Bridge And Roof Company India Limited Tender

PART - B - PROCESS & UTILITY EQUIPMENT

GREASE PLANT: Design, Engineering, Procurement, Testing, Packaging and forwarding, transportation & supply, Installation, Testing, Pre-commissioning, Trial run and Commissioning of following Facilities / Equipment required for GREASE Plant viz. Tanks, Tanks with Agitators, Filters, Shell & Tube Heat Exchanger, Pumps, Drum Pumps, Powder Handling System, Scrubber system, Screw Scrapper Chiller, Vacuum Pump and Weighing Scales. Reference PID: 90-0RG2N-PID-008 Location: Inside Process Shed

LUBE BLENDING PLANT: Design, Engineering, Procurement, Testing, Packaging and forwarding, transportation & supply, Installation, Testing, Pre-commissioning, Trial run and Commissioning of following facilities / equipment for LUBE BLENDING plant with MINIBULK DOSING viz. Mini Bulk Tanks with Agitators, Filters, Drum Pumps, Pumps for Dosing to Lube Blending and other Production facilities as per the details given in Basis of Design. Reference PID: 90-0RG2N-PID-001 and 90-0RG2N-PID-115 Location: Inside Process Shed

TRANSFORMER OIL PLANT: Design, Engineering, Procurement, Testing, Packaging and forwarding, transportation & supply, Installation, Testing, Pre-commissioning, Trial run and Commissioning of Facilities / Equipment required for TRANSFORMER OIL Plant fully integrated to manufacture 42,000 MT/A of Transformer Oils - using the latest technologies as per the details given in Basis of Design. The required facilities /equipment shall consist mainly Process Tanks with Agitators, Shell & Tube Heat Exchangers, Static Mixers, Vacuum filtration systems, Pumps, Powder Handling System and Vacuum Pumps etc. as per the details given in SOW sheet & Tender documents. Reference PID: 90-0RG2N-PID-005 Location : Inside Process shed Bidder may supply the entire plant as a skid mounted TRANSFORMER OIL Production Plant to meet the rated capacity of 42000 MT/annum in two shifts operation.

WHITE OIL PLANT: Design, Engineering, Procurement, Testing, Packaging and forwarding, transportation & supply, Installation, Testing, Pre-commissioning, Trial run and Commissioning of facilities / equipment required for WHITE OIL Plant fully integrated to manufacture 48,000 MT/A of Medicinal grade White Oils - as per the details given in Basis of Design. The required facilities / equipment shall be viz. Process Tanks & Vessels, Columns, Shell & Tube Heat Exchangers, Filters, Static Mixers, Pumps and Vacuum Filtration units using latest technologies for setting up the Lube Complex at Chennai as per the details given in SOW sheet & tender documents. Reference PID: 90-0RG2N-PID-006 Location : Inside Process Shed Bidder may supply the entire plant as a skid mounted WHITE OIL Production Plant to meet the rated capacity of 48000 MT/annum in two shifts operation.

BITUMINOUS LUBE PLANT: Design, Engineering, Procurement, Testing, Packaging and forwarding, transportation & supply, Installation, Testing, Pre-commissioning, Trial run and Commissioning of following facilities / equipment required for BITUMINOUS LUBE Plant viz. Process Tanks with Agitators, Shell & Tube Heat Exchangers, Filters, Pumps, Drum Pumps and Weighing Scales. Reference PID: 90-0RG2N-PID-004 Location: Inside Process Shed

BN EXTRACT PLANT: Design, Engineering, Procurement, Testing, Packaging and forwarding, transportation & supply, Installation, Testing, Precommissioning, Trial run and Commissioning of following facilities / equipment required for BN EXTRACT Plant viz. Shell & Tube Heat Exchangers and Pumps. Reference PID: 90-0RG2N-PID-116 Location: Inside Process Shed

COOLANT PLANT: Design, Engineering, Procurement, Testing, Packaging and forwarding, transportation & supply, Installation, Testing, Pre-commissioning, Trial run and Commissioning of facilities / equipment required for COOLANT Plant fully integrated to manufacture 6060 MT/A of Coolants in various grades, using latest technologies as per the details given Basis of Design. The required facilities / equipment shall consist mainly Process Tanks / Vessels with Agitators, Filters, HDPE Tanks, Pumps, Drum Pumps and Powder Handling System etc. as per the details given in SOW sheet & Tender document. Reference PID: 90-0RG2N-PID-002 Location ; Inside Process Shed Bidder may supply the entire plant as a skid mounted COOLANT production plant to meet the rated capacity of 6,060 MT/A in two shift operation.

