Department Of Cooperation Tender
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Department Of Cooperation Tender
Electrical and Electronics
Eprocure
Opening Date22 Jun 2024
Closing Date8 Aug 2024
Tender Amount₹ 1
Costs
EMD
₹ 2,50,000Document Cost
₹ 500Tender Fee
₹ 590
Description
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Contact
Tender Id
2024_Coop_122698_1Bid Award Id
ViewTender No
RMU/ENGG/SUBSTATION/2024/1Tender Authority
Department Of Cooperation ViewPurchaser Address
-Website
http://eproc.punjab.gov.in
GEM & Bid Advisory Services
Get portal registration, tender bidding, product/service listing or vendor/MSME certification services at a nominal cost
Documents
BOQ Items
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Wiring 6A wall Socket Point (CSR 2022 loaded with 5.35%)
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Wiring 6A Plug Control comprising wall socket Point (CSR 2022 loaded with 5.35%)
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Wiring 16/20A Power Plug Control Point(CSR 2022 loaded with 5.35%)
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LIGHT POINT RECESSED / SURFACE IN PVC CONDUIT WIRING SYSTEM WITH MCB CONTROL Wiring in PVC insulated copper conductor single core FR cable (ISI Marked) overall 1.5sqmm 1100V Grade to be laid in heavy gauge PVC conduit pipe 20/25mm dia (ISI Marked) recessed / Surface in wall / slab etc. with PVC Junction Box and Ceiling Rose (Jumbo Size), Complete with conduit securing material like clamp / screw etc. with 2 X 1.5 sqmm cable for Phase and Neutral & 1 X 1.5sqmm green colour FR cable for earth wire, (ISI marked 1.5sqmm) 1100 Volts Grade (for Light Point Transformer Yard Area. Complete in all respect as required. (Excluding MCB) Average Length of circuit 18Mts (MCB DB to 1st Light Point)
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LOOP LIGHT POINT SURFACE IN PVC CONDUIT WIRING SYSTEM FROM 1ST LIGHT POINT Wiring in PVC insulated copper conductor single core FR cable (ISI Marked) overall 1.5sqmm 1100V Grade to be laid in heavy gauge PVC conduit pipe 20/25mm dia (ISI Marked) recessed / Surface in wall / slab etc. with PVC Junction Box and Ceiling Rose (Jumbo Size), Complete with conduit securing material like clamp / screw etc. with 2 X 1.5sqmm cable for Phase and Neutral & 1 X 1.5sqmm green colour FR cable for earth wire, (ISI marked 1.5sqmm) 1100 Volts Grade (for Light Point Transformer Yard Area. Complete in all respect as required. Average Length of circuit 5Mts (From 1st Light Point to Next Light Point)
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PVC INSULATED FR COPPER CONDUCTOR CABLE Supply and Erection of PVC insulated FR single core Unsheathed Copper Conductor cable (ISI Marked) suitable upto 1100V Grade conforms to IS : 694/1990, left bare in pipe of suitable size complete in all respect as required by the Engineer-in-Charge of the site. (i) Overall size 2.5sqmm (Un-sheathed) (CSR 2022 loaded with 5.35%)
600
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MCB DB DOUBLE DOOR Supply and Erection of Sheet Metal Double Door Distribution Boards IP 43-IK09 metal door dust protected, as per IS 8623-1&3, IEC 61439-1&3 suitable for flush mounting with fully insulated copper bus-bar, shrouded Neutral Bus bar, Earth Bus Bar, Cement spill protector, Colour coded interconnecting copper wires set, cable ties, blanking plates and circuit identification labels and of required number of ways for mounting Miniature Circuit Breakers / RCCB in the Distribution Boards with provision of mounting DP, TP&N, FP, SP MCB/RCCB etc. as incomer / out goings, Complete in all respect as per PWD General Specifications including connections with suitable size of thimbles and bonding to existing earth etc. 8 Way TP & N Horizontal Type (CSR 2022 loaded with 5.35%)
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MCBs Supply & Erection of Miniature Circuit Breakers (MCB) for circuit protection against Over Load and Short Circuit Current fault suitable for 240 / 440Volts, 50Hz, AC Supply having breaking capacity 10kA, Curve - B / C (as per SLD) and low watt losses as per IS / IEC 60898-1. Energy limitation Class 3, True contact indication, Label holder facility, in the existing MCB Distribution board as per PWD General Specifications including connections with suitable size thimbles / lugs :-
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6A SP MCB, 10kA, Curve – B (CSR 2022 loaded with 5.35%)
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16A SP MCB, 10kA, Curve – C (CSR 2022 loaded with 5.35%)
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63A FP MCB, 10kA, Curve – C (CSR 2022 loaded with 5.35%)
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RCCB Supply and Erection of RCCB (Residual Current Circuit Breaker) for Earth Leakage Protection suitable for 240 / 440Volt AC, 50Hz, with Breaking capacity 10kA as per IEC61008-1 in the existing MCB DB as per PWD General Specifications including connections with suitable size of thimbles / lugs :- 63Amp, DP, RCCB, Sensitivity 30mA (CSR 2022 loaded with 5.35%)
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MISC. ITEMS FOR SUB STATION
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Supply and fixing of safety instruction chart in English and Local Language in words duly framed with 5 mm thick glass as required. (Approx. front area 1.20 sq mtrs.) Danger Notice / Caution in English shall be fixed permanently on the equipment, LV, HV, Panel Room, Switch Yard etc. To comply the requirement of IE.
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Supply & fixing shock treatment chart in English & Local Language duly framed as detailed in IS : 1355, Details of the nearest Medical Facility available with phone number shall also be kept. With 5 mm thick glass as required. (Approx. front area 1.20 sq mtr)
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Providing and spreading synthetic rubber mat, 1 meter wide, 2mm thick, conforming to IS : 15652 Class A for 1.1kV LV Voltage in front of LV DB, APFC Panel etc.
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Providing and spreading synthetic rubber mat, 1 meter wide, 2.5mm thick, conforming to IS : 15652 Class B for 11kV Equipment in front of all HV Panels for their entire length. The Insulating mat shall be ISI mark in every Meter.
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Provide Pairs of Electrically Tested 22kV rubber gloves. Including suitable size wooden box for rubber gloves
2
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Providing First Aid Box as approved bt St. John Ambulance Brigade/Indian Red Cross conforming to IS 2217 :1963 (Main LT Panel Room-1)
2
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SLD and Earthing layout of suitable size framed / laminated shall be fixed on the wall near the entrance
2
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Fire Buckets with MS Angle stand and with 4 number round bottom fire buckets marked FIRE shall be provided in the LV Panel Room, HV Sub Station and at Transformer Yard. Stand shall be with Canopy and grouted in RCC.
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Providing & fixing Carbon Dioxide fire Extinguisher consisting of MS cylindrical body, squeeze lever discharge valve fitted with internal discharge tube, 30cm long high pressure discharge hose, discharge nozzle, suspension bracket, conforming to IS : 934 finished externally with red enamel paint and fixed to wall with brackets with wral plugs / dash fasteners complete with internal charge of following ratings (CCOE Nagpur Approved Cylinder) Sub-Station - 6, HVAC Panel Room - 2, AHU & Sub Panel Rooms - 15) Capacity 4.5Kg (ISI Marked IS 2878)
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3 meter L long aluminum folding ladder for safe maintenance of Electrical System.
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SECTION – B EARTHING
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COPPER EARTHING (UPTO 14 MTRS.) Earthing with Electrolytic Copper Grade Tape riveted (with 5nos. copper rivets) / steel nut & bolts (with 4 nos. 32mm long, 8mm thick with washer and double nut) to 30cm x 120cm x 2mm thick copper plate (made cylindrical) burred 10.50meter (34.44 feet) below ground level in the hole of excavation having bore dia. 125mm and surrounded by salt & charcoal dust mixture (20kg) including fixing the Copper Tape recessed in wall and in floor etc. upto 14mtr in length ( including bore length). G.I. Pipe 20mm dia. (A-Class), 9mtr long should be laid in the hole of excavation 1 feet below ground level and having GI Reducer 50mm x 20mm with PVC Cap (for pouring water)fixed on the top level of the pipe. 300mm x 300mm x 300 deep haudi of first class bricks finished with 1 : 4 cement plaster and haudi covered with cast iron lid having size 300mm x 300mm (Heavy Duty) around the hole of excavation :- (TRF-N -04nos, TRF. Body-2, MAIN LT PANEL Body - 2, VCB-2nos & 2nos Yard Fence)
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Earthing with 25mm x 5mm copper Tape (14Metre in Length), TRF Body-02 nos, Main LT Panel Body – 02 nos, VCB Body – 02 nos and Yard Fence - 02nos (CSR 2022 Loaded with 5.35%)
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Earthing with 40mm x 5mm copper Tape (14Metre in Length), TRF-N -04nos (CSR 2022 Loaded with 5.35%)
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COPPER EARTHING STRIP (AS ADDITIONAL LENGTH) Fixing additional length of earthing with Copper Tape (On surface / Flushed with Petty material as required etc. :-
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Additional Length 25mm x 5mm thick Copper Tape (CSR 2022 Loaded with 5.35%)
60
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Additional Length 40mm x 5mm thick Copper Tape (CSR 2022 Loaded with 5.35%)
50
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50 X 6MM G.I EARTH STRIP Providing and fixing 50 X 6mm G.I. Earth Strip on surface for connection etc. As required by the Engineer-in-Charge of the Site
100
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Providing and fixing 6 SWG G.I. Wire on surface for loop earthing / sub main earthing as required by the Engineer-in-Charge of the site.
