hydrotest

3

-

1058.39

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - without hydrotest

3

-

952.59

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest

6

-

1475.23

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest

6

-

1327.71

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest

3

-

1844.01

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest

3

-

1659.66

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest

6

-

1695.68

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest

6

-

1526.18

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest

3

-

2119.67

... More
Alloy Steel - Above ground Piping - But

3

-

1907.72

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL- ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest

5

-

1782.74

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest

4

-

1604.55

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest

4

-

2228.54

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest

4

-

2005.64

... More
NOTES : (1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. ,,,,,, (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable. (3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR.,, (4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR. (5) For reinforcement pad welding, the rates shall be paid separately as in General category jobs under SOR Sl. Nos.1.10. ,,,, (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement. (7) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1. (8) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2. (9) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.5. (10) Preheating (Using coil ) and 100% Post weld heat treatment (stress relieving) of weld joints is included in SOR for both socket & butt welding. (11) In case of replacement of existing piping, rates for the removal of old pipelines shall be paid separately as per SOR Sl. No.5.6. (12) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR. (13) For steam tracing piping work, hydraulic testing of piping is required. For bending tracer pipelines, the rates shall be paid separately as per SOR Sl.no. 5.10.

-

-

-

... More
Stainless Steel Piping Work - Aboveground: The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography, removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of cutting, fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS - STAINLESS STEEL.

-

-

-

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 308, 308H, 308L, 347 - With hydrotest.

12

-

719.93

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 308, 308H, 308L, 347 - Without hydrotest.

6

-

647.89

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 309, 309 Mo, 316, 316L - With hydrotest.

6

-

737.77

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 309, 309 Mo, 316, 316L - Without hydrotest.

6

-

664

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - STAINLESS STEEL:

-

-

-

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.

6

-

785.82

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.

6

-

707.26

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

3

-

982.2

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.

3

-

884

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.

3

-

839.93

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.

3

-

756.04

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

3

-

1049.98

... More
Stainless Steel - Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.

3

-

945

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- STAINLESS STEEL.

-

-

-

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.

6

-

847.99

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.

6

-

763.19

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

2

-

1059.94

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.

2

-

953.96

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.

2

-

902.1

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.

2

-

811.88

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

2

-

1127.63

... More
Stainless Steel - Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest

2

-

1014.86

... More
Dismantling & Removal of Piping: The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by cold cutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipes and transported to their respective designated locations as per EIC. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. (Unit of measurement : IM = per Inch Metre)

-

-

-

... More
Dismantling & removal of Piping - Carbon steel / Alloy steel:

-

-

-

... More
Dismantling & removal of Piping - Carbon steel / Alloy steel.

75

-

33.94

... More
Dismantling & removal of Piping - Stainless steel.

-

-

-

... More
Dismantling & removal of Piping - Stainless steel.

10

-

46.8

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Dismantling & Removal of Structurals / Gratings: The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / cold cutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. (Unit of measurement : TO = per Metric Tonne)

-

-

-

... More
Dismantling & Removal of Structurals / Gratings. (Unit of Measurement Tonne = Metric tonne)

1

-

11623.82

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Fabrication & erection of structurals: The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations.,, ,,,,,, The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.,,,, ,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : TO = per Metric Tonne)

-

-

-

... More
Fabrication and erection of structurals:

-

-

-

... More
Fabrication and erection of structurals upto 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

1

-

29171.32

... More
Fabrication and erection of structurals Above 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

0.75

-

35005.58

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Erection and welding of Platform / ladder gratings: The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements.,, ,,,,,, The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : TO = per Metric Tonne)

-

-

-

... More
Erection and welding of Gratings:

-

-

-

... More
Erection and welding of Gratings upto 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

0.5

-

15535.68

... More
Erection and welding of Gratings above 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

0.5

-

18642.82

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Patch plate welding - Carbon steel ,, Patch plate welding - Carbon steel - using E 6013 electrodes,, The job includes collection & transportation of required materials from owner's storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013 electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,

-

-

-

... More
Patch plate welding - Carbon steel - Upto 6 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

2

-

724.36

... More
Patch plate welding - Carbon steel - 8mm mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

1

-

899.84

... More
Patch plate welding - Carbon steel - 10 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

1

-

1118.13

... More
Patch plate welding - Carbon steel - 12 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

1

-

1335.33

... More
Concrete breaking / Road cutting /Earth work excavation & back filling for laying or removal of underground piping / Dewatering:

-

-

-

... More
Earth work excavation & back filling: The job involves earth work excavation below ground level upto 2 metres depth & to a required width for laying underground piping in all types of soils including removal of vegetation, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)

-

-

-

... More
Earth work excavation & back filling - Upto 2 metres depth.

5

-

922.08

... More
Shoring and Strutting: The job involves provision and installation of "Shoring and strutting" in excavations upto 2 metres depth, dismantling and removal after completion of work as per instruction of Engineer in charge. ,,,,,,,, The job also includes supplying of all types of tools & tackles, materials, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M2 = per square metre)

-

-

-

... More
Shoring and Strutting - upto 2 metre depth.