BRAKE FLUID: Design, Engineering, Procurement, Testing, Packaging and forwarding, transportation & supply, Installation, Testing, Pre-commissioning, Trial run and Commissioning of following facilities / equipment required for BRAKE FLUID Plant fully integrated to manufacture 4320 MT/A of Brake Fluids in various grades, using latest technologies as per the details given Basis of Design. The required facilities / equipment shall consist mainly Process Tanks / Vessels with Agitators, Filters, Pumps and Drum Pumps etc. as per the details given in SOW sheet & Tender document. Reference PID: 90-0RG2N-PID-003 Location : Inside Process Shed Bidder may supply the entire plant as a skid mounted BRAKE FLUID production plant to meet the rated capacity of 4320 MT/ A in two shifts operation.

DIESEL EXHAUST FLUID PLANT: Design, engineering, manufacture/assemble, testing, FAT, packing & forwarding, transportation, supply including transit insurance, unloading at site, installation, hook up, integration with the DCS based plant control system, pre-commissioning, trial runs, commissioning, training of operations & maintenance manpower - of DEF (Diesel Exhaust Fluid) production unit capable of delivering 60,000 MT/Annum of DEF as per standards of ISO 22241, considering 300 working days and 2 shifts operation (15 hours/day). The plant shall consist of following items as listed in SOW: a. DEF Production Unit b. DM Water Production Unit c. Powder Handling System d. Finished Product Tanks e. Filters f. Transfer Pumps Location: Inside Process Shed

VII SOLUBLISATION PLANT: Design, Engineering, Procurement, Testing, Packaging and forwarding, transportation & supply, Installation, Testing, Pre-commissioning, Trial run and Commissioning of following facilities / equipment required for VI SOLUBLISATION Plant viz., Shell & Tube Heat Exchangers. Reference PID: 90-0RG2N-PID-009 Location: Inside Process Shed

RUBBER EXTENDER PLANT: Design, Engineering, Procurement, Testing, Packaging and forwarding, transportation & supply, Installation, Testing, Pre-commissioning, Trial run and Commissioning of following facilities / equipment required for RUBBER EXTENDER Plant viz., Mini Bulk Tanks, Shell & Tube Heat Exchangers and Pumps. Reference PID: 90-0RG2N-PID-007 Location: Inside Process Shed

Design, Engineering, Procurement, Testing, packaging and forwarding, transportation, Supply, Installation, Testing, Precommissioning, Trial run and Commissioning of Filters for Filling lines placed before Drum Filling, Pail Filling and Small Can Filling of various finshed lubes & speciality products as per the details given in Basis of Design. Location: Inside Process Shed

FRP Tanks & Pumps for Raw Water and Treated Water: Design, Engineering, Procurement, Testing, packaging and forwarding, transportation, Supply, Installation, Testing, Precommissioning, Trial run and Commissioning of Utility Facility Equipment viz., above ground FRP Tanks & Pumps for raw and treated water Location: RW Tank area

UG Fuel Tanks and Submersible Pumps for own use Fuel Oil storage: Design, Engineering, Procurement, Testing, packaging and forwarding, transportation, Supply, Installation, Testing, Precommissioning, Trial run and Commissioning of Utility Facility Equipment viz., UG Fuel Tanks and Submersible Pumps for own use Fuel Oils. Location: Fuel Storage area.

Retractable Stairs Design, Detailed engineering, factory fabrication, inspection, testing, supply, including packing, forwarding, loading at shop & unloading at site, assembly and installation at site and commissioning of Retractable Stairs shall be in Contractor’s scope. Type shall be self retractable & self supporting folding stair with required Tension spring assembly. Material or Construction shall be Aluminium T 6063 alloy to prevent any spark due to contact with Tank Truck or the Gantry structure. The static load capacity of the assembly should be designed for a minimum of 250 Kg. The assembly should not contain any maintenance bearings & bushings. Scope shall include preparation and submission of documents (drawings, calculations, as-built documents, etc.). Inspection, testing and commissioning shall conform to all requirements of specifications, approved drawings and inspection plan. Refer Specification for Retractable Stairs & Drawing: HO/ENG/RS/GA. Location: Loading Gantry and Additive Tank Farm Truck loading

