Bhiwadi Integrated Development Authority Tender

Supply and fixing of 'V' type cross arms made of MS channel on the existing poles complete including all necessary nut and bolt etc with clampsas per PWD / DISCOM specification. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 11kV cross arms (75 x 40 x 6.8 kg/mtr)

Supply and fixing of top hamper on the existing pole complete including nut bolts etc as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . Vertical type 11 kV (.7m long) (65 x 65 x6mm angle)

Supply and fixing of Cross arms made out from 100 x 50 x 5 mm MS channel complete in all respect as required including nuts and bolts and clampas per PWD / DISCOM specification etc as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 2 x 1.3 m long

Supply and fixing of pilot patti made from MS flat ( as per specification of Discom) and suitable for PCC pole (50 x 6mm)/ R.S. joist ( 50 x 6mm). All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply and fixing of ISO certified company made 11kV pin insulator( IS 731/ 1971) with minimum creepage distance of 300mm on existing bracket including all accessories like hot dipped GI spindle and nuts etc (as per specificationof Discom). All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply and fixing of ISO certified company made 11kV Disc insulator (IS 731/ 1971) with minimum creepage distance of 300mm on existing bracket including all accessories like hot dipped GI spindle and nuts etc (as per specification of Discom). All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . B & S type hardware 45 KN

B & S disc insulator 45 KN

Supply and fixing of ISO certified company made 100 Amp, 11kV Horn gap fuse set IS 9385 on existing DP structure with 6 nos 24kV/22kV post insulator (IS:5350 part III), hot dipped hard ware,fuse wire of required size etc. complete in all respect as per specification given by Discom. (Type tested by ERDA/CPRI). All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply and fixing of ISO certified company made 11kV, 400 Amp 3pole, central pot rotating double break type isolator (IS:9921 part I toV) without earth blade operating mechanism with GI spring loaded reverse loop type fixed contact, solid hard drawn electolytic copper tubular moving contact with silver/ nickel plated at end points, 9 nos post insulator of 12 kV (IS:2554 & IS 5350 part III), hot dipped galvanising hard ware, nut, bolts etc complete in all respect as per specification of Discom.( Type tested by ERDA/CPRI.) All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply and fixing double pole structure for 11/0.4 Kv substation as per PWD / DISCOM specification complete in all respect as required including nuts and bolts etc (excluding the cost of poles) made of MS channel of 4 nos 100 x 50 x 6mm and 4 nos 75 x 40 x 6mm and MS flat 50 x 6mmas per PWD / DISCOM specifications. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Providing & Laying XLPE insulated as per IS:7098/II/85 H.T.cable as per PWD specification for electrical Works for working voltage 11 K.V.(E) in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench with filling of excavated earth in trench , on existing cable trays or on surface etc. including making necessary connection, testing etc. as required of size as per points (a), (b), (c) mentioned below:- (a) Material :- H4- Grade aluminium conductor of purity 99.6 % & as per IS:1554 P-I / IS :7098 P - I (b) conductor shall have electrolytic aluminium confirming to IS 8130, IS 3975-1999 for armouring of cables , IS 5831 for sheath, IS 10810 (Part 0 to 64 ) for testing procedures (c) OEM Must have ISO 9001 & 14001 certifications for quality assuarance & its own in house NABL lab setup for all testing facilities for cables . All above as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 3 core 185.0 Sq.mm

Providing & Laying of 25 cm thick layer of river sand to cover of existing cable in 30 cm x 100/ 120 cm size cable trench with levelling and making symmetric 25 mm thick layer in complete running length of trench as required.

Providing & covering of existing cable lying in existing trench by IInd class bricks/ Stone slab of minimum 32mm thick and 250 mm wide in complete running length of trench complete as required.

Labour charges for Excavation of 30cmx100cm size trench in tar road including refilling of excavated earth,compaction of earth, making good the same complete as required .

Labour charges for cable through Manual Boggi by making pit at regular interval and repairing the pit after laying of cable with PCC/ Bitumin as required.

