Paradip Port Trust Tender
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Paradip Port Trust Tender
Civil And Construction
Eprocure
Opening Date29 Jan 2020
Closing Date19 Feb 2020
Tender Amount₹ 1,20,37,320
Costs
EMD
₹ 2,40,746Document Cost
₹ 1,500Tender Fee
Refer Documents
Description
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Contact
Tender Id
2020_MoS_539949_1Bid Award Id
ViewTender No
MD/ACCTS/WK-R-9/2019/165Tender Authority
Paradip Port Trust ViewPurchaser Address
-Website
http://https://paradipport.gov.in/
GEM & Bid Advisory Services
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Documents
BOQ Items
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Painting of under water portion of the hull with 6 coats of Epoxy Paint by airless spray (2Coats primmer+2coats sealer+2 coats Anti fouling/Finish) after completion of 2nd round final blasting & inspection.[standard of SA 2.5]. Paint PPT supply
300
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After 2nd round of Grit blasting (standard of SA 2.5) and the painting of above water portions (including all part of Deck and Super-structure) to be done with 4coats of Enamel Paint by airless spray (2Coats primmer+2 coats finish). Paint PPT supply
650
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Fresh water Tanks to be power cleaned, soap washed. After repairing and inspection, the entire area to be applied with 02 coats of paint. Paint PPT supply
550
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Scrapping, power cleaning, soap washing of engine room bilges and floor plates, steering compartment, Chain Locker, Fore peak and void spaces including frames, angles, bulkheads and foundation of main engines, Generators and all other equipment including ceiling and all side walls. To paint the above areas with 4coats of Epoxy Paint by airless spray only (2Coat primer+2 coat Finish). Paint PPT supply
1200
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Anchors along with the chain to be lowered, cleaned, Grit blasted and painted with 2 coats of epoxy primer & 2 coats of finish paints(Black). Joining shackles & ‘D Shackles to be opened, freed, marked and painted.Bitter end connecting to be checked and if necessary strengthened.
2
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To supply and renew the Anchor chain with ISI mark. Diemensis: Link: L:150mm X Width: 95 mm and thickness: 25mm
30
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Renewal/fabrication of 2 nos engine room blower mushroom head: Approx. diemension: Dia. 890 mm X Height: 500 mm and MS plate thickness: 8mm
2
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Packing for all the weather deck doors, hatch cover for E/R room & deck, port holes and other spaces are to be changed including renewal of channels, hinges & to make it water tight. Rubber bidding Size-(5mm to 50mm). Firm to quote including cost of materials.
50
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To measure the Thickness of plates (Hull, Deck and other places) through IRS /MMD approved.To submit the report along with drawings.
500
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To overhaul the hand pumps with required spares and consumables.
2
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To overhaull the emergency fire hand pump with required spares and other materials.
1
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Port & Starboard Wheel House/Accomodation Steel Doors and handle to be repaired with renewal of S.S. Hinges, the door to be made water tight with renewal of rubber packing hollow type. To quote L.S including cost of materials.
6
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To supply and fit New 220 V motor driven wiper on the wheel house front glasses along with operation switches.
2
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To supply and fit Kent make 9 litres Wall Mountable RO+UV+UF+TDS controller along with 02 Nos extra filters.
1
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To crop and renew the existing bollards with cap. Dia. 150mm, Height: 680mm, Materials MS Scheduel: 80
6
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All sounding pipes on deck to be checked, renewed and cleared for sounding. Dia. 50mm, Lenth: 6 Mtrs each
9
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Renewal/fabrication of Fire Line (3" - 2.5") and Fresh Water Line (3" - 2.5") with sockets and flanges (Not to be welded any where). (Including cost of G.I pipes for renewal)
80
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Renewal of Air Vents on deck (Dia- 65mm, Length: 680 mm). (Including cost of GI pipes)
6
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Necessary replacement/renewal of ply in cabins/wheel house/mess room with water proof and fire retardant ply. (10mm) of Green Ply / Kit ply with sunmica. (To quote including materials)
285
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Renewal of rail guard on monkey deck. Dia. 40mm, GI pipe. To quote including cost of materials.
50
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Fabrication of cable ducting (Box type) on deck and pump room with 6mm thick MS plate. 400mm X 300MM
30
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Opening/closing/tightness of grab to be checked and necessary repair to be done.
2
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Power cleaning & structural steel renewal if any, of all ballast tanks, pump room, void space, steering compartment and painting with 2 coats primer, 2coats sealer, 2 coats finish. All epoxy paints to be used.