Instrument and Plant Air Package: Design, detailed engineering, procurement, supply, fabrication, assembly, inspection, testing, painting, including packing, forwarding, loading at shop & unloading at site, installation and commissioning of instrument and plant air package system. Scope includes mechanical design and providing equipment loading data to Civil Contractor. Civil foundation shall be designed and provided by IOCL through Civil package contractor. Scope shall include Supply and Fixing of Foundation bolts & grouting (as required). Scope shall also include preparation and submission of documents (general assembly, detail drawings, calculations, as-built documents, operating manual, product catalogue, etc.). Instrument and Plant Air Package shall include air compressors complete with exhaust ducting for hot air venting, air receivers / accumulators, air dryers, distribution air receivers, associated filters and valves, necessary accessories, special tools, commissioning spares, etc. Control system shall be capable of integration with the main Plant Control System (PCS) on critical output parameters as required and shall be including all field instruments, valves etc. completely mounted, wired and ready for pre-commissioning. The integration of this system with PCS shall be carried out by IOCL through other Process Package Vendor. Mechanical Package Vendor shall coordinate and provide necessary input data, drawings as required for integration purpose. The package shall be complete with interconnecting piping, valves, structural and supports, electrical, Instrumentation, painting works - for safe and efficient operation of the unit. Site Assembly of all supplies within the Package limit which are supplied loose shall be completed by Contractor. Scope of distribution piping from the tie-in point of this Package to various Plant Process requirements are covered under Piping works (Part-C of this BoQ). Painting shall be carried out as per specification and procedure. Inspection, testing and commissioning shall confirm to all requirements of codes, specifications, approved drawings and inspection plan. IOCL shall provide main incoming power up to one main panel of this package. Scope of work of mechanical contractor includes includes cable termination to the panel. Vendor should provide cable and further connection incase the requirement is there for more than one panel for said Air Compressor Package. Scope also includes supply & installation of Dew Point Meter (1no) and Pressure Transmitter (1no) on the Outoing Air header (before Tie in connection), that will be integrated with the Plant control system - to enable DCS monitor the health of the unit. Also provision shall be made for repeating any feedback signals such as START, STOP, RUN, TRIP - for integration with the Main DCS.

a) Air compressors, Heavy Duty Industrial Rotary Screw type, U-600501, 502 & 503 with 400 LPS capacity each - Qty 3 nos (2 working + 1 spare) b) Air receiver U-600521 & 522 with 7500 L capacity - Qty 2 nos c) Air Dryer U-600511 & 512 with 800 LPS capacity - Qty 2 nos (1 working + 1 spare) Quality of instrument and plant air shall be dry oil free, Class 2 as per ISO 8573-1 with Pressure dew point of (-) 40 °C. With following distribution Air receivers: d) Air receiver V-600501 with 1.5 m3 capacity - Qty 1 no e) Air receiver V-600502 wih 3 m3 capacity - Qty 1 no Reference Specification: 90-0RG2N-EDD-005. Location: Utility Shed

Cooling Tower Package: Design , detailed engineering, procurement, supply, fabrication, assembly, inspection, testing, painting, including packing, forwarding, loading at shop & unloading at site, installation and commissioning of cooling tower package. Scope includes mechanical design and providing equipment loading data to Civil Contractor. Civil foundation shall be designed and provided by IOCL through Civil package contractor. Scope shall include preparation and submission of documents (general assembly, detail drawings, calculations, as-built documents, operating manual, product catalogue, etc.). Cooling tower package shall include vertical, induced draft counter flow design, fiber glass reinforced plastic cooling tower complete with FRP water sump basin, sprinklers, fan with drive motor, centrifugal pumps, necessary accessories, special tools, commissioning spares, etc., as required. Control system shall be capable of integration with the main Plant Control System (PCS) on critical output parameters as required and shall be including all field instruments, valves etc. completely mounted, wired and ready for pre-commissioning. The integration of this system with PCS shall be carried out by IOCL through other Process Package Vendor. Mechanical Package Vendor shall coordinate and provide necessary input data, drawing as required for integration purpose. The Package shall be complete with interconnecting piping, structural and supports, electrical, instrumentation, painting works - for safe and efficient operation of the unit. Site Assembly of all supplies within the Package limit which are supplied loose shall be completed by Contractor. Scope of distribution piping from the tie-in point of this Package to various Process requirements are covered under Piping works (Part C of this BoQ). Painting shall be carried out as per specification and procedure. Inspection, testing and commissioning shall confirm to all requirements of codes, specifications, approved drawings and inspection plan. IOCL shall provide main incoming power up to one main panel of this package. Scope of work of mechanical contractor includes cable termination to the panel Vendor should provide cable and further connection incase the requirement is there for more than one panel for said skid. Scope also includes provision of Temperature & Pressure transmitters - at critical points within the skid boundry - that will be integrated into the Plant control system - to enable monitor the health of the system. Also provision shall be made for feedback signals such as START, STOP, RUN, TRIP - for integration with the Main DCS as shown in the UFD. a) Cooling Tower Package CT-600911 with 600 TR capacity - Qty 1 no with 6 deg C cooling water delta temperature. b) Pumps P-600911 & 912 with 300 m3/hr capacity - Qty 2 nos Reference documents: 90-0RG2N-IS-014 & 90-0RG2N-EDD-006. Location: Cooling Tower block

