Central Electrochemical Research Institute Tender

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Central Electrochemical Research Institute - CECRI Tender

Works
Civil And Construction
Building Construction
Eprocure
Opening Date10 Nov 2023
Closing Date22 Nov 2023
Tender Amount₹ 43,62,986 
Notes
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Costs

Description

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Documents
Renovation /Refurbishment of building No.24 for controlled atmosphere facility for Molten salt Electro winning for rare earth at CSIR-CECRI, Karaikudi
BILL OF QUANTITIES
Report Missing Document

BOQ Items

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DO_NOT_SHOW

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Trimming up of tree branches which is affecting on the building girth upto 60cm including cutting of trunks and branches, removing the same and stacking of serviceable material and disposal of unserviceable material lead upto 1000m as directed by the Engineer-in-charge

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Felling trees of the girth (measured at a height of 1 m above ground level), including cutting of trunks and branches, removing the roots and stacking of serviceable material and disposal of unserviceable material.

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Beyond 30 cm girth upto and including 60 cm girth

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Demolishing brick work manually/ by mechanical means including stacking of serviceable material and disposal of unserviceable material within 50 metres lead as per direction of Engineer-in-charge.

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In cement mortar

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Dismantling doors, windows and clerestory windows (steel or wood) shutter including chowkhats, architrave, holdfasts etc. complete and stacking within 50 metres lead :

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Of area 3 sq. metres and below

13

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Dismantling roofing including ridges, hips, valleys and gutters etc., and stacking the material within 50 metres lead of:

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Asbestos Cement sheet

168

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Cleaning the surface of bitumen road/concrete flooring of all dirt, scales, oil, grease and foreign material etc. The rate inclusive of all lift and leads and using mechanical brooms & air blowers as directed by the Engineer-in-charge.

147

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Removing old unnecessary clamps , angles ,curtain rods and other unwanted minor parts projected in walls & roofs. the rate inclusive of all lift and leads including necessary scaffolding as directed by the Engineer-in-charge.

1

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Providing and injecting approved grout in proportion recommended by the manufacturer into cracks/honey-comb area of concrete/masonry by suitable gun/pump at required pressure including cutting of nipples after curing etc. complete as per directions of Engineer-in-Charge. (The payment shall be made on the basis of actual weight of approved grout injected.)

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Stirrer mixed SBR Polymer (of approved make) modified Cement slurry made with Shrinkage Compensating Cement in concrete/RCC work.

6

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Providing, mixing and applying bonding coat of approved adhesive on chipped portion of RCC as per specifications and direction of Engineer- In-charge complete in all respect.

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SBR Polymer (@10% of cement weight) modified cementitious bond coat @ 2.2 kg cement per sqm of surface area mixed with specified proportion of approved polymer

50

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Repair to plaster of thickness 12 mm to 20 mm in patches of area 2.5 sqm and under, including cutting the patch in proper shape, raking out joints and preparing plastering the wall surface with white cement based polymer modified self curing mortar, including disposal of rubbish, all complete as per the direction of Engineer-In-Charge

52

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Diluting and injecting chemical emulsion for POST-CONSTRUCTIONAL anti-termite treatment (excluding the cost of chemical emulsion) :

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Treatment of existing masonry using chemical emulsion @ one litre per hole at 300 mm interval including drilling holes at 45 degree and plugging them with cement mortar 1:2 (1 cement : 2 coarse sand) to the full depth of the hole :

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With Chlorpyriphos/Lindane E.C. 20% with 1% concentration

49

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Along external wall where the apron is not provided using chemical emulsion @ 7.5 litres / sqm of the vertical surface of the substructure to a depth of 300mm including excavation channel along the wall & rodding etc. complete:

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With Chlorpyriphos/ Lindane E.C. 20% with 1% concentration

51

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Earth work in excavation by mechanical means (Hydraulic excavator) / manual means in foundation trenches or drains (not exceeding 1.5 m in width or 10 sqm on plan), including dressing of sides and ramming of bottoms, for all lift, including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 m.

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All kinds of soil.

20

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Filling available excavated earth (excluding rock) in trenches, plinth, sides of foundations etc. in layers not exceeding 20cm in depth, consolidating each deposited layer by ramming and watering, lead up to 50 and for all lift.

8

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Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level :

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1:4:8 (1 cement : 4 manufactured sand derived from Recycled Concrete Aggregate (RCA) : 8 graded stone aggregate 40 mm nominal size Recycled Aggregate (RA)

14

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1:2:4 (1 Cement : 2 coarse sand (zone-III) derived from natural sources : 4 graded stone aggregate 40 mm nominal size derived from natural sources)

2

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Half brick masonry with non modular fly ash bricks of class designation 10, conformingio IS :12894, in super structure above plinth upto floor V level.