100
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DWC HDPE PIPE Supply and erection of DWC HDPE pipe to be laid 1mtr below Ground Level including excavation placing the pipe in position and back filling with excavation soil etc. of the required size :-
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Double Walled Corrugated HDPE Pipe (OD - 63 mm & ID - 51 mm Outer / Inner Dia) (CSR 2022 Loaded with 5.35%)
60
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Double Walled Corrugate HDPE Pipe (OD - 200 mm & ID - 170 mm Outer / Inner Dia) (CSR 2022 Loaded with 5.35%)
60
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SECTION – B EARTHING
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XLPE INSULATED HT ARMOURED CABLES (LOOSE) Supply, Testing, Laying (in the existing pipe /trench) & Commissioning of Circular Aluminium conductor, conductor screened with extruded semiconducting compound, XLPE insulated, insulation screened with extruded semiconducting combination in combination with copper tape (0.3KA for 1 sec.) cores laid up, FRLS PVC inner sheathed, galvanised steel strip armoured and overall FRLS PVC sheathed cable confirming to IS : 7098 (Part 2), 2011, working voltage 11KV(E) grade to be laid loose in the existing trench / pipe :-
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HT Cable Overall size 300sqmm (3 Core) (CSR 2022 Loaded with 5.35%)
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HT Cable Overall size 150sqmm (3 Core) (CSR 2022 Loaded with 5.35%)
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11 KV END TERMINATION S/I/T/C of Heat Shrinkable Cable End termination Joint Kit for 11KV (E), XLPE Cable as approved by Enginner-inCharge of the site :
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Heat shrinkable End termination Kit 3C x 150sqmm (In Door Type)
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Heat shrinkable End termination Kit 3C x 300sqmm (In Door Type)
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Heat shrinkable End termination Kit 3C x 300sqmm (Out Door Type)
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11KV VCB PANEL (1 + 3, 1 INCOMER 3 OUT GOING) Supply, Testing (at Site) & Commissioning by OEM through Electrical contractor (At required place with all site acceptance tests as per respective standard along with routine test report) of 11KV, 25kA/1Sec. , Horizontal draw out Isolation indoor type VCB Panel comprises of 1 Incomer & 3 Out Goings with expandable option on both side of VCB of following rating:-
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1250A, Horizontal drawout type VCB Panel :- 2 Nos. (1Nos I/C & 1Nos O/G)
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800A, Horizontal drawout type VCB Panel as Incomer:- 2 Nos.
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NOTE -PANEL SHALL BE EXTENDABLE
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Motorised mechanism 230Volts AC, 50Hz with manual Option -04nos
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Al. Bus-Bar Shall be continuous rating of 1250Amp. (Incomer + Out Goings) -04Set
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Internal & external paint shade RAL7035, Degree of Protection IP4X
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Shunt Trip Coil, Close coil 24VDC - 04nos each
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Rear cable box - 04nos
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3 Ph. Drawout PT,11KV/110/root3V/110/root3V,Core-1= CL-0.5, 50VA, Core-2=3P, 50VA -02Set (Incomer & Tie)
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CT Dual Core, 11KV, 25kA/1sec, 500/5-5A, Core-1=CL-1.0, 10VA, Core-2=5P10, 10VA - 6nos (Incomer)
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CT Dual Core, 11KV, 25kA/1sec, 60/5-5A, Core-1=CL-1.0, 10VA, Core-2=5P10, 10VA - 6nos (Outgoing)
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Digital Type Multifunction Meter with V,I,F,PF,KW,KVA,KWh,KVAh,KVAR,KVARh,THD,MD etc.- 4nos
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R - Y - B Phase LED Phase Indicators with HRC fuse Base & Carrier - 02Set (for I/C & Tie)
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VCB in Test position White Colour LED Indicator with HRC fuse Base & Carrier - 04Set
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VCB in Service position Orange Colour LED Indicator with HRC fuse Base & Carrier - 04Set
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VCB in OFF position Green Colour LED Indicator with HRC fuse Base & Carrier - 04Set
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Breaker ON Red & OFF Green LED Indicators with HRC fuse Base & Carrier - 04Set
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Auto Trip LED Indication Orange HRC Fuse & Carrier -04Set
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Spring Charged Blue LED Indicator with HRC Fuse & Carrier - 04Set
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Trip Ckt. Healthy White with P. B. With HRC Fuse & Carrier - 04Set
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25A TNC Switch - 04Set
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Heater with Thermostat & Switch - 08Set
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Illumination Lamp with Door Switch - 04Set
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3 Pin Plug Socket with switch - 04Set
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Hooter 24V DC - 01nos
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4P, Non-directional, IDMTL 3O/L+1E/F with Instantaneous element Numerical Relay - 04nos
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Auxillary Relays for Buchollz A/T, WTI A/T, OLL, PRV, OSR and OTI A/T - 02Set (for TRF. Out Goings)
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High Speed Master Trip Relay - 04nos.
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Trip Circuit Supervision Relay - 04 nos.
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8 Window Annunciator Panel - 02 nos (for Incomer & Tie)
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12 Window Annunciator Panel - 03nos. (for TRF O/G)
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VCB Rack-in & Rack-out Handle - 01Nos
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Cable Entry Incoming - Rear Bottom
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Cable Out Going - Rear Bottom
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Testing & commissioning of complete Panel shall be the job of the VCB Supplier (OEM) including setting of Relays as per site requirement including Connections of Control cable between Tr. Marshallling Box & VCB (Excluding Unloading, Handling, Shifting, Installation & HT Power cable termination)
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VCB draw Out Supporting Trolley with Roller -01nos
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Control Voltage 24V DC
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NOTE : VCB Incomer & VCB Tie shall have Electrical & Mechanical Interlocking
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INSTALLATION OF 11KV VCB PANEL (2 INCOMER + 2 OUT GOINGS) Unloading, Handling, Shifting, Installation, Assembly and Fixing at required place including tightening & jointing all cubical with each other, Internal jointing of earth strip, making hole in the gland plate for HT Cable, Blocking all holes / opening of the VCB Cubical with M-Seal, Earthing of VCB with external source of Earth and providing support to Commissioning Vendor, Laying of Control Cables etc, Complete in all respect as required.
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BATTERY AND BATTERY CHARGER (For New VCB Room) Supply, Installation. Testing & Commissioning of (2 X 12V, 100Ah) x 1 Sets, Sealed Maintenance Free (SMF) Battery with Rack, 20A Single Phase Rating Battery Charger having Boost, Float & Trickle Charge option and suitable rating DP MCB 63A as Incomer and 16A DP MCB 7nos with 16 Way Double Door MCB DB, including DC Voltmeter, Ammeter, ON/OFF LED Indicator & Charge Indicator - Float / Boost / Trickle, copper Leads duly thimbled & all related accessories etc. Complete in all respect as required by Engineer-in-Charge of the site.
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11KV CT FOR SPARE RMU FEEDER (REPLACEMENT OF EXISTING CT WITH NEW CT ) RMU TO BE USED AS TIE VCB S/I/T/C of 11 KV CT as per existing ERICON Make Nasik - 10, Ratio 300/5-5A, Cl 1.0, 10VA, STC 25.0kA/1Sec. to be installed at 11KV RMU/SF6 for TIE VCB. Including disconnection, removal of existing 50/5-5A CT and insert / Fix New CT, re-connect all terminals to make operational. The old CT shall be handed over to Client duly Packed in Polythene Sheet for storing. Complete in all respect as required by the Engineer-in-charge of the site. (3 CT's shall be 1 set). Vendor shall visit the site and confirm the suitability before submission of offer & PO placement.
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REMOVING / DISMANTLING OF 11KV VCB PANEL (1 INCOMER 2 OUT GOINGS) Disconnect of all cables (HT), Control Cables including DC Supply & Make sure supply is in off condition, Remove from the existing location, Dismantle the VCB, Shift to New Location provided by the client within the lead of 500 mtrs., Store and Cover with polythene Sheet Properly including material handling equipment like Crane, Fork Lifter etc. and cable trench / VCB Room shall be free from all Cables / Equipment etc. Complete in all respect as required by the Engineer-in-Charge of the site.
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TRANSFORMER OIL DE-HYDRATION Transformer to be dehydrated if the BDV Value is less then 40KV at 2.5mm distance while testing oil temperature shall be normal. Minimum 3 samples shall be tested from the same source, After dehydration BDV shall not be less than 50KV. Dehydration shall be in the scope of Electrical Contractor ( For 750 & 1000KVA Existing Transformer)
1500
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REMOVING & RE-INSTALLATION OF EXISTING 750KVA TRANSFORMER Disconnect of all cables (HT & LT Section), Remove from the existing location/foundation, Shift from Existing foundation to New Foundation, Install, Test & Commissioned, Connect all Cables and Earthing the Body & Neutral with size & material of earthing strip as provided in BOQ including providing connections in HT & LT side and material handling equipment like Crane, Fork Lifter etc. Including dismantling of wall of the existing location if required for clear passage for removing of Transformer. Complete in all respect as required by the Engineer-in-Charge of the site.
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REMOVING & RE-INSTALLATION OF EXISTING 1000KVA TRANSFORMER Disconnect of all cables (HT & LT Section), Remove from the existing location/foundation, Shift from Existing foundation to New Foundation, Install, Test & Commissioned, Connect all Cables and Earthing the Body & Neutral with size & material of earthing strip as provided in BOQ including providing connections in HT & LT side and material handling equipment like Crane, Fork Lifter etc. Including dismantling of wall of the existing location if required for clear passage for removing of Transformer. Complete in all respect as required by the Engineer-in-Charge of the site.