850
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Renewal of 3 nos of toilets (Pipe lines, commod, electrical fittings)
3
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Cost for Steel Renewal/Fabrication
Steel hull Platings along with frames, beams, brackets and all the required fittings shall be renewed/fabricated at following locations as per the normal practice of ship construction / IRS Construction Rules:
(a) Hull Platings (Under Water & Above Water)
(b) Main Deck Platings
(c) Under Deck Bulk Heads
(d) Sea Chest Platings
(e) Skeg, Bilge Keel and Rudder
(f) Fender Holding Plates, Sky lights, hatch cover etc (g) Any other steel structure as required by PPT including super-structure, funnel structure, fresh water and ballast tanks.
(h) Engine room floor plates securing angles , stair cases ,man hole covers.
Firm to Quote above steel renewal and fabrication including cost of Steel Plates per Ton Basis. M.S. Plates of 12MM/10 MM / 8 MM / 6 MM/ 4MM Thickness will be used for renewal of platings. The M.S. Plates are to be of approved type for Ship Construction only ( No.IS 2062, SAIL plates). IACS approved welding rod to be used strictly. Before starting any plate renewal , certificate for above from manufacture to be submitted. Plates to be checked by authorized representative of PPT before use.
25
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To remove the ‘D’ type Rubber Fenders from in and around the Ship side, crop the top & bottom holding plates including the stiffeners. To weld new plates of 10 mm thick X 150 mm width including the triangular stiffeners(10mm) at a gap of 1 Mtr. and fit back new / old fenders in place, with new SS nuts & bolts. To quote the cost of removal & fixing of fenders, including SS Nuts & Bolts excluding cost of Rubber Fenders & Steel Renewal.
80
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Renewal of ,8 inch hawse pipes ( sch80) 1.5 meter length .
2
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Power cleaning and air less spray painting of chain locker with 2 coat primer+2 coat bituminous epoxy paints.
70
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The rubber bidding & S.S. securing chain of Air vent and Cover to be renewed. To quote including the materials.
7
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Wheel house,all cabin floor, accomodation floor mat to be renewed with new linoleum sheet (3mm) .
40
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Wheel house panel cover to repaired/renewed.
1
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Two no. fire hose box to be renewed with new box with locking arrangements. (Make of FRP) and supply of new fire hose (ISI approved).
2
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Supply of EPDM material D-Type fenders of 300m x 250 mm x 2 meter. Test certificates (as per ISI standard) from the manufacturer to be furnished before fitting.
90
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Renewal of twin bollards.
6
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All pipelines to be identified by different colour code as per ship building practice and to be paintaied with 2coats Zinc Chromate primer + 2 coats Sythetic Enamel paints.Paint PPT supply
60
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To supply fire hose (2.5", MMD approved)
10
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Sanitary /Fresh Water Lines: Sanitary and fresh water lines leading from Engine Room/over head tank to accommodation, bathroom, W.C., galley ,fresh water filling pipes,and other places to be checked thoroughly, if found defective same to be repaired /renewed as required. Lumpsum rate to be quoted
3
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Sacrificial Anodes: All sacrificial anodes on hull, sea chests etc. to be removed and renewed as reqd including Supply of Anode of size 300mm x 75mm x 65mm thick. With composition of Aluminum 94.5% Zinc 5.5% with permitted able tolerance of 0.5%. Weight-10.6Kg. Make-SARGAM .Rate to be quoted per Anode.
50
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To supply following Paints from OEM or its Authorised Dealers of Akzonoble Paints (International Brand) or Jotun or Sigma marine or International or Hempel :-
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Epoxy Primer Interguard 269 or its equivalent Jotun /Sigma marine/Hempel.( 100ltr for ER )
300
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Epoxy anticorrosive Intertful 265 or its equivalent Jotun / Sigma marine/Hempel.
120
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Epoxy Sealer Intergard 263 or its equivalent Jotun / Sigma marine/Hempel.( 100ltr for ER
140
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Epoxy Anti Fouling Interspeed 6200 or its equivalent Jotun / Sigma marine/Hempel.
80
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Epoxy Thinner GTA 220 or its equivalent Jotun / Sigma marine/Hempel.
200
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Anti Fouling Thinner GTA 007 or its equivalent Jotun / Sigma marine/Hempel.