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Cement mortar 1 : 4 (1 cement : 4 coarse sand)

53

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Brick work with clay flyash F.P.S. (non modular) brick of class designation 7.5 in superstructure above plinth level up to floor five level in :

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Cement mortar 1:6 (1 cement : 6 coarse sand)

10

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12 mm cement plaster of mix :

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1:6 (1 cement: 6 coarse sand)

199

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Providing and fixing Chlorinated Polyvinyl Chloride (CPVC) pipes, having thermal stability for hot & cold water supply including all CPVC plain & brass threaded fittings This includes jointing of pipes & fittings with one step CPVC solvent cement, trenching, refilling & testing of joints complete as per direction of Engineer in Charge

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20 mm nominal dia Pipes

27

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25 mm nominal dia Pipes

27

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Providing and fixing CPVC ball valve of approved quality, High or low pressure, with plastic floats complete as directed by the Engineer -in -charge. 25 mm nominal bore

2

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Removing dry or oil bound distemper, water proofing cement paint and the like by scrapping, sand papering and preparing the surface smooth including necessary repairs to scratches etc. complete.

446

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Applying priming coats with primer of approved brand and manufacture, having low VOC (Volatile Organic Compound ) content.

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With water thinnable cement primer on wall surface having VOC content less than 50 grams/litre

320

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Wall painting with premium acrylic emulsion paint of interior grade, having VOC (Volatile Organic Compound ) content less than 50 grams/ litre of approved brand and manufacture, including applying additional coats wherever required to achieve even shade and colour

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Two coats

261

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Providing and applying white cement based putty of average thickness 1 mm, of approved brand and manufacturer, over the plastered wall surface to prepare the surface even and smooth complete.

77

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Finishing walls with Acrylic Smooth exterior paint of required shade :

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New work (Two or more coat applied @ 1.67 ltr/10 sqm over and including priming coat of exterior primer applied @ 0.90 litre/10 sqm)

387

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Painting with synthetic enamel paint of approved brand and manufacture of required colour to give an even shade :

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Two or more coats on new work over an under coat of suitable shade with ordinary paint of approved brand and manufacture

492

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Providing and laying 60 mm thick faciory made cement concrete interlocking paver block of M -30 grade made by block making machine with strong vibratory compaction, of approved size, design & shape, laid in required colour and pattern over and including 50 mm thick compacted bed of coarse sand, filling the joints with line sand etc. all complete as per the direction of Engineer-in-charge.

260

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Structural steel work riveted, bolted or welded in built up sections, trusses and framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete.

2057

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Steel work welded in built up sections/ framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer using structural steel etc. as required.

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In stringers, treads, landings etc. of stair cases, including use of chequered plate wherever required, all complete

119

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Steel work in built up tubular (round, square or rectangular hollow tubes etc.) trusses etc., including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer, including welding and bolted with special shaped washers etc. complete.

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Hot finished welded type tubes

2677

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Providing and fixing M.S. grills of required pattern in frames of windows etc. with M.S. flats, square or round bars etc. including priming coat with approved steel primer all complete.

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Fixed to steel windows by welding

612

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Providing and laying non-pressure NP2 class (light duty) R.C.C. pipes with collars jointed with stiff mixture of cement mortar in the proportion of 1:2 (1 cement : 2 fine sand) including testing of joints etc. complete :

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150 mm dia. R.C.C. pipe

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Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete upto plinth level.

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Thermo-Mechanically Treated bars of grade Fe-500D or more.

600

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Providing and fixing expansion hold fasteners on C.C. /R.C.C./Brick masonry surface backing including drilling necessary holes and the cost of bolt etc complete.

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Wedge expansion type

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Fastener with threaded dia 12 mm

64

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Providing and fixing 12 mm thick frameless toughened glass door shutter of approved brand and manufacture, including providing and fixing top & bottom pivot & double acting hydraulic floor spring type fixing arrangement and making necessary holes etc. for fixing required door fittings, all complete as per direction of Engineer-in-charge (Door handle, lock and stopper etc.to be paid separately).

5

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Providing and fixing Stainless steel round handle 25mm dia bar with 300mm long including necessary screws as directed by the Enginner- in -charge

2

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Providing and fixing glass door stainless steel lock of approved quality , design and make with necessary fixing arrangements as directed by the Engineer-in-charge.

1

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Excavating, supplying, stacking and filling of local earth (including royalty) by mechanical transport upto a lead of 5km also including ramming and watering of the earth in layers not exceeding 20 cm in foundation trenches, plinth, sides of foundation etc. complete for all lift.