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SECTION – D SHIFTING
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SHIFTING OF 2000KVA TRANSFORMER APFC PANEL Disconnect of all cables (LT), Remove from the existing location/foundation, Shift from Existing location/foundation to New Foundation/Location provided by the Client, Install, Test & Commissioned, and Connect all Cables and Earthing the Body & Neutral with size & material of earthing strip as provided in BOQ. Complete in all respect as required by the Engineer-in-Charge of the site.
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REMOVING & SHIFTING OF 500KVA DG SET MAKE CGL Disconnect of all cables (Power & Control), Remove from the existing location/foundation, Shift from Existing location/foundation to the site provided by the client within a lead of 100mtrs with the help of Crane including all material associated with the DG like Control Panel, Exhaust Pipe, Exhaust pipe supports etc including material handling equipment like Crane, Fork Lifter etc. including Re-Installation of the DG & Control Panel at Location provided by the Client, Re- Connection of Power / Control Cables, Termination, etc. Earthing of Neutral and Body. Complete in all respect as required by the Engineer-in-Charge of the site. (Dismantling of wall shall be part of civil work). The laying of Cables, Termination item shall be treated in Cable Item rate.
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REMOVING & SHIFTING OF EXISTING PANEL (APPROX. 11MTR WIDTH) Disconnect of all cables (Power & Control), Remove from the existing location/foundation, Shift from Existing location/foundation to the site provided by the client within a lead of 500mtrs with the help of Crane including all material. The Trench shall be cleared from all types of cables and material lying there including all extra/dead cables etc.
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DISCONNECT, RE-CONNECT ALL LT CABLE OF EXISTING PANEL TO NEW PANEL FOR 750 & 1000KVA TRANSFORMER Disconnect all cables (Power & Control), Shift to new panel and connect to the designated feeder in the New Panel (for 750 and 1000KVA Transformer), Including Cable Gland, Thimble and any other petty material required to complete the job and making hole in the Gland Plate.
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2500A, TP & N BUS-BAR TRUNKING AS PER NEW ROUTE BETWEEN EMCO PANEL & 1600KVA TR Supplying, Installation, including suspension, testing and commissioning of following capacity bus trunking with aluminium bus bars having current density of 130A / sqmm at nominal current rating in 1.6mm thick IP42 sheet steel enclosure in convenient sections for use on 3 Phase, 4 Wire, 415V, 50Hz, A.C. supply including jointing of sections, flexible joints, expansion joints, bends, and earthing with 2 runs of galvanized iron strips, suspenders, angle iron bracket, steel fasteners, connecting to earthing system etc. as required by the Engineer-in-charge of the site.
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REMOVING OF 2500A, TP & N EXISTING BUS-BAR TRUNKING BETWEEN EMCO PANEL AND 1600KVA TR Disconnecting existing BUS - BAR Trunking System, Removing of the same Bus trunking System from the existing location and shifting same to the location provided by the client having lead of upto 500mtrs
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SECTION – E - LV CABLES 1.1KV ALUMINIUM/COPPER CONDUCTOR POWER CABLES (LAID IN PIPE / TRENCH) Supply, Loading, Unloading, Handling, Shifting, Laying, Testing and Commissioning of the Aluminium / Copper Conductor XLPE insulated / PVC insulated, PVC inner & outer sheathed, Armoured and served cable 1100V grade as per IS : 7098 (Part-1) 1988 and IS 1554 (Part-1) for PVC insulated cables to be laid in the Existing Trench / Pipe etc., of the required size as per PWD General Specifications.
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3.5C X 400 Sqmm (A2XFY) Cable (750 & 1000KVA TRF TO NEW MAIN LT PANEL). 5 Run for 1000KVA & 4 Run for 750KVA (CSR 2022 Loaded with 5.35%)
450
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2C X 2.5 Sqmm Cu. (YWY) Cable for power Supply from VCB to Marshalling Box
150
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4C X 2.5 Sqmm Cu. (YWY) Cable (for power supply to OLTC / RTCC & DG)
200
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12C X 1.5 Sqmm Cu. (YWY) Cable (for VCB to TR Marshalling Box and RTCC to OLTC)
200
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4C X 6.0 Sqmm Cu. (YWY) Cable (from New Panel to VCB Room DB)
60
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AL. CONDUCTOR CABLE END TERMINATION Supply & erection of heavy duty Double Compression Gland for end termination of XLPE insulated, PVC sheathed, FRLS Cable, duly complete with check nuts, Al. Lugs Ring / Pin / Bottle type etc. including making necessary connections. Complete in all respect as required :- 3.5C X 400 Sqmm A2XFY Cable (82MM)
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CU CONDUCTOR CABLE END TERMINATION Supply & erection of heavy duty Double Compression Gland / PH PVC Glands for end termination of XLPE insulated, PVC sheathed Cable, duly complete with check nuts, Cu. Lugs Ring / Pin / Bottle type etc. including making necessary connections. Complete in all respect as required :-
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2C X 2.5 Sqmm Cu. YWY Cable (19MM)
8
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4C X 4.0 Sqmm Cu. YWY Cable (19MM)
8
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12C X 1.5 Sqmm Cu. YWY Cable (28MM)
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4C X 6.0 Sqmm Cu. YWY Cable (28MM)
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SECTION - F - LT PANELS
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LT PANELS Design, Fabrication, Loading, Supply, Receiving, Unloading, Handling, Erection, Testing & Commissioning of cubicle type (bolted & modular construction) panels, fabricated out of 1.6 mm / 2mm (All load bearing member & Doors shall be 2mm and other parts shall be 1.6mm) rust inhibited CRCA sheet steel, 7 tank treated sheets and powder coated shall be complete with incoming and out-going feeders, electrolytic grade (E91) aluminum bus-bar, duly insulated with heat shrinkable PVC colour coded sleeves, shrouders (Shrouding shall be provided between Top & Bottom of all Feeder), bus-bar droppers, supported on DMC/SMC insulators. Panel construction shall be TOTALLY TYPE TESTED ASSEMBLY AS PER IS 61439 PART 1 - 5, Rated Impluse Voltage 12KV, Internal arc Certification for 50kA for 0.3sec at HBB, VBB, CC, and full proof protection from dust, water, humidity, fire, vibrations, temperature, variations, pull tension, noise, entry of rodent etc. (as per relevant IS standard), with heavy duty neoprene gaskets. The floor mounting panels shall be provided with mounting channels not less than 75mm X 75mm X 5mm thick of size. Panels shall have aluminum earth bus throughout the panel, The panel shall be provided with name / designation plate for all incoming/ outgoing feeders, danger plate, door steel locks etc. The key should be common for all compartment / doors. The doors of compartment should not open when switch is in ON position and provision of de-interlock facility shall be provided. Internal control / power wiring of the panel shall be carried out with FRLS insulated copper conductors PVC insulated. All tests shall be carried out as per relevant IS standard in presence of client or his representative and all tests certificates shall be submitted to the client in original duly signed by concerned authority.
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GENERAL NOTE FOR CONTRACTOR The rates for all these items under the following heads should include all necessary items and equipments as required.
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Assembling loose components of the various equipment as per manufacturer's instructions or as per advise of Engineer-in-Charge
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Bonding onto masonry/concrete work including cutting/drilling holes through walls/floors and grouting with cement mortar 1:2:4 (provide the finish level)
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Providing all fixing accessories such as nuts, screws, bolts, Anchor Fastners etc. as required.
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Effecting adequate and proper connections to the main Earthing Stations (AS PER IS 3043)
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Touching up all damaged paint over equipment with same type shade and painting the MS angle , C-channels etc. with two coats of Red Oxide & Two Coats of finishing approved synthetic enamel paint.
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All items listed in the BOQ shall be of approved make only as per tender.
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Any unspecified item shall be as per approval of consultant / Architect / Owner.
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All Digital Meters shall have RS 485 Port
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All Panels/Cubicle shall be provided with sufficient number of Space Heaters (80 Watts) Controlled by Thermostat and MCB
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All wires used in the panel shall be multi-stranded copper conductor LSZH insulated, 1100V Grade.
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CT, PT & Earth wires shall be 2.5Sq.mm copper conductor, FRLS, PVC insulated and Control wiring not less than 1.5sqmm, FRLS, PVC insulated, copper conductor shall be used. Color Coding shall be as per the IS standard. Power wiring shall be of suitable rating with FRLS, PVC insulated, copper conductor multistrand. All wires used in the panel shall be FRLS and class of PVC insulation shall withstand 105°C.
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Note : Any item seems to be missing and needed for smooth running/functioning of the system shall be treated as included and no extra price will be paid for the same.
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Aluminium Busbar shall be Electrolytic Grade - E91. Bus-bar shall be duly covered with heat shrinkable PVC Insulated coloured sleeve. Neutral bus shall be equal to the Phase Bus. Current Density for Aluminum bus shall be consider as 0.8A / Sq.mm
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ACB Make & Model Nos.:- L&T Model U-Power Omega, FP, 50kA, M/P with MTX3.5 Release or equivlent Schneider, Siemens. All ACB shall be with Terminal Adaptor on both sides. DG Feeder shall have external Reverse Power Relay. Rating of ACB shall be at Ambient Temperature i.e. 52ºC without forced cooling
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M/P Based MCCB Make :-All MCCB`s with M/P Based and having O/L, S/C & E/F Protection - L&T Model D-Sine, Schneider Model CVS, Siemens Model 3VA, ABB Model Tmax. Ics=Icu=100%
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TMD Based MCCB Make :-All MCCB`s with TMD Based and having O/L, S/C Protection - L&T Model D-Sine, Schneider Model CVS, Siemens Model 3VA, ABB Model Tmax. Ics=Icu=100%
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All settings of Relay/Releases of ACB/MCCB shall be set as per the requirement of the site and it will be in the scope of Manufacturer through Contractor.
