Indian Institute Of Technology Tender
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Description
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Contact
Tender Id
2021_IITRP_622086_1Bid Award Id
ViewTender No
1591-21Tender Authority
Indian Institute Of Technology ViewPurchaser Address
-Website
http://https://www.iitrpr.ac.in
GEM & Bid Advisory Services
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Documents
BOQ Items
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Construction of concrete foundation and false flooring for reception area Size: 600 Sq Ft and false flooring.
Refer sec 1.3 of tender document
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Construction of prefab reception area of nearly 600 Sq ft, height: 10 ft
Refer sec 1.4 of tender document
1
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Covering of area between CRF and CMNF building
Refer sec 1.5 of tender document
1
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Demolition of Brick wall 40 x 22 ft height
Refer sec 1.6 of tender document
1
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Removal of concrete floor and digging it by 450 mm in entire class 100 area and further constructing fresh concrete floor of level 300 mm below present ground level
Refer sec 1.7 of tender document
1
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Construction of RCC vibration isolation block
Refer sec 1.8 of tender document
1
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Aluminum /Panel partition in the first floor of CMNF building
Refer sec 1.9 of tender document
(This is an OPTIONAL ITEM)
1
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False ceiling in corridors of CRF building
Refer sec 1.10 of tender document
(This is an OPTIONAL ITEM)
1
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Supply and installation of main entrance auto sliding door of CRF. Work includes design, civil work, supply and installation of all required items.
Refer sec 1.11 of tender document
(This is an OPTIONAL ITEM)
1
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Opening for two emergency doors in the clean lab area as per drawing. Work includes design, civil work, supply and installation of all required items.
Refer sec 1.12 of tender document
1
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Opening of door through brick wall as per drawing and Installation of new door to match other nearby doors. Work includes design, civil work, supply and installation of all required items.
Refer sec 1.13 of tender document
1
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Air tight door to reach above clean lab false ceiling from stair case. Work includes design, civil work, supply and installation of all required items.
Refer sec 1.14 of tender document
1
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Demolition of constructed column and shade at the back door of CMNF. Work included design, civil work, supply and installation of all required items.
Refer sec 1.15 of tender document
1
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Interior decoration of ground floor lobby, first floor lobby of CRF building and Interior of Reception area of CMNF. This includes design, drawing (preferably 3D) with list of items to be included with cost. All possible items should be quoted as optional items.
Refer sec 1.16 of tender document (This is an OPTIONAL ITEM)
1
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Any other civil work required for the development of clean laboratories.
Refer sec 1.17 of tender document
(This is an OPTIONAL ITEM)
1
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HVAC
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Design, supply, installation, Testing and commissioning of Air Handling Units (AHUs), with minimum capacity 20000 CFM @ 125mm WC static, modular construction, double walled with 43+2 mm thick PUF insulation, 1 mm GI outer skin pre coated and 0.8 mm thick pre coated Aluminum sheet inside, draw through type comprising of fan section, coil section, pre filter and fine filter section, fabricated from Extruded Al sections, joined together to provide a sturdy, strong and self-supporting frame work for various sections, direct driven, single stage plug type centrifugal fans with high efficiency (IE3) VFD compatible motors, fan and motor placed on Extruded aluminum sections and on vibration isolators to reduce amplitude to less than 25-50 microns, copper cooling coils of 24 SWG with sufficient area for limiting the air velocity to 2.25 m/s through coil, pre filter (G4) and fine filters (F7) sections with sufficient area to reduce the velocity to 2.5m/s.
Refer section 2.1 of tender document
2
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Design, supply, installation, Testing and commissioning of Make-up Air Unit (MAU), with minimum capacity of 4000 CFM @250 mm WC static, modular construction, double skin, with 43+2 mm thick PUF insulation sand-witched panel, 1 mm GI outer skin pre coated and 0.8 mm thick pre coated Aluminium sheet inside, draw through type fabricated from Extruded Al sections, joined together to provide a sturdy, strong and self-supporting frame work for various sections, comprising of following sub systems:
Refer section 2.2 of tender document
1
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Pre-Filters section one having efficiency of 12% or better down to 20-micron, GI/Al filter frame, with non-woven synthetic medium complete with accessories like Frame, supports, sealing gasket, quick release mechanism etc. Refer sec 2.2 of tender document
1
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Pre-Filters section two having efficiency of 45% or better down to 10-micron, GI/Al filter frame, non-woven synthetic medium, with isolation dampers (aluminium) at up & down stream of filters complete with accessories like Frame, supports, sealing gasket, quick release mechanism etc.
Refer sec 2.2 of tender document
1
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Chilled water coil of seamless copper tubes, with Al fins - 12-13fins/inch, copper header, flange connection, SS 304 enclosure, of 24 SWG thickness complete with accessories like Frame, supports, inlet and outlet header and all the fittings at inlet and outlet of the coils etc with sufficient area to limit the velocity across the coils to 2.25 m/s, with 20 SWG SS 304 condensate tray, SS 304 drip trays and SS pipe drain connection left at the drain tray.