Providing & making heat shrinkable type indoor/outdoor/straight through terminations/ joint kit as per PWD specification for electrical Works suitable for 11 KV / 33 KV cable with required components, prepration of cable ends. Type test report should be as per IS13573:2011 which covered all sequence for table 2 for termination kit and table 3 for streight through joint inclusive thermal & dynamic short circuit test, humidity test, soil fog test. Cross linking shall be done out side factory with E- beam/ peroxide technology. Extrusion process shall be in house OEM within same vicinity. OEM test lab should be as per ISO 9001:2015 & 14001 : 2015 & reports submitted to engineer in charge including testing etc. as required of following sizes. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 11 KV End Termination Kit Indoor type

3 core 120/150/185 Sq.mm

3 core 120/150/185/225 Sq.mm (outdoor)

Providing & Laying P.V.C. / XLPE insulated & P.V.C. sheathed Un-armoured / Armoured aluminium cable of 1.1 KV grade as per PWD specification for electrical Works in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench with filling of excavated earth in trench , on existing cable trays or on surface etc. including making necessary connection, testing etc. as required of size and as per points (a), (b), (c), mentioned below:- (a) Material :- H4- Grade aluminium conductor of purity 99.6 % & as per IS:1554 P-I / IS :7098 P - I (b) conductor shall have electrolytic aluminium confirming to IS 8130, IS 3975-1999 for armouring of cables in armoured cable items , IS 5831 for sheath, IS 10810 (Part 0 to 64 ) for testing procedures .(c) OEM Must have ISO 9001 & 14001 certifications for quality assuarance & its own in house NABL lab setup for all testing facilities for cables . Appropriate type test certificate / OEM test report shall be submitted . All above as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 185.0 Sq. mm 3.5 core

Supplying and making one end termination with heavy duty brass compression gland (as per IS 12943- 1990) SIBG type, heavy duty aluminium lugs (as per IS 8309 -1993 & IS 8337-1976 ) duly crimped with crimping tool, PVC tape as per PWD specification for electrical Works etc for following size of Armoured PVC insulated & PVC sheathed/ XLPE aluminium conductor cable of 1100 volt grade as required of size. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 3.5 x 185.0 sq.mm

Supply & Making of Heat shrinkable type outdoor straight through joint as per PWD specification for electrical Works for following size of PVC/ XLPE insulated aluminium conductor cable of 1.1 KV grade including cost of compound, sleeves etc. as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 3/3.5/4 x 185.0 sq.mm-300 sq.mm

Supply & Laying following size earth wire in horizontal or vertical run in ground/surface/recess including riveting, soldering, saddles, making connection with GI/Cu thimble etc. as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 8 SWG G.I. ( Hot Dipped ) Wire

Supply & Laying following size' B ' class , Medium class G.I. Pipe confirming to IS : 1239 P - 1 ( 2004 ) with accessories like bend, socket etc. for laying earth conductor/ strip / cable in ground/ surface/ recess as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 100 mm dia.

Supply & fabrication steel structure with MS channel / angle / joist / ISMB / sheet etc. including welding, rivetting, cutting, nut & bolt , one coat of primer & two coat of enamel paint etc. as required complete in all respect. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supply and fixing of following LT Supporting accessories with nut bolt & Clamps made out as per standard Discom's specifications. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . LT cross arm 1200 mm long with clamp

Supply and fixing of LT porcelain pin insulator as per IS 1445-1997 suitable for working voltage 1100 volts including all accessories like hot dip GI forged spindle of 260mm long and nuts etc as reqd as per standard Discom specification. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 105mm x 65mm

Supply and fixing of piller box as per DISCOM / PWD specifications made of 2 mm thick powder coated CRCA sheet of 415 volts 3 phase 4 wire triple pole and neutral type, complete in all respect as required. Including knife switch of 400 amp. rating , HRC fuses with copper one piece U contacts base, brass studs and nuts, copper busbar for main and interconnection, MS angle frame of 50 x 50 x 6 mm grouted with C.C. of M-10 grade to achieve the height of 1.5 feet above the road level suitable for four outgoing. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