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The Bus-bar supports shall be on Cast Epoxy/ Resin/ Fiber Glass Insulator/ DMC and sized as per CPWD specifications. The live parts of the panel shall be shrouded/covered by un-breakable polycarbonate sheet with suitable warning stickers
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All CT`s shall be Cast Resin Type, for Metering CL-1.0, Burden 10VA, & for Protection CL-5P10, Burden 10VA,
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Contactor to submit the original Test certifcate to Owner from NABL or their authorized laboratory for all components / equipments / instrument tested at LAB in presence of Owner / or his representative and TTA certificate from OEM including photocopy of bills for switchgear / instrument / equipment with all technical data / Cat no. etc.
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Contactor to maintain the site neat & clean and all debris to be cleared from the site on completion of day work before leaving the site.
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S/I/T/C of Main LT Panel (TTA Panel)
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INCOMER OF PANEL FOR TRANSFORMER 750 & 1000KVA TRANSFORMER
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Phase Indicators LED R-Y-B with HRC Fuse/MCB - 02 Set
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Neutral Link 16A - 02nos
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16A FP MCB, 10kA, Curve - C for DG & RTCC Supply - 02nos
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Surge Protection Device 3P + N (withdrawal) in conformation with IEC 61643-11/2011 T2 and EN 61643-11 Type 2 having Inbuilt Health Indicator, Response Time 25ns, Imax 8/20micro sec 70kA, Operating Voltage (Uc) 340V, Level of Protection, Up 1.0 - 2.0KV including 25A, MCCB, TPN, 36kA, ADJ. TMD -02Set
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25kVAr 7% De-tuned Copper Reactor with 33.1kVAR, Heavy Duty, 525V Capacitor Bank (Loss 0.2W/kVAr) with 63A, TPN MCCB, 50kA, Adj. TMD Including ROH, Spreader with ON/OFF LED Indicators, Push Button, 63A TP Power Contactor including suitable ratings MCB, 10kA, Curve - C for control system - 02set
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1600A FP ACB, EDO, 50KA, with Microprocessor Based Protection with O/L, S/C & E/F, (LSING) Icu = Ics = Icw =100%, LCD display of all Energy Parameters, Last 10 Trip History, Termination through copper tinned coated adaptor terminals on both side .(I/C & O/G) of Breakers, The Rating of the ACB shall be at Ambient temperatue i.e. 52ºC without forced cooling with RS 485Port connectivity with communication capabilities - 02 nos
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ON, OFF, TRIP, SC & TCH LED Indication with required rating nos MCB, 10kA, Curve - C, -02set
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TNC Switch 25Amp. - 02nos
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Electrical & Mechanical Interlocking accessories as required -02Set
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CTR 1600/5, Burden - 10VA, Class - 1.0 for metering & APFC Relay -12nos
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CTR 1600/5, Burden - 10VA, Class - 5P10 for 51/51N -06nos
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3 Phase Over Current + Earth Fault Relay Numerical type with High Set, Operating Voltage 240V AC including control fuse/MCB etc Complete in all respect as required - 02nos
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Digital Multifunction Meter having RS 485 Port (V, A, Hz, Pf, KWh, KVA, THD, KVAH). Class 1.0. Ref. Model Schneider EM6400NG Series or equivalent - 02nos
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Electrical & Mechanical Interlock -02set
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Phase Sequence Relay with Alarm - 02nos
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INCOMER DG 2 x 1010KVA
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Phase Indicators LED R-Y-B with HRC Fuse/MCB - 02 Set
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Neutral Link 16A - 02nos
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1600A FP ACB, EDO, 50 KA, with Microprocessor Based Protection with O/L, S/C & E/F, (LSING) Icu = Ics = Icw =100%, LCD display of all Energy Parameters, Last 10 Trip History, Termination through copper tinned coated adaptor terminals on both side .(I/C & O/G) of Breakers, The Rating of the ACB shall be at Ambient temperatue i.e. 52ºC without forced cooling with RS 485Port connectivity with communication capabilities. - 02 nos
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ON, OFF, TRIP, SC & TCH LED Indication with required MCB etc. - 02 Each
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TNC Switch 25Amp. - 02nos
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Electrical & Mechanical Interlocking accessories as required -02Set
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CTR 1600/5, Burden - 15VA, Class - 1.0 for metering - 06nos
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Digital Multifunction Meter having RS 485 Port (V, A, Hz, Pf, KWh, KVA, THD, KVAH). Class 1.0, Ref. Model Schneider EM6400NG Series or equivalent - 02nos
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8 Window Annunciator with Accept, Reset & Test options and Flashing window for all faults occurred. - 02nos
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Reverse Power Protection Relay -02nos
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CTR 1600/5, Burden - 10VA, Class - 5P10 for 51/51N -06nos
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3 Phase Over Current + Earth Fault Relay Numerical type with High Set, Operating Voltage 240V AC including control fuse/MCB etc Complete in all respect as required - 02nos
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TIE MCCB 1, 2, 3 & 4
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Phase Indicators LED R-Y-B with HRC Fuse/MCB - 04 Set
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Neutral Link 16A - 04nos
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1250Amp. FP, MCCB, O/L, S/C & E/F 50ka with Microprocessor Based Release, Ics = 100% Icu, including in built Neutral O/L protection, Front LED Indication, Extended Rotary Handle, Spreaders -04nos
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CTR 1250/5, Burden - 10VA, Class - 1.0 for metering - 12nos
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Digital Multifunction Meter having RS 485 Port (V, A, Hz, Pf, KWh, KVA, THD, KVAH). Class 1.0, Ref. Model Schneider EM6400NG Series or equivalent - 04nos
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Electrical & Mechanical Interlocking accessories as required (Padlock arrangement shall be provided) -04Set
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BUS COUPLER 1600A FP ACB, EDO, 50KA, with Microprocessor Based Protection with O/L, S/C & E/F, (LSING) Icu = Ics = Icw =100%, Termination through copper tinned coated adaptor terminals on both side .(I/C & O/G) of Breakers, The Rating of the ACB shall be at Ambient temperatue i.e. 52ºC without forces cooling including ON, OFF, TRIP, SC & TCH LED Indications & 25A TNS Switch with RS 485Port connectivity with communication capabilities. - 01 nos
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BUS-BAR Aluminium busbar 1600 Amp, TPN with colour coded sleeves, Aluminium Grade E-91, Neutral Bus shall be Equal to Phase Bus of the Phase and Current density 0.8 Amp per sqmm.
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OUT GOINGS 1250Amp. FP, MCCB, O/L, S/C & E/F 50k with Microprocessor Based Release, Ics = 100% Icu, including in built Neutral O/L protection, Front LED Indication, Extended Rotary Handle, Spreaders, 3nos 1250A CT`s, Cl-1.0, Resin Cast, Digital Multifunction Meter having RS 485 Port (V, A, Hz, Pf, KWh, KVA, THD, KVAH). Class 1.0, Ref. Model Schneider EM6400NG or equivalent and R - Y - B LED Indication with suitable Rating MCB & Cu. Neutral Link - 02set
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1000Amp. FP, MCCB, O/L, S/C & E/F 50kA with Microprocessor Based Release, Ics = 100% Icu, including in built Neutral O/L protection, Front LED Indication, Extended Rotary Handle, Spreaders, 3nos 1000A CT`s, Cl-1.0, Resin Cast, Digital Multifunction Meter having RS 485 Port (V, A, Hz, Pf, KWh, KVA, THD, KVAH). Class 1.0, Ref. Model Schneider EM6400NG or equivalent and R - Y - B LED Indication with suitable Rating MCB & Cu. Neutral Link - 02set
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800Amp. FP, MCCB, O/L, S/C & E/F 50ka with Microprocessor Based Release, Ics = 100% Icu, including in built Neutral O/L protection, Front LED Indication, Extended Rotary Handle, Spreaders, 3nos 800A CT`s, Cl-1.0, Resin Cast, Digital Multifunction Meter having RS 485 Port (V, A, Hz, Pf, KWh, KVA, THD, KVAH). Class 1.0, Ref. Model Schneider EM6400NG or equivalent and R - Y - B LED Indication with suitable Rating MCB & Cu. Neutral Link - 01set
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630Amp. FP, MCCB, O/L, S/C & E/F 50kA with Microprocessor Based Release, Ics = 100% Icu, including in built Neutral O/L protection, Front LED Indication, Extended Rotary Handle, Spreaders, 3nos 650A CT`s, Cl-1.0, Resin Cast, Digital Multifunction Meter having RS 485 Port (V, A, Hz, Pf, KWh, KVA, THD, KVAH). Class 1.0, Ref. Model Schneider EM6400NG or equivalent and R - Y - B LED Indication with suitable Rating MCB & Cu. Neutral Link - 05set
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400Amp. FP, MCCB, O/L, S/C & E/F 50ka with Microprocessor Based Release, Ics = 100% Icu, including in built Neutral O/L protection, Front LED Indication, Extended Rotary Handle, Spreaders, 3nos 400A CT`s, Cl-1.0, Resin Cast, Digital Multifunction Meter having RS 485 Port (V, A, Hz, Pf, KWh, KVA, THD, KVAH) . Class 1.0, Ref. Model Schneider EM6400NG or equivalent and R - Y - B LED Indication with suitable Rating MCB & Cu. Neutral Link - 09set
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250Amp. FP, MCCB, O/L, S/C & E/F 50ka with Microprocessor Based Release, Ics = 100% Icu, including in built Neutral O/L protection, Front LED Indication, Extended Rotary Handle, Spreaders, 3nos 250A CT`s, Cl-1.0, Resin Cast, Digital Multifunction Meter having RS 485 Port (V, A, Hz, Pf, KWh, KVA, THD, KVAH). Class 1.0, Ref. Model Schneider EM6400NGor equivalent and R - Y - B LED Indication with suitable Rating MCB & Cu. Neutral Link - 07set
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200Amp. FP, MCCB, O/L, S/C & E/F 50ka with Microprocessor Based Release, Ics = 100% Icu, including in built Neutral O/L protection, Front LED Indication, Extended Rotary Handle, Spreaders, 3nos 200A CT`s, Cl-1.0, Resin Cast, Digital Multifunction Meter having RS 485 Port (V, A, Hz, Pf, KWh, KVA, THD, KVAH). Class 1.0, Ref. Model Schneider EM6400NG or equivalent and R - Y - B LED Indication with suitable Rating MCB & Cu. Neutral Link - 02set
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63A FP, MCB, 10KA, Curve - C - 10nos
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POWER MONITORING CUBICAL A cubicle to be provided in the panel of suitable size and Terminate the 2 X 1.0 sqmm Copper Shielded (Inner & Outer) cable from Port 485 of each Digital meter to the Cubical designed for purpose of Power Monitoring. The job involves wiring, termination on both ends duly ferruled as per requirements at site including 2.5sqmm terminals, din bar Including 2 x 6A Modular Switch Sockets Multipurpose Type & 2nos RJ 45 IO Socket suitable for 10GB with Cover plates etc.
