Bhiwadi Integrated Development Authority Tender

Providing & Laying XLPE insulated three core Armoured Aluminium cable for working voltage 33 K.V.(E) confirming IS :7098 P - 2 with H4- Grade electrolytic aluminium conductor confirming to IS: 8130 class-2 of purity 99.6 %, Insulation Screening: Extruded Semiconducting Compound followed by helically wrapped Copper Tape, round / flat strip armouring of cables , Inner / outer sheath PVC type ST-2 confirming to IS:5831 in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray including testing etc. as required of following size. OEM must have it's own in house NABL accrediated Laboratory for testing procedure as per IS:10810 All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 3 core 300.0 Sq.mm

Add Extra for Laying of one number XLPE power cable of 11/33 KV (Earthed) voltage grade direct in ground including excavation of trench of size 120 cm (Depth) x 35 cm(Width) , with procedure as per following points:- (a) Make a river sand bed of height 125 mm along the trench, (b) Lay the cable in the middle of the trench, (c) Provide river sand bed of height 125 mm on top of the cable. (d) Lay the protective Common burnt clay F.P.S. Bricks of Class designation 75 / Sand stone slabs of 50 mm thickness and 225 mm wide just above the sand bed vertically across the cable ( Approx. 9 no. Bricks per Mtr.), (e) Backfill the excavated soil leaving 300 mm from the Ground level, (f)Lay the Cable warning tape and again back-fill the remaining portion of the trench upto the ground level and compacting the earth

Providing & making heat shrinkable type indoor/outdoor/straight through terminations/ joint kit suitable for 11 KV / 33 KV (Earthed) cable with required components, prepration of cable ends. Type test report should be as per IS13573:2011 which covered all sequence for table 2 for termination kit and table 3 for streight through joint inclusive thermal & dynamic short circuit test, humidity test, soil fog test. Cross linking shall be done out side factory with E- beam/ peroxide technology. Extrusion process shall be in house OEM within same vicinity. including testing etc. as required of following sizes. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

11 KV End Termination Kit Indoor type 3 core 120/150/185 Sq.mm

11 KV End Termination Kit Outdoor type

3 core 120/150/185 Sq.mm

3 core 240/300 Sq.mm

11 KV Straight Through Joint Kit

3 core 120/150/185 Sq.mm

3 core 240/300 Sq.mm

33 KV End Termination Kit Outdoor type 3 core 240/300/400 Sq.mm

33 KV Straight Through Joint Kit 3 core 185/240/300 Sq.mm

Supply and erection of P.C.C. pole as per REC manual no 15/1979 (ammended upto date) and as per latest Discom specifications with factor of safety 2.5 including excavation of pit upto pole planting depth 1/6th of pole length. and back filling with stone aggregate/boulders and soil by ramming and watering etc complete as required. All as per pre approved by Engineer in charge.For additional technical parameters of product / work refer Annexure 'A' attached with this BSR. 9.0 Mtr long PCC pole of 400 Kg Working Load

Supply and erection of GI stay set confirming to pattern-1 of BS:16/1974 and as per latest Discom Specifications complete with stay rod with anchor plate fitted with cast iron cross head and steel bow, in cement concrete 1:3:6 including excavation of pit-re-filling etc complete as reqd. All as per pre approved by Engineer in charge.For additional technical parameters of product / work refer Annexure 'A' attached with this BSR. Stay set of dia 20mm, 2.4m long stay rod and anchor plate 380 x 380 x 4.0 mm

Supplying and drawing overhead steel core Aluminium conductor (ACSR) ISI marked(IS 398 part II-1996) on existing cross arms through insulator with all necessary T&P required including binding and twisting etc. complete in all respect as required. All as per pre approved by Engineer in charge.For additional technical parameters of product / work refer Annexure 'A' attached with this BSR ACSR Panther Aluminium 30/3 MM

Supply and fixing of 'V' type cross arms with top hamper and clamps as per latest Discom specifications made of MS angle on the existing poles complete including all necessary nut and bolt, clamps with two coats of Red oxide and two coats of Aluminium paint etc. as required. All as per pre approved by Engineer in charge.For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

Supply and fixing of top hamper on the existing pole as per latest Discom specifications complete including nut bolts with two coats of Red oxide and two coats of Aluminium paint etc as required. All as per pre approved by Engineer in charge.For additional technical parameters of product / work refer Annexure 'A' attached with this BSR Vertical type 11 kV (.7m long) (65 x 65 x6mm angle)

