Rajasthan State Road Development And Construction Corporation Limited Tender

[c) Interconnection between bus bar and switchgears /cable shall be rigidly supported and made out by flexible copper wires (up to 63 amp ) and by solid bus bar (63 amp ) . control wiring will be carried out with 1.5 Sq.mm, Earth wire with 2.5 Sq.mm and CT with 2.5 sq.mm flexible copper wire only. All joints / interconnections of copper bus bar shall be dully tinned . Clearance between main bus bar and risers / metal parts shall be at least 10 mm additional to width of bus bar Bus bar is insulated by Heat Shrinkable sleeves . Earth and Neutral bus bar shall be half of the size of phase bus bar. ( Cost of Bus bar / Flexible wire for Interconnection between Main busbar and Switchgear is to be Paid Extra )

(d)Wiring between components within switchgear and Incoming / outgoing cable shall be done through the terminal block only. Direct connection shall not be permitted. Each terminal block shall be one piece moulded, barrier type, 650 volt grade, complete with washers, heads, studs with two nuts and identification strips and shall have adequate continuous current rating. For tap-offs, adjacent terminals with shorting strips shall be used. 10% Spare terminal blocks shall be provided. Wire identification on marking strip shall correspond to the designation of the wiring diagrams. All wire terminals on the equipment shall also be marked with designation corresponding to those of the wiring diagram.

(e)All wiring shall be enclosed in plastic channels and neatly bunched and closed in metering chamber, Wiring between terminals of various devices shall be ‘point to point’ (no wire splitting or tee connections) with wires neatly trucked along the back of the panels, adequately supported to prevent sagging.

(f)Floor mounted panel shall be mounted on Base frame of ISMC channel size 100 x 50 x 5 mm ( to be paid Extra )

(g) Tests: The insulation resistance (with 1000 V Megger) and High voltage Power frequency test (by applying a voltage of 2.5KV for one minute) shall be measured between phases, between phase and neutral and between phase and earth. both before and after high voltage power frequency test. The insulation resistance shall not be less than three megaohm. CT Secondary current injection test shall also be carried out.

(h) only outer surface area on all sides shall be measured & panel to be fabricated only from CPRI approved fabricator only (CPRI Test certificates to be submitted)All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulator with standard short circuit withstand capacity , high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Electrolytic grade Aluminium bus bar 6010 grade

Providing & Fixing of 240/415 V AC MCB with positive isolation of 10 kA breaking capacity (B/ C/D tripping characteristic as per type of load and site requirement) 4 KV impulse withstand voltage, ISI marked IS 8828(1996) / conforming to IEC 60898-1 2002, IEC 60947-2, low watt losses, trip free mechanisum , energy limiting of class 3 as per IEC, minimum phase termination capacity of 35sq.mm. , conductor line load reversibility , IP 20 contact protection and fitted in existing distribution board/sheets, minimum electrical operation 20,000 upto 20 A rating and 10,000 upto 63 A, 5000 for 80 A & above rating including making connections, testing etc. as required. OEM shall have submit NABL / CPRI / ERDA accrediated lab type test reports & All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

Single pole MCB (With B/C curve tripping Characteristics)

6 A to 32 A rating

Double pole MCB(With B/C curve tripping Characteristics)

40 A rating

Triple pole MCB (With B/C curve trippingCharacteristics)

50/63 A rating

Four pole MCB (With B/C curve tripping Characteristics)

50/63 A rating

Providing & Laying P.V.C. / XLPE insulated & P.V.C. sheathed Arrmoured Aluminium cable confirming to IS:1554 P-I / IS :7098 P - I of 1.1 KV with H4- Grade electrolytic aluminium conductor confirming to IS 8130 of purity 99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831 in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) including testing etc. as required of following size. OEM must have it's own in house NABL accrediated Laboratory for testing procedure as per IS:10810.For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

10.0 Sq. mm

2 core

16.0 Sq. mm

4 core

Add Extra for Laying of one number additional PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade direct in ground in the same trench in one tier horizontal formation including excavation of trench of size additional 20 cm in width, with procedure as per following points :- (a) Make a river sand bed of height 125 mm along the trench, (b) Lay another cable in middle of trench in such manner that spacing between another cable is 20 cm., (c) Provide river sand bed of height 125 mm on top of the cable. (d) Lay the protective Common burnt clay F.P.S. Bricks of Class designation 75 /Sand stone slabs of 50 mm thickness and 225 mm wide just above the sand bed vertically across the cable ( Approx. 9 no. Bricks per Mtr.), (e) Backfill the excavated soil leaving 300 mm from the Ground level, (f)Lay the Cable warning tape and again back-fill the remaining portion of the trench upto the ground level and compacting the earth