116

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Providing and fixing tiled false ceiling of specified materials of size 595x595 mm in true horizontal level, suspended on inter locking metal grid of hot dipped galvanized steel sections ( galvanized @ 120 grams/ sqm, both side inclusive) consisting of main “T” runner with suitably spaced joints to get required length and of size 24x38 mm made from 0.30 mm thick (minimum) sheet, spaced at 1200 mm center to center and cross “T” of size 24x25 mm made of 0.30 mm thick (minimum) sheet, 1200 mm long spaced between main “T” at 600 mm center to center to form a grid of 1200x600 mm and secondary cross “T” of length 600 mm and size 24x25 mm made of 0.30 mm thick (minimum) sheet to be interlocked at middle of the 1200x600 mm panel to form grids of 600x600 mm and wall angle of size 24x24x0.3 mm and laying false ceiling tiles of approved texture in the grid including, required cutting/ making, opening for services like diffusers, grills, light fittings, fixtures, smoke detectors etc. Main “T” runners to be suspended from ceiling using GI slotted cleats of size 27 x 37 x 25 x1.6 mm fixed to ceiling with 12.5 mm dia and 50 mm long dash fasteners, 4 mm GI adjustable rods with galvanised butterfly level clips of size 85 x 30 x 0.8 mm spaced at 1200 mm center to center along main T, bottom exposed width of 24 mm of all T-sections shall be pre-painted with polyester paint, all complete for all heights as per specifications, drawings and as directed by Engineer-in-charge.

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GI Metal Ceiling Lay in plain Tegular edge Global white colour tiles of size 595x595 mm, and 0.5 mm thick with 8 mm drop; made of G I sheet having galvanizing of 100 gms/sqm (both sides inclusive) and electro statically polyester powder coated of thickness 60 microns (minimum), including factory painted after bending

27

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Providing and fixing precoated galvanised iron profile sheets (size, shape and pitch of corrugation as approved by Engineer-in-charge) 0.50 mm (+ 0.05 %) total coated thickness with zinc coating 120 grams per sqm as per IS: 277, in 240 mpa steel grade, 5-7 microns epoxy primer on both side of the sheet and polyester top coat 15-18 microns. Sheet should have protective guard film of 25 microns minimum to avoid scratches during transportation and should be supplied in single length upto 12 metre or as desired by Engineer- in-charge. The sheet shall be fixed using self drilling /self tapping screws of size (5.5x 55 mm) with EPDM seal, complete upto any pitch in horizontal/ vertical or curved surfaces, excluding the cost of purlins, rafters and trusses and including cutting to size and shape wherever required.

266

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Providing and fixing precoated galvanised iron plain sheets (size, shape as approved by Engineer-in-charge) 0.50 mm (+ 0.05 %) total coated thickness with zinc coating 120 grams per sqm as per IS: 277, in 240 mpa steel grade, 5-7 microns epoxy primer on both side of the sheet and polyester top coat 15-18 microns. Sheet should have protective guard film of 25 microns minimum to avoid scratches during transportation and should be supplied in single length upto 12 metre or as desired by Engineer- in-charge. The sheet shall be fixed using self drilling /self tapping screws of size (5.5x 55 mm) with EPDM seal, complete upto any pitch in horizontal/ vertical or curved surfaces, excluding the cost of purlins, rafters and trusses and including cutting to size and shape wherever required.

20

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Providing and fixing glazing in UPVC window, ventilator shutters and partitions etc. with EPDM rubber / neoprene gasket etc. complete as per the architectural drawings and the directions of engineer-in-charge. With colour glass panes of 4.0 mm thickness

3

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Providing and laying C.C. pavement of mix M-25 with ready mixed concrete from batching plant. The ready mixed concrete shall be laid and finished with screed board vibrator , vacuum dewatering process and finally finished by floating, brooming with wire brush etc. complete as per specifications and directions of Engineer-in-charge. (The panel shuttering work shall be paid for separately). (Note:- Cement content considered in this item is @ 330 kg/cum. Excess/ less cement used as per design mix is payable/ recoverable separately).

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Providing of 35mm thick factory made pre-laminated ABS (Acrolynitrile Butadiene Styrene) Door Shutter moulded in different designs, consisting of all round frame made out of n water proof solid foam PVC bar of size 20 x 32mm, reinforced by 32 x 32mm - 2 Nos., for vertical made out of LVL (Laminated Veneer Lumber), core material of 32mm thick high density craft paper honey comb board, sandwiched on both sides with pre-laminated ABS sheet thickness of 1.5mm. PVC edge banding of size 0.45mm on the vertical sides. Hardware made out of steel coated butterfly hinges - 3 Nos., for each shutter and ISI make SS round lock complete for finished item of work, complete complying with the standard specification. The door shutter and frame should be got approved from the Engineer-in-charge before use on work . Design Pre-laminated Door