4

-

245.88

... More
Road cutting: The job involves breaking of Bituminous road including bituminous carpet, metal base, etc. and removal of debris upto a lead of 3 km as per instruction of Engineer in charge. ,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)

-

-

-

... More
Road cutting

2

-

491.75

... More
Concrete dismantling: The job involves dismantling of reinforced cement concrete pavements including cutting of reinforcement bars, returning of scrap steels to designated area, breaking the RCC work into pieces and disposal of unserviceable material upto 3.0km lead as per the instructions of the Engineer-in-charge. The job involves dismantling of plain cement concrete including disposal of unserviceable material upto 3.0km lead as per the direction of Engineer in-charge. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)

-

-

-

... More
Dismantling Plain Cement Concrete (PCC).

2

-

1844.2

... More
Dismantling Reinforced Cement Concrete (RCC).

2

-

3688.33

... More
Dewatering - with Contractor's own pump: The job involves pumping out of water including dewatering oily water mixed with muck / sludge etc. from trenches, pits etc. by contractor's own pump as per the direction of the Engineer-in-charge. The job also includes supplying of all types of pumps, tools & tackles, hoses, fuel, all consumables and labour to complete the job in all respects as per EIC instructions.

-

-

-

... More
Hire charges for 5 HP Diesel driven dewatering pump with all accessories including hoses along with one operator - For 8 Hrs

1

-

2840.5

... More
Running charges for 5 HP Diesel driven dewatering pump

8

-

185.3

... More
NOTE : (1) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are applicable for the actual running hours of the pump and if the fuel is supplied by the Contractor. (2) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are not applicable if the fuel is supplied by CPCL.

-

-

-

... More
Radiography,, The job includes performing radiography examination of welds on piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.,, The job also includes supplying of radiation source camera, other machineries required, all consumables required for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review. ,,

-

-

-

... More
Pipe weld joints - Upto 2" nominal dia

6

-

354.04

... More
Pipe weld joints - 3" nominal dia

10

-

442.64

... More
Pipe weld joints - 4" nominal dia

10

-

560.65

... More
Pipe weld joints - 6" nominal dia

10

-

678.66

... More
Weld joint size - above 6" nominal dia and weld seams of storage tanks, pressure vessels and plate welds (Unit of Measurement EA = Inch length of film)

50

-

28.07

... More
PREHEATING,, Pre-heating is required for welding jobs in Carbon steel / Alloy steel Pipes/ Tubes, metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation. They shall complete the jobs as per inspection requirement and instructions of EIC. ,, The scope includes mobilsing required skilled/trained technicians & labourers , equipment, etc, to carryout preheating by cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders, etc., as per the instructions of EIC. The scope also includes transporation of equipment & labour to and from work site. The job shall be carried-out on 12 hour shift basis.,,

-

-

-

... More
Charges to carryout Preheating on 12 hours shift basis Unit of measurement day = per 12 Hour shift

25

-

221.27

... More
Minimum charges for carrying-out stress relieving (Unit of Measurement Ea = visit)

1

-

2950.63

... More
PROVIDING TRACTOR AND TRAILER (10MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS The contractors' scope of work includes providing Tractor with Open Bed type Tyre mounted Trailer (10MT capacity and 20 feet length) and Driver with valid driving license and permits, to intercart materials inside CPCL-Campus. The Hiring will be on per day basis, and shall be for 8hrs duration and upto 50km of running per day, inclusive of fuel cost, wages to Driver and other sundries.

-

-

-

... More
Hire charges for providing Tractor and Trailer (10 MT capacity) with Driver and fuel, for shifting materials within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)

2

-

3215.47

... More
PROVIDING HYDRA CRANE- FRONT CABIN (14MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS

-

-

-

... More
Hire charges for providing HYDRA CRANE FRONT CABIN (minimum 14 MT capacity) with Driver and fuel, for material handling jobs as and when required within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)

2

-

10517.93

... More
PROVIDING SERVICE ASSISTANCE FOR SHUTTING DOWN & START-UP ACTIVITIES AND OTHER MISCELLANEOUS ACTIVITIES FOR FIRST YEAR OF CONTRACT The scope includes providing semi-skilled service assistance for unit shutdown & start-ups and other contigency job as per the requirement of Engineer-in-charge.

-

-

-

... More
During Shift hours (from 7.30 hrs to 16-18 hrs) on Monday to Saturday, except on Sundays and Company declared holidays

25

-

892

... More
On 12 Hrs Shift basis ((Day shift 07.30 hrs to 19.30 hours (or) Night shift 19-30 hrs to 07.30 hrs on next day)

25

-

1608

... More
Working on Extended Hours after General shift hours and on sundays and Company declared holidays

50

-

179

... More
Provision for contingency jobs (Round the Clock Basis) `.

1

-

50000

... More
GENERAL NOTES: (1) CPCL shall provide necessary mobile air compressor and hydroblasting machine wherever required, free of cost. (2) Free supply of cranes, forklifts, tractors & trailers shall be arranged by CPCL for shifting material from / to warehouse & work site wherever required, as per the discretion of EIC. However, the contractor shall arrange his own tractors & trailers for shifting the scrap material to the owner's designated area.

-

-

-

... More
MINI ZONAL JOBS FOR AREA-4 (COGEN & CPP

-

-

-

... More
BLINDING AND DE-BLINDING,, The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions and removal of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,

-

-

-

... More
Blinding and Deblinding for 150# & 300# ratings:

-

-

-

... More
Blinding & Deblinding - Size Upto 1-1/2 inch dia.

6

-

268.42

... More
Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.