Supply and fixing of MS. Channel Bracket with clamp as per Discom Specifications including Nut, Bolt with two coats of Red oxide and two coats of Aluminium paint etc. as Required. All as per pre approved by Engineer in charge.For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

1.8 Mtr. Long

1.4 Mtr. Long

Supply and fixing of 11 kV pin insulator confirming to IS:731:1971 with latest ammendment on existing bracket including all accessories like MS forged hot dipped GI Pin confirming to IS 2486(Part-I)/1993 & IS:2486 (Part-II)/1989 with latest amendment, and as per latest Discom specs. etc. as required. All as per pre approved by Engineer in charge.For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

Supply and fixing of 11kV Disc insulator and Hot dipped galvanized Hardware confirming to IS:731:1971 with latest ammendment and as per latest Discom Specs. on existing bracket including all accessories etc. as required. All as per pre approved by Engineer in charge.For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

B & S type hardware 45 KN

B & S disc insulator 45 KN

Supply and fixing of LT Distribution Kiosk confirming to IS:13947/1993/ IEC 60947 Pt.3 amended up-to-date and as per DISCOM specifications made of 2 mm thick powder coated CRCA sheet of 415 volts 3 phase 4 wire triple pole and neutral type, complete in all respect as required. Including Incoming Switch Disconnector Fuse unit, Aluminium Busbar with copper one piece U contacts base, brass studs and nuts, copper busbar for main and interconnection, MS Channel frame of 75 mm x 40 mm grouted with C.C. of M-10 grade to achieve the height of 1.5 feet above the road level suitable for required no. outgoing. All as per pre approved by Engineer in charge.For additional technical parameters of product / work refer Annexure 'A' attached with this BSR 200 Amp. LT Distribution Kiosk for 63/100 KVA Transformer

Supply and fixing of 11 KV Outdoor 4 way feeder pillar Box confirming to Discom specifications and made of 3.15 mm thick powder coated CRCA sheet enclosure confirming to IS 14772/IEC 60670 (1989) of Size 1000 mm x 1000 mm x 1500 mm, Both front and rear doors should have 3 heavy duty M.S. hinges with Brass pin inserted inside and locking arrangements.The bottom foundation frame stand should be made from 65x65x6mm MS Angle with four legs of 200mm height provided with 150x150x6mm flats grouted with C.C. of M-10 grade to achieve the height of 2.0 feet above the road level suitable for four outgoing. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply and fixing of 100 Amp, 11kV Horn gap fuse set IS 9385 on existing DP structure with 6 nos 24kV/22kV post insulator (IS:5350 part III), hot dipped hard ware,fuse wire of required size etc. complete in all respect as per Discom specification etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply and fixing of 11kV, 400 Amp 3 pole, central pot rotating double break type isolator (IS:9921 part I toV) without earth blade operating mechanism with GI spring loaded reverse loop type fixed contact, solid hard drawn electolytic copper tubular moving contact with silver/ nickel plated at end points, 9 nos post insulator of 12 kV (IS:2554 & IS 5350 part III), hot dipped galvanising hard ware, nut, bolts etc complete in all respect as per Discom specification etc. as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply and fixing Substation structure for mounting 11/0.4 Kv Transformer on Double pole as per DISCOM specification complete in all respect as required including nuts and bolts etc (excluding the cost of poles) made of MS channel of 4 nos 100 x 50 x 6mm and 4 nos 75 x 40 x 6mm and MS flat 50 x 6mm etc. as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Providing and fixing of single pole mounted substation structure set for isolator / single phase transformer as per DISCOM specification complete in all respect with nuts and bolts as required MS flat 50 x 6mm, MS angle 65 x 65 x6mm, MS channel 100 x 50 x 6mm. ( Excluding cost of pole ). Etc. as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply & Erection of M S lattice structure of height 12.8 mtr as per DISCOMs approved design & details in alignment, including painting of tower of approved make two coat of red oxide paint and one coat of aluminium paint before installation and one coat of Aluminium paint after erection work completed as per technical specifications & drawing of DISCOM. (Excavation of pit PCC and CC foundation as per Discom specs. to be Paid Extra). All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply & Erection of M S lattice structure of height 11.0 mtr as per DISCOMs approved design & details in alignment, including painting of tower of approved make two coat of red oxide paint and one coat of aluminium paint before installation and one coat of Aluminium paint after erection work completed as per technical specifications & drawing of DISCOM. (Excavation of pit PCC and CC foundation as per Discom specs. to be Paid Extra) All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply of Fabricated 33 KV of 'V' type cross arms as per Discom specifications made of MS channel 100x50 ISMC (9.5Kg. Per Mtr.) on the existing poles complete including all necessary nut and bolt etc with clamps including two coats of Red oxide and two coats of Aluminium paint etc. as Required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply and fixing of top hamper as per Discom specifications on the existing pole complete including nut bolts etc as required. Vertical type 33 kV. 0.75mtr. IS 75x75x6mm as per tech specs. Of DISCOM (Steel weight 6.5Kg. Approx. per top hamper). All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply & Erection of special stud structure for 33KV lattice structure as per Discom specifications made of M.S. angle, channer, flats complete in all respects with bracings including painting of tower of approved make two coat of red oxide paint and one coat of aluminium paint before installation and one coat of Aluminium paint after erection work completed as per technical specifications & drawing of DISCOM. (Excavation of pit PCC and CC foundation as per Discom specs. to be Paid Extra). All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply and fixing of 33 kV pin insulator confirming to IS:731:1971 with latest ammendment on existing bracket including all accessories like MS forged hot dipped GI Pin confirming to IS 2486(Part-I)/1993 & IS:2486 (Part-II)/1989 with latest amendment, and as per latest Discom specs. etc. as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply and fixing M.S. channel (cut point) 100x50mm ISMC (9.5Kg. Per Mtr.) 2x1.8mtr. long with pilot patti 50x6mm thick necessary nuts and bolts etc. as per technical specification & drawing of DISCOM. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply and installation of spike of M.S. rod 20mm dia 3.0mtr. long for earthing of (tower/pole) drive into earth by mechanical means sturcture connection the spike with cross arm top hamper PCC pole, lattics tower to earth etc. complete as per technical specification of DISCOM.