4

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Designing, fabricating, testing, installing and fixing in position Curtain Wall with Aluminium Composite Panel Cladding, with open grooves for linear as well as curvilinear portions of the building , for all heights and all levels etc. including: (a) Structural analysis & design and preparation of shop drawings for pressure equalisation or rain screen principle as required, proper drainage of water to make it watertight including checking of all the structural and functional design. (b) Providing, fabricating and supplying and fixing panels of aluminium composite panel cladding in pan shape in metalic colour of approved shades made out of 4mm thick aluminium composite panel material consisting of 3mm thick FR grade mineral core sandwiched between two Aluminium sheets (each 0.5mm thick). The aluminium composite panel cladding sheet shall be coil coated, with Kynar 500 based PVDF / Lumiflon based fluoropolymer resin coating of approved colour and shade on face # 1 and polymer (Service) coating on face # 2 as specified using stainless steel screws, nuts, bolts, washers, cleats, weather silicone sealant, backer rods etc. (c) The fastening brackets of Aluminium alloy 6005 T5 / MS with Hot Dip Galvanised with serrations and serrated washers to arrest the wind load movement, fasteners,

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SS 316 Pins and anchor bolts of approved make in SS 316, Nylon separators to prevent bi-metallic contacts all complete required to perform as per specification and drawing The item includes cost of all material & labour component, the cost of all mock ups at site, cost of all samples of the individual components for testing in an approved laboratory, field tests on the assembled working curtain wall with aluminium composite panel cladding, cleaning and protection of the curtain wall with aluminium composite panel cladding till the handing over of the building for occupation. Base frame work for ACP cladding is payable under the relevant aluminium item.s The Contractor shall provide curtain wall with aluminium composite panel cladding, having all the performance characteristics all complete , as per the Architectural drawings, as per item description, as specified, as per the approved shop drawings and as directed by the Engineer-in-Charge. However, for the purpose of payment, only the actual area on the external face of the curtain wall with Aluminum Composite Panel Cladding (including width of groove) shall be measured in sqm. up to two decimal places.

42

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Dismantling old plaster or skirting raking out joints and cleaning the surface for plaster including disposal of rubbish to the dumping ground within 50 metres lead

48

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Closing the minor holes upto 0.10sqm area in existing manonry wallls with necessary plastering and neat finishing as directed by the Engineer-in-charge

17

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Extra for cutting reinforcement bars manually/ by mechanical means in R.C.C. or R.B. work (Payment shall be made on the cross sectional area of R.C.C. or R.B. work) as per direction of Engineer-in-charge.

1.2

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Providing and fixing partition upto ceiling height consisting of G.I. frame and required board, including providing and fixing of frame work made of special section power pressed/ roll form G.I. sheet with zinc coating of 120 gms/sqm(both side inclusive), consisting of floor and ceiling channel 50mm wide having equal flanges of 32 mm and 0.50 mm thick, fixed to the floor and ceiling at the spacing of 610 mm centre to centre with dash fastener of 12.5 mm dia meter 50 mm length or suitable anchor fastener or metal screws with nylon plugs and the studs 48 mm wide having one flange of 34 mm and other flange 36 mm and 0.50 mm thick fixed vertically within flanges of floor and ceiling channel and placed at a spacing of 610 mm centre to centre by 6 mm dia bolts and nuts, including fixing of studs along both ends of partition fixed flush to wall with suitable anchor fastener or metal screws with nylon plugs at spacing of 450 mm centre to centre, and fixing of boards to both side of frame work by 25 mm long dry wall screws on studs, floor and ceiling channels at the spacing of 300 mm centre to centre. The boards are to be fixed to the frame work with joints staggered to avoid through cracks, M.S. fixing channel of 99 mm width (0.9 mm thick having two flanges of 9.5 mm each) to be provided at the horizontal joints of two boards, fixed to the studs using metal to metal flat head screws, including jointing and finishing to a flush finish with recommended jointing compound, jointing tape,

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angle beads at corners (25 mm x 25 mm x 0.5 mm), joint finisher and two coats of primer suitable for board as per manufacture’s specification and direction of engineer in charge all complete. 75 mm overall thickness partition with 12.5 mm thick double skin fire rated Glass Reinforced Gypsum (GRG) plaster board conforming to IS: 2095: part 3 (Board with BIS certification marks)

33

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Providing and laying Vitrified tiles in floor in different sizes (thickness to be specified by the manufacturer) with water absorption less than 0.08% and conforming to IS:15622, of approved brand & manufacturer, in all colours and shade, laid on 20 mm thick cement mortar 1:4 (1 cement: 4 coarse sand) jointing with grey cement slurry @3.3 kg/sqm including grouting the joints with white cement and matching pigments etc. The tiles must be cut with the zero chipping diamond cutter only . Laying of tiles will be done with the notch trowel, plier, wedge, clips of required thickness, leveling system and rubber mallet for placing the tiles gently and easily.

