Bharat Heavy Electricals Limited Tender

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Bharat Heavy Electricals Limited - BHEL Tender

Eprocure
Opening Date24 Feb 2021
Closing Date6 Mar 2021
Tender AmountRefer Documents 
Notes
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Costs

Summary

Group-1-major Maintenance Works, Servicing,overhauling Works, Maintenance Support Service Works. Group-2-maintenance Work In Rhf Water Trough, Dipper Casting. Group-3-pipeline Works. Group-4-fabrication Works.

Description

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Documents
NOTICE INVITING e-TENDER (NIT) for the Works - Group-1-Major Mtce Works, Servicing,Overhauling Works, Mtce Support Service Works. Group-2-Mtce Work in RHF Water Trough,Dipper Casting Group-3-Pipeline Works Group-4-Fabrication Works
PRICE BID - PART-2
Report Missing Document

BOQ Items

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DO_NOT_SHOW

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Replacement of RHF Charging /Discharging Back Trolley

1

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MTB Rope changing

1

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MTB pulley dismantling and reassembly for Mtce work

1

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CPE Roll change

2

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Replacement of push bench cover wearstrip

6

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Replacement of Reeler Gearbox including 2 UJ shaft removal and re-assembly

2

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SRM Drive shaft replacement including UJ shaft

11

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SRM gear coupling replacement including changing of damaged fasteners

16

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Replacement of SRM stand cooling water coupling

8

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SRM exit RC group removal, servicing of damaged rollers and re assembly

1

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Replacement of NRV in HPWS (Copper washer to be changed in delivery line flange joint after NRV if required)

2

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WBF lifting cylinder replacement

1

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WBF traverse cylinder replacement

2

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Replacement of WBF lifting lever & tie rod connecting pin

1

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Cold saw carriage replacement

1

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Hanging Gearbox replacement

1

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Pinch Roll Chain unit replacement

1

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TRG unit replacement

1

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Transport Roll unit Replacement

1

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Replacement of AB BAY and BC Bay EOT crane rope

1

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SRM Floating shaft changing

8

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SRM Gearbox changing

1

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Pinch Roll servicing (Servicing of crimping line chain pinch unit)

1

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Servicing of Roller Conveyor in billet saw to CPE Inlet and alignment conveyor in CPE

11

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Servicing of Roller Conveyor in push bench exit to heating grid and PRC

17

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Servicing of Roller Conveyor in WBF exit to cooling bed exit

5

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Servicing of Roller Conveyor in Cold saw

2

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TRG Servicing

2

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Transport roll servicing

1

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Gear box small servicing

11

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Gear box big servicing

5

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Servicing of Reeler Gearbox

1

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Hydraulic cylinder servicing

5

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Pneumatic cylinder servicing

5

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UJ shaft servicing

5

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CRT/DRT servicing

5

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Servicing RHF combustion blower

1

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Servicing RHF atomising blower

1

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Servicing RHF nose cooling blower

1

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Servicing RDF Combustion blower

1

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Servicing WBF combustion blower

1

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Servicing WBF atomising blower

1

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Servicing SRM ventilation blower

1

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Servicing WBF ID fan

1

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RHF supporting roller/ centering roller servicing

16

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SRM drive shaft servicing

5

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Gear pump servicing

3

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Hydraulic pump servicing

3

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Scale pit pump servicing

2

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All kinds of Fasteners Tightening / Replacement

11428

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Fasteners Tightening / Replacement and Tack Welding up to M24

142

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Fasteners Tightening / Replacement and Tack Welding above M24

142

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Tightening / Replacement of Foundation Bolts of mounting base frames M36 & above

28

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Mass Tightening / Replacement of Bolts on Structures, cross bars etc. (MBHG bolts Cooling Bed bolts, Railing facility bolts etc.)

142

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Replacement of full chain size ½” to 5/8” pitch

2

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Replacement of full Chain link size 1” to 1-1/4” pitch

2

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Replacement of Chain size ½” to 5/8” pitch

2

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Replacement of Chain link size 1” to1-1/4” pitch

2

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Replacement / Tension Adjustment of V-belt below 800mm long

2

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Replacement / Tension Adjustment of V-belt 800mm to 1600mm long

2

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Replacement / Tension Adjustment of V-belt 1600mm to 2600mm long

2

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High spot grinding of roller

14

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Welding of cavities and worn out Portions of rollers and grinding the same (Rate/KG. of weld metal deposition to be given).