6

-

498.56

... More
Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.

6

-

1140.39

... More
Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.

2

-

2096.52

... More
Blinding and Deblinding for 600# & 900# ratings:

-

-

-

... More
Blinding & Deblinding - Size Upto 1-1/2 inch dia.

6

-

335.66

... More
Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.

6

-

623.36

... More
Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.

6

-

1425.47

... More
Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.

2

-

2620.7

... More
NOTE :,, (1) Nominal diameter of the flanges shall be taken for all measurements ,,. (2) In case of either one of the activity like Blinding or de-blinding arise, 50% of the applicable rate shall be paid for the single activity ,,

-

-

-

... More
CHANGING / REPLACEMENT OF FLANGE GASKETS,, The job includes collection & transporatation of required quantity of materials like gaskets, fasteners, etc., from owner's storage point, changing / replacement of flange gaskets in pipelines, valves, all types of equipments at all elevations including loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,

-

-

-

... More
Flange gaskets - 150# & 300# ratings:

-

-

-

... More
Replacement of Gaskets - Size Upto 1-1/2 inch dia.

6

-

134.24

... More
Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.

6

-

237.83

... More
Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.

6

-

562.55

... More
Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.

4

-

1048.26

... More
Flange gaskets - 600# & 900# ratings:

-

-

-

... More
Replacement of Gaskets - Size Upto 1-1/2 inch dia.

2

-

167.88

... More
Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.

6

-

297.29

... More
Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.

6

-

703.28

... More
Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.

2

-

1310.35

... More
REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES,, Removal of Flanged valves (Other than safety valves),, The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,

-

-

-

... More
Valve rating - 150# & 300#

-

-

-

... More
Removal of valves - Size 2 inch dia. to 3 inch dia.

2

-

292.86

... More
Removal of valves - Size 4 inch dia. to 6 inch dia.

6

-

560.65

... More
Removal of valves - Size 8 inch dia. to 10 inch dia.

6

-

942.83

... More
Removal of valves - Size 12 inch dia. to 14 inch dia.

2

-

1436.51

... More
Installation of Flanged valves (Other than safety valves),, The job includes transportation of valves, gaskets, fasteners, etc., from the owner's storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop, installation of flanged valve at all heights & grades using proper gaskets & studs. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,

-

-

-

... More
Valve rating - 150# & 300#

-

-

-

... More
Installation of valves - Size 2 inch dia. to 3 inch dia.

2

-

331.15

... More
Installation of valves - Size 4 inch dia. to 6 inch dia.

4

-

643.09

... More
Installation of valves - Size 8 inch dia. to 10 inch dia.

4

-

1067.45

... More
Installation of valves - Size 12 inch dia. to 14 inch dia.

2

-

1633.16

... More
Diaphragm replacement in Valves The job includes dismanling the valve bonnet, removal of the diaphragm, cleaning & refixing diaphragms and boxing up the valve bonnet in all respects. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner's storage point, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.

-

-

-

... More
Diaphragm replacement - Valves Size Upto 4 inch dia.

-

-

-

... More
Diaphragm replacement - Size Upto 4 inch dia.

6

-

613.58

... More
Diaphragm replacement - Valves Size 6 inch dia. to 8 inch dia.

-

-

-

... More
Diaphragm replacement - Size 6 inch dia. to 8 inch dia.

6

-

920.38

... More
CLEANING OF PUMP SUCTION STRAINER ,, The job includes removal of pump suction strainer by de-bolting / cold cutting / gas cutting the fasteners, cleaning the strainer with water & steam for removing the suspended particles, cold repairing the strainer, if required, weld repairing the strainer enclosure, if required, fixing back the strainer in position with proper gaskets & fasteners.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner's storage point, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.,,

-

-

-

... More
Strainer Flanges Rating Upto 300#

-

-

-

... More
Strainer Cleaning - Flange dia. 2IDto4ID

2

-

319.65

... More
Strainer Cleaning - Flange dia. 6IDto8ID

2

-

556.12

... More
Strainer Cleaning - Flange dia.10 inch

2

-

843.73

... More
Strainer Cleaning - Flange dia.12 inch

2

-

1035.5

... More
Strainer Flanges Rating 600# & 900#

-

-

-

... More
Strainer Cleaning - Flange dia. 2"IDto4"

2

-

399.56

... More
Strainer Cleaning - Flange dia. 6IDto8"

2

-

695.22

... More
Strainer Cleaning - Flange dia.10 inch

2

-

1054.78

... More
Strainer Cleaning - Flange dia.12 inch

2

-

1294.51

... More
PIPELINES HYDROTESTING: (Unit of measurement : M = per running metre)

-

-

-

... More
The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.,,,,,,,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Upto 2" dia

30

-

16.83

... More
2.5" dia - 6" dia

30

-

20

... More
8" dia & 10" dia

30

-

24.62

... More
12" dia - 16"

20

-

31.31

... More
Pipe lines Hydrotesting- beyond 10 Mtr. Length. The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit. The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.