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All copper wire used shall be FRLS
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S/I/T/C OF 315kVAR (EFFECTIVE OUTPUT KVAR) CAPACITOR BANK PANEL, (TTA PANEL) (CAPACITOR PANEL PART OF MAIN PANEL)
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INCOMER
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Phase Indicators LED R-Y-B with HRC Fuse/MCB - 01 Set
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Neutral Link 16A - 01nos
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CTR 800/5, Burden - 10VA, Class - 1.0 for metering - 03nos
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Digital Multifunction Meter having RS 485 Port (V, A, Hz, Pf, KWh, KVA, THD, KVAH). Class 1.0, Ref. Model Schneider EM6400NG or equivalent - 01nos
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DE-TUNED REACTORS & CAPACITOR BANKS
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5kVAr, 440Volts 7% De-Tuned Copper Reactor with 6.9kVAR, 525V, AC, 50Hz, Heavy Duty, APP Type Double Layer Capacitor bank, (Loss 0.2W/kVAR), Effective 5kVAR - 01set
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10kVAr, 440Volts 7% De-Tuned Copper Reactor with 13.8kVAR, 525V, AC, 50Hz, Heavy Duty, APP Type Double Layer Capacitor bank, (Loss 0.2W/kVAr), Effective 10kVAr - 01set
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25kVAr, 440Volts 7% De-Tuned Copper Reactor with 33.1kVAr,525V, AC, 50Hz, Heavy Duty, APP Type Double Layer Capacitor bank, (Loss 0.2W/kVAr), Effective 25kVAr - 02set
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50kVAr, 440Volts 7% De-Tuned Copper Reactor with 2x33.1kVAr,525V, AC, 50Hz, Heavy Duty, APP Type Double Layer Capacitor bank, (Loss 0.2W/kVAr), Effective 50kVAr - 05set
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CAPACITOR DUTY CONTACTOR
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Capacitor Duty Contactor suitable for 6.9kVAR - 01nos
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Capacitor Duty Contactor suitable for 13.8kVAR - 01nos
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Capacitor Duty Contactor suitable for 33.1kVAR - 02nos
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Capacitor Duty Contactor suitable for 66.2kVAR - 05nos
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MISC. ITEMS
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3 Phase APFC Relay Microprocessor Based 12 Steps with Port RS485 (Ref. Model Schneider VarPlus
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Advance Range , L&T Model etaCON or Equal) -01nos
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ON/OFF LED Indicators Red & Green with push button Suitable rating MCB and Neutral Link etc - 09Set
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16A, Auto/Manual Selector Switch - 09nos
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ON/OFF Delay Timer for Manual operation of Capacitor Unit for providing discharge delay time - 09nos
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Exhaust /Cooling fans (with standby fans) for above of suitable rating (control with thermostat) - As per Required Calculations
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TP MCCB
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16Amp. TP, MCCB, 25kA with TMD, Extended ROH, Spreaders and Ics = 100% Icu, -01set
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25Amp. TP, MCCB, 25kA with TMD, Extended ROH, Spreaders and Ics = 100% Icu, -01set
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63Amp. TP, MCCB, 25kA with TMD, Extended ROH, Spreaders and Ics = 100% Icu, -02set
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125Amp. TP, MCCB, 25kA with TMD, Extended ROH, Spreaders and Ics = 100% Icu, -05set
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All copper wire used shall be FRLS
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S/I/T/C OF ADDITIONAL INCOMER FOR EXISTING REFERIGERATION PLANT PANEL (PTTA)
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Phase Indicators LED R-Y-B with HRC Fuse/MCB - 01 Set
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Neutral Link 16A - 01nos
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2500A FP ACB, EDO, 50KA, with Microprocessor Based Protection with O/L, S/C & E/F, (LSING) Icu = Ics = Icw =100%, LCD display of all Energy Parameters, Last 10 Trip History, Termination through copper tinned coated adaptor terminals on both side .(I/C & O/G) of Breakers, The Rating of the ACB shall be at Ambient temperature i.e. 50ºC without forced cooling with RS 485Port. - 01set
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ON, OFF, TRIP, SC & TCH LED Indication with required rating nos MCB, 10kA, Curve - C, -01set
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TNC Switch 25Amp. - 01nos
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CTR 2500/5, Burden - 10VA, Class - 1.0 for metering -03nos
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CTR 2500/5, Burden - 10VA, Class - 5P10 for 51/51N -03nos
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3 Phase Over Current + Earth Fault Relay Numerical type with High Set, Operating Voltage 240V AC including control fuse/MCB etc Complete in all respect as required - 01nos
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Digital Multifunction Meter having RS 485 Port (V, A, Hz, Pf, KWh, KVA, THD, KVAH). Class 1.0. Ref. model Schneider EM 6400NG Series or equivalent - 01nos
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panel shall be joined with the existing Plant Panel through BUS - LINK of suitable Ratings
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SECTION - G, LIGHT FIXTURE & FAN Supply, to the site pre-wired, decorative compact LED light fixture, recess /surface mounted type, or direct ceiling mounted fittings with all accessories including all types of LED fixture drivers, mounting accessories, etc., All LED lights fixtures / Drivers (Drivers Efficiency shall be 85% or more and driver shall be either Non Dimmable or 0 - 10Volt Analogue Dimmable as per specifications) shall be operating on 150V-270Volt, All LED lights subject to free replacement at site for a period of three year from the date of delivery / commissioning which ever is earlier. Toll free number shall be provided by the supplier to the client. The supplier should also ensure that the defect reported from the site in respect of LED Light fixtures shall be set right on the same day and in no case, later than next working day. All LED fixture shall be subject LM-79 testing from NABl accredited Lab and test certificate to be submitted. Sample of Light Fixture subject to 3rd party test at suppliers end in presence of Owner or his representative. The supplier should also submit the LM-80 report of the LED used in the LED fixture. The Life span of LED Light Fixture shall be 50000 Burning Hours. All tests related to Drivers as per IS Specifications shall be carried out in the presence of Owner or his representative. Other equipments like Ceiling Fan, Exhaust fan & Wall Fan etc. shall be replaced / repaired as per tender clause. Complete in all respect, as required. All test certificates in original shall be submitted to the Owner.
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20W 1200MM LED BATTEN SURFACE MOUNTED IP65 S/I/T/C of 20W LED Batten with system Lumen efficacy 110 Lm/W, THD 10%, Pf 0.95, CCCV driver, protection IP 65, Batten Extruded Aluminium Housing and CCT 5700 / 6500K. Surge protection 3kV, Operating Voltage Range - 150V - 270Volts. The LED fixture should have PC Diffuser Total system Power consumption 20Watt. Complete in all respect as required Ref Model Wipro Imperia LE23- 251
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EXHAUST / CEILING FAN S/I/T/C of 1200mm sweep, Single Phase, Ceiling fan, copper wound, white colour, 5 Star rated, total power consumption shall not be 52W, without Regulator & down rod. Complete in all respect as required.
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S/I/T/C of 300mm sweep, Single Phase, Heavy Duty Exhaust fan, copper wound, Star rated, total power consumption shall not be 70W Including Aluminium Louvers. Complete in all respect as required.