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Double charge vitrified tile polished finish of size

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Size of Tile 600x600 mm

27

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Finishing walls with textured exterior paint of required shade :

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New work (Two or more coats applied @ 3.28 ltr/10 sqm) over and including priming coat of exterior primer applied @ 2.20kg/10 sqm

33

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Providing and fixing false ceiling at all height including providing and fixing of frame work made of special sections, power pressed from M.S. sheets and galvanized with zinc coating of 120 gms/sqm (both side inclusive) as per IS : 277 and consisting of angle cleats of size 25 mm wide x 1.6 mm thick with flanges of 27 mm and 37mm, at 1200 mm centre to centre, one flange fixed to the ceiling with dash fastener 12.5 mm dia x 50mm long with 6mm dia bolts, other flange of cleat fixed to the angle hangers of 25x10x0.50 mm of required length with nuts & bolts of required size and other end of angle hanger fixed with intermediate G.I. channels 45x15x0.9 mm running at the spacing of 1200 mm centre to centre, to which the ceiling section 0.5 mm thick bottom wedge of 80 mm with tapered flanges of 26 mm each having lips of 10.5 mm, at 450 mm centre to centre, shall be fixed in a direction perpendicular to G.I. intermediate channel with connecting clips made out of 2.64 mm dia x 230 mm long G.I. wire at every junction, including fixing perimeter channels 0.5 mm thick 27 mm high having flanges of 20 mm and 30 mm long, the perimeter of ceiling fixed to wall/partition with the help of rawl plugs at 450 mm centre, with 25mm long dry wall screws @ 230 mm interval, including fixing of gypsum board to ceiling section and perimeter channel with the help of dry wall screws of size 3.5 x 25 mm at 230 mm c/c, including jointing and finishing to a flush finish of tapered and square edges of the board with recommended jointing compound ,

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jointing tapes , finishing with jointing compound in 3 layers covering upto 150 mm on both sides of joint and two coats of primer suitable for board, all as per manufacturer’s specification and also including the cost of making openings for light fittings, grills, diffusers, cutouts made with frame of perimeter channels suitably fixed, all complete as per drawings, specification and direction of the Engineer in Charge but excluding the cost of painting with : 12.5 mm thick tapered edge gypsum plain board conforming to IS: 2095- (Part I) :2011 (Board with BIS certification marks)

15

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Providing and laying vitrified floor tiles (strip tile) (thickness to be specified by the manufacturer) with water absorption less than 0.08% and conforming to IS: 15622, of approved make, in all colours and shades, laid on 20mm thick cement mortar 1:4 (1 cement : 4 coarse sand), jointing with grey cement slurry @ 3.3 kg/ sqm including grouting the joints with white cement and matching pigments etc., complete. Strip tile size 1000x200mm

15

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Providing, hoisting and fixing above plinth level up to floor five level precast reinforced cement concrete in shelves, including setting in cement mortar 1:3 (1cement : 3 coarse sand), cost of required centering, shuttering and finishing with neat cement punning on exposed surfaces but , excluding the cost of reinforcement, with 1:1.5:3 (1 cement : 1.5 coarse sand (zone-III) : 3 graded stone aggregate 20 mm nominal size).

1

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Making connection of G.I. distribution branch with G.I. main of following sizes by providing and fixing tee, including cutting and threading the pipe etc. complete :

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50 to 80 mm nominal bore

1

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Supplying and fixing self adhesive decorative film for glass doors/ winows /glass partition/backing of suitable boards including required design as directed by the Engineer-in-chage.

5.5

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Making letter with 12mm thick WPC sheet in all colours including neccssary machine cutting and neat finishing with sutable font. Fixing and placing in position at required height with neccssary screws / bolt & nuts. The rate inclusive of all transport charges , scaffolding and neccssary fittings as directed by the Engineer In-charge. 200mm high

50

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Wiring for light point/ fan point/ exhaust fan point/ call bell point with 1.5 sq.mm FRLS PVC insulated copper conductor single core cable in surface / recessed steel conduit, with modular switch, modular plate, suitable GI box and earthing the point with 1.5 sq.mm FRLS PVC insulated copper conductor single core cable etc. as required.

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Group C

15

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Wiring for circuit/ submain wiring alongwith earth wire with the following sizes of FRLS PVC insulated copper conductor, single core cable in surface/ recessed steel conduit as required.

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2 X 2.5 sq. mm + 1 X 2.5 sq. mm earth wire

25

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2 X 4 sq. mm + 1 X 4 sq. mm earth wire

25

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4 X 6 sq. mm + 2 X 6 sq. mm earth wire

25

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Supplying and fixing following modular switch/ socket on the existing modular plate & switch box including connections but excluding modular plate etc. as required.

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15/16 A switch

8

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3 pin 5/6 A socket outlet

2

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6 pin 15/16 A socket outlet

8

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Supplying and fixing following size/ modules, GI box alongwith modular base & cover plate for modular switches in recess etc. as required.