Refer sec 2.2 of tender document
1
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Direct driven, plug type centrifugal fans having capacity of 4000 CFM and total static pressure of 250 mm of WC, high strength, corrosion resistance impeller, high efficiency (IE3) adequately sized TEFC squirrel cage induction motor suitable for VFD drive, complete with all accessories like mounting frame, vibration isolators, flexible connections of neoprene coated flame proof fabric, motorized isolation dampers at the outlet of fan section etc.
Refer sec 2.2 of tender document
2
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Micro Filters section having efficiency of 95% down to 5-micron, GI/Al filter frame, non-woven synthetic medium, with isolation dampers (aluminum) at up & down stream of filters complete with accessories like Frame, supports, sealing gasket, quick release mechanism etc.
Refer sec 2.2 of tender document
1
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HEPA filters having efficiency of 99.995% down to 0.3-micron, Micron fibre glass media, Aluminum anodized frame, complete with accessories like Frame, supports, sealing gasket, quick release mechanism etc.
Refer sec 2.2 of tender document
1
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Smoke/fire damper, complete with frame, supports, motor actuators, fire and smoke sensors, controls, limit switch and other standard accessories all complete at the outlet.
Refer sec 2.2 of tender document
1
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Heater, Tubular/strip type to maintain the temperature of the respective areas in winter conditions, The heaters shall complete with mounting frame, Thermostat in redundant arrangement, air stat etc. The capacity of the heaters shall be sufficient to maintain the room temperature in the peak winter season but should not be less than the following values:
Refer sec 2.3 of tender document
1
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AHU1: 25 KW
1
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AHU2: 25 KW
1
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AHU: 3
1
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MAU: 35 KW
1
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Stainless steel Pan humidifier kit of adequate capacity for seasonal operation comprising immersion heater, float valve assembly, inlet, make up and drain water connections, cabling and earthing etc. and complete as required with controls. Inlet pipe connections to pan humidifier, GI class B of 20 mm dia. of required length etc. The capacity of the humidifier shall be sufficient to maintain the humidity in the clean rooms in the required band but should not less than 20 KW.
Refer sec 2.4 of tender document
2
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Desiccant Type Dehumidifier: The dehumidifier shall be Desiccant type, capacity 4000 CFM, shall be sufficient to de-humidify the fresh air to maintain the specified RH in the clean room during the humid season. The dehumidifier shall be complete with electrically heated regeneration section with regeneration and process fans inbuilt. There shall be inbuilt control panel which should be fully BMS compatible and the data of the equipment can be controlled/monitored directly from the BMS system.
Refer sec 2.5 of tender document
1
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Piping from chilled water main supply and return header for AHU1: The piping and its fittings shall be selected based upon the thermal load to be catered by the AHU1 but shall not be less than 2" NB and shall comprise of the following:
Refer sec 2.6 of tender document
1
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MS C-Class Chilled water supply and return line complete with all the fittings like bends, T-Joints, reducers, pump connections, flange joints, chiller connections etc. upto main Chilled water Supply and Return header.
1
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Y - strainers, heavy duty, CI/MS body with brass wire/ SS wire-mesh at inlet of pumps, size as per the pipe size recommended by OEM
1
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Butterfly valves, PN16/Class 150 rated, CI/SG iron body and SG iron disc encapsulated with EPDM/Viton rubber
4
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Manual Flow Balancing cum Flow measurement valve in the outlet line of the AHU
1
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Motorized three-way flow control in the return line of the AHU
1
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Piping from chilled water main supply and return header for AHU2: The piping and its fittings shall be selected based upon the thermal load to be catered by the AHU2 but shall not be less than 2.5" NB and shall comprise of the following:
Refer sec 2.7 of tender document
1
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MS C-Class Chilled water supply and return line complete with all the fittings like bends, T-Joints, reducers, pump connections, flange joints, chiller connections etc. up to main Chilled water Supply and Return header.
1
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Y - strainers, heavy duty, CI/MS body with brass wire/ SS wire-mesh at inlet of pumps, size as per the pipe size recommended by OEM.
1
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Butterfly valves, PN16/Class 150 rated, CI/SG iron body and SG iron disc encapsulated with EPDM/Viton rubber
4
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Manual Flow Balancing cum Flow measurement valve in the outlet line of the AHU
1
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Motorized three-way flow control in the return line of the AHU
1
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Piping from chilled water main supply and return header for MAU: The piping and its fittings shall be selected based upon the thermal load to be catered by the MAU but shall not be less than 3" NB and shall comprise of the following:
Refer sec 2.8 of tender document
1
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MS C-Class Chilled water supply and return line complete with all the fittings like bends, T-Joints, reducers, pump connections, flange joints, chiller connections etc. up to main Chilled water Supply and Return header
1
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Y - strainers, heavy duty, CI/MS body with brass wire/ SS wire-mesh at inlet of pumps, size as per the pipe size recommended by OEM
1
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Butterfly valves, PN16/Class 150 rated, CI/SG iron body and SG iron disc encapsulated with EPDM/Viton rubber
4
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Manual Flow Balancing cum Flow measurement valve in the outlet line of the AHU
1
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Motorized three-way flow control in the return line of the AHU
1
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Pressure gauges complete with all fittings and isolating valve in inlet and outlet line of chillers (Refer sec 2.9 of tender document)
6
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Temperature gauges complete with all fittings and SS Thermowell in lnlet and outlet line of chillers
Refer sec 2.10 of tender document
6
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1"Drain point complete with all fittings and isolating valves
Refer sec 2.11 of tender document
6
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Thermal Insulation with 50 mm thick, TF quality Thermocole insulation for MS chilled water line complete with all the fittings like bends, reducers, flanges, pumps connections, chiller connections etc.