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SECTION - H - ENERGY MONITORING SYSTEM
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ENERGY/ POWER MONITORING SYSTEM S/I/T/C of Energy / Power Monitoring System simplifies management of complex power systems. It brings unique new capabilities that protect people and assets, keep operations running, and save time and money. As a key element in an Energy / Power Monitoring System takes full advantage of IoT connectivity and distributed intelligence to help maximize the uptime and operational efficiency. Using the software analytics, we can correlate energy consumption and its financial impact on operating or production parameters. Such a system then aids in taking well-informed production planning decisions. M/S Verka have been looking at exploring at optimizing the power distribution system. In line with this, we proposes Energy / Power Monitoring System to enable M/S Verka to integrate PMS for 150 nos. of devices (Schneider make meter Model EM6400NG) into PMS using the existing LAN network to communicate the data to actively Monitor Energy Consumption and performance. The job includes Architecture Layout, Material, Wiring (Meter to Ethernet Gate Way and Gate Way to Server through PVC Conduit 2x1.0sqmm Copper Shielded and 4 Pair CAT 6), Printer, Server, Key Pad, LCD, Server Table, Software with Paid License Fee etc. Complete in all respect as required.
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Power Monitoring System (PMS) helps the facilities’ team in large, and power critical facilities to analyse, troubleshoot, and make informed decisions about their electrical distribution systems. It must automatically collect data from the facility’s electrical network and presents it as meaningful, actionable information via intuitive web interface. It should facilitate well-informed business decisions by giving a detailed view of the factors contributing to the energy usage, evaluating energy usage by process area or product type, quickly responding to energy consumption anomalies and predicting the future energy usage. It must caters to the energy information needs of all the stakeholders in an organization from the facility managers, IT teams, finance to the Management level.
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PMS is an ISO 5001 certified Energy Management Software, which is fully interoperable and scalable. It must be designed to comply with cyber security standard IEC62443 SL1 at the component level: IEC62443-4-1 and IEC62443-4-2 and streamline the process of checking and maintaining EN50160 and IEEE 519 Power Quality compliance. It must be capable of natively supporting continuous Electrical Thermal Monitoring System with the ability to detect abnormal bus bar or cable temperatures due to faulty connections and to prevent equipment damage and fire.
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PMS System provides access to real-time and historical system data using a standard web browser format... PMS Solutions shall be designed to provide easy-to-understand information about a building’s / Industry energy consumption. The data generated shall serve as a solid framework for making smart energy management decisions to enhance building/ Industry energy performance and business competitiveness.
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THE DETAIL OF ITEMS FOR ENERGY / POWER MONITORING SYSTEM (PMS) AS FOLLOWS :
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Energy / Power Management Software with 150 Device License with screen and reports for 150 devices in PMS devices ( Existing devices: Schneider Model EM6400NG - 41nos + ACBs -12nos )
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Fitment of RS 485 Port in the Existing ACB - 12nos
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Installation and commissioning of EMS software for 100 + 50 devices in PMS
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Supplier to collect the required data about the sites -Lot
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All required approvals if need for accessing the site shall be obtained by the supplier
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Electrical and LAN wiring Switch Sockets, Meters, Ethernet convertors are in working condition with ping able IP’s shall be installed / tested by the supplier
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Existing meters and relays are having RS485, 2 wire communications with Modbus RTU protocol suitability shall be checked by the supplier
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Supply and Installation of all the required Hardware’s (Energy Meters, Ethernet Gateway, LAN facility, CAT6 cable , Networking Switch’s, PMS, PC, ACB`s Connectivity etc.,)
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Supply and laying of CAT6 cable and Network connectivity (LAN) between Software & Meters/devices .
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Supply and laying of RS485 com. cable between meters to Ethernet Gateway
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Supply the Sever PC dedicated assigned for PMS software and required Configuration with compatible software is loaded in the PC.
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Standard Warranty clause is applicable, period of 12 months from the date of commissioning of PMS system.
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Supplier to provide the furniture for PMS Server PC & Printer
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Provision of LAN points, Static IP’s for Ethernet convertors energy meters & PMS PC wherever required shall be ensured by the Supplier.
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LAN connectivity shall be the scope of client.
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Customer will provide the required Static Public IP to PMS
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THE DETAIL OF MATERIAL TO BE SUPPLIED, INSTALLED & COMMISSIONED :
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Software with 150 Device License with screen and reports for 150 devices in PMS devices (Make - Schneider, Siemens, L&T)
1
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Ethernet Gateway with Enclosure / to be mounted in existing Panel, Make - Schneider, Siemens & L&T)
8
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Programming & Commissioning of PMS Software with Dash Board & Reporting Training to End User Staff inclusive Review of Dash Board and reporting system after 3 months of commissioning ( Two visit inclusive). All Parameters available in Meter shall be displayed on Dash Board including status of ACB`s
1
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Supply and laying of 2 X 1.0sqmm Copper Shielded wire in PVC conduit duly clamped at 450mm (Make Beldon, Lapp, Polycab)
150
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Supply and laying of 4Pair CAT 6 Copper Shielded wire in PVC conduit duly clamped at 450mm (Make Tyco, D-link, Legrand)
305
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Ethernet Switch suitable for above system (Schneider, D-link, Netgear, cisco) 8 Port Un-managed
2
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PC with MS Office along with CPU having following configuration suitable for ≤ 250 Devices, ≤ 10 User work Station, Intel Xeon Bronz (6Core)* 16GB (RAM), SSD 500GB, including Window - 11, Anti - Virus, Key Board, Wired Mouse, Power Supply, 2 USB Ports Make : HP & Dell
1
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Colour Ink-Jet Printer with Tank (Model- HP, Canon, Brother)
1
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1KVA On - Line UPS with 30min power Back-up (APC, Emerson, Destiny)
1
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Computer Table (3' x 2') with Chair Revolving with arm Rest (Make Godrej & Geeken), Table shall have 3 lockable Drawers on Right side and one lockable drawer on Left side, Bottom of Legs of table shall have Rubber Pad and Table shall be made out of 1.8mm thick CRCA sheet steel, paint shade shall be light grey (or approved by the client) Area between Drawer shall have provision for Computer Key Board and shall be 0' 5" below the top of Table. Design of the chair & Table shall be approved by the Client.
1
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NOTE: The job shall be carried out in 2 Phases; Ist Phase Devices could be 60 nos and IInd phase Devices could be 60 nos. IInd Phase devices to be integrated later on with in a period of one year. For this pending work,15% of total amount of PMC system shall be released on completion of IInd Phase work.
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SECTION - I, PANEL INTERNAL FIRE PROTECTION
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ELECTRICAL PANEL INTERNAL FIRE PROTECTION SYSTEM Supply, Installation, Testing & Commissioning of Electrical Fire System in the Panel (Internal) Fire Protection including Cylinder, Heat Sensing Tube, ( HST shall work as Sensor & Gas Releasing Medium) suitable for 15Bar. Master Control Unit for Controlling the System & Alarm. Automatic Hydrolic Valve suitable for 15Bar with Cylinder Pressure Switch and Pressure Gauge at the end of the Tube, Power Supply 12V AC, 50Hz for Each Panel etc., through NOVEC - FK5112, UL Listed Gas, (Supplier to provide free Replacement of any Component becomes faulty due to operation or any other reason immediately within 48 hrs of fault reported for a period of 2 years from the date of commissioning). The system shall be as per IS Specifications up to date and must comply with other related safety code UL/C/FM. The detail of Parameters / equipment is as follows :
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5 LB/2.2Kg Cylinder with 2Kg Novec 1230/ FK5-1-12, DLP Assembly with automatic valve mounted on Approved cylinder (CE or UL), Push in connector for tube, 5lb Novec 1230/ FK5-1-12 gas, mounting bracket, End of Line adopter and low pressure switch for monitoring system activation.
5
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Linear Pneumatic Heat Sensing Tube (HST) with all necessary fittings & supports. The HST shall be compatible to the following Parameters:
90
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i Special Formulation Designed to prevent surface damage when exposed to or installed on Galvanized metal or Equpment.
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ii Reliability shall be 100% over a period of upto 5years
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iii Non Destructive Tested to with stand pressure max up to 140Bar.
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iv UV Protected
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v Low Moisture and water obsorption ratios 21ºC
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vi Chemically resistive to most common chemicals
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vii Compatible to all inert, Low Pressure and High pressure Agents
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viii Shall be suitable for Heat Detection and Unit Activation device to cause actuation of Fire Suppression System.
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ix Dimensions (ID / OD ) : 4mm / 6mm
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x Standard Requirements : BS ISO : 7625 : 2010
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xi Quality mangement System : ISO 9001 : 2015
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Operating temperature : 100 - 110ºC
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Brust Presure : Red 120Bar & Blue 140Bar
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Master Control Unit for controlling each system, complete with pressure switches, buzzers and electronic hooters, including all necessary accessories + electrical wiring to make each entire system functional.
5
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SECTION-I - CIVIL WORKS
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Note: - Contractor Should visit the site before quoted the rates.
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DISMANTLING & DEMOLISHING
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DEMOLISHING PLAIN CEMENT CONCRETE Demolishing cement concrete manually/ by mechanical means including disposal of material within 1000 metres lead as per direction of Engineer - in - charge. Nominal concrete1:4:8 or richer mix (i/c equivalent design mix)
5
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DEMOLISHING RCC WORKS Demolshing RCC Work manually/ by mechanical means including stacking of steel bars and disposal of unserviceable material within 1000 metre lead as per direction of EIC.
29
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DEMOLISHING BRICK WORK Demolishing brick work in cement mortar manually / by mechanical means including stacking of serviceable material and disposal of debris within 1000 metre lead as per direction of EIC.