40
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For Fresh Water Tanks(Interline-925), International
80
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Epoxy top coat deck green-740, Joton/Sigma/Hempel
240
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Epoxy finish coat white - 740, Joton/Sigma/Hampel
200
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Epoxy finish coat Black-740, Joton/Sigma/Hampel
240
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Epoxy finish coat Grey-740, Joton/Sigma/Hampel
120
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Enamel Firoza Blue- 665, International
20
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Enamel Signal Red-665, International
20
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Interline-925/850/975 (International Brand)
160
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Aluminium Paint, International
10
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Engine Side
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Main Engines ( Port) following work to be carried out.: a. To renew wet type exhause manifold: 02 Nos. b. To clean Fresh Water cooler c. To check and adjust Engine tappet clearances. d. To rectify diesel oil contamination with Lubricants, e. Non return valves are to be changed. f. All the hoses ( make Gates,continental,dunlop) are to be renewed , g. self starter and dynamo to be repaired and overhauled with reqd spares, h. .Engine safety swiches,Fuel pump solenoids, control panel and safety panel to be overhaouled with required spares , engine to be started from starter panel. All the attachment shall be boxed back and fitted in place and satisfactory trial including safety cuts out to be shown to Engineer in charge Engine Make: Cummins, Type:KT1150M, BHP:350, RPM:1800 (To quote Lumpsum including cost of materials like spares, gaskets, hoses etc.)
1
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Gear Boxes:a) Gear box cooler hoses are to be renewed: 4 Nos. ( make Gates,continental,dunlop) . b) Oil coolers are to be cleaned, end covers are to be renewed with Brass cover & pressure tested.c. Oil filter are to be renewed. To quote including cost of materials.
2
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Main Generator Engine: Following works to be carried out: a. Fuel injectors to be overhauled with new nozzles and tested and calibrated through the OEM or its authorised dealers. b..FW cooler to be cleaned , c. Engine tappet clearances and timing to be checked and adjusted. d. All the hoses are to be renewed ( make Gates,continental,dunlop) e. Self starter / Dynamos are to be overhauled with reqd spares, f.All the pressure and temperature gauges and safety switches to be replaced and tried out for satisfactory g. Engine safety swiches, control panel and safety panel to be overhaouled with required spares ,cables etc , engine to be started from starter panel. Satisfactory trial including safety cuts out and alarm to be shown to Engineer in charge. Engine spares shall be procured from OEM/its authorised dealers
To quote including materialsoperations.Make: Greaves Cotton Ltd, Type :TBD2V12, BHP:375, RPM:1500 300 KVA.
1
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To supply and fit new turbo chargers on main generator engine. New turbo charger Spares to be procured from OEM/Authorised dealer. Quote including cost of materials.
2
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To renew the expansion bellows for main engine exhaust pipes and to cover with HR lagging and GI sheets. Length:12 inch Diameter:4inch To Quote L.S including materials.
2
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Habour Generator Engine: Following works are to be carried out: a. Fuel injectors to be overhauled with new nozzles and , tested and calibrated through the OEM or its authorised dealers. b. FW cooler to be cleaned , c. Engine tappet clearances and timing to be checked and adjusted, d. All the hoses are to be renewed ( make Gates,continental,dunlop), e. Self starter/ Dynamo are to be overhauled with reqd spares, f.All the pressure and temperature gauges and safety switches to be replaced and tried out for satisfactory g. Engine safety swiches, control panel and safety panel to be overhaouled with required spares ,cables etc , engine to be started from starter panel. Satisfactory trial including safety cuts out and alarm to be shown to Engineer in charge. Make: Greaves Cotton Ltd, Type :TBD232V6, BHP:156, RPM:1500,125KVA . Engine spares shall be procured from OEM/its authorised dealers
To quote including materials
1
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The Propeller shafts along with propellers are to be taken out from its place. Propellers are to be cleaned and removed from the shaft for inspection of keys and lock nuts. The propellers are to be polished and varnished properly. After inspection, the propeller to be fitted back and locked. To fit the rope guard and cement properly.To remove and clean the Stern rubber bush with casing and forward bearing bush (cutlass). To renew the rubbers on the cutlass bushes by vulcanizing as per required sizes and forward rubber seals.To remove and clean the Stern rubber bush with casing and forward bearing bush (cutlass). To renew the rubbers on the cutlass bushes by vulcanizing as per required sizes and forward rubber seals.FWD bushes 02 Nos.: ID=150mm ,OD=235 mm Length=230mm (As per sample).
FWD rubber seal= OD=165mm, ID=115 mm Thickness=25mm Dimension of Aft rubber buses 02 Nos. (cutlass) OD=235,ID=150,Length=460mm. (As per sample). Glands to be fitted back with new suitable packing and S.S. studs.