-

-

-

... More
Upto 2" dia

40

-

11.31

... More
2.5" dia to 6" dia

40

-

12.31

... More
8" dia & 10" dia

40

-

16.8

... More
12" dia to 16" dia

40

-

23.61

... More
The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, providing necessary flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list, erecting scaffolding wherever required, removing insulation over flanges, if required to facilitate removal of bolts, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the components like channel cover, shell cover, channel section and floating head cover, etc., and servicing of all the fasteners for re-use. ,, The job also includes pulling the tube bundle wherever applicable with proper rigging arrangement, shifting the tube bundle & components to Bundle cleaning yard or to the desired locations within the refinery premises as per EIC, cleaning the tube bundle externally by scrapping / wire brushing / hydroblasting & internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting the bundle & components back to the work site, re-installing the tube bundle in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets. ,, The job also includes preparing the test flanges, arranging & offering shell test, tube test & back shell test to Inspection, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. ,, The job also includes transportation of tube bundle to the owners work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,

-

-

-

... More
Exchangers, reboilers, coolers, condensers - Maintenance work - Upto 100 tubes of an equipment .

-

-

-

... More
Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

300

-

80.08

... More
Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

150

-

60.08

... More
Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes

-

-

-

... More
Ground level - top exchanger in the stacked condition (Unit of measurement Ea = per tube)

200

-

3.98

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition(Unit of measurement Ea = per tube)

200

-

16.02

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition(Unit of measurement Ea = per tube)

200

-

20

... More
Bundle pulling out / reinstallation using chain pulley block(Unit of measurement Ea = per tube)

200

-

8.05

... More
Extra rate - testing requirement / test pressure

-

-

-

... More
Back shell test (Unit of Measurement EA = per tube)

200

-

3.98

... More
Additional shell test (or) tube test (per test) (Unit of Measurement EA = per tube)

200

-

8.06

... More
Pressure above 60 Ksc & upto 120 Ksc (Unit of Measurement EA = per tube)

150

-

8.05

... More
Pressure above 120 Ksc (Unit of Measurement EA = per tube)

100

-

16.01

... More
Exchangers, reboilers, coolers, condensers - Maintenance work - Beyond 100 tubes of an equipment

-

-

-

... More
Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

300

-

40

... More
Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)

200

-

30.05

... More
Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.

-

-

-

... More
Ground level - top exchanger in the stacked condition (Unit of Measurement EA = per tube)

300

-

1.99

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition (Unit of Measurement EA = per tube)

250

-

8.05

... More
Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition. (Unit of Measurement EA = per tube)

200

-

10.05

... More
Bundle pulling out / reinstallation using chain pulley block (Unit of Measurement EA = per tube)

200

-

3.98

... More
Extra rate - testing requirement / test pressure.

-

-

-

... More
Back shell test (Unit of Measurement EA = per tube)

250

-

1.99

... More
Additional shell test (or) tube test (per test) (Unit of Measurement EA = per tube)

200

-

3.99

... More
Pressure above 60 Ksc & upto 120 Ksc (Unit of Measurement EA = per tube)

200

-

3.97

... More
Pressure above 120 Ksc (Unit of Measurement EA = per tube)

150

-

8.05

... More
Shiffting of bundles / Exchangers

-

-

-

... More
Shifting the bundle / Exchanger to soaking pit / Garage / Bundle cleaning yard and back to work site including assistance at soaking pit yard (Unit of Measurement EA = per bundle

2

-

1385.92

... More
Lube oil Coolers

-

-

-

... More
Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4" - All elevations - All test pressures (Unit of Measurement Ea= per cooler)

2

-

2301.03

... More
Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4" - All elevations - Without testing (Unit of Measurement Ea= per cooler)

2

-

1840.75

... More
RETUBING OF EXCHANGERS, COOLERS, CONDENSERS, AIR FIN FAN COOLERS, ETC., - ANY SIZE & ANY LENGTH.,, ,,,, The job includes reclamation of tubesheets, transverse baffles. etc., from the tube bundle by cold cutting the tubes using band saw or by hot arc cutting & removal of the stubs inside the tubesheet portion, mechanical cleaning of the salvaged tubesheets, baffles, etc., ,,,, ,, The job also includes transportation of new tubes from the owner's storage point to the retubing maintenance shop or at work site ( for inposition retubing at site), cutting the extra lengths, if required, preparing the tube ends to match with tubesheet and baffles. ,,,, ,, The job also includes cutting & welding of tie rods to the required length, insertion of new tubes into the reclaimed or new tube sheet & baffles, expanding the tubes with tubesheet, attending roll leaks by re-expanding, if any at exchanger site during hydrotesting, preparing both the tubesheet surfaces with necessary edge / Groove preparation for seal welding (wherever required), seal welding the tubes with tubesheet on both the tubesheets using suitable filler wire / electrodes, providing assistance to rotate the bundle for doing seal welding on the next tubesheet, assistance for DPT of seal welds, reaming & re-expansion of the seal welded tubes, transporting the scrap material to the designated place.,,,,,,

-

-

-

... More
Exchangers / Condensers / Sulphur Condensers - Retubing - Upto 100 tubes of an equipment.