Refer sec 2.12 of tender document
1
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Factory fabricated/ machine-fabricated at site GI Ducting with zinc deposition of 180 gms/sq. m as per SMACNA with all required accessories & fittings as per specification Refer sec 2.13 of tender document
1
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20 G
7000
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22 G
1000
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Duct supports and hangers for supporting the ducts including threaded rod, fittings, slotted angles, nuts, bolts gaskets and fasteners etc. Refer sec 2.14 of tender document
1
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Insulation of duct exposed to atmospheric/ambient conditions using Aluminium faced Closed cell Nitrile rubber, Class ‘O’ fire rating, 50 mm thick with a density not less than 50 Kg/m3 and covered with 0.5mm thick Al sheet. All the joints shall be sealed with 50mm thick Al tape. Refer sec 2.15 of tender document
5000
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Insulation of duct not exposed to atmospheric/ambient conditions and is covered in the clean room environment using Aluminium faced Closed cell Nitrile rubber, Class ‘O’ fire rating, 19 mm thick with a density not less than 50 Kg/m3. All the joints shall be sealed with 50mm thick Al tape. Refer sec 2.16 of tender document
3000
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Smoke/fire damper, complete with frame, supports, motor actuators, fire and smoke sensors, controls, limit switch and other standard accessories all complete at the suction of the RAHs.
Refer sec 2.17 of tender document
2
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Volume control dampers in the ducts with GI frame and Anodised Al blades with locking arrangement.
Refer sec 2.18 of tender document
50
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Overhead Support structure for ceiling grid, filters etc. fabricated from Steel work welded in built up sections / framed work, including cutting, hoisting, fixing in position including bracing and Gusset & Base plate, with epoxy primer and two coat of approved steel Epoxy paint for entire supporting structure Gusset plates, Bracings and Base plate of approved sizes.
Refer sec 2.19 of tender document
1
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Nuts, Bolts, Washers, Gaskets, Support Structure, painting etc. for the complete installation work of all the entire HVAC system.
Refer sec 2.20 of tender document
1
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Air stat at the outlet of the AHUs and MAU
3
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Thyristors to control the output of the heaters
3
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VFD for fan motors
4
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Temperature, RH and Dew point meter - Accuracy: Temp. +/- 0.2 Deg C, RH +/-1 %
1
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Flow meter for measurement of airflow at the MAU outlet
1
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Design of complete HVAC system comprising of Chilled water plant, Return Air Handlers, make up air unit, pumps, piping’s, isolation valves, flow control valves, temp. + RH controls etc. to meet the thermal load requirements and Clean rooms environmental control of the entire facility as per the Tender drawing and data enclosed with and selection of Chillers with suitable capacity in 2N+1 arrangement.
Refer sec 2.26 of tender document
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Supply, loading, unloading, lifting, shifting, installation, testing and commissioning of factory assembled, microprocessor controlled air-cooled, single/multiple screw/rotary chiller packages of minimum capacity of 35TR at 43 Deg C ambient conditions prevailing at Ropar. The leaving water temperature from the chiller shall not exceed 7 Deg C when entering water temperature is 12 Deg C. The compressor (s) operating on eco-friendly refrigerants such as R134a/407c/410a complete with controls and accessories, crankcase heaters, automatic modulating capacity control, forced feed lubrication system with oil separator etc. Air-cooled condenser(s) made of copper tubes mechanically expanded into aluminum fins, statically and dynamically balanced low noise condenser fans and motors. Shell and tube DX type/ Flodded type chiller with steel shell and copper tube and complete with drain points. Microprocessor based control center unit in fully enclosed steel cabinet (IP 55 Protection) with power and safety operating controls in separate compartments and complete with monitoring facilities for suction/Discharge pressure, oil pressure, suction line super heat etc. Power supply panel (IP 55 protection) housing all main power connection(s), starters for compressor(s) and condenser(s), factory wiring for compressor(s), condenser(s). Refer sec 2.26 of tender document
3
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SITC of Horizontal end suction top discharge pumps with minimum capacity of 90 GPM @ 3 kg/cm2 Head, with factory fitted mechanical seal, bronze impeller, EN8/SS shaft, high efficiency (IE3) TEFC squirrel cage induction motor, complete with all the accessories like base frame, coupling, interface fasteners, matching flanges etc.
Refer sec 2.26 of tender document
3
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MS C-Class Chilled water supply and return line including all the fittings like bends, T-Joints, reducers, pump connections, flange joints, chiller connections etc. upto main Chilled water Supply and Return header.
Refer sec 2.26 of tender document
1
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Check valves heavy duty (rating PN-16), dual plate, zero leakage type, with CI body and SS internals at the outlet of the pumps, size as per the pipe size recommended by OEM.
Refer sec 2.26 of tender document
3
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Y - strainers, heavy duty, CI/MS body with brass wire/ SS wire-mesh at inlet of pumps, size as per the pipe size recommended by OEM.
