Department Of Cooperation Tender

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Department Of Cooperation Tender

Works
Manpower Supply
Eprocure
Opening Date4 Jun 2024
Closing Date13 Jun 2024
Tender Amount₹ 22,00,000 
This is an estimated amount, exact amount may vary.
Notes
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Costs

Description

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BOQ Items

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Dismantling, Fabrication and Erection of a) Mincer Hood

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b) Cutter Hood

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c) Chopper Hood

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To build mill rollers crown pinion teeth as per standard template of teeth.

1

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Fabrication and erection of mill rollers crown pinion guard

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Fabrication and erection of Donnelly chute of mills

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Dismantling, Fabrication and erection of worn-out Juice tray at mill house from 10/12 mm plate

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Dis. Feb. & erection of Mill house screw conveyor Complete set.

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Dis. Feb. & erection of mill house screw conveyor trough along with dismantling and fitting of conveyor and drive system.

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Dismantling and erection of worn-out runners of cane carrier, RBC, Bagasse Elevator and inter carrier.

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Dismantling, Fabrication and erection of worn-out side plates of cane carrier, RBC, Bagasse Elevator and inter carrier.

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Dismantling, Fabrication and erection of worn-out trough of RBC, Bagasse Elevator & Rack carriers from a) MS plate 6/8 mm

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b) SS plate 4/5 mm

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Dismantling Fabrication and erection structure of cane carrier drive ,RBC chain drive, Rake carrier and elevator chain drive

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Replacement of worn out bottom boot of secondary chain

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Replacement of angle and channel of cane carrier / RBC / Rack carrier & Elevator .

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Repair of secondary cane carrier chain and elevator chain rake

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Fabrication of secondary cane carrier chain and elevator chain rake

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Fabrication of RBC slates

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Repair of RBC slates

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Dis. And erection of bagassecillow blower

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Fabrication of bagassecillow blower

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Dismantling and Erection of boiler bagasse feeding CI furnace mouth piece of WIL make Boiler.

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Dismantling and Erection of boiler bagasse feeding CI furnace chute

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Replacement of furnace/chamber door and door frame of WIL make Boiler & Texmaco make boiler

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Repair and fitting of furnace/chamber door and door frame of WIL make boiler & Texmaco make boiler

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Dismatling of Boiler Dampers

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Fabrication of Boiler Dampers

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Erection of Boiler Dampers

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Repair of Boiler Dampers

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Repair of ID fan of WIL and Texmaco make boiler

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Repair of FD fan of WIL and Texmaco make boiler

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Dismantling, Fabrication and Erection of boiler bagasse feeding MS chute between boiler furnance and RBC chain

1

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Patch work

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Dis, feb, & errection of boiler flue gas ducting between FD fan, ID fan& chimney.

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Dismantling, Fabrication & Erection of bend of boiler flue gas ducting between ID FAN and chimney from 6/8mm thick plate.

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Dismantling, Fabrication & Erection of Side plate & Top plates(4mm) of boilers.

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Dismantling, Fabrication & Erection Economiser top & side plates

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Dismantling, Fabrication & Erection Air heater top & side plates

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Dismantling and fitting of GI/ACC sheet. a) Dismantling

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b) Fitting

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Dismantling of machinery structure.

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Fabrication and Erection of machinery structure.

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Dismantling & erection of FD Fan Casing

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Fabrication of FD Fan Casing

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Repair of FD Fan Casing

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Dismantling & erection of ID Fan Casing

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Fabrication of ID Fan Casing

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Repair of ID Fan Casing

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Dismantling, Fabrication & Erection (a) pump and motor bed

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b) Motor and radicon

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c) Cutter motor bed

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Dismantling fabrication and erection of wet scrubber cone

1

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Dismantling fabrication and erection of wet scrubber side plates

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Dismantling fabrication and erection of clarifier cone of Boiler

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Dismantling fabrication and erection of man hole

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Dismantling fabrication and erection of man hole blind

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Dismantling, fabrication and erection of boiler no. 1 chimney (Top portion upto 15 to 20 mtr)

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Repair & strengthening of boiler no.1 chimney

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Fabrications mill roller bearing cover