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12 Module (200mmX150nnm)

2

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Supplying and fixing following Modular base & cover plate on existing modular metal boxes etc. as required.

-

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1 or 2 Module

2

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Installation, testing and commissioning of pre-wired, fluorescent fitting / compact fluorescent fitting of all types, complete with all accessories and tube/lamp etc. directly on ceiling/ wall, including connections with 1.5 sq. mm FRLS PVC insulated, copper conductor, single core cable and earthing etc. as required.

10

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Installation, testing and commissioning of ceiling fan, including wiring the down rods of standard length (upto 30 cm) with 1.5 sq. mm FRLS PVC insulated, copper conductor, single core cable etc. as required.

3

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Installation of exhaust fan in the existing opening, including making good the damage, connection, testing, commissioning etc. as required.

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Upto 450 mm sweep

1

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Extra for fixing the louvers/ shutters complete with frame for a exhaust fan of all sizes.

1

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Supplying and fixing following way, single pole and neutral, sheet steel, MCB distribution board, 240 V, on surface/ recess, complete with tinned copper bus bar, neutral bus bar, earth bar, din bar, interconnections, powder painted including earthing etc. as required. (But without MCB/RCCB/Isolator)

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6 way , Double door

1

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Supplying and fixing 5 A to 32 A rating, 240/415 V, 10 kA, "C" curve, miniature circuit breaker suitable for inductive load of following poles in the existing MOB DB complete with connections, testing and commissioning etc. as required.

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Single pole

6

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Double pole

1

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Supplying and fixing Cable End Box (Loose Wire Box) suitable for following single pole and neutral, sheet steel, MCB distribution board, 240 Volts, on surface/ recess, complete with testing and commissioning etc. as required.

-

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For 6 way, Double door SPN MCBDB

1

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Earthing with copper earth plate 600 mm X 600 mm X 3 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 metre long etc. with charcoal/ coke and salt as required.

1

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Supplying and laying 25 mm X 5 mm copper strip at 0.50 metre below ground as strip earth electrode, including connection/ terminating with nut, bolt, spring, washer etc. as required. (Jointing shall be done by overlapping and with 2 sets of brass nut bolt & spring washer spaced at 50mm)

10

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Providing and laying earth connection from earth electrode with 4.00 mm dia copper wire in  15 mm dia G.I.  pipe from earth electrode including connection with copper thimble excavation and re-filling as required.

50

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Providing and fixing 25 mm X 5 mm copper strip on surface or in recess for connections etc. as required.

20

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Providing and fixing 4.00 mm dia copper wire on surface or in recess for loop earthing as required.

20

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Providing and fixing earth bus of 50 mm X 5 mm copper strip on surface for connections etc. as required.

0.5

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Laying of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade of following size in the existing RCC/ HUME/ METAL pipe as required.

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Upto 35 sq. mm

50

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Above 185 sq. mm and upto 400 sq. mm

200

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Laying of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade of following size in the existing masonry open duct as required.

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Above 35 sq. mm and upto 95 sq. mm

15

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Above 185 sq. mm and upto 400 sq. mm

120

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Supplying and fixing cable route marker with 10 cm X 10 cm X 5 mm thick G.I. plate with inscription there on, bolted /welded to 35 mm X 35 mm X 6 mm angle iron, 60 cm long and fixing the same in ground as required.

10

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Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.

-

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3 X 16 sq. mm (25mm)

6

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31/2 X 70 sq. mm (38mm)

4

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3 1/2 X 240 sq. mm (62mm)

4

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Erection of metallic pole of following length in cement concrete 1:3:6 (1 cement : 3 coarse sand : 6 graded stone aggregate 40 mm nominal size) foundation including excavation and refilling etc. as required.

-

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Above 6.5 metre and upto 8.0 metre

1

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Providing and making steel pole collar with cement concrete (1 cement: 3 coarse sand : 6 stone aggregate 20mm) of specified size and shape including form work, plastering if required, curing etc as required. (volume of pole/ pipe not to be deducted)

1

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Dismantling of pole/ street light standard/ strut embedded in cement concrete foundation etc. as required.

1

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Excavation for cable trenches in soft soil, depth upto 1.2 m including dressing of sides lift upto 1.5 m, including getting out the excavated soil, refilling with sand and or good soil after laying of cable/ pipe etc in layers of 20 cm, ramming, watering and disposal of surplus excavated soil as directed, within a lead of 50 metres.

50

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Excavation of the cable trenches in hard rock not exceeding 1.5 metres in width, and lift upto 1.5 metres, including getting out the excavated soil and disposal of excavated soil as directed within a lead of 50 metres.