Supplying and drawing of ISO certified company made overhead steel core Aluminium conductor (ACSR) ISI marked(IS 398 part II-1996) on existing cross arms through insulator with all necessary T&P required including binding and twisting etc. complete in all respect as requiredas per PWD / DISCOM specification. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 50 Sqmm of (6+1) 3.35 mm (Insulated Rabbit)

Supply and installation of spike of M.S. rod 20mm dia 3.0mtr. long for earthing of (tower/pole) drive into earth by mechanical means sturcture connection the spike with cross arm top hamper PCC pole, lattics tower to earth etc. complete as per technical specification of DISCOM. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . SITC of wall/ free standing floor mounted dust and vermin proof compartmentalised cubical panel as per PWD specification for electrical Works, made out of CRCA sheet . Other parameters required as per point (a) ,(b), (c),(d) below:-(a)Thickness of sheet shall not be less than 1.6 mm up to 600 mm length / width of any compartment and be of 2.0 mm above 600 mm. Load bearing structure shall be of 2.0 mm thick sheet supported by base M.S. channel if required . Side walls and cable alley compartments having bolted type doors with / without detachable extension type structure (b)panel shall be duly treated for derusting in 7 tank process with dephosphating and with powder coating of minimum 70 microns on both side of panel in desired shade The panel having PU/ Neoprene rubber gasket of not less than 3mm thickness ,required hardware, separate detachable gland plate M.S. base channel (min75mm) , hinged door with locking arrangement for equipment/switchgear [c) Interconnection between bus bar and switchgears /cable shall be rigidly supported and made out by flexible copper wires (up to 125 amp ) and by solid bus bar (125 amp ) . All joints / interconnections of copper bus bar shall be dully tinned . Clearance between main bus bar and risers / metal parts shall be at least 10 mm additional to width of bus bar Bus bar is insulated by Heat Shrinkable sleeves . Earth and Neutral bus bar shall be half of the size of phase bus bar.

Providing & Fixing in position frame made out of M.S. angle (riveted or welded) as per IS: 2062-2011 finished with two coats of red oxide and two coats of enamel paint including cutting, welding, holes etc. of following sizes as required. All drawing as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .35mm x 35mm x 5mm

Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar as per PWD specification for electrical Works, by means of SMC / DMC type insulator, high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .Electrolytic grade Aluminium bus bar 6010 grade

SITC of IP 40 3 pole current limiting Moulded case circuit breaker (MCCB) made of flame retardent & heat resistant material having following current rating, short circuit breaking capacity at 440/415 V, 50 Hz; O/L & S/C settings as per PWD specification for electrical Works, conforming to IS/IEC 60947 P -2 :2003 with front face and centralised adjustable, trip free mechanisum, true contact position indicator, line load interchangeability, designed for both horizontal & vertical mounting without any adverse effect on electrical performance, suitable for operation upto 55 degree and without derating upto 40 degree, pollution degree 3, having positive isolation capability, push (test) to trip, trip time less then 10 ms under s/c condition, Breaking capacity Ics = 100% Icu. U imp =8 KV, rated insulation voltage 800 V, provision for UVR , shunt trip , earth fault trip, door interlock, pad lock & rotary handle , including making connections with lugs & spreaders, etc. as required. OEM shall have submit NABL / CPRI / ERDA accrediated lab type test certificate before execution. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 250 Amp , 35 kA, adjustable O/L & fixed S/C setting, Ics = 100 % Icu