Chiller and Cold Oil Package: Design, detailed engineering, procurement, supply, fabrication, assembly, inspection, testing, painting, including packing, forwarding, loading at shop & unloading at site, installation & commissioning, insulation of chiller and cold oil package. Scope include mechanical design and providing equipment loading data to Civil Contractor. Civil foundation shall be designed and provided by IOCL through Civil package contractor. Scope shall include Supply and Fixing of Foundation bolts & grouting (as required). Scope shall also include preparation and submission of documents (general assembly, detail drawings, calculations, as-built documents, operating manual, product catalogue, etc.,). Chiller and cold oil package shall include industrial skid mounted process chiller complete with pumps, chilled water tanks, plate heat exchanger for cold oil, cold oil tank, associated pumps, drum pump for cold oil input, necessary accessories, special tools, commissioning spares, etc., as required. Control system shall be capable of integration with the main Plant Control System (PCS) on critical output parameters as required and shall be including all field instruments, valves etc. completely mounted, wired and ready for pre-commissioning. The integration of this system with PCS shall be carried out by IOCL through other Process Package Vendor. Mechanical Package Vendor shall coordinate and provide necessary input data, drawing as required for integration purpose. The package shall be complete with interconnecting piping, valves, structural and supports, electrical, Instrumentation, painting works - for safe and efficient operation of the unit. Site Assembly of all supplies within the Package limit which are supplied loose shall be completed by Contractor. Scope of distribution piping from the tie-in point of this Package to various process requirements are covered under Piping works (Part C of this BoQ). Painting and insulation shall be carried out as per specification and procedure. Inspection, testing and commissioning shall confirm to all requirements of codes, specifications, approved drawings and inspection plan. IOCL shall provide main incoming power up to one main panel of this package. Scope of work of mechanical contractor includes cable termination to the panel. Vendor should provide cable and further connection incase the requirement is there for more than one panel for said Cold Oil Package. Scope also includes supply & installation of Pressure & Temperature Transmitters on critical pipelines in the circuit, that will be integrated with the Plant control system - to enable DCS monitor the performance & health of the unit. Also provision shall be made for repeating any feedback signals such as START, STOP, RUN, TRIP - for integration with the Main DCS as shown in the UFD.

a) Industrial Process Chiller CH-600901A & 901B with total capacity 250 TR with cold oil required flow rate of 80 m3/hr b) Cold Oil Tank T-600801 with 10000L capacity - Qty 1 no c) Pump P-600801 & 802 with 90 m3/hr capacity - Qty 2 nos d) Chilled Water Tank T-600901 - 5MT capacity - Qty 1 no e) Plate Type Heat Exchanger U-600801 1500000 kcal/hr - Qty 1 no f) Pump P-600901 A/B/C - 45m3/hr - Qty 2 nos + 1 no spare Reference document: 90-0RG2N-IS-024. Location: Process Shed