Refer sec 2.26 of tender document
3
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Butterfly valves, PN16/Class 150 rated, CI/SG iron body and SG iron disc encapsulated with EPDM/Viton rubber at suction and discharge line of pumps, size as per the pipe size recommended by OEM. Refer sec 2.26 of tender document
6
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Pressure gauges complete with all fittings and isolating valve in suction and discharge line of pumps
Refer sec 2.26 of tender document
6
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Butterfly valves, PN16/Class 150 rated, CI/SG iron body and SG iron disc encapsulated with EPDM/Viton rubber in inlet and outlet line of Chillers, size as per the pipe size recommended by OEM.
Refer sec 2.26 of tender document
6
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Motorized flow control (On - Off Type) butterfly valves in the outlet line of the chillers, size as per the pipe size recommended by OEM. Refer sec 2.26 of tender document
3
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Manual Flow Balancing cum Flow measurement valve in the outlet line of the chillers
Refer sec 2.26 of tender document
3
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Pressure gauges complete with all fittings and isolating valve in inlet and outlet line of chillers
Refer sec 2.26 of tender document
6
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Temperature gauges complete with all fittings and SS Thermowell in inlet and outlet line of chillers
Refer sec 2.26 of tender document
6
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1" Purge points complete with all fittings and isolating valves
Refer sec 2.26 of tender document
6
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1"Drain point complete with all fittings and isolating valves
Refer sec 2.26 of tender document
6
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Temperature gauges complete with all fittings and SS Thermowell in main supply and return header
Refer sec 2.26 of tender document
2
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Thermal Insulation with 50 mm thick, TF quality Thermocole insulation for MS chilled water line complete with all the fittings like bends, reducers, flanges, pumps connections, chiller connections etc.
Refer sec 2.26 of tender document
1
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Expansion tank with Capacity of 5000 L, MS sheet of thickness not less than 5 mm complete with all accessories like make-up connection with float valve and isolating valve, quick fill connection with isolating valve, over flow and drain connection with valve and level switch, main supply connection with isolating valve, properly supported on MS heavy duty base channels.
Refer sec 2.26 of tender document
1
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Expansion tank inlet line complete with all fittings, 1" size, MOC - GI, Class B
Refer sec 2.26 of tender document
20
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Heavy Fabrication and Structural Steel Chanel work :
The entire cleanroom ceilling grid, false celling, terminal fixtures, lighting etc above the cleanroom . The structure design should be approved by the IIT Ropar committee before manufacturing
1
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Clean Room Interiors
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Modular Wall Panels
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50 mm (nominal) thick honeycomb panel-3000 mm high
Refer Section 3.1.1 of tender document
75
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50 mm (nominal) thick honeycomb panel-3300 mm high
Refer Section 3.1.1 of tender document
60
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80 mm (nominal) thick PUF filled panel-3000 mm high
Refer Section 3.2 of tender document
250
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‘T’ bar type clean room ceiling system
Refer Section 3.3 of tender document
175
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Filters
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ULPA Filters
Refer Section 3.4 of tender document
45
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HEPA Filters
Refer Section 3.4.2 of tender document
60
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Walkable ceiling blank panels suitable for 600mm x 1200 mm ceiling grid
Refer Section 3.5 of tender document
150
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Die cast aluminium Access Floor System- 300 mm high
Perforated Panel with damper, 600 x 600 mm and Perforated panel without damper,600 x 600mm (Both type of perforated panel should be as per design)
Refer Section 3.6 of tender document
170
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100mm square plastic cut-out moulding and sponge rubber/neoprene gasket in 100mm square cut-out on access floor, cut to fit cables by others.
Refer Section 3.7 of tender document
15
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Anti-Static PVC flooring- 2 mm
Refer Section 3.8 of tender document
180
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Epoxy Flooring - 3mm (in utility area)
2100
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Epoxy Coving
300
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Flexible ductwork, un-insulated complete with SS duct bands and duct band locks of size matching with the filter’s inlet collar
Refer Section 3.11 of tender document
350
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Individual circular dampers of size matching with the filter’s inlet collar
Refer Section 3.12 of tender document
100
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Bottom Wall return Air Grills with dampers for installation in Clean Room Walls
Refer Section 3.13 of tender document
8
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Clean Room Doors GMP/ICLEAN/
AXENIC/
FABTECH/
CRP
item103
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Epoxy powder coated (Semi glazed) Aluminium swing type single flush door of approximate size 1200 mm wide x 2100 mm high
Refer Section 3.14.1 of tender document
3
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Epoxy powder coated (Semi glazed) Aluminium swing type double flush door of approximate size 1800 mm wide x 2100 mm high
Refer Section 3.14.2 of tender document
5
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Supply, epoxy powder coated fully glazed aluminium sliding door of approximate size 2100 mm wide x 2100 mm
Refer Section 3.14.3 of tender document
1
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Epoxy powder coated (Semi glazed) Aluminium swing type single flush door of approximate size 900 mm wide x 2100 mm high
Refer Section 3.14.4 of tender document
2
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Emergency Door (Single swing door with push bar lock)
Size- 2100 x750 mm
Refer Section 3.14.5 of tender document
2
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Double glass sealed View Panels
Size: 1200 x 900 mm
Refer Section 3.15 of tender document
10
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Air Shower
Refer Section 3.16 of tender document
1
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Garment Cubical
Refer Section 3.17 of tender document
2
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Pass Box
Refer Section 3.18 of tender document
2
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Air Curtain
Refer Section 3.19 of tender document
4
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Supply & Installation of Powder coated Aluminum coving R 50, as per Specification
Refer Section 3.21 of tender document
700
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Supply and installation of powder coated aluminum corner coving
Refer Section 3.22 of tender document
40
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GOWNING MIRROR - CLEANROOM COMPATABLE 1200 mm height x 600 mm width
Refer Section 3.23 of tender document
1
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CROSS OVER BENCH - STAINLESS STEEL Supply and Installation of Cross Over Bench, made out of SS 304 with 04 Grade Finish. Should have 300 mm X, 500 mm and 1500 mm (L).