35
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DISMANTLING TILING WORK Dismantling Tile/Stone/Terrazzo work in floors and walls laid in cement mortar and disposal of debris within 1000 metre lead as per direction of EIC.
50
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DISMANTLING OF EXISTING SHED Dismantling of existing shed with all material like polycarbonate sheeting in cladding, GI roof sheeting, MS structure & RCC Flooring including shifting of Loose material upto 100 metre lead as designated area & directions of Engineer in charge.
530
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DISMANTLING OF EXISTING LEAN SHED Dismantling of existing lean shed with all material like GI roof sheeting, MS structure & RCC Flooring including shifting of Loose material upto 100 metre lead as designated area & directions of Engineer in charge.
60
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DISMANTLING & REFIXING OF INTERLOCKING PAVER BLOCK Dismantling & refixing of interlocking paver blocks 60 mm thick on sand bed and base specifications as per directions of Engineer in charge.
18
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EARTH WORK
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Earth work in excavation by mechanical means (Hydraulic excavator) / manual means in foundation trenches or drains (not exceeding 1.5 m in width or 10 sqm on plan), including dressing of sides and ramming of bottoms, lift upto 1.5 m, including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 m. For all kind of soil
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0.00 - 1.50m
320
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1.50 - 3.00m
10
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BACK FILLING Backfilling with excavated earth around foundations, trenches, sumps, pits, substructures, including through compaction of 95% standard proctor density, of backfill in layers not exceeding 150mm in depths, including watering, ramming etc. complete including making good the undulations etc with earth, ramming, watering and rerolling the sub grade to achieve upto 98% Procter Density as per specifications including re-excavation, transportation, loading, unloading, carriage to dumping spot and all incidentals at all depth, levels, leads and lifts including leveling & making slopes as per the gradient plan etc complete as per drawing and as directed by Project Manager With selected excavated available earth
220
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CENTRING AND SHUTTERING Providing and fixing centering and shuttering with steel props and removing. Steel shuttering and centering for structural concrete work in locations called for including strutting, propping, bracing, bolting, wedging, casing, striking, removal etc. complete for any size, section, thickness. Props shall consist of well designed steel pipes adequately braced (wooden ballies as props shall not be permitted). The item to include centering and shuttering at all heights and levels.(Design shall be approved by CLIENT / PMC)
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Shuttering for faces of concrete foundations and foundation beam & plinth beam (vertical or battering)
230
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Centering and shuttering for faces of walls, partitions, retaining walls and the like (vertical or battering) including attached pilasters, buttresses etc when curved.
20
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Centering and shuttering for columns (Square or rectangular or poly gonal in plain)
164
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Centering and shuttering for sides and soffits of beam, beams, launching girders, bressumers, lintels.
61
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Centering and shuttering for flat surfaces such as suspended floors, roofs, landings, chajjas, shelves etc.
92
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BRICK WORK ABOVE PLINTH LEVEL Providing and construction brick masonary with first class burnt bricks in cement mortar including scaffolding, curing etc. For brick work above plinth at all levels and heights, joints/wall surface prepared either for pointing of plastering complete.Cement:- Ultratech/Ambuja/ACC
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Cement mortar 1:6 (1 cement 6 coarse sand)
68
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Extra for above 4 meters (where any single storey exceeds 4 metres in height) for every additional height of 2 metres or part thereof for Brick Work/ Concrete Block/ Clay Block.
6
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HALF BRICK WORK ABOVE PLINTH Providing and construction half brick masonry with non modular fly ash bricks of class designation 10, conformingio IS :12894, in super structure above plinth and upto floor V level. Cement mortar 1:4 (1 cement : 4 coarse sand)
10
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PCC Providing and construction Plain Cement concrete 1:4:8 With stone aggregate 40mm gauge mixing by mechanical means using concrete mixer volumetric type
18
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Providing and construction Reinforced cement concrete M-25 mechanically batch mixed using batch type concrete mixer as per IS:1791 and vibrated by needle vibrator but excluding steel reinforcement centring and shuttering in foundation and plinth
63
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Providing and construction Reinforced cement concrete M-25 mechanically batch mixed using batch type concrete mixer as per IS:1791 and vibrated by needle vibrator but excluding steel reinforcement centring and shuttering in superstructure.
51
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Providing and construction Reinforced cement concrete M-30 mechanically batch mixed using batch type concrete mixer as per IS:1791 and vibrated by needle vibrator but excluding steel reinforcement centering and shuttering in superstructure.
9
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SAND UNDER FLOORS Supplying and filling in plinth with sand under floors, including watering, ramming, consolidating and dressing complete.
20
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STONE AGGREGATE Providing & Laying stone aggregate 63 mm to 45 mm thick over well compacted soil, complete including carriage of material and as per directions of Engineer-In-Charge.
30
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REINFORCEMENT STEEL : Cold twisted detormed (Ribbed/ Tor steel) Bars (Fe 500 grade as per IS 1786-2008) , for R.C.C works, where not including in the complete rate of RCC including bending and binding placing in position complete (SAIL/TATA)
110
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CEMENT PLASTER Providing and applying plaster in cement mortar 1:5 ( 1 cement 5 coarse sand) for walls, colmns beams ec. Including chipping concrete surface, finishing, scaffolding, providing grooves,bands, mouldings, curing etc. complete at all heights and levels. Cement:- Ultratech/Ambuja/ACC
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Cement plaster 12.5mm thick
244
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Cement Plaster 20mm thick
298
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Providing and applying plaster in cement mortar 1:3( 1 cement 3 coarse sand) for slabs, walls, columns,beams ec. Including chipping concrete surface, finishing, scaffolding, providing grooves,bands, mouldings, curing etc. complete at all heights and levels. Cement:- Ultratech/Ambuja/ACC
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Cement plaster 10mm thick
142
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Providing and applying 12.5mm thick cement plaster in damp proof course 1:3 with two coats of bitumen at 1.65Kg. Per Sqm laid hot and sanded Vertical
38
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PUTTY Preparation of plastered or concrete surface for painting (including sand papering the surface) using ready mixed cement based wall putty by applying two or more coats to get required finish
684
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INTERIOR PAINTING - NEW WORK Providing and applying Distempering with 1st quality acrylic distemper (ready mixed) having VOC content less than 50 gms/litre, of approved manufacturer, of required shade and colour complete, as per manufacturer's specification. Two or more coats on new work
386
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EXTERIOR PAINTING - NEW WORK: Providing and applying Finishing walls with Acrylic Smooth exterior paint of required shade: New work (Two or more coat applied @ 1.67 ltr/10 sqm over and including priming coat of exterior primer applied @ 2.20 kg/10 sqm)
298
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INTERIOR PAINTING -OLD WORK Providing and applying Distempering with 1st quality acrylic distemper (ready mixed) having VOC content less than 50 gms/litre, of approved manufacturer, of required shade and colour complete, as per manufacturer's specification. Two or more coats on new work
228
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ENAMEL PAINT Painting two or more coats excluding priming coat with synthetic enamel paint in all shades on wood work, metallic or plastered, concrete surface to give an even shade.
310
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WHITE WASHING - OLD WORK Providing and applying White washing with lime to give an even shade : Old work 2 or more coats
105
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KOTA STONE FLOORING Providing and laying Kota stone slab flooring over 20-25 mm (average) thick base laid over and jointed with grey cement slurry mixed with pigment to match the shade of the slab, including rubbing and polishing complete with base of cement mortar 1 : 4 (1 cement : 4 coarse sand)
42
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KOTAH STONE SKIRTING Kotah stone tiles 20mm thick in skirting risers of steps, dado walls and pillars laid in 12.5mm thick cement mortar 1:3 (1 cement 3 coarse sand) and jointed with neat cement slurry mixed with pigment to match the shade of stone, including rubbing and polishing
2
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CC FLOORING Providing and laying 52 mm thick cement concrete flooring with concrete hardener topping, under layer 40 mm thick cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) and top layer 12 mm thick cement hardener consisting of mix 1:2 (1 cement hardener mix : 2 graded stone aggregate 6 mm nominal size) by volume, hardening compound mixed @ 2 litre per 50 kg of cement or as per manufacturer's specifications. This includes cost of cement slurry, but excluding the cost of nosing of steps etc. complete.
89
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ROLLING SHUTTER Supplying and fixing rolling shutters, of approved make, made of 80mmx1.25mm, M.S. Laths, interlocked together through their entire length and jointed together, at the end, by end locks, mounted on specially designed pipe shaft, with brackets, side guides, 27.5cm long wire spring grade No. 2 and arrangement for inside and outside locking with push and pull operation complete, including top cover 0.80mm thick (payment is to be made for the exact size of opening where rolling shutter is to be fixed)
5
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Providing and fixing ball bearing for push and pull type rolling shutters, from 9.20 to 12 sqm area
2
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Nuts & Bolts of all sizes and length required
72
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ALUMINIUM WORK: Providing and fixing powder coated aluminium work for doors, windows ventilators and partitions with extruded built up standard tabular and other sections of approved make conforming to IS : 733 and IS : 1285, fixed with rawl plugs and screws or with fixing clips, or with expansion hold fastners including necessary filling up of gaps at junctions, at top, bottom and sides with required PVC/ neoprene felt etc. Aluminium sections shall be smooth, rust free, straight , miltred and jointed mechanically wherever required including cleat angle, Aluminium snap beading for glazing/ panelling, C.P. brass/ stainless steel screws, all complete as per architectural drawings and the directions of EIC (Glazing and panelling to be paid for separately) All Aluminum sections shall be of Jindal / Hindalco make or approved equivalent. All Aluminum sections will be coated with plastic peel for protection from cement / concrete / paint etc. Samples of Aluminum member shall be got approved before procurement.