Thermic Fluid Heater Package: Design, detailed engineering, procurement, supply, fabrication, assembly, inspection, testing, painting, including packing, forwarding, loading at shop & unloading at site, installation, commissioning, insulation of thermic fluid system. Scope includes mechanical design and providing equipment loading data to Civil Contractor. Civil foundation shall be designed and provided by IOCL through Civil package contractor. Scope shall include Supply and Fixing of Foundation bolts & grouting (as required). Scope shall include preparation and submission of documents (general assembly, detail drawings, calculations, as-built documents, operating manual, product catalogue, etc.). Thermic Fluid Package includes Thermic Fluid Heaters comprising of following : 1. 1no of High temperature heater (U-600101) of 1.5 million Kcals/hr with recirculation pump of 120m3/hr capacity (1 working + 1 standby), Fuel oil day tank, Degasser, Deaerator-cum-Expansion tank of 6KL capacity - operated at 300 deg C; 2. 2nos. of Medium temperature heaters (U-600102/103) of 2.5 milliion Kcals/hr capacity with recircuation pumps of 200m3/hr (1no each for each unit + 1 no common standby for 2 units), both Heater units operated in simultaneous mode, Fuel oil day tanks (1no each for each unit), De-gasser, Deaerator-cum-Expansion tank of 12KL capacity - both units operated at 200 deg C; 3. 2nos Secondary heating Oil systems (U-600301 & 302) operated at 100-120 deg C with Surge tanks (2nos) of 12KL capacity each and associated pumps of 45 m3/hr for recirulation through internal heating coils in Additive Storage tanks and FP tanks for temperature maintenance; All the above systems shall be complete with associated accessories, special tools, commissioning spares, etc., as required. All the 3nos Thermic fluid heaters shall be with mono block integral burner, combustion blower, safety valves, common sump tank (of capacity 22m3 capacity with top up pump of 6m3/hr). Provision of a common chimney (common for TFH units as well as Non-IBR Steam Boilers) with duct connections - is covered separately as a different item. Contractor scope includes design and construction of suitable civil foundation, anchor bolts and grounting (as required) for the 22 m3 common Sump Tank and 6 m3/hr Top Up Pump. Foundation design documentation shall be submitted for review & approval. Control system shall be capable of integration with the main Plant Control System (PCS) on critical output parameters as required and shall be including all field instruments, valves etc. completely mounted, wired and ready for pre-commissioning.

The integration of this system with PCS shall be carried out by IOCL through other Process Package Vendor but necessary IOs / repeat signals shall be provided by TFH package vendor for integration, generally as per the UFDs. Mechanical Package Vendor shall coordinate and provide necessary input data, drawings as required for integration purpose. Site Assembly of all supplies within the Package limit which are supplied loose shall be completed by Contractor. The system shall be complete with interconnecting piping, structural and supports, electrical, Instrumentation, painting works - for safe and efficient operation of the unit. Scope of distribution piping from the tie-in point of this Package to various process requirements are covered under Piping works (Part C of this BoQ). Painting and insulation shall be carried out as per specification and procedure. Inspection, testing and commissioning shall confirm to all requirements of codes, specifications, approved drawings and inspection plan. IOCL shall provide main incoming power up to one main panel of this package. Scope of work of mechanical contractor includes cable termination to the panel. Vendor should provide cable and further connection incase the requirement is there for more than one panel for said TFH skid. Scope also includes provision of Instruments such as Temperature Transmitters (TT), Pressure Transmitters (PT) instruments on the TFH units at critical points on the boundry of the skids as shown in the UFD - that will be integrated with the main DCS system to enable monitor the performance of the unit. . Also provision shall be made in the control system for repeating any feedback signals such as START, STOP, RUN, TRIP - for integration with the Main DCS. Reference documents: 90-0RG2N-IS-009, 90-0RG2N-IS-010, 90-0RG2N-EDD-011, 90-0RG2N-EDD-014, & 90-0RG2N-EQD-006. Ref. UFD 90-0RG2N-UFD-003-01 TO 04, 90-0RG2N-UFD-004-01 TO 08 & 90-0RG2N-005-01 TO 03)