-

-

-

... More
Exchangers Bundle - (excluding seal welding) (Unit of Measurement EA = Per tube)

200

-

215.93

... More
Extra rate - Fixed tube exchangers

-

-

-

... More
For retubing fixed tube bundles at Garage / retubing shop. (Unit of Measurement EA = Per tube)

200

-

21.53

... More
For retubing fixed tube bundles at equipment site (Unit of Measurement EA = Per tube)

150

-

54.02

... More
Exchangers / Condensers / Sulphur Condensers - Retubing - Beyond 100 tubes of an equipment

-

-

-

... More
Exchangers Bundle - (excluding seal welding) (Unit of Measurement EA = Per tube)

250

-

129.5

... More
Extra rate - Fixed tube exchangers . (Unit of Measurement EA = Per tube)

-

-

-

... More
For retubing fixed tube bundles at Garage / retubing shop (Unit of Measurement EA = Per tube)

200

-

12.95

... More
For retubing fixed tube bundles at equipment site (Unit of Measurement EA = Per tube)

150

-

32.41

... More
Lube Oil coolers coolers Retubing

-

-

-

... More
Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4" - Retubing (Unit of Measurement EA = Per Cooler)

2

-

5398.42

... More
Opening & boxing up of Manways / covers - Flanges

-

-

-

... More
Rating - 150 # and 300 #

50

-

87.98

... More
Rating - 600 # and 900 #

50

-

112.58

... More
Opening & boxing up of Plate flanged covers - All ratings.

-

-

-

... More
Plate flanged covers of all ratings - Size Upto 20 inch dia.

2

-

920.39

... More
Plate flanged covers of all ratings - Size Above 20 inch dia.

2

-

1457.32

... More
INSIDE CLEANING,, The Job involves thorough cleaning of column / vessel / tank surfaces internally by water, air, scrapper, wire brush etc., from top to bottom including all the internals like trays, downcomers, distributors, steam coil, nozzles, etc.,,, The job also involves provision of ladder wherever necessary to facilitate cleaning / inspection, spot cleaning by emery, removal of sludges, debris, etc. & transportation to the earmarked location. ,,

-

-

-

... More
Inside cleaning

-

-

-

... More
Inside cleaning of Vessels / tanks / dru

15

-

183.99

... More
Inside cleanining of columns (With trays

15

-

226.53

... More
Inside cleaning of Vessels / filters (Sa

15

-

110.32

... More
Inside cleaning of Vessels / filters (Sa

15

-

91.95

... More
Inside cleaning of Vessels / filters (Re

15

-

45.97

... More
Inside cleaning - Heavy hydrocarbons / Sulphur services.

-

-

-

... More
Inside cleaning of Vessels / tanks / drums (Heavy hydrocarbons / Sulphur services).

15

-

229.87

... More
NOTE: (1) Cleaned inner surface area of the column / vessel / tank / drum shall be considered for measurement. (2) For cleaning of trays & downcomers in columns, ONE side horizontal surface area of the tray with reference to the ID of the column shall be considered for measurement (3) No additional payment for cleaning of internals like distributors, steam coil, nozzles, etc.,

-

-

-

... More
UNLOADING / LOADING OF RANDOM PACKING / CATALYST / ALUMINA BALLS / SAND / CLAY/ PEBBLES / RESIN ,, The job involves preparing necessary chute, etc, unloading the random packing / rashig rings / catalyst / alumina balls / sand / pebbles / resin, etc. from the vessel insides to ground level, cleaning these material wherever required, sieving, segregating the good ones, replenish for the damaged ones with new material (replacement quantity may vary upto full quantity based on EIC instructions), and reloading the material into the vessel as per the instructions of EIC.,, Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, collection of new material from the owner's storage point, transportation of unused materials to owner's storage point and dumping the generated scrap material to the owner's designated place.,,

-

-

-

... More
Collection & preparation of drums .

-

-

-

... More
Collection of 200 litres empty drum from the designated place & preparation of the drum including cutting of top portion for unloading.

50

-

61.54

... More
Collection of 200 litres empty drum from the designated place & preparation of the drum ( No cutting of top portion).

50

-

46.52

... More
Collection and transportation of random packing / rashig ring / catalyst / alumina balls / resin, / Salt etc.,

-

-

-

... More
Collection of random packing / rashig ring / catalyst / alumina balls / resin, slat / etc., from the owner's storage point & transporting to the work place.

15

-

200.37

... More
Transportation of the discarded random packing / rashig ring / catalyst / alumina balls / resin / sand / pebbles/ salt / etc., to the designated place within the refinery premises

15

-

200.37

... More
Unloading / Loading of Sand along with pebbles

-

-

-

... More
Unloading sand along with pebbles from sand filter

15

-

1181.03

... More
Segregation of good quality pebbles from

15

-

959.75

... More
Loading of san/pebbles into the sand filter

15

-

787.44

... More
Unloading resin from the vessel

5

-

272.67

... More
Loading resin into the vessel

5

-

545.44

... More
Removal / Cleaning / Refixing of distributors - Cation / Anion Vessel. ,,,,,,,, The job involves removal of distributor / Header assembly by debolting (including cold / hot cutting of bolts, if required), bringing outside the vessel, cleaning the distribuotors including nozzles thoroughly, carrying out cold repair work, offer for free flow of water, refix the same using new gaskets and servicing of all fasteners as per the instruction of EIC ,,,,,,,, Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, collection of new material from the owner's storage point, transportation of unused materials to owner's storage point and dumping the generated scrap material to the owner's designated place.,,,,,,,,

-

-

-

... More
Removal, cleaning, refixing of water inlet distributor (Top) (Unit of Measurement EA = Assembly)

2

-

5522.4

... More
Removal, cleaning, refixing of Middle collector (Unit of Measurement EA = Assembly)