-
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For fixed portion Polyester powder coated aluminium (minimum thickness of polyester powder coating 50 micron)
35
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For shutters of doors, windows & ventilators polyester powder coated aluminium including Providing and fixing hinges/ pivots including of hardware like handles/tower bolt/lock/stopper wherever required including the cost of PVC / neoprene gasket required
32
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Providing and fixing glazing in aluminum door, window, ventilator shutters and partitions etc. with PVC Plug/ neoprene gasket etc. complete as per the architectural drawings and the directions of engineer-in-charge . (Cost of aluminum snap beading shall be paid in basic item)
-
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Float glass panes of 5 mm thickness
6
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Exterior grade ACP sheet 4mm
5
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TILE TERRACING Tile terracing laid dry over roof consisitng of one layer of tiles 22.86x11.43x3.83 including grouting with cement sand mortar 1:4 top surface to be left clean after wire brushing
156
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FENCING Providing and fixing of GI fencing of hexagonal net of desired gauge. Providing and Fixing of fencing with MS angles 25 x 25 x 3 mm frame, vertical members 1.5 m above ground fixed 30 cm in ground at 2m with cement concrete 1:2:4. Net to be fixed with nut bolts and washers.
225
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TOP KHURRA Providing and construction of Top Khurra 0.6mx0.6m for rain water pipe in 25mm thick cement concrete 1:2:4 over 50.00 thick cement concrete 1:8:16
4
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BOTTOM KHURRA Providing and construction of Bottom khurra on ground 1.2m 0.6m consisting of bricks on edge laid in cement mortar 1:3 over 7.5 cm cement concret 1:8:16 including 12.5mm thick cement plaster 1:3
4
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PVC RWP Providing and fixing on wall face unplasticised Rigid PVC rain water pipes single socketed (working pressure 4 kgf / cm²) conforming to IS : 4985, including fixing with MS clamps. U-PVC pipes (working pressure 4 kgf. / sqcm)pipe 110 mm dia.
24
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PVC BEND Providing and fixing 110 mm dia. U.P.V.C bend for Rain water pipe as per IS:14735 including jointing complete as per specifications and to the entire satisfaction of Engineer- in- charge. UPVC 110 mm bend
8
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BRICK MASONRY CHAMBER Constructing brick masonry chamber in cement mortar 1:4 ( 1 cement : 4 coarse sand ) with R.C.C. top slab with 1:2:4 mix (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size), foundation concrete 1:4:8 mix (1 cement : 4 coarse sand : 8 graded stone aggregate 40 mm nominal size), inside plastering 12 mm thick with cement mortar 1:3 (1 cement : 3 coarse sand) finished with floating coat of neat cement and making channels in cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) finished with a floating coat of neat cement complete as per standard design : Inside size 120x90 cm and 90 cm deep including C.I. cover with frame (medium duty) 500 mm internal diameter, total weight of cover and frame to be not less than 116 kg (weight of cover 58 kg and weight of frame 58 kg) : With common burnt clay F.P.S. (non modular) bricks
2
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Providing and fabricating Structural steel work in angles, tees, flats, riveted, including cutting, fixing all gusset plates, bolts, nuts, rivets etc. with hoisting and erecting in position. For roof truss, well curbs, plate girders etc. of any span for building for bridges upto 15M span
97
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Providing and fabricating Structural steel work in compound girders or stanchions built up from two or more RS joist or channel sections or plates and angles etc. including cutting and fixing all lattice bars, stiffners,gusset plates, bolts, nuts, rivets, welding rods, etc. complete with flange plates, heads , soul plates, angle connection, etc. with hoisting and erection in position
20
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COLOUR COATED GALVALUME SHEETING Providing and fixing ( PPGL) precoated painted galvalume sheet roofing (size, shape and pitch of corrugation as approved by Engineer-in-charge) The end rib shall have anti cappillary groove and return leg. The steel sheet must be having yield strength of 550 MPa ( Fy= 550 MPa) metallic coated with Zinc- Aluminium alloy ( i.e. 55% Al, 43.4%Zinc, 1.6% Si-Zincalume) AZ150 ( Min. 150 bm/mm2 total on both sides), pre painted with super Durable Polyster XRW quality paint includes inorganic infrared reflective pigment. The sheet confirms to general requirement of AS/NZS 2728 type 4/ IS 15965 class 3 durability and gloss value of 25% -40%. should be supplied in single length upto 12 metre or as desired by Engineer-incharge. The sheet shall be fixed using self drilling /self tapping screws of size (5.5x 55 mm) with EPDM seal, complete upto any pitch in horizontal/ vertical or curved surfaces, excluding the cost of purlins, rafters and trusses and including cutting to size and shape wherever required.JINDAL/ISPAT/ TATA 0.50 mm (+ 0.05 %) thick
275
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SHEETING ACCESSORIES Providing and fixing precoated sheet roofing accessories with same specification as above item S.No-25 Flashing (300-400 mm)
20
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ANCHOR BOLTS (FOUNDATION BOLTS) Providing and fixing MS foundation bolt of required dia and length
325
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NS GROUT Providing and grouting GP-2 epoxy based grout for foundation and repairing of joints including preparation of surface for filling
0.5
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PROVIDING & LAYING NP 3 PIPE Providing, lowering in trenches to correct gradient and allignments, jointing with tytone rubber joint and cutting of RCC S/S pipes having inside HDPE. lining ISI marekd as per ISI code IS:458-2003 into trenches for all depths and laying out the same to correct alignment, gradients, levels etc.,cutting of concrete beds and joints holes, supporting the pipes and specials in correct position in a suitable rigid manner while the same are being jointed and until the surrounding benchings, haunches and envelopes are completed. The pipes shall rest on the beds at all joints through their lengths and to ensure this, testing the pipes for leakage and making good the same leakage and all defects to the entire satisfaction of the Engineer incharge including all cartage etc copmplete in all respects. R.C.C. pipe with inside H.D.P.E. lining class- NP-3 400mm i/d pipe with inside H.D.P.E. lining
122
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Re-barring ( Chemical Anchor) of 10mm dia bar, hole size 14mm, depth 100mm with 10 ml injectable mortar epoxy adhesive (Hybrid urethane methacrylate adhesive) re-baring chemical complete in all respect.
40
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Re-barring (Chemical Anchor) of 12mm dia bar, hole size 16mm, depth 120mm with 14 ml injectable mortar epoxy adhesive (Hybrid urethane methacrylate adhesive) rebaring chemical complete in all respect.
35
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Re-barring (Chemical Anchor) per hole for 16mm dia bar, hole size 20mm, depth 160mm with injectable mortar epoxy adhesive (Hybrid urethane methacrylate adhesive) rebaring chemical 24 ML
30
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Re-barring (Chemical Anchor) of 20mm dia bar, hole size 25mm, depth 200mm with 47 ml injectable mortar epoxy adhesive (Hybrid urethane methacrylate adhesive) rebaring chemical complete in all respect.
25
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Water Bound Macadam Grading Providing, laying, spreading and compacting stone aggregates of Grading I to water bound macadam specification including spreading in uniform thickness, hand packing, rolling with smooth wheeled roller 8-10 tonnes in stages to proper grade and camber, applying and brooming requisite type of screening/ binding Materials to fill up the interstices of coarse aggregate, watering and compacting to the required density complete as per technical clause 404 of MORT&H specifications
30
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Providing and laying 60 mm thick factory made cement concrete interlocking paver block of M-35 grade machine made rubber moulded smooth finish with strong vibratory process or with vibrohydraulic compaction machine and of approved size and design / shape laid in Ordinary Grey and pattern over and including 40 mm thick compacted bed of coarse sand, filling the joints with fine sand etc, all complete as per directions of Engineer-in-Charge.
20
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NOTES: THE CONTRACTOR TO NOTE THAT ALL QUANTITIES ARE TENTATIVE HE MUST CHECK THE QUANTITY HIMSELF BEFORE PLACING THE PURCHASE ORDER SINCE THE RATES ARE ITEM RATE AND WILL BE PAID AS PER ACTUAL WORK COMPLETED AT SITE.
-
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CONTRACTOR TO NOTE THAT ANY ITEM MINOR IN NATURE BUT ESSENTIAL FOR SMOOTH FUNCTIONING OF SYSTEM MUST BE TREATED AS INCLUSIVE AND FOR THAT NO EXTRA PAYMENT SHALL BE MADE
-
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CONTACTOR TO NOTE THAT THE JOB INCLUDES ALL TYPES OF MACHINARY (LIKE JCB, CRANE ETC.), HAND TOOLS, SHUTTERING, SHUTTERING SUPPORT, SHUTTERING PLATES (MS OR PLY TYPE) ETC. TO CARRY OUT THE ELECTRICAL /CIVIL WORK.
-
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DEDUCTION ON ACCOUNT OF USE OF ELECTRICITY, WATER WILL BE DONE AT 1% ON TOTAL AMOUNT OF CIVIL WORKS
-
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DEDUCTION ON ACCOUNT OF LABOUR CESS WILL BE DONE AT 1% ON TOTAL AMOUNT OF CIVIL WORKS OR TOTAL PROJECT COST (AS APPLICABLE)
-
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Evaluation Notes How It Works ?
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