Supply and installation of high tensile low carbon steel rod molecularly bonded with 99.9 % Copper thickness (250 microns) and confirming to UL 467, IS/IEC 62561-2 of following size and length and as per point mentioned (a), (b), [c), (d), (e) below :-

(a) Bore a hole of dia. 100 mm of required length, Place the rod in the centre of Hole

(b) filled with anti corrosive conductive compounds with the permanent sealings at both the ends, CPRI/ ERDA tested with RMS capacity of minimum 30 KA for withstanding 1 second .To ensure the moisture content and electrical conductivity, 25 kg for 2000 mm & 50 Kgs for 3000mm of resistance lowering earth enhancement material shall be used as a backfill compound. The compound shall be tested form NABL acredeated lab for low resistivity ( less than 0.12 Ohm - meter ) & high conductivity in nature with carbon as a major content as per referance of IS 3043-1987,IEEE 80-2013 (clause 14.5d) , IEEE 837 & IER 1956 with latest amendemnts

© Connect the rod with copper Strip/Conductor/Wire with suitable clamp made from tinned copper and SS 304 Bolt

(d) Place Heavy duty weather proof poly-propylene earth pit chamber with lockable Jam free lid suitable for safe working load 5000 Kg or more of size Top Dia. 225 to 260 mm, Bottom Dia 300 to 350 mm. and Height 250 to 300 mm.

(d) Testing of earth resistance for value of 5 ohms or less as required & must record by engineer in charge during site visit and ensure to enter in measurment book.

(e) Test certificates for confirming above standards from OEM is mandatory. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

25 mm thick and 3 Mtr. Long

Supplying and drawing FR PVC insulated & unsheathed flexible copper conductor as per PWD specification for electrical Works with ISI marked (IS:694) and as per IS 8130 : 2013 of 1.1 kV grade . Wire should be made from 99.90 % purity copper, class 5 stranding in acc. to IS:8130/IEC 60228 for lower watt loss , oxygen free for less chances of oxidization, insulation PVC type A/C/D , flame retardant as per IS 10810-53, better amperage rating as per IS:3961 part 5, in existing surface or recessed PVC/ MS conduit/casing capping making connections with Copper Lugs of suitable size, Ferrules,testing etc. as required. OEM Must have its own in house NABL lab setup for all testing facilities for wires. For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

2 x 2.5 sq. mm. + 1x1.5sqmm

2 x 4.0 sq. mm. + 1 x 2.5 sq. mm.

1 x 10.0 sq.mm

Providing & Fixing of Recessed/surface mounting heavy duty horizontal type Double Door ( Metal / Glazed )Distribution board with Metal end box made out from Galvanized steel / CRCA sheet not less then 1.2 mm thick  conforming to IS-8623-1 & 3 /  IEC 61439- 1 & 3, powder painted complete with reversible door (for double door DB only )100 amp.  insulated copper bus bar/shorting link , copper neutral link, copper earth link , color coded interconnecting wire set  of suitable rating and din bar,masking sheet,  making internal DB  terminations with copper lugs, Ferrules,  detachable gland plate, including making connections, testing etc. as required. OEM shall have submit NABL / CPRI / ERDA accrediated lab type test reports & All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

Metal door (single phase) IK-09 and IP-43 with Metal end box

6 Way (6+2)

Wiring of light point/ fan point/ exhaust fan point/ call bell point with 1.5 sq. mm nominal size FR PVC insulated unsheathed flexible copper conductor 1.1 kV grade and 1.5 sq. mm nominal size FR PVC insulated unsheathed flexible copper earth conductor 1.1 kV grade (IS:694) in recessed ISI marked ( IS:9537 P - II ) rigid steel conduit & it's ISI marked (IS:14768 P-II 2003) accessories, round tiles,Hot Dipped Galvanized Modular Box of 1.2 mm thick with earth terminal, 10A Modular switch,3 pin ceiling rose / holder / 3 way connector ,Modular face plate with grid plate, pvc bushes, check nuts, screws, making connections, testing etc. as required. For specification of copper Conductor, Phenolic Laminated sheet's & Electrical/ Wiring accessories refer Chapter E - 04, E - 05 & E - 07 For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

Short point (up to 3 mtr.)