5

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Providing, laying and fixing following dia RCC pipe NP2 class (light duty) in ground complete with RCC collars, jointing with cement mortar 1:2 (1 cement: 2 fine sand) including trenching (75 cm deep) and refilling etc as required.

-

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150 mm dia

20

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Supplying and laying of following size DWC HDPE pipe ISI marked along with all accessories like socket, bend, couplers etc. conforming to IS 14930, Part II complete with fitting and cutting, jointing etc. in the existing trench, complete as required.

-

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120 mm dia (00-120 mm & ID-103 mm nominal)

200

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Supplying and proving of SWG No:8 G.I Wire coil earth, one for each post , buried below 60 cm ground and filled with coke and salt (80mm dia with 50 turns) including connection and terminating the other end with lamp post etc,complete as required.

3

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Weather proof street light junction boxes : Supplying and fixing of 1 No, Hensel make Polycarbonate Junction Boxes, Anti corrosive, Dust, Water, Insulated and Shock Proof, transparent lid, Internally embedded gasket made of Polyurethane, for better safety the enclosure shall be fire retardant & self-extinguishing and four side pre-molded knockouts for cable entry, Spring loaded lid locking device by tool operating fasteners, plain protection cover with fastening material, Enclosure manufacturer should submit all test certificates along with supply for Jbs as per our attached data sheet. . Similar to Hensel Catalog no: MI 0300; Dim:300Lx300Hx 170D/Speilberg or equivalent as approved by department. To be fixed in the existing steet light pedestal of brick/cement mortar or at suitable height in pole as per the Engineer-in-charge's instruction (within 1.5 mtr height on the lamp post including supplying and fixing of suitable mounting brackets /clampsetc as required) along with the following accessories (a) 1 No- 0.5 or 1 Amp, ''C ''series MCB (b) 2 No's- 4 way 35 Sqmm, terminal connector of reputed brand/ Manufacturers as approved by department for Loop in and Loop out of cable.(c) suitable mountuing channel/ Din Rail /8/6 mm hylem sheet for accommodating MCB,terminal blocks along with necessary inter connections for incomer and outgoing of suitable capacity, gland earthing etc., complete in all aspects as required as per site condition

3

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"LED St Light Fitting : Supply and fixing Smart Brite of 60W/6800 Lumens LED Street Light fitting. Make : Philips (Model: BRP062 LED 78) including making necessary interconnections from the point to the fittings while installing the same etc as required. Onsite warranty for 2 years shall be obtained from the manufacturer/ dealers "

3

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2x2 LED fitting: Supply and fixing recessed mounting 2x2 LED energy efficient fitting, 4200 lumens, around 40 watts,WW/WH along with suitable driver with ripple less than 5% for flicker/glare-free light in the existing false ceiling with required accessories such as chain/string for supporting the fittings firmly in the ceiling including interconnections as required. Similar to Philips Full Glow G6 Model No : RC380B LED 42S-6500/4000 G6 l60 W60 PSU OD or Equivalent as approved by department.

3

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Modification of Existing MV panel at Substation -1 Essential panel : Modification of the existing floor mounted cubicle type MV panel to accommodate include supplying ,erection,testing and commissioning of 1 No. 500 A,TP,415 Volts,50 HZ,50 KA, MCCB MCCB with adjustable thermal magnetic O/L & S/C protection, Ics=100% Icu, along with rotary operted handles,spreader links ,phase barriers and adequate rated Bus bars with supporting insulators for terminating the UG cables as required, complete in all aspects simialr to DPX3 630 series of Legrand Make or Equivalent in Schneider /ABB/MG/Siemens subject to the approval of the department. which is provided with suitable front opearted handle by removing the existing sheet steel door and refixing the new sheet steel door of 14 SWG and other allied works which is required to complete the work satisfactorily as per standars in all aspects to feed from the MV panel and refixing the existing 3 phase digital ammeter,3 Led indiaction lamp,dressing the control circuit etc. complete in all aspects as required.

1

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200 Amps MCCB Sub Switch Board for Rectifier plant: Supply, Erection Testing and commisioning of wall mounting vertical type MCCB fabricated out of 14 SWG MS sheet of size not less than 42cm x50cm with suitable width and suficient cable end box, complete with required Ms frame of adequate strength, painintg/powder coating etc., common neutral link, earth bar, along with 200 amps TP,415 volts , 36 KA,MCCB with adjustable thermal magnetic O/L & S/C protection, Ics=100% Icu, along with rotary operted handles,spreader links and phase barriers complete in all aspects simialr to DPX3 200 series of Legrand Make or Equivalent in Schneider /ABB/MG/Siemens subject to the approval of the department.