To quote L.S. including the cost of materials.
2
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Rudder stocks including glands and bushes are to be removed and dismantled. All the components are to be cleaned and measure the clearances. If required the rudder stocks /bushes are to built up and machined to reduce the clearances. Rudders are to be repaired and tested. Necessary modification is be made to hold the gland packing in position . After repairs and modifications the rudder stocks to be placed back in position with new packing and SS studs. To quote including cost of materials.
2
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To supply and install self primming freshwater pump along with electrical motor and starter panel; Capacity: 100 Cu.m/Hr,4 stages, Discharge head: 50-70 Maters Make -BE Pumps/ Kirloskar/johnson/grundfoss.Pump to be fitted in the pump room of the vessel with necessary modification in pipes,valves, foundation etc.. To quote including cost of materials.
2
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Hydro-Electric System Steering gear: Complete hydraulic and electric systems are to be dismantled; all the components to be cleaned properly and boxed back with renewal of Hydraulic pump, r seals of Hydraulic cylinder and other required spares parts and satisfactory trial to be shown from the wheel house and local stations. Wiring and control valves are to be changed. Limit switches are to be renewed. Hydraulic oil tanks, cooler and piping systems are to be thoroughly cleaned and painted. All the flexible hydraulic hoses are to be renewed. manual steering gear to be overhauled with required spares.To quote including cost of materials.
1
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The following Pumps are to be removed, overhauled, assembled, and fitted back in place, aligned with motor and tried out. Grease nipples, pressure gauges are to be renewed. To quote L.S. including cost of materials
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(a) Sea Water Pump, Multi-Stage, Jet Type – 20 HP
1
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(b) Fire, Ballast Pump, Multi-Stage, Jet type – 12 HP
1
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(c) Cargo Oil Transfer Pump Centrifugal type – 5.0 HP
1
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Sea chest gratings are to be removed, cleaned and painted with 04 coats of epoxy paint and fitted back in place and secured properly with copper wires.
3
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Sea water line mud boxes / filters / strainers are to be opened cleaned, painted with 4 coats of epoxy paint and fitted back with new nuts, bolts and gaskets.
4
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Followings Sea chest, overboard, bilge system valves and sea water/Fresh water line intermediate valves are to be removed, dismantled, cleaned, overhauled, pressure tested at 5kgs/sq.cm. and fitted back in place after painting with new Stainless steel nuts, bolts and gaskets: To quote L.S. including materials.
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100 mm NB
25
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65 mm NB
25
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50 mm NB
10
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40 mm NB
6
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Following diesel oil system valves to be overhauled painted, pressure tested and fitted back with new St.Steel nuts, bolts and gasket.To quote including cost of materials.
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Quick Closing Valves: 40 mm dia.
3
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Following diesel oil system valves to be renewed, and fitted with new St.Steel nuts, bolts and gasket.To quote including cost of materials.
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a)Fuel System ball Valves flange type( brass/SS body): 40 mm dia
6
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b) Fuel System ball Valves flange type ( brass/SS body) : 25 mm dia.
8
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Following pipe lines in engine room are to be renewed with MS schedule 40 pipe, new St.steel nuts, bolts and joints and painted 01 coat of Primer and 01 coats of Finish paint. Paint PPT supply.To quote including cost of materials.
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100 mm NB
40
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80 mm NB
30
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65 mm NB
50
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50 mm NB
60
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40 mm NB
20
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25 mm NB
30
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Hydraulic crane: Capacity: 15 MT, Make: NORLIFT following works to be carried out: (To quote including cost of materials)
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a) hydraulic motors for hoisting operations is to be overhauled with required genuine spare parts.
1
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b) Hydraulic oil tank to be cleaned and new oil to be filled in up to the mark. Oil PPT supply.
1
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c) All the securing bolts for slewing operation to the body shall be removed, cleaned, greased and fitted back.
1
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d) Hydraulic ram for luffing operation shall be dismantled, overhauled with required spare parts.
1
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To supply and install the followings in the crane operator cabin: Chair- 01No. Cabin glass with packing-01, Cabin door-01 No. To quote L.S including materials
1
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The Diesel tanks E/R to be emptied in barrels,Manhole,Manhole covers to be opened,inside the tanks to be cleaned properly.After inspection all the manhole covers are to be fitted back with new gaskets of 4mm thick & new nuts,studs.All the removed diesel oil to be filled back in the tank.Tank capacity 1900ltrs x 02 nos.2400ltrs x 01no To including cost of materials
3
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Anchor winch oil to be drained and all oil seals are to be renewed, new oil to be put in gearbox. Necessary attachments/components are to be dismantled for change of oil seals. oil supply PPT. New winch control panel and cable to be installed. To quote including cost of materials.