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Dismantling of Structure

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Fabrication of Structure

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Erection of Structure

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Dismantling of platform plates

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Fabrication of platform plates

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Erection of platform plates

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Dismantling of Railing

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Fabrication & erection of railing

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Fabrication and erection of MS stairs with railing

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Fabrication of motor protection cover

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Fabrication of shed (any size) with structure

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Repair of DSM screen

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Dismantling and erection of DSM Screen

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Cutting & welding of boiler tubes for cleaning

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Cutting and welding of header caps for cleaning of boiler tubes

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Seamless pipe ½’’to 8’’OD & above(various lengths) a) Dismantling

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b)       Fabrication

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c) Erection

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Seamless pipe nipple up to 8’’OD & above a) Dismantling

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b)       Fabrication

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c) Erection

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Seamless pipe bends up to 8’’OD & above a) Dismantling

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b)       Fabrication

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c) Erection

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IBR valve up to 36’’OD a) Dismantling

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b)       Erection

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IBR flange a) Dismantling

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b)       Fabrication

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c) Erection

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IBR Tee a) Dismantling

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b)       Fabrication

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c) Erection

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Reducer a) Dismantling

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b)       Fabrication

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c) Erection

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Boiler drum partition plates a) Dismantling

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b)       Fabrication

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c) Erection

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d) repair

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Boiler drum water seprator a) Dismantling

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b)       Fabrication

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c) Erection

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d) repair

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IBR welding joint

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Dismantling of M.S. Round/Square Tanks

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Fabrication of M.S. Round Square Tanks

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Erection of M S Round /square Tanks

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Dismantling of M.S./G.I./ C.I./ SS / RMP pipe from 1” to 12” dia

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Erection of MS/GI/CI/SS/ RMP pipe 1” to 12” dia

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Fabrication of M S / SS pipe line above 12” dia from M.S. / SS plate

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Dismantling of M.S. / SS/C.I. pipe line above 12” dia

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Erection of M.S./ C.I pipe line above 12” dia

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a) Dismantling of Nipple 1” to 12” dia up to 24” length

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b) Fabrication of Nipple 1” to 12” Ø & up to 24” length

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c) Erection of Nipple 1” to 12”dia & up to 24” length

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a) Dismantling of Nipple above 12” dia up to 1 mtr. length

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b) Fabrication of Nipple above 12” dia up to 1 mtr. length

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c) Erection of Nipple above 12” dia up to 1 mtr. length

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a) Dismantling of bend 1” to 12” dia

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b) Fabrication of Bend 1” to 12” dia

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c) Erection of bend 1” to 12” dia

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Dismantling ,fabrication & erection of Bend above 12” below 36” dia

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Dismantling of Reducer/Tee 1” to 12” dia & up to 24” length

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a) Dismantling of Blind 1” to 12” dia

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b) Fabrication of blind 1” to 12” dia

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c) Erection of blind 1” to 12” dia

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a) Dismantling of blind above12” dia

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b) Fabrication of blind above 12”dia

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c) Erection of blind above 12” dia

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a) Dismantling of valve 1” to 12” dia

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b) Erection of valves 1” to 12” dia

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c) Dismantling of valve above 12” dia

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d) Erection of valves above 12” dia

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a)Dismantling of flange 1” to 12” dia

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b) Fabrication of flange 1” to 12” dia

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c) erection of flange above 12” dia

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Dismantling, Fabrication & fitting of Jet Box in M.S. Material

1

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Dismantling, Fabrication, fitting of Jet Box in S S Material

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Dismantling, Fabrication & fitting of Nipples 8” to 10” dia for Jet Box of Condenser

1

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a) Fabrication of Vapour pipe bend 36” to 40” dia

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b) Dismantling & erection of vapour pipe bend 36” to 40” dia

1

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Dismantling, Fabrication and erection of existing syrup/ molasses/ magma pipe lines for their internal/external cleaning.