2

-

11044.89

... More
Removal, cleaning, refixing of water service outlet including header (Bottom) (Unit of Measurement EA = Assembly)

2

-

11044.89

... More
STATIC FILTERS,, ,,,, The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, providing necessary flushing for draining the fluids, blinding the equipment as per the Operations list, opening all the covers after de-bolting, removal of filter, cleaning the filter with diesel / naptha / steam / compressed air with one or multiple combination of the above, offering to Inspection / PE / Manufacturing for approval, fixing back the cleaned filter mesh or with a new one (if found unfit for use) in position, re-use the fasteners after servicing and box up the equipment in all respects. ,,,, ,, Job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.,,,,,,

-

-

-

... More
GT Suction Filter felt cleaning/Replacement

360

-

59.65

... More
GT Suction Air FilterAssy Replacement

360

-

83.63

... More
GT Fuel filter cleaning Replacement (mesh sizes 6 micron /10 micron/50 micron) (Unit of Measurement EA = per unit)

25

-

613.59

... More
Air Compressor Suction Filter cleaning / replacement (Unit of measurement Ea = per unit)

-

-

-

... More
Air Compressor Suction Filter (Consisting of 4 elements) cleaning / replacement (Unit of Measurement EA = Per unit)

4

-

3.62

... More
Air Dryer Cartridge Filter cleaning

-

-

-

... More
Air Dryer Cartridge Filter (Consisting of 24 elements) cleaning (Unit of measurement Ea = per unit)

2

-

1.81

... More
ERECTION AND DISMANTLING OF STEEL SCAFFOLDING WITH SCAFFLODING MATERIALS IN CONTRACTOR'S SCOPE,, The job includes transportation of scaffolding materials in contractor's scope of supply,erection of scaffolding at site covering the areas specified including providing vertical posts of pipes at interdistance of 1.5 m and horizontal numbers at a interdistance of 0.5 to 0.75m ,providing tierods at corners to give sufficient strength to the structure,placing the steelplanks/FRP gratings on top for making sufficient area.Dismantling scaffolding after completion of job and returning the scaffoldingmaterial to specified place including all tools ,tackles,consumables,labours and contractor's supervision as directed by the Engineer-in-Charge 1.For measurement in SQM:2(length+width)Xheight area covered by the scaffolding is to be taken. 2.Scaf folding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs.,,

-

-

-

... More
Up to 6m height

100

-

88.03

... More
Above 6m up to10m height

75

-

125.75

... More
Above 10m up to 20m height

75

-

176.05

... More
PROVIDING SERVICE ASSISTANCE FOR SHUTTING DOWN & START-UP ACTIVITIES AND OTHER MISCELLANEOUS ACTIVITIES FOR FIRST YEAR OF CONTRACT The scope includes providing semi-skilled service assistance for unit shutdown & start-ups and other contigency job as per the requirement of Engineer-in-charge.

-

-

-

... More
During Shift hours (from 7.30 hrs to 16-18 hrs) on Monday to Saturday, except on Sundays and Company declared holidays

25

-

892

... More
On 12 Hrs Shift basis ((Day shift 07.30 hrs to 19.30 hours (or) Night shift 19-30 hrs to 07.30 hrs on next day)

25

-

1608

... More
Working on Extended Hours after General shift hours and on sundays and Company declared holidays

50

-

179

... More
Carbon Steel Piping Work - Above ground : The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. ,,,,,,,, The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. ,,,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to the designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS:

-

-

-

... More
Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.

50

-

282.9

... More
Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest.

100

-

254.57

... More
WELDING OF SLIP ON FLANGES

-

-

-

... More
Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - With Hydrotest

25

-

333.04

... More
Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - Without Hydrotest.

50

-

299.66

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)

75

-

374.76

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)

100

-

337.28

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)

20

-

458.11

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)

15

-

412.32

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING E-6010 / E-6013 / E-7018 ELECTRODES.

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

75

-

413.58

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

50

-

372.22

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

516.94

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

465.17

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL - USING E-6010/E-6013/E-7018 ELECTRODES:

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

463.36

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

417.11

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).

12

-

579.38

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013).

12

-

521.37

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

10

-

543.18

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).

10

-

488.88

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018)

10

-

634.86

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).

10

-

571.33

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.

-

-

-

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

10

-

595.58

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).

10

-

536.03

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).

10

-

685.27

... More
Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-ER-70S2 / Filling E-7018).

10

-

616.76

... More
Carbon Steel Piping Work - Underground: The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping including sleeve pipes below ground level, trenches at all depths, stand posts, anchoring of all underground pipelines for conection with equipments & nozzles. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., valves, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications,,. ,,,,,, The piping job includes fabrication & erection of pipe sleeves, providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required,hydraulic / pneumatic test twice (on completion of fabrication & on completion of laying at site) as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of concrete / PCC breaking, earth work removal, blinding & deblinding, radiography, stress relieving, reinforcement pad welding, wrapping & coating, earth back filling, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
BUTT WELDING - UPTO 8.8 mm PIPING THICKNESS:

-

-

-

... More
Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness - With two times Hydro / pneumatic testing.

12

-

412.23

... More
Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness - With one Hydro / pneumatic testing.

12

-

381.28

... More
Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness - Without Hydro / pneumatic testing.