Non-IBR Boiler package: Design, detailed engineering, procurement, supply, fabrication, assembly, inspection, testing, painting, including packing, forwarding, loading at shop & unloading at site, installation and commissioning, insulation of Non IBR Boiler package. Scope includes mechanical design and providing equipment loading data to Civil Contractor. Civil foundation shall be designed and provided by IOCL through Civil package contractor. Scope shall include Supply and Fixing of Foundation bolts & grouting (as required). Scope shall include preparation and submission of documents (general assembly, detail drawings, calculations, as-built documents, operating manual, product catalogue, etc.). Boiler and steam generator package shall include steam generators, fuel oil day tanks, feed water tank, complete with associated pumps, filters, steam separator, necessary accessories, special tools, commissioning spares, etc., as required. Control system shall be capable of integration with the main Plant Control System (PCS) on critical output parameters as required and shall be including all field instruments, valves etc. completely mounted, wired and ready for pre-commissioning. The integration of this system with PCS shall be carried out by IOCL through other Process Package Vendor but necessary IOs / repeat signals shall be provided by Boiler package vendor for integration, generally as per the UFDs. Mechanical Package Vendor shall coordinate and provide necessary input data, drawings for integration purpose. Site Assembly of all supplies within the Package limit which are supplied loose shall be completed by Contractor. The system shall be complete with interconnecting piping, structural and supports, electrical, Instrumentation, painting works - for safe and efficient operation of the unit. Scope of distribution piping from the tie-in point of this Package to various process requirements are covered under Piping works (Part C of this BoQ). Painting and insulation shall be carried out as per specification and procedure. Inspection, testing and commissioning shall confirm to all requirements of codes, specifications, approved drawings and inspection plan. IOCL shall provide main incoming power up to one main panel of this package. Scope of work of mechanical contractor includes cable termination to the panel.

Vendor should provide cable and further connection incase the requirement is there for more than one panel for said Boiler Package. Scope also includes supply & installation of Pressure Transmitters on the Outoing Steam header (before Tie in connection), that will be integrated with the Plant control system - to enable DCS monitor the health of the units. Also provision shall be made for repeating any feedback signals such as START, STOP, RUN, TRIP of the Units - for integration with the Main DCS. a) Boiler SG-600201 & 202 with 300 kg/hr design capacity at 10 bar pressure - Qty 2 nos b) LDO day tanks T-600301 & 302 with 990 Lts capacity - Qty 2 nos c) Boiler feed water tank FW-600301 with 1000 lts capacity - Qty 1 no d) Condensate tank T-600304, 3MT - Qty 1 no e) Steam Separators SS-600201 & 202 - Qty 2 nos f) Filters FW-600301 to 304 - Qty 4 nos g) Fuel Pumps for LDO Tanks T-600301 & 302 with suitable flow rate - Qty 2 nos h) Feed water pumps P-600201 & 202 - Qty 2 nos i) Condensate pump P-600304B, 3 m3/hr - Qty 1 no Reference documents: 90-0RG2N-IS-011.

Chimney for Thermic fluid Heaters (3nos) & Steam Boilers (2nos) Design, Detailed engineering, factory fabrication, inspection, testing, external Painting (including surface preparation by shot blasting followed by 2 coats of Zinc silicate priming & 2 coats of HT Al heat resistant paint), Internal Painting ( 2 coats of Bituminous Heat resistant paint), supply, loading at shop & unloading at site, assembly and installation at site including 5nos trunk pieces with TFH and Steam Boilers that will be hooked up before commissioning of Self Supported Chimney. Chimney shall be designed suitable for 3nos Thermic fluid heaters (see 320 above) and 2nos of Steam Boilers (see 340 above) complete with trunk piece connections to the TFH and Steam Boilers and shall be self supporting type designed as per IS-6533 as well as conforming to statutory regulations with 1m dia at the top and st. height of 40m. . Material or Construction shall be IS-2062 Gr A and the unit shall be complete with all required accessories viz. . Lightning arrestor with Copper earth strip upto bottom of chimney, Aviation lamp with conduit pipe, Intermediate maintenance platforms, access for sampling etc. Scope shall also include insulation of the trunk pieces & chimney upto 3m height. Scope shall include preparation and submission of documents (drawings, QAP, calculations, as-built documents, etc.)., Inspection, testing and commissioning shall conform to all requirements of specifications, approved drawings and inspection plan as per standard. Scope includes Design (including approval of Design documentation) & Construction of suitable Foundation for the Chimney with Supply & Installation of required Foundation bolts, template & Grouting (as required) for the same. Scope includes mechanical design and providing equipment loading data to Civil Contractor. Civil foundation shall be designed and provided by IOCL through Civil package contractor. Refer attached Technical specification & drawing that provides details including scope of Painting & Insulation to be considered by the Vendor. Location of the Chimney is adjacent to the Utility block and approximate size & lengths of the Trunk pieces can be estimated from the attached drawings. Ref: Drg. 90-0RG2N-IS-108 (TSD); 90-0RG2N-IS-109 (GAD); 90-0RG2N-BE-25 REV 1 (DUCTING LAYOUT)