1

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a) Dismantling of Vapour pipe 900 mm/ 1000 mm dia

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b) Fabrication of vapour pipe 900/1000 mm dia

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c) Erection of Vapour pipe 900/1000 mm dia

1

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Dismantling, Fabrication & erection of Save all from 10 mm to 12mm plate a) Pan

1

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b) Quad & Vapour cell

1

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Dismantling, fabrication & erection of save all from 8mm to 10mm MS plate excluding outer shell

1

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Replacement of J-pipe in vapour cell/ quad body/ pan

1

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Dismantling, Fabrication & erection of Umbrella a) Pan

1

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b) Quad & Vapour cell

1

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Dismantling, fabrication & erection of bottom and top cone a) Pan

1

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b)      Quad & Vapour cell

1

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c) Juice sulphiter / syrup sulphiter and cone of any other units above 12” dia

1

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Dismantling of inter connecting square box for juice heater double beat valve and fabrication, erection with pipe (modify).

1

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a) Replacement of cooling jacket for the sulphur burning chamber.

1

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b) Replacement of sulphur furnace cooling scrubber complete with internal 8” cooling jacket, 6” gas pipe and 4” cooling pipe

1

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c) dismantling, fabrication & erection of cooler made from 8” dia pipe for sulphur furnace

1

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Dismantling, Fabrication & erection of Sulphur burning chamber of Sulphur Furnace

1

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Dismantling, fabrication & erection of Sulphur melt Tank

1

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Dismantling, fabrication & erection of coil for Sulphur melter

1

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Lime Hopper :- a. Fabrication & Erection along with connecting valves & pipes with its drive system etc.

1

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b. Lifting of lime slacker alongwith connecting parts upto 2 ft height suitable for fitting lime hopper.

1

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Dismantling, Fabrication & erection of condenser of vacuum filter

1

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Dismantling, Fabrication & erection of Vacuum filter a) Mud Trough

1

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b) Agitator

1

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Replacement of vacuum filter drum complete including connected accessories a. Dismantling of existing RVF drum and to be shifted at scrap yard.

1

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b. New R.V.F drum to be erected at position including connected accessories etc.

1

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Dismantling, Fabrication & erection of Mud Scroll/screw conveyor

1

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Dismantling, Fabrication & erection of Mud Mixture

1

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Dismantling, Fabrication & erection of Bagacillo cyclone.

1

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Dismantling of Angle valves / Straight Valve a) Size 450 mm to 700 mm

1

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Size 700 mm to 1000 mm

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Erection of Angle valves /Straight valve a) Size 450 mm to 700 mm

1

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Size 700 mm to 1000 mm

1

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Patch work at Boiling House and C/F House etc.

1

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Fabrication & erection of Mud Boots for Dorr.

1

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a. Replacement of clarifier center tube

1

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b. Replacement of MS Scrapper arms of clarifier center tubes.

1

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c. Replacement of clarifier juice distribution plates

1

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a) Replacement of Clarifier Bottom plate(compartment)

1

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b) Dismantling, Fabrication & erection of Clarifier

1

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Dismantling of coils in Dorr/Melter/Centrifugal machines/Steam coils etc.

1

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Fabrication of coils in Dorr/Melter/Centrifugal machines/Steam coils etc.

1

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Erection of coils in Dorr/Melter/Centrifugal machines/Steam coils etc.

1

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Dismantling, Fabrication and erection of semi Kestner bottom nipple 24” dia

1

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Replacement of Quad / Vapour Cell down take

1

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Replacement of Pan down take

1

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Patch work of worn our portion of pan / evaporator body shell

1

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Patch work of Save all of pan / evaporator bodies

1

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Patch work of Umbrella of pan/ evaporator bodies

1

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a) Strengthing of shell with coil type channel with cross by pipe/ channel at two places of pan

1

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b) Strengthing of Umbrella of pan / evaporator bodies

1

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Dismantling, Fabrication & Erection of body shell a) Juice Sulphitor

1

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b)      Evaporator bodies

1

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c) Pans

1

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Dismantling, Fabrication & Erection of Bottom/Top Taper portion of a) Pans

1

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b) Evaporator bodies

1

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Dismantling of SS tubes of a) Pans

1

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b)      Evaporator bodies

1

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c) Juice heater

1

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Fitting of SS Tubes and to be tested at 80 PSI Hyd. Pressure a) Pans

1

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b)      Evaporator bodies

1

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c) Juice heater

1

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a)      Dismantling of S.S tube of semi kestner

1

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b)      Fitting of S.S Tubes of semi kestner and to be tested 80 PSI Hyd. Pressure

1

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Dismantling, fabrication and erection of shaft with arms of Dry seed crystallizer / vacuum crystallizer.