12

-

350.42

... More
Alloy Steel Piping Work - Aboveground: The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of alloy steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process for root run followed by manual arc welding process for the filling passes with relevant filler wires / electrodes as required with necessary pre-heating prior to welding, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography , removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of fabrication, laying, erection, preheating, welding,100% stress relieving of joints, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINES & CONSUMABLES. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS - ALLOY STEEL:

-

-

-

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode upto P5 / P11 grades - With hydrotest

6

-

867.89

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using low alloy welding filler wire / electrode upto P5 / P11 grades - Without hydrotest

6

-

781.01

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - with hydrotest

3

-

1058.39

... More
Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - without hydrotest

3

-

952.59

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest

6

-

1475.23

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest

6

-

1327.71

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest

3

-

1844.01

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest

3

-

1659.66

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest

6

-

1695.68

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest

6

-

1526.18

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest

3

-

2119.67

... More
Alloy Steel - Above ground Piping - But

3

-

1907.72

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL- ALLOY STEEL

-

-

-

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest

8

-

1782.74

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest

8

-

1604.55

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest

8

-

2228.54

... More
Alloy Steel - Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest

8

-

2005.64

... More
NOTES : (1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. ,,,,,, (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable. (3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR.,, (4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR. (5) For reinforcement pad welding, the rates shall be paid separately as in General category jobs under SOR Sl. Nos.1.10. ,,,, (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement. (7) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1. (8) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2. (9) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.5. (10) Preheating (Using coil ) and 100% Post weld heat treatment (stress relieving) of weld joints is included in SOR for both socket & butt welding. (11) In case of replacement of existing piping, rates for the removal of old pipelines shall be paid separately as per SOR Sl. No.5.6. (12) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR. (13) For steam tracing piping work, hydraulic testing of piping is required. For bending tracer pipelines, the rates shall be paid separately as per SOR Sl.no. 5.10.

-

-

-

... More
Stainless Steel Piping Work - Aboveground: The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography, removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of cutting, fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)

-

-

-

... More
SOCKET WELDING - ALL ELEVATIONS - STAINLESS STEEL.

-

-

-

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 308, 308H, 308L, 347 - With hydrotest.

12

-

719.93

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 308, 308H, 308L, 347 - Without hydrotest.

6

-

647.89

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 309, 309 Mo, 316, 316L - With hydrotest.

6

-

737.77

... More
Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 309, 309 Mo, 316, 316L - Without hydrotest.

6

-

664

... More
BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - STAINLESS STEEL:

-

-

-

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.

6

-

785.82

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.

6

-

707.26

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

3

-

982.2

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.

3

-

884

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.

3

-

839.93

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.

3

-

756.04

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

3

-

1049.98

... More
Stainless Steel - Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.

3

-

945

... More
BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- STAINLESS STEEL.

-

-

-

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.

6

-

847.99

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.

6

-

763.19

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

2

-

1059.94

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.

2

-

953.96

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.

2

-

902.1

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.

2

-

811.88

... More
Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.

2

-

1127.63

... More
Stainless Steel - Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest

2

-

1014.86

... More
Dismantling & Removal of Piping: The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by cold cutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipes and transported to their respective designated locations as per EIC. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. (Unit of measurement : IM = per Inch Metre)

-

-

-

... More
Dismantling & removal of Piping - Carbon steel / Alloy steel:

-

-

-

... More
Dismantling & removal of Piping - Carbon steel / Alloy steel.

75

-

33.94

... More
Dismantling & removal of Piping - Stainless steel.

-

-

-

... More
Dismantling & removal of Piping - Stainless steel.

10

-

46.8

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Dismantling & Removal of Structurals / Gratings: The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / cold cutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. (Unit of measurement : TO = per Metric Tonne)

-

-

-

... More
Dismantling & Removal of Structurals / Gratings. (Unit of Measurement Tonne = Metric tonne)

1

-

11623.82

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Fabrication & erection of structurals: The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations.,, ,,,,,, The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.,,,, ,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : TO = per Metric Tonne)

-

-

-

... More
Fabrication and erection of structurals:

-

-

-

... More
Fabrication and erection of structurals upto 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

1

-

29171.32

... More
Fabrication and erection of structurals Above 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

0.75

-

35005.58

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Erection and welding of Platform / ladder gratings: The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements.,, ,,,,,, The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : TO = per Metric Tonne)

-

-

-

... More
Erection and welding of Gratings:

-

-

-

... More
Erection and welding of Gratings upto 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

0.5

-

15535.68

... More
Erection and welding of Gratings above 15 m elevation. (Unit of Measurement Tonne = Metric tonne)

0.5

-

18642.82

... More
NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.

-

-

-

... More
Patch plate welding - Carbon steel ,, Patch plate welding - Carbon steel - using E 6013 electrodes,, The job includes collection & transportation of required materials from owner's storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013 electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,

-

-

-

... More
Patch plate welding - Carbon steel - Upto 6 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

2

-

724.36

... More
Patch plate welding - Carbon steel - 8mm mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

1

-

899.84

... More
Patch plate welding - Carbon steel - 10 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

1

-

1118.13

... More
Patch plate welding - Carbon steel - 12 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)

1

-

1335.33

... More
Concrete breaking / Road cutting /Earth work excavation & back filling for laying or removal of underground piping / Dewatering:

-

-

-

... More
Earth work excavation & back filling: The job involves earth work excavation below ground level upto 2 metres depth & to a required width for laying underground piping in all types of soils including removal of vegetation, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)

-

-

-

... More
Earth work excavation & back filling - Upto 2 metres depth.