Refer Section 3.24 of tender document
1
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CLEANROOM SHOE RACK Supply & installation of Shoe racks made out of SS 304 with 04 Grade Finish.
Should have 300 mm X, 500 mm and 2000 mm (L).
Refer Section 3.25 of tender document
1
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SHOE COVER APPLICATOR AND REMOVER Semi-automatic
Refer Section 3.26 of tender document
2
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Commissioning of all Clean labs to get the required performance
1
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Performance Testing by IIT Ropar approved third Party.
Refer Section 3.27 of tender document
1
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Eelctric Lighting and Power Distribution
-
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Electrical Panels: Supply, Installation, Testing and Commissioning of 3 Phase 415 V Electrical panel details as per SLD and specification attached.
CPRI certified reputed make only
Refer Section 4.1 of tender document
1
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MCC Panel 1
1
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MCC Panel 2
1
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PCC Panel 1
1
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Vertical MCB DBs for tool Hook Up: Supplying and fixing following way, horizontal type three pole and neutral, sheet steel, MCB distribution board, 415 V, on surface/ recess, complete with tinned copper bus bar, neutral bus bar, earth bar, din bar, interconnections, powder painted including earthing, labelled ferruling etc. as required complete with RCBO/MCBs as per below: Incomer: 63A FP MCCB with O/C, SC and earth fault provision
Outgoing : 36 way , 11 No SP MCB (10A), 16 No SP MCB (20A), 3 No. TP MCB (16 A)
(Refer Section 4.2 of tender document)
5
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MCB DBs: SITC of Flush/Surface mounting Horizontal/Vertical TPN MCB DB as per IS with Copper Bus Bar for each phase, fully insulated busbar and neutral bar, masking sheet, Door earthing, having IP 54 protection, with 1/3 phase MCB/ Isolater of different rating (6A to 32A ) as outgoing RCBO of suitable rating at incomer with complete connection, testing and commissioning etc as required for lighting/Power DBs. Note: Party to work out the requirement of the MCB DBs as a part of the detailed engineering and approval of the same shall be provided by IIT Ropar
(Refer Section 4.3 of tender document)
1
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Power Cables: Supply and installation different size of Copper/Aluminium conductor power/control cables, XLPE insulated, extruded PVC inner sheath, armoured and overall FRLS PVC outer sheathed 1.1 KV grade, as per IS 7098 (Part I) on existing wall/surface/Cable Tray. Note: Party to work out the requirement of the cables as a part of the detailed engineering and approval of the same shall be provided by IIT Ropar
Refer Section 4.4 of tender document
1
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Control Cables: Supply and installation different size of Instrumentation cables conforming to BS 5308, type II, 300/500 V grade with stranded (of different size) copper conductor, PVC insulated, colour coded, twisted to form a pair/pairs, twisted to form a unit, units laid up, myler taped binding, overall screened with aluminium myler tap with tinned copper drain wire, extruded inner sheathed, galvanized steel round wire /strip armoured, overall FRLS PVC sheathed. Note: Party to work out the requirement of the cables as a part of the detailed engineering and approval of the same shall be provided by IIT Ropar
Refer Section 4.5 of tender document
1
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Termination: Supply and making of end termination with brass double compression gland and Aluminum/Cu lugs for Power/Instrument cable of different size XLPE insulated, extruded PVC inner sheath, Steel wire armored and PVC outer sheathed 1.1 KV grade cable. Note: Party to work out the requirement of the cable’s glands and thimble as a part of the detailed engineering and approval of the same shall be provided by IIT Ropar
Refer Section 4.6 of tender document
1
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Clean room Light Fixture: Supply, Installation, testing & commissioning of T5/LED grid Tear drop, 240 V, single phase T5/LED light fixture with diffuser for clean room lighting. The supply and installation of light fixture shall include fixing the same on ceiling grid, complete with cool day lamp, necessary wiring for interconnection and providing switch boards and switches for local control of lights Note: Party to work out the no of the clean room fixture to achieve 500Lux as a part of the detailed engineering and approval of the same shall be provided by IIT Ropar
Refer Section 4.7 of tender document
1
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LED Fixture for grey/General area: Supply Installation, testing and commissioning of pre-wired, LED fitting of all types, complete with all accessories and tube/lamp etc. for grey and other area.Make of light fixture: Note: Party to work out the no of the clean room fixture to achive 400Lux as a part of the detailed engineering and approval of the same shall be provided by IIT Ropar Refer Section 4.8 of tender document
1
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Modular Switch/Sockets: Supply, installation, testing and commissioning of different size (2 to 12 modules as required) modules, GI box along with modular base & cover plate, modular switches/sockets (6A and 16A as required) in recess/wall/wall panel etc. as required. Note: Party to work out the no switch/sockets to meets the clean room requirement as a part of the detailed engineering and approval of the same shall be provided by IIT Ropar
Refer Section 4.9 of tender document
1
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Wiring: Wiring for circuit/ sub main wiring along with earth wire with the different sizes (1.5, 2.5, 4Sq.mm for 1 phase and 3 phase supply) sizes of FRLS PVC insulated copper conductor, single core cable in surface/ recessed steel conduit for wiring of light fixture and switch sockets as required. Note: Item includes supply and installation of GI conduit and wire both. Note: Party to work out qty of wires of different size to meets the clean room requirement as a part of the detailed engineering and approval of the same shall be provided by IIT Ropar Refer Section 4.10 of tender document
1
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Industrial sockets: Supplying and fixing 20 A, 240 V, SPN Industrial type socket outlet, with 2 pole and earth, metal enclosed plug top alongwith 20 A, “C” curve, SP, MCB, in sheet steel enclosure, on surface or in recess, with chained metal cover for the socket out let and complete with connections, testing and commissioning etc. as required.