1

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Dismantling, fabrication and erection of agitator arms of juice sulphitor/dry seed crystallizer / vacuum crystallizer.

1

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Replacement of ribbon type stirrer of air cooled crystallizer.

1

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Crystallizer central shaft with Ribbon: a) Dismantling

1

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b) Fabrication

1

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c) Erection

1

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Dismantling, fabrication and erection of condensate bottle big size(from 1.5mtr to 2.0mtr)

1

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Dismantling, fabrication and erection of condensate bottle big size(from 1.0mtr to 1.5mtr)

1

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Dismantling, Fabrication & Erection of segment of pan shell

1

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Dismantling, Fabrication and erection of complete pan shell including sight glass, Man hole, provision of key sample, vacuum gauge, ammonia pipes, glass washing pipe, cold water line connections and other accessories connected to body shell, Umbrella including welding of M.S. angles for supports etc., top taper cone including connections of washing steam pipes etc., save all including J-pipes etc, vapour pipe outlet nipple of save all, Feed pipe connections etc.

1

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Vacuum crystallizer / Dry seed crystallizer (i) Dismantling, fabrication & erection of complete shell ( including side plates ) along with dismantling, erection & alignment of complete drive system

1

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Dismantling, fabrication & erection of complete shell ( excluding vertical side plates )

1

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Worm and worm wheel, Gland housing of Crystallizers: a)Dismantling and erection of existing worm and worm wheel, gear box, motor and alignment work of worm and worm wheel, gear box and motor for satisfactory trial.

1

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b) Dismantling and erection of gland housing of crystallizer shaft.

1

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S.S Bend/TEE/reducer/Nipple/cross a) Dismantling

1

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... More
b) Fabrication

1

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c) Erection

1

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Dismantling, Fabrication & erection of Manhole with neck flange cover 16" to 24" dia.

1

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Cutting & strengthening of old material

1

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Dismantling, Fabrication & erection of worn out feeding Header of pans

1

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Dismantling, fabrication & erection of central tube with cooling coil (shaft) for water cooled crystallizer-40 tons

1

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a) Dismantling, Fabrication & erection of cooling pipe coil in the crystallizer made from 4” dia pipe

1

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b) Patch work of crystallizer cooling shaft

1

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Coils a) Fabrication of coil

1

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b) Dismantling & erection of coils

1

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Dismantling of existing condenser including their venture, tail pipe, bend etc. and thereafter installation of efficient single entry new condensers including fabrication / erection of venture, tail pipe & bends etc. Fabrication and erection of base frame and other associated fabrication & erection jobs.

1

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Dismantling, Fabrication & erection of M.S. Gutters.

1

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Replacement of C.I. Cone (venture)of Multijet condenser

1

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Dismantling C/F Machine including water, steam connection and discharge chute

1

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... More
Dismantling and erection of sugar grader of side plate including modification of structure.

1

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Hoppers a) Dismantling, fabrication & erection of Deck piece & alignments of Hopper

1

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b) Dismantling, fabrication & erection of Hopper piece from Deck piece to end of Hopper

1

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c) Dismantling, Fabrication & erection of Hopper piece from Deck piece to start of Hopper including Multi trays.

1

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d) Dismantling, Fabrication & erection of Hopper complete with deck piece and multi tray for hot/cold air blower.

1

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Magma Mixer a) Dismantling of magma mixer including shaft / arms / drive etc.

1

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b) Fabrication of magma mixer including shaft / arms / drive etc.

1

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c) Erection of magma mixer including shaft / arms / drive etc.

1

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Dismantling, fabrication & erection of molasses gutter for centrifugal machines

1

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Dismantling and erection of existing syrup/ molasses/ magma pipe lines for their internal/external cleaning.

1

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For spray Pond a) Fabrication of SS pipe line up to 12” dia from 4 mm thick Ss plate

1

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b) Fabrication of SS cluster for fitting 2” sized pipes with nozzles ( as fitted in existing clusters) .

1

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c) Threading in 2” dia SS pipe line for fitting nozzles

1

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