Supply & fabrication steel structure with MS channel / angle / joist / ISMB / sheet etc. including welding, rivetting, cutting, nut & bolt , one coat of primer & two coat of enamel paint etc. as required complete in all respect. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Providing & Laying P.V.C. / XLPE insulated & P.V.C. sheathed Arrmoured Aluminium cable confirming to IS:1554 P-I / IS :7098 P - I of 1.1 KV with H4- Grade electrolytic aluminium conductor confirming to IS 8130 of purity 99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831 in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) including testing etc. as required of following size. OEM must have it's own in house NABL accrediated Laboratory for testing procedure as per IS:10810.For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

10.0 Sq. mm 2 core

16.0 Sq. mm 4 core

25.0 Sq. mm 3.5 core

50.0 Sq. mm 3.5 core

120.0 Sq. mm 3.5 core

185.0 Sq. mm 3.5 core

Add extra in item no. 11.1 to 11.4 for Laying Charges for cable through Manual Boggi by making pit at regular interval and repairing the pit after laying of cable with PCC/ Bitumin as required.

Add Extra in item no. 11.1 to 11.4 for Laying Charges for cable through Vermeer machine by making pit at regular interval and repairing the pit after laying of cable with PCC/ Bitumin as required.

Supplying and making one end termination with Nickel plated heavy duty brass single compression gland (as per IS 12943-1990)) SIBG type consisting of Check Nut, Gland Body, Metal Washer(3 Nos.), Outer Seal Rubber Ring, Compression Nut, heavy duty aluminium lugs (as per IS 8309 -1993) duly crimped with crimping tool, PVC tape as per IS 8337-1976 of following size of PVC insulated & PVC sheathed/ XLPE aluminium conductor cable of 1100 volt grade as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

3.5 x 25.0 sq.mm

3.5 x 50.0 sq.mm

3.5 x 120.0 sq.mm

3.5 x 185.0 sq.mm

4 x 16.0 sq.mm

S & Making Heat shrinkable type Tubular sleeve version outdoor straight through joint for following size of PVC/ XLPE insulated aluminium conductor cable of 1.1 KV grade as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

3/3.5/4 x 70.0 sq.mm-150 sq.mm

3/3.5/4 x 185.0 sq.mm-300 sq.mm

Supply & Laying following size earth strip in horizontal or vertical run in surface by means of Earth strip DMC Insulator including riveting/ soldering/ welding, Jointing shall be done by overlapping and with 2 set of Brass (for Cu strip) / GI (for GI Strip) nut bolt & spring washer spaced at 50cm making connection etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 20mm x 3mm G.I. ( Hot Dipped ) Strip