14

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Skid welding and grinding of MBE MBHG beams. SRM exit flap. HOT NDT area etc., (Rate KG. of weld metal deposition to be given).

2

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Only surface grinding of the above (Rate per Sq. Meter. to be given)

14

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RC foundation bolt locking with castle nut & split pin (Setting, Marking, Removing, drilling, Debarring, Fixing & Locking with split pin)

28

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Replacement of Serviced roller assembly (Dismantling Erection, Alignment, Area cleaning, Movement of Roller from and to Hot mill reconditioning area)

28

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RC Coupling insert changing without disturbing gear box

11

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RC Coupling insert changing by disturbing gear box

5

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Alignment of idle roller (including alignment respect to adjacent rollers & angle correction in case of swivel base roller)

5

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Alignment of driven roller (including alignment with respect to adjacent rollers & angle correction in case of swivel base roller)

11

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Gear box changing including coupling half of geared motor unit

28

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Motor changing in geared motor unit

7

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Changing of geared motor unit along with coupling half including oil topping)

7

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Changing of coupling half

7

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Changing of coupling set

14

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Providing Arresting pieces in roller bearing blocks (Preparation & Welding)

14

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Oil topping in RC Gear box

285

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Servicing & Replacement of valves in Hot mill furnaces up to 2 ½” NB

1

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Servicing & Replacement of valves in Hot mill furnaces above 2 ½” NB up to 6” NB

1

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Servicing & Replacement of valves in Hot mill furnaces above 6” NB up to 10” NB

1

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Servicing & Replacement of valve in Hot mill furnaces above 10” NB up to 16”NB

4

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Servicing & Replacement of valves in Hot mill furnaces above 16” NB up to 22” NB

1

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Servicing & Replacement of Burner in Hot mill furnaces

2

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Replacement of Burner in Hot mill furnaces

2

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RHF: Replacement of Centering roller Assy.

2

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RHF: Adjustment of Centering roller Assy.

2

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RHF: Dimension checking of Centering roller Assy.(Eight roller assemblies dimensions to be checked at time)

3

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RHF: Replacement & Tack welding of Hearth shim

5

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RHF: Positioning & Tack welding of Hearth shim

5

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RHF: Dismantling of Hearth rack segment

1

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RHF: Replacement of Hearth rack segment

1

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RHF: Replacement of SS sputs (Pin) in charging. /discharging. M/c

2

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RHF: Replacement of Rack segment (with corner piece welding) in charging M/c

2

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RHF: Alignment of Pinion in charging. /discharging. M/c

1

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RHF: Tightening / Replacement of Hearth rack bolt (while furnace in operation)

142

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RHF: Tightening / Replacement of Water trough bolt (While furnace in operation)

28

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RHF: Water leakage arresting by welding in (front portion with SS rod) charging. /discharging. M/c.

1

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RHF: Water hose changing in charging. /discharging. M/c below 3mtrs. Long

4

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RHF: Water hose changing in charging. /discharging. M/c above 3mtrs. Long

4

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RHF: Fuel oil hose changing in Inner zone.

5

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RHF: Fuel oil hose changing in outer zone.

5

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RHF: Replacement of serviced supporting roller assy.

1

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De-scalar: Replacement of Nozzle

3

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RDF: Alignment / Replacement of Sprocket in charging discharging roller assy.

1

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RDF: Changing of full chain for the above

1

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RHF: Changing Pneumatic cylinder Pin in heating area

1

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Changing Pneumatic cylinder Pin in heating grid area

1

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Changing Pneumatic cylinder Tie Rod in heating grid area (Kick in HG)

1

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Changing of eye for Pneumatic cylinder in heating grid area

1

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WBF: Tightening / Replacement of bolt in cellar (while Furnace in operation)

142

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WBF: Servicing / Replacement of micro Valve.

2

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WBF: Replacement of micro valve in burner assy.