1

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12 Way MCCB VTPN DB: Supplying and fixing 12 way surface/ recess MCCB mounting, 415 volts, vertical type TPN MCB distribution board (with wire way and cable end box) of sheet steel,dust protected, duly powder painted, inclusive of 200 amps tinned copper bus bar, common neutral link, earth bar, din bar for mounting MCB's, along with 100 A,16/18 KA TPN MCCB, phase barrier and spreaders for incomer, interconnection between DB incomer and the bus bars/Existing mains shall be made with copper cables of appropriate rating as required. The VTPN DB shall be mounted on a adequate size angle/flat and grouted/ fixed (drilling,cutting welding painting etc) firmly in the existing wall/ existing base channel as required as per site condition complete in all aspects. The above DB shall include the following 'C' series, 10 kA MCB's in the out going circuits TP MCB-63A-4 Nos TP MCB-32A-4 Nos SP MCB-6-32A-12 Nos Cable end box Blanking plates -As required. Make : Legrand /Schneider /Siemens or equivalent subject to the approval of the department.

1

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MV panel for MSE dry room: Supply, Erection Testing and commisioning of floor mounting cubicle type MV Panel fabricated out of 14 SWG CRCA sheet steel, complete with required Ms frame of adequate strength, powder coating/painintg etc., conforming to the enclosed specifications and comprising the following main bus bar of 500 A, TPN, Electrolytic copper bus, 3 phase, 60 x 5 mm per phase, 30X5 mm copper bus bar for neutral and 20x3mm of copper bus all over the panel for earth, [Please refer enclosed provisional drawing and the panel shall be conforming to IE rules,cpwd specifications and CEA guideance] etc., as required as per site condition.. INCOMMER: (a) Supplying 1 No of 500A, TPN, 415V, 50HZ, 36 KA MCCB with thermal adjustable thermal/ magnetic releases, spreaders and phase barriers along with suitable front operted handle. Similar to Type: DPx3 630 with adjustable thermal magnetic O/L & S/C protection, Ics=100% Icu, of Legrand make or equivalent in Schneider/ MG / Siemens/ABB as approved by department. 1set of square flush type instrument meters confirming to IS:1248 for accuracy and shall be suitably protected with MCB/Fuses as per standards. MISC' voltmeter scaled (0-600V) range and Ammeter of suitable range.Make : AE/IMP/MECCO or equivalent. 2 set of VSS/ASS selector switch 3 nos of indication lamps of LED type with switch control. 3 nos of potential fuses and CT's as required. Set of blank gland plates as required.

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OUTGOING: A) 01 No.400A, TP&N, 415V, 50HZ, 36KA MCCB with adjustable thermal magnetic releses along with suitable front operted handle and necessary spreader links .DRX3 630 serieswith adjustable thermal magnetic O/L & S/C protection, Ics=100% Icu, of Legrand Make or Equivalent in SIEMENS /MG/ABB. B) 4 Nos 200A, TP&N, 415V, 50HZ, 25 KA-02 No. and 36KA-02 No. MCCB with adjustable thermal magnetic releses along with suitable front operted handle and necessary spreader links .DPX³ series with adjustable thermal magnetic O/L & S/C protection, Ics=100% Icu, of Legrand Make or Equivalent in SIEMENS /MG/ABB. C) 1No. 100A, TP&N, 415V, 50HZ, 16/25KA MCCB with adjustable thermal magnetic releses along with suitable front operted handle and necessary spreader links .DRX 100 series with adjustable thermal magnetic O/L & S/C protection, Ics=100% Icu, of Legrand Make or Equivalent in SIEMENS /MG/ABB. Note: All the incoming units are to be provided with door interiors, phase barriers and protection guards ( on the incoming side) the non conducing metallic parts of the switch gear shall be double earthed. All interior tappings & connctions shall also be electrolytic copper.Incomer Terminations shall be suitable for receiving bus trunking/underground cables. Cable terminations shall invariably be through terminal blocks ( Polymide of superior) or brought out solid terminals i.e. bus bars for MCCB's 200 Amps.

1

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(b) Erection in all aspect including providing necessary angle iron chennels for the panel to be mounted on the existing trench, with required fastners,accessories and other allied works deemed to be required to complete as per site condition. (including necessary civil works as required and finishing the same to the original condition, along with cable excavation for loose/loop purpose as required.)

1

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4 Ft Industrial LED Batten: Supply of standard 4 feet industrial indoor 40W,LED batten having high efficiency, flicker free suitable for wall, surface and conduit mounting system with required accessories as required. Similar to Philips Endura LED Next Model No. BN308CLED40S-6500 or Equivalent as approved by department.

5

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Supply of 3.5 x 240 SQ mm Aluminium Armoured power cable 1100 volts standard aluminium conductor,PVC insulated,galvanized steel strip armored and overall PVC sheated power cable confirming to IS 1554.Part-I IEC :60502 as amended upto date . Make:Universal,Polycab,KEI,Gloster

320

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