Supply & Laying following size earth wire in horizontal or vertical run in ground/surface/recess including riveting, soldering, saddles, making connection with GI/Cu purity purity 95% thimble etc. as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 8 SWG G.I. ( Hot Dipped ) Wire

SITC of Indoor Type Floor mounted metal clad 11 KV, 630 Amps 3 phase, 50 Hz Vacuum Circuit Breaker (VCB) Panel Fabricated by System Integrator of VCB Manufacturer as per IEC 62271-1,100,200 Standard made from Powder painted pre-fabricated, CRCA sheet steel /High quality Aluminium-Zinc (Aluzinc) coated sheet steel. Fabrication shall be done through CNC turret press and CNC bending machine having a rupturing capacity of 500 MVA, 26.3 KA breaking capacity for 3 sec, Internal arc type tested for 26.3KA for 1 sec with AFLR clasification totally enclosed with Aluminium bus bar of 630 Amps for each phase, flush front, Horizontal isolation, Horizontal drawout type with Electrical and Mechanical interlock and automatic safety shutter gear including padlocking arrangement, isolation plugs, assambly of 3 vaccum interrupters (VCB manufacturer's own make) , with each pole individually encapsulated by epoxy insulations to make it dust proof and self - aligning finger type isolating contacts, truck having integral racking with necessary interlocks (for insertion and removing of VCB), manual and automatic motor charged independent closing/ tripping spring , trip free operating mechanism with closing and tripping push buttons and mechanical breaker. interconnected with HT sleeve bus bar of 630 Amps , Basic Insulation level (BIL) : 28KV (RMS) / 75KV (Peak) and Altiude less than 1000 meters, including all protection, indication, Operation, monitoring and control and accessories etc. as required. Factory Tests of VCB panel as per System Integrator's QAP in it's own Manufacturing facility shall be witnessed by department Engineer virtually / Physically. (Cost of RCC Foundation / Steel Structure to be paid Extra). All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Incoming Cum Outgoing Panel comprising of Side cable box & Transformer Auxiliary protection and comprising of following. - VCB 630 Amps . VI of VCB should be sealed for 30000 operation. VCB operationg mechanism should be of M2 duty for minimum 10000 mechanical operation. - Closing & tripping coil of VCB should be of continious rating to achive minimal failure. - Resin Cast type CT having Ratio : 400-200A/ 1-1 A, Core1: 5P20, 5 VA; Core 2: 0.5, 5 VA (How ever CT Ratio shall be decided as per load requirement) - VT Ratio: 11KV/1.732/110V/1.732/110V/1.732, -Core 1: 0.5, 20VA should be floor mounted and to be connected from the back side of the panel. - Numerical relay (should be VCB manufacturer's own make) having protections of 50,51, 50N,51N,TCS. The relay shall have programable 4 digital Input , programable 6 Digital Output and programable 4 nos. LED at HMI. - Ammeter with Selectorswitch and Volt meter with Selector switch - Multifunction Meter of Acc Class 0.5, having facility to monitor KW, KVA, KVAR, PF, KWH, KVARH, KVAH, A,V etc. - Trip circuit supervision relay (feature of numerical relay) - LR, TNC switch, indication lamp - CB ON/OFF, spring charge, Auto trip, TCS healthy etc., Space heaters - Power Pack (230V AC- 110V DC) and 8/12 window Annunciator.

Pipe Earthing as per IS:3043- 1987 with 3.0 Mtr. Long, 40 mm dia. ' B ' class G.I. Pipe IS: 1239 (Part-1) 2004, Equivalent to BS : 1387 with perforated holes of 12 mm dia ,including all accessories like nut, bolts, reducer, nipple, wire meshed funnel, and Heavy duty weather proof poly-propylene earth pit chamber with lockable Jam free lid suitable for safe working load 5000 Kg or more of size Top Dia. 225 to 260 mm, Bottom Dia 300 to 350 mm. and Height 250 to 300 mm. and embodying the pipe complete with alternate layers salt and coke/ charcoal, testing of earth resistance for value of 5 ohms or less as required & must record by engineer in charge during site visit and ensure to enter in measurment book.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply & Laying following size' B ' class , G.I. Pipe confirming to IS : 1239 P - 1 ( 2004 ) with accessories like bend, socket etc. for laying earth conductor/ strip / cable in ground/ surface/ recess as required. All as per pre approved by Engineer in charge. (Earth Excavation will be Paid Extra)All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annex ure "A" attached with this BSR .

100 mm dia.

150 mm dia.