S I T C of star rated Aluminium wound distribution Transformer of following rating 11/0.433KV Delta-Star Connected, Vector Group Dyn 11,ONAN Cooled & as per BEE star level- 2 & BIS approved as per IS 2026- 1977 & losses as defined as per IS 1180 part I 2014. including standard accessories like conservator, silica gel breather, radiator, fins, HT cable box & LT cable boxes, temperature rise in winding/oil 35-40 degree C upto 200 KVA & 40-45 degree C for above 200 KVA, ISI marked drain valve, Dial type Temperature gauge, first filling of transformer oil as per IS :335-1953, Epoxy based paint, including carrying of pre-commission Testing & Charging of Transformer complete in all respect .NABL accredeated / CPRI/ ERDA lab testing reports with OEM certificate must submitted to engineer in charge .Transformer must be tested from CTL test lab of discom (if reqd.) before charging of transformer & complete installaion must be certified from Electrical Inspectorate office as per Indian Electricity rule, CTL testing charges & Inspection charges shall be reimbursed by the department to the contractor as per actual expenditure. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .100 KVA

250 KVA with Off -LTC (+5% to - 10% @ 2.5%)

Supply , Installation, Testing and Comissioning of 11 KV, 630 A, 20kA / 3 sec, Out door, Extensible type Ring main unit (RMU) in suitable RCC foundation with 2 no. Load break switch & 1 no. VCB / SF6 circuit breaker with over load, Earth fault, short circuit relay, copper bus bar, earthing switch, mechanical ON / OFF / Earth indication, Voltage presence indicator, Ring core protection CT 2.5 VA, 10P10 as per transformer rating, Shunt trip coil, Anti reflex operating handle, right angle boots etc. OEM Must have BIS certificate and & shall have submit NABL / CPRI / ERDA lab type test reports before execution as required complete in all respect. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

M10 grade Nominal Mix 1: 3: 6 (1 cement : 3 coarse sand : 6 graded stone aggregate 20mm nominal size).

Providing and fixing welded mesh/expanded metal mesh in frame work, flat iron beading 20x3mm including top cross laps inside and out sides welding, iron bolts, crews, clips etc. including two coat of red oxide and two coat of enamel paint or more required complete with frame work with 50 X 50 X 6mm angle iron post 30 cm in ground embeded in cement concrete 1:3:6 (30X30X45cm) at corner and every three mtr including painting with one coat of primer and two coat of enamel paint work will be done as per direction of engineer incharge of size complete in all respect. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . Welded mesh 25 mmx 25 mm x 2.1 mm

SITC of chemical Gel earthing system of Dual Pipe Technology made of with "B" Class G I Pipe as per IS 1239 ( part-1):2004 of Medium duty of following sizes as per points mentioned (a), (b), [c), (d), (e) below :- (a) filled with anti corrosive conductive compounds with the permanent sealings at both the ends, CPRI/ ERDA tested with RMS capacity of minimum 35- 40 KA for withstanding 1 second . (b) To ensure the moisture content and electrical conductivity, 25 kg for 2000 mm & 50 Kgs for 3000mm of resistance lowering earth enhancement material shall be used as a backfill compound. The compound shall be tested form NABL acredeated lab for low resistivity ( less than 0.12 Ohm - meter) & high conductivity in nature with carbon as a major content as per referance of IS 3043-1987,IEEE 80-2013 (clause 14.5d) , IEEE 837 & IER 1956 with latest amendemnts ©Heavy duty weather proof poly-propylene earth pit chamber with lockable Jam free lid suitable for safe working load 5000 Kg or more of size Top Dia. 225 to 260 mm, Bottom Dia 300 to 350 mm. and Height 250 to 300 mm. (d) Testing of earth resistance for value of 5 ohms or less as required & must record by engineer in charge during site visit and ensure to enter in measurment book. (e) Self certificate for confirming above standards from OEM is mandatory. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . With Pipe in Pipe Technology (Outer pipe dia. / Inner pipe dia. ) Minimum 100 mm dia borewellGI pipe 2000 mm long, 80 / 50 mm, Terminal 50mm x 6 mm GI Strip

Supply & Laying following size earth strip in horizontal or vertical run in ground/surface/recess including riveting, soldering, saddles, Jointing shall be done by overlapping and with 2 set of Brass (for Cu strip) / GI (for GI Strip) nut bolt & spring washer spaced at 50cm making connection etc. as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . 25mm x 3mm Alum. Strip