Medium point (up to 6 mtr.)

Long point (up to 10 mtr..)

Wiring of 3/5 pin 6 amp. Light plug point with 1.5 sq. mm nominal size FR PVC insulated unsheathed flexible copper conductor 1.1 kV grade and 1.5 sq. mm nominal size FR PVC insulated unsheathed flexible copper earth conductor 1.1 kV grade(IS:694) in recessed ISI marked ( IS:9537 P - II ) rigid steel conduit & it's ISI marked (IS:14768 P-II 2003) accessories, Hot Dipped Galvanized Modular box of 1.2 mm thick with earth terminal, 10A modular switch, 3/5 pin 6 A modular socket, Modular face plate with grid plate, pvc bushes, check nuts, screws, making connections, testing etc. as required. For specification of copper Conductor, Phenolic Laminated sheet's & Electrical/ Wiring accessories refer Chapter E - 04, E - 05 & E - 07 For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

On board

Supplying and fixing of power plug point with Modular accessories as per PWD specification for electrical Works, on hot dipped galvanized modular box of 1.2 mm thick with earthing terminal/connector on surface or in recessed with suitable size of modular face place with grid plate and cover plate including cost of ISI marked modular 16 amp. Switch (IS :3854) and 6/16 amp. socket outlet (IS:1293) making connection , testing , etc. as required. For specification of Wiring accessories refer Chapter E - 07 related item & For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

Providing & Fixing of IK08 IP-66 protected high power LED flood light system with single piece Pressure diecast aluminium housing, toughened glass diffuser with suitable lenses on LED to achieve various beam angles, of high power LED of 3 to 5 watt each . Integrated potted driver as a unique BIS R number having efficiency more than 85 % and in compliance to BIS certified and Trade mark certificate. The System level Luminaire efficacy =125 lm/ wt. LED driver Input Voltage AC 120 to 270 V AC with High voltage Cutoff @=300 V AC and Auto resetting Safety .Power Factor 0.95 , THD(I) 10% , driver current =750mA. driver should be Phase to phase protection of 440 V for 4 Hrs. Electrical Connector , Surge Protection Min =4KV internal and 10KV external but inside driver compartment, System life of 50000 Burning hours with 70% of Initial Lumens maintained, CRI70 and CCT 5700K ±355K. Manufactures Word Mark/Name Engraved/Embossing/Screen printing on die cast housing to allow traceability/authenticity. Fixture shall be IS 10322 Complianced.OEM Must have its own in house NABL lab setup for all testing facilities for LED fixtures. (LM79/LM80) Certificate/ report with liable warranty of product/accessories from OEM shall be submitted. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

High Power LED Flood Light Minimum lumen output 18650 lm

Providing & Fixing of IP20 SMD Mid Power LED batten type integrated light fixture made from Powder coated Extruded aluminium housing with in built driver , System lumen efficacy ≥ 110 lm/Watt output, internal surge protection of 2.5 KV with Short & Open circuit protection ,THD 10% , P. F.≥0.95, CRI 80 , life time of minimum 50000 Burning Hours with , 70% of intial Lumen maintaned till life ends , CCT 3000°K / 4000°K / 5700°K /6000°K/6500°K (As per ANSI Bin) , Maximum power consumption should not more than the specified rating and Fixture shall be of BIS standard and trade mark certificate ( T.C.). Manufactures Word Mark/ Name Engraved/ Embossing/ Screen printing on housing. OEM must have its own in house NABL lab setup for all testing facilities for LED fixtures. (LM79 & LM80) certificate / Report from OEM shall be submitted. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

1170mm(+/-10%) LED batten with min. lumen output 2200 lm

Supply and laying PVC Insulated and PVC Round Sheathed Multi Core copper conductor (IS:694) and as per IS 8130 : 2013 of 1.1 kV grade . Wire should be made from 99.90 % purity copper, stranding in acc. to IS:8130/IEC 60228 for lower watt loss , oxygen free for less chances of oxidization, insulation PVC type A/C/D , flame retardant as per IS 10810-53, better amperage rating as per IS:3961 part 5, in existing pipe / open trench / Cable tray / on surface including making connection etc. as required. For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

2.5 sq.mm x 4 core

Providing & Fixing of ISO certified company made off load change over switch four pole/two pole, 230/ 415 V ,side handle operated conforming to IS:13947 P-III in sheet steel enclosure complete with connections with lugs, testing etc. as required in the following rating: All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

63 A  Four pole