Make: Legrand, L & T, ABB, Anchor, Schneider. Note: Party to work out qty of industrial sockets to meets the clean room requrement as a part of the detailed engineering and approval of the same shall be provided by the department Refer Section 4.11 of tender document
1
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Cable Trays: Supplying and installing of different size of perforated/ladder type Hot, Dipped Galvanised Iron cable tray in convenient sections, joined with connectors, suspended from the ceiling with G.I. suspenders or on surface including G.I. bolts & nuts, etc. as required. Note: Party to work out qty as a part of the detailed engineering and approval of the same shall be provided by the department Refer Section 4.12 of tender document
1
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Lightning & Earthing: SITC of earthing and lightning protection system for the including earthing wire, GI/ Cu strips, Maintenance free Earth pits, GI/ Cu wire, test joints complete. Scope includes providing ESD earthing for clean room. Note: Party to work out in details for the earthing /lightning scheme for building, Panels, cable tray, equipment etc. as a part of the detailed engineering and approval of the same shall be provided by IIT Ropar
Refer Section 4.13 of tender document
1
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LPBS: Supply, installation testing and commissioning of Local Push Button stations (LPBS) details as per specification attached. Note: Party to work out qty as a part of the detailed engineering and approval of the same shall be provided by the department Refer Section 4.14 of tender document
1
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UPS System: 4X40 KVA UPS with (N+1) redundancy for 120 KVA Load OR 160 KVA Load without Redundancy with Static Bypass Switch and SNMP Card. Should have rack-mounted to maximizes floor space by incorporating UPS, power distribution, and additional battery capacity in a single rack. Cabling & Termination Between UPS, Service Bypass Panel, Battery MCCB Panel & Batteries including Channels / Trays (Incoming Mains Cabling, Power Earthing upto Service Bypass Panel and Output Cabling & Power Earthing to Load Distribution Panel
Refer Section 4.15 of tender document
1
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Trunking and Raceway: SITC of UPVC cable management (Trunking System), internal/external angle, flat angle, end cap, modules of different size, switch socket including all accessories as required for providing power points in different area of clean room as required. Note: Party to work out qty as a part of the detailed engineering and approval of the same shall be provided by IIT Ropar
Refer Section 4.15 of tender document
1
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Tool Hook-up: Supply and installation of all material for tool hook up of process tools, as per specifications laid down in tool hook up. Note: Party to work out detailed engineering and approval of the same shall be provided by IIT Ropar
Refer Section 4.16 of tender document
1
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Commissioning of all Clean labs Electrical items to get the required performance
1
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Building Management System (BMS)
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Controllers
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DDC Controller with Panel for AHU-1, 2
Refer Section 5.1 of tender document
2
-
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DDC Controller with Panel for MAU
Refer Section 5.1 of tender document
1
-
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DDC Controller for chiller and pump
Refer Section 5.1 of tender document
1
-
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Integration Controller with Panel
Refer Section 5.2 of tender document
1
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BMS Software
Refer Section 5.3 of tender document
1
-
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Filed Devices (Refer Section 5.4 of tender documnet)
-
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Clean room temperature and RH sensor - Accuracy: Temp. +/- 0.2 Deg C, RH% +/-1 Lab 1, Lab 2, Lab 3, Lab 4 & Gowning
5
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Clean room positive pressure sensor, Range - 0 to +35 Pa or better Lab 1, Lab 2, Lab 3, Lab 4 & Gowning
5
-
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AHU Temperature sensors cum transmitters with all fittings and SS316 thermo-well etc. - AHU 1 & 2- inlet & outlet CHW line
4
-
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Differential pressure sensors across filters
- AHU1 & 2 - filter set 1 & 2
8
-
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Three way flow control valve
- AHU 1 & AHU 2
2
-
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Pressure gauge with isolation valve AHU1 & 2
- inlet & outlet CHW line
4
-
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Temperature gauges with all fittings and SS316 thermowell etc.