Oily Water Separator package: Design, detailed engineering, procurement, supply, fabrication where required, assembly, inspection, testing, including packing, forwarding, loading at shop & unloading at site, installation and commissioning of Oily Water Separator Package shall be in Contractor’s scope. Scope includes complete design, engineering and construction of civil works like equipment foundation, oily water collection tanks in RCC. Also OWS Supplier shall design and provide input data and drawings for schematic of OWS collection piping & valve pits. Supply and installation scope of oily water collection piping from Tankfarms to OWS Plants is by Civil Contractor. Scope shall include preparation and submission of documents (general assembly, detail drawings, calculations, as-built documents, operating manual, product catalogue, etc.). Oily Water Separator Package shall include Coalescence unit, dividing wall, inlet/outlet provisions, necessary accessories, control panel, cables, special tools, commissioning spares, etc., as required. Control system shall be capable of integration with the main Plant Control System (PCS) on critical output parameters as required and shall be including all field instruments, valves etc. completely mounted, wired and ready for pre-commissioning. The integration of this system with PCS shall be carried out by IOCL through other Process Package Vendor. Mechanical Package Vendor shall coordinate and provide necessary input data, drawings for integration purpose. The package shall be complete with interconnecting piping, structural and supports, electrical, Instrumentation, painting works - for safe and efficient operation of the unit. Painting shall be carried out as per specification and procedure. Inspection, testing and commissioning shall confirm to all requirements of codes, specifications, approved drawings and inspection plan. IOCL shall provide main incoming power up to one main panel of this package. Scope of work of mechanical contractor includes cable termination to the panel. a) Oily Water Separator Package with 200 lps capacity (for BO-1, BO-2 tank farms & TLF Gantry area) - Qty 1 no - Located in N-W corner of the Plot b) Oily Water Separator Package with 100 lps capacity (for Additive, FP Tank farms 1 & 2, Additive Unloading Gantry and Scrap yard areas) - Qty 1 no - Located in east side of the Plot c) Installation of Motor operated ON OFF Valves for Hook-up with the Tank Farm - Oily water pipelines. Reference document: 90-0RG2N-IS-036

Smart Weighbridge (Pitless type): Design, detailed engineering, procurement, supply, fabrication where required, assembly, inspection, testing, including packing, forwarding, loading at shop & unloading at site, installation and commissioning of weighbridge package (Pitless type). Scope includes mechanical design and providing equipment loading data to Civil Contractor. Civil foundation shall be designed and provided by IOCL through Civil package contractor. Scope shall include Supply and Fixing of Foundation bolts & grouting (as required). The supply scope shall be complete with load cells, bumpers, necessary accessories, special tools, spares, etc., as required. Control System shall be capable of integration with overall Plant Control System (PCS) and Enterprise Resource Planning (ERP/SAP) on critical output parameters as required and shall be including all field instruments, etc. completely mounted, wired and ready for pre-commissioning. The integration of this system with PCS shall be carried out by IOCL through other Process Package Vendor. Mechanical Package Vendor shall coordinate and provide necessary input data, drawings for integration purpose. Scope shall include preparation and submission of documents (general assembly, detail drawings, calculations, as-built documents, operating manual, product catalogue, etc.). The package shall be complete with structural and supports, electrical, Instrumentation, painting works - for safe and efficient operation of the unit. Scope of service shall also include calibration, certification, stamping from weights and measures. Inspection, testing and commissioning shall confirm to all requirements of codes, specifications, approved drawings and inspection plan. IOCL shall provide main incoming power up to one main panel of this package. Scope of work of mechanical contractor includes cable termination to the panel. a) Weighbridge package capacity 60 MT with least count of 5 kgs - Qty 2 sets Reference document: 90-0RG2N-IS-012

"NOTE:- THE ABOVE RATE SHALL BE INCLUSIVE OF ALL TAXES & DUTIES, ROYALTIES, CESS, ENVIORMENTAL & POLLUTION, FITNESS & SAFETY CLEARANCE CHARGES (IF ANY), OR ANY OTHER INCIDENTAL CHARGES ETC BUT EXCLUDING GST."