2

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WBF: Changing of Water hose in charging. /discharging. Area

1

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WBF: Changing of Water hose in CRT & DRT

2

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WBF: Fabrication & Replacement of cooling line in CRT & DRT

2

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WBF: Replacement / Flushing of cooling line in CRT & DRT

2

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Replacement of coupling bolt in Gear motor & assembly

8

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Replacement of coupling bolt in Cold saw RCs & RCs behind Cold saw

1

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Tie Rod Adjustment in Cold saw II exit RC

1

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Replacement of Turn Buckle in Cold saw II exit RC (including alignment)

1

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Replacement of Tie Rod in Cold saw II exit RC (including alignment)

1

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Cold saw I & II: Servicing & Replacement of guide rollers

1

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Cold saw I & II: Replacement of guide rollers

1

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KR150: changing of coupling bolt in inlet RC.

2

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KR150: changing of eye in Kick in Cylinder

1

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Replacement of Platform grill (Erection only)

4

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Dismantling: Storage skid in IC bay, VDI Table WBF charging side, Cold saw area, etc. RC motor base, Hot NDT Pump Skid, Structural Parts such as Platforms, Guides, Angles, Channels etc. Apron Plate in Cold saw – I & II RCs Inlet Guide / Outlet ‘U’ Trough in Reeler Area and UJ Shaft in Reeler area.

285

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Fabrication: Storage skid in IC bay, VDI Table WBF charging side, Cold saw area, etc. RC motor base, Hot NDT Pump Skid, Structural Parts such as Platforms, Guides, Angles, Channels etc. Apron Plate in Cold saw – I & II RCs Inlet Guide / Outlet ‘U’ Trough in Reeler Area and UJ Shaft in Reeler area.

285

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Erection: Storage skid in IC bay, VDI Table WBF charging side, Cold saw area, etc. RC motor base Hot NDT Pump Skid, Structural Parts such as Platforms, Guides, Angles, Channels etc. Apron Plate in Cold saw – I & II RCs Inlet Guide / Outlet ‘U’ Trough in Reeler Area and UJ Shaft in Reeler area.

285

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RHF Charging/ Discharging -Front axle assembly replacement

1

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RHF Charging/ Discharging pinion assembly replacement

1

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RHF clamping hyd. Cylinder replacement

1

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RDF Kick out cylinder replacement

1

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RDF CRT/DRT Replacement

2

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RDF Stopper alignment

3

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RDF kick out arm alignment

3

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RDF kick-in shaft flange bolts replacement

3

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CPE - Entry pusher assembly replacement

1

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CPE - Entry pusher trough wear strip replacement

1

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CPE - Swivel arm cylinder replacement

1

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MTB wheel changing

1

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MTB cooling line replacement

1

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Manipulator gripper link changing

1

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Crimping stopper/ buffer replacement

1

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Push bench bottle/mandrel clamp pneumatic cylinder replacement

4

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Hanging gear box gear coupling replacement

1

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Push bench cover fasteners replacement

1

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Reeler UJ shaft replacement

4

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Extractor UJ shaft replacement

1

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HOT saw CT chain assembly replacement

1

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Hot saw Chain alignment

1

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WBF CRT/DRT replacement

5

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WBF kick-off arm replacement

8

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Push Bench Ring bed Fasteners tightening

1

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Door rope pulley changing RHF, RDF, WBF

1

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SRM clamping cylinder replacement

1

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Cooling bed Rotary arm bucket replacement

1

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RHF Charging/Discharging drive coupling flange fasteners replacement

3

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Reeler UJ shaft fasteners and key replacement

3

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CPE outlet side wedge bolts replacement

3

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CPE - Swivel arm hydraulic hose replacement

9

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Oil leak arresting by replacement of O-ring, dowty seal and copper washer

14

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WBF structure all fasteners replacement

1

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WBF - Intermediate flange fasteners replacement

1

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SRM extractor cylinder replacement

2

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Replacement of tie rod in cold saw

1

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Pneumatic cylinder replacement at extractor, Push bench call mandrel, reeler, hot saw and heating grid

5

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Replacement of heat exchangers at CPE and Crimping power pack

1

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