AHU 1 & 2
- inlet & outlet CHW line
4
-
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Heater, Tubular type with sufficient capacity to maintain the temperature of Clean rooms in winter conditions. - AHU 1 and AHU 2
2
-
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Thermostat in redundant arrangement - AHU 1 and AHU 2 - near heaters
4
-
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Air stat - AHU 1 and AHU 2
2
-
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Motorized smoke/fire dampers -at suction of the AHU 1 and AHU 2
2
-
-
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Thyristors for control of heaters
- MCC panel of heaters for AHU 1 and AHU 2
2
-
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VFD for fan motors - MCC panel of AHU 1 and AHU 2
2
-
-
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MAU Motorized smoke/fire dampers MAU outlet
1
-
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Differential pressure sensor across filters Pre-filter1, pre-filter2, micro-filter, HEPA filter
4
-
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Three way flow control valve - Chilled water coil
1
-
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Pan Humidifier in redundant arrangement
- MAU
2
-
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Dehumidifier - MAU
1
-
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Temperature sensors cum transmitters with all fittings and SS316 thermo-well etc. - Chilled water coil inlet and outlet
2
-
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Pressure gauge with isolation valve Chilled water coil inlet and outlet
2
-
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Temperature gauges with all fittings and SS316 thermowell etc.
- Chilled water coil inlet and outlet
2
-
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Thermostat in redundant arrangement In the heater chamber
2
-
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Heater, Tubular type with sufficient capacity to raise the temperature of air to Clean room temperature
1
-
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Temperature, RH and Dew point meter - Accuracy: Temp. +/- 0.2 Deg C, RH% +/-1 - Outlet of MAU
1
-
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Flow meter for measurement of airflow at the MAU outlet - Outlet of MAU
1
-
-
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Thyristors for control of heaters
- MCC panel of heaters for MAU
1
-
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VFD for fan motors - MCC panel of MAU
2
-
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Airstat at the outlet
- MAU duct
1
-
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Chiller Plant Motorised butterfly valves - At the chilled water outlet line of each chiller
3
-
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Temperature sensors cum transmitters with all fittings and SS316 thermo-well etc. - In the main supply and return header
8
-
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Pressure gauge with isolation valve
- Inlet & outlet of chillers
6
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Pressure gauge with isolation valve
- Inlet & outlet of pumps
6
-
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Temperature gauges with all fittings and SS316 thermowell etc. - Inlet and outlet of chillers
6
-
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Temperature gauges with all fittings and SS316 thermowell etc. - In the main supply and return header
2
-
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Differential pressure sensor across the chillers - Evaporator - Chilled water inlet and outlet line of Evaporator of chillers
3
-
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Level switch - Expansion tank
1
-
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Clean Room Display Unit Refer Section 5.5 of tender document
5
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Software and operator work station, PC & Printer Refer Section 5.6 of tender document
1
-
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Switch for BMS 4/8 port
Refer Section 5.7 of tender document
3
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Communication Cabling with laying and termination.
Refer Section 5.8 of tender document
1
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Signal Cabling with Laying and termination
Refer Section 5.9 of tender document
1
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Hard PVC conduit with fittings, elbows support etc. for signal and communication cable
Refer Section 5.10 of tender document
1
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Commissioning charges of the entire BMS system with system integration.
Refer Section 5.11 of tender document
1
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Training
Refer Section 5.12 of tender document
1
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PROCESS GASES, CDA, VACUUM, RO WATER, DRAINAGE & EXHAUST SYSTEM
-
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Supply of High Purity seamless carbon steel 47 liters water capacity cylinders. SIGMA, STARS GASES, ULTRA PURE GASES Refer Section 6.1 of tender document
-
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Nitrogen 99.999 % purity
6
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Argon 99.999 % purity
4
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Hydrogen 99.999 % purity
4
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Helium 99.999 % purity
2
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Oxygen 99.999 % purity
4
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Supply and installation of Gas cylinder Safety Cabinets Refer section 6.2 of tender document
5
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Regulators for Nitrogen, Argon, Oxygen, Helium and Hydrogen Double Stage SS 316 regulators
Refer section 6.3 of tender document
6
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Purification Panels for Nitrogen, Argon, Helium, Oxygen, Hydrogen and Zero Air
Refer section 6.4 of tender document
11
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Point of Use Assembly
Refer section 6.5 of tender document
75
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Supply of SS Tube – 12 mm OD, ID 10 mm Seamless Inner and Outer Clean for high purity gases
Refer section 6.6 of tender document
550
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Installation charges for 12 mm Stainless Steel tubes with all support and all kind of connectors etc. All support should be Clean lab compatible if installed inside clean labs
550
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Supply of SS Tube – 6mm OD, ID 4 mm Seamless Inner and Outer Clean for high purity gases.
Refer section 6.8 of tender document
275
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Installation charges for 12 mm Stainless Steel tubes with all support and all kind of connectors etc. All support should be Clean lab compatible if installed inside clean labs.
275
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Ball Valves 12 mm inch suitable for erected gas lines.