5

-

922.08

... More
Shoring and Strutting: The job involves provision and installation of "Shoring and strutting" in excavations upto 2 metres depth, dismantling and removal after completion of work as per instruction of Engineer in charge. ,,,,,,,, The job also includes supplying of all types of tools & tackles, materials, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M2 = per square metre)

-

-

-

... More
Shoring and Strutting - upto 2 metre depth.

4

-

245.88

... More
Road cutting: The job involves breaking of Bituminous road including bituminous carpet, metal base, etc. and removal of debris upto a lead of 3 km as per instruction of Engineer in charge. ,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)

-

-

-

... More
Road cutting

2

-

491.75

... More
Concrete dismantling: The job involves dismantling of reinforced cement concrete pavements including cutting of reinforcement bars, returning of scrap steels to designated area, breaking the RCC work into pieces and disposal of unserviceable material upto 3.0km lead as per the instructions of the Engineer-in-charge. The job involves dismantling of plain cement concrete including disposal of unserviceable material upto 3.0km lead as per the direction of Engineer in-charge. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)

-

-

-

... More
Dismantling Plain Cement Concrete (PCC).

2

-

1844.2

... More
Dismantling Reinforced Cement Concrete (RCC).

2

-

3688.33

... More
Dewatering - with Contractor's own pump: The job involves pumping out of water including dewatering oily water mixed with muck / sludge etc. from trenches, pits etc. by contractor's own pump as per the direction of the Engineer-in-charge. The job also includes supplying of all types of pumps, tools & tackles, hoses, fuel, all consumables and labour to complete the job in all respects as per EIC instructions.

-

-

-

... More
Hire charges for 5 HP Diesel driven dewatering pump with all accessories including hoses along with one operator - For 8 Hrs

1

-

2840.5

... More
Running charges for 5 HP Diesel driven dewatering pump

8

-

185.3

... More
NOTE : (1) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are applicable for the actual running hours of the pump and if the fuel is supplied by the Contractor. (2) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are not applicable if the fuel is supplied by CPCL.

-

-

-

... More
Radiography,, The job includes performing radiography examination of welds on piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.,, The job also includes supplying of radiation source camera, other machineries required, all consumables required for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review. ,,

-

-

-

... More
Pipe weld joints - Upto 2" nominal dia

6

-

354.04

... More
Pipe weld joints - 3" nominal dia

10

-

442.64

... More
Pipe weld joints - 4" nominal dia

10

-

560.65

... More
Pipe weld joints - 6" nominal dia

10

-

678.66

... More
Weld joint size - above 6" nominal dia and weld seams of storage tanks, pressure vessels and plate welds (Unit of Measurement EA = Inch length of film)

50

-

28.07

... More
PREHEATING,, Pre-heating is required for welding jobs in Carbon steel / Alloy steel Pipes/ Tubes, metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation. They shall complete the jobs as per inspection requirement and instructions of EIC. ,, The scope includes mobilsing required skilled/trained technicians & labourers , equipment, etc, to carryout preheating by cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders, etc., as per the instructions of EIC. The scope also includes transporation of equipment & labour to and from work site. The job shall be carried-out on 12 hour shift basis.,,

-

-

-

... More
Charges to carryout Preheating on 12 hours shift basis Unit of measurement day = per 12 Hour shift

25

-

221.27

... More
Minimum charges for carrying-out stress relieving (Unit of Measurement Ea = visit)

1

-

2950.63

... More
PROVIDING TRACTOR AND TRAILER (10MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS The contractors' scope of work includes providing Tractor with Open Bed type Tyre mounted Trailer (10MT capacity and 20 feet length) and Driver with valid driving license and permits, to intercart materials inside CPCL-Campus. The Hiring will be on per day basis, and shall be for 8hrs duration and upto 50km of running per day, inclusive of fuel cost, wages to Driver and other sundries.

-

-

-

... More
Hire charges for providing Tractor and Trailer (10 MT capacity) with Driver and fuel, for shifting materials within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)

2

-

3215.47

... More
PROVIDING HYDRA CRANE- FRONT CABIN (14MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS

-

-

-

... More
Hire charges for providing HYDRA CRANE FRONT CABIN (minimum 14 MT capacity) with Driver and fuel, for material handling jobs as and when required within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)

2

-

10517.93

... More
Provision for contingency jobs (Round the Clock Basis) `.

1

-

50000

... More
GENERAL NOTES: (1) CPCL shall provide necessary mobile air compressor and hydroblasting machine wherever required, free of cost. (2) Free supply of cranes, forklifts, tractors & trailers shall be arranged by CPCL for shifting material from / to warehouse & work site wherever required, as per the discretion of EIC. However, the contractor shall arrange his own tractors & trailers for shifting the scrap material to the owner's designated area.

-

-

-



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OFG MANUFACTURING BUSINESSES PRIVATE LIMITED
  • Head Office
    6th Floor, Global Business Park, Tower A, Besides Guru Dronacharya Metro Station, Gurugram, Haryana - 122002, India
  • Sales Office
    B - 705 & 706, Sankalp Iconic Tower, Opp. Vikramnagar Colony, Iscon Cross Road, S. G. Highway, Ahmedabad - 380054, India
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