Refer section 6.8 of tender document
40
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Ball Valves 6 mm inch suitable for 6mm erected gas lines
Refer section 6.11 of tender document
65
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High quality Guns for Nitrogen and CDA
Refer section 6.12 of tender document
10
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Supply and installation of water Purification Plant
Refer section 6.13 of tender document
1
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Oil- free Air compressors Refer section 6.14 of tender document
1
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Design, Supply, installation & testing of RO water distribution network Refer section 6.15 of tender document
1
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Design, Supply, installation & testing of drain system for various effluents Refer section 6.16 of tender document
1
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Design, Supply, installation& testing of Exhaust System (Blowers)
Refer section 6.17 of tender document
1
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Testing of entire system as per specification
1
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Fire & Gas Detection and Suppression System
-
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Fire Alarm System Supply and installation of Intelligent Addressable Single Loop Fire Alarm Panel with Battery Charger Refer section 7.1 of tender document
1
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Smoke Detectors
35
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Sounders/Strobes
7
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Manual Call Point
7
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Monitor/Relays/Control/Isolator Modules
1
-
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Cable Glands
90
-
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3x1/5 mm2 cable with installation
1
-
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Fire Suppression System
Fire Suppression System for lab 01,02,03 & 04 including fire suppression agent and other accessories as per specifications with fire suppression agent (Refer section 7.2 of tender document)
1
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Auto Dialer System as per specification
Refer section 7.3 of tender document
1
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Access Control, CCTV, LAN and PAS
-
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Supply, installation, testing and commissioning of Single Door Biometric Finger Print based Access Control System (Refer section 8.1 of tender document)
3
-
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Bio Mini USB based Finger print registration module
1
-
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Supply, installation, testing and commissioning of 12V, 10 Amps SMPS unit (as per the systems voltage requirement to step down the available 220V AC supply) for providing power supply
1
-
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Supply & installation of MS Access/SQL based Data downloading software for Access Control system etc. complete as required.
1
-
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Supply & installation of Exit Switch from inside door complete with connection as required
2
-
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Supply & installation of glass break unit for Emergency exit complete with connection as required
2
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Supply & installation of Drop Bolt lock with emergency mechanical release key along with other fixing accessories etc. complete as required.
2
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Supply & installation of electromagnetic lock 600 lbs with lock feedback along with other fixing accessories etc. complete as required
2
-
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Supply & installation of CAT 6 cable along with other fixing accessories.
1
-
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Supply & installation of 6 core 1.5 sq.mm co-axial cable with other fixing accessories
1
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Camera and Recording System
(Refer Section 8.2 of tender document)
-
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1.3 MP IR Mini Bullet Camera
5
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16 Port Network Video Recorder (NVR)
(Refer Section 8.2 of tender document)
1
-
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HDD Internal 2TB Surveillance make Seagate
1
-
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1.3MP PTZ Dome Network Camera
(Refer Section 8.2 of tender document)
4
-
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16 Port 10/100 Desktop Switch with 8 port PoE
1
-
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42-inch HD LED TV
1
-
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Cat 6 Ethernet Cable with Laying and fixing under conduit
1
-
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I/O Box with installation with SMB
8
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Power supply unit of PTZ camera
1
-
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Laying and fixing of 1.5 sq. mm. 3 core power supply cable of PTZ cctv
200
-
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9U rack for NVR and switch mounting
1
-
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Supply, installation, testing and
commissioning of Public address System (Refer Section 8.3 of tender Document)
1
-
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6-Watt Metal Grill Ceiling Speaker
7
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Unidirectional hand-held Microphone
1
-
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Clean Lab Furniture
-
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Clean room Compatible ESD Chair with Footings [C1]
(Refer Section 9.1 of tender Document)
18
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Clean room Compatible ESD Stool with Footings [S1]
(Refer Section 9.2 of tender Document)
12
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Clean Lab Table with SS Top [T1]
(Refer Section 9.3 of tender Document)
6
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Clean Lab Table with Granite Top [T2]
(Refer Section 9.4 of tender Document)
6
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ESD Table [T4]
(Refer Section 9.5 of tender Document)
1
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Working table with Granite top [WT1]
(Refer Section 9.6 of tender Document)
1
-
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Clean Lab Compatible SS 304 open shelves RACK [ R1]
(Refer Section 9.7 of tender Document)
3
-
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Steel Cupboard [A1]
(Refer Section 9.8 of tender Document)
2
-
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Bench For gowning area
(Refer Section 9.9 of tender Document)
2
-
-
... More
Wardrobe for Reception
(Refer Section 9.10 of tender Document)
1
-
-
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Sofa Set 7-Seater
(Refer Section 9.11 of tender Document)
1
-
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Center Table [T3]
(Refer Section 9.12 of tender Document)
4
-
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Locker Cabinet with Table Top
(Refer Section 9.13 of tender Document)
1
-
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Table for Reception [T5]
(Refer Section 9.14 of tender Document)
1
-
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Chair for reception [C3]
(Refer Section 9.15 of tender Document)
1
-
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Operation & Maintenance (OPTIONAL ITEM)
-
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Operational Charges for FIRST YEAR after commissioning
1
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Operational Charges for SECOND YEAR after commissioning
1
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Operational Charges for THIRD YEAR after commissioning
1
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Annual Maintenance (Comprehensive) for FIRST Year after completion of warranty period
1
-
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Annual Maintenance (Comprehensive) for SECOND Year after completion of warranty period
1
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Annual Maintenance (Comprehensive) for THIRD Year after completion of warranty period
1
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Evaluation Notes How It Works ?
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