1
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To supply and fit New Fireline hydrant valves to be renewed (brass body/st.steel ) 65 NB, To quote L.s including materials.
3
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ELECTRICAL REPAIRS
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Following electrical alternators and motors are to be removed, dismantled overhauled with renewal of bearings(skf make from authorised dealer), varnished and the insulation to be improved minimum up to 02 mega ohms and fitted back in place. After overhauling the insulation report to be submitted for all the motors. To quote L.s including materials.
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a) 18.5 Kw FW PP Motor
2
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b) 3.7 kw pp motor
1
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c) 1.0 KW Domestic FW PP Motor
1
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d) 11.0 KW Fwd.Windlass Motor
1
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e) 2.2 KW Steering PP Motor
1
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(f) 2.0 KW E. R. Vent Motor
1
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g) 1.1 KW E. R. Exhaust Motor
1
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h) 1.1 KW PP Room Vent Motor
1
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i) 3.7 kw pp Do Transfer P/P motor
1
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Main Switch Board to be properly cleaned and checked for satisfactory operation. insulation to be improved to 01 mega ohm Defectives meters, switches, indicating lamps and Breakers to be repaired / renewed. All starters in MSB to be cleaned and checked To quote L.S. including cost of materials
1
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Bulk head light fittings along with holders, glass and protecting guards are to be replaced. Make aluminum. 230V AC, ,(make philips/havells/CG/BAJAJ), with 09 watt led bulb.To quote including cost of materials.
20
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Transformer is to be dismantled, overhauled, varnished and insulation to be improved up to minimum 2 mega ohms.
415 Volts to 230 Volts AC, 09 KVA To quote L.S. including cost of materials
1
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To supply and install shore connection copper cable of 4 core multi strand, 10 sq.mm along with 63 amps 5 pins socket( Make Havells). Cable length- 40 meters.
To quote L.S. including cost of materials
1
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To supply and fit new Rudder angle indicator with feed back unit for wheel house as per sample.24 volt DC). To quote L.S. including cost of materials
1
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Main Generator (300KVA) alternator to be removed dismantled ,cleaned ,varnished , new SKF bearing from authorised dealer to be fitted and the insulation to be improved minimum 50 mega ohms.after fitting the insulation report to be made and submited.To quote L.S including materials.
1
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Harbour Generator 100KVA capacity anti vibration pads ( 08 Nos. ) as per sample to be renewed . To quote L.S. including cost of materials
1
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Harbour Generator (100KVA) alternator to be removed dismantled ,cleaned ,varnished , new SKF bearing from authorised dealer to be fitted and the insulation to be improved minimum 50 mega ohms.after fitting the insulation report to be made and submited.To quote L.S including materials.
1
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To supply and fit 20watt ,4ft led tubelight fitting in wheel house, accomodation, engine room,steering room,Pump room,etc (Make Havells/Bajaj/Crompton Greaves/Philips). To quote L.s including materials.
30
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To supply and fit 16 inch wall mounted fan in Wheel house, accomodation ( Make Havells/Bajaj/Crompton Greaves/Philips). To quote L.s including materials.
10
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To supply and fit 01 no of 18.5 KW starter panel including breaker for fresh water pump inside pump room. ( make L&T,ABB,Schinder). To quote including cost of materials.
1
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To supply and fit 200watts Led Flood lights on wheel house Structure.To quote L.S including materials.
3
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To supply and fit suitable starter control panel for 02hp pump room blower with necessary protection.Make L&T,ABB,Schinder. To quote including cost of materials.
1
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To supply and fit mast head navigation light 60 watt,230 volts AC,light.one white) To quote L.s including materials.
1
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To supply 63amps 03 pole,3phase MCB switches. Make (Havells,ABB,Legard). To quote L.s including materials.
3
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Note:1) The firm shall quote the prices including all taxes, transportation and other expenses towards execution of above works except GST. The GST shall be paid at the prevailing rate. 2) The firm shall quote prices for supply items limited to MRP. The firm shall submit the bill for the supply items from the OEM or its authorised dealers . 3) For BoQ Sl.No.1 & Sl.No.1.01, firm should quote only no. of days. Cost of Sl.No.1.00 and 1.01 shall be considered for evaluation of tender but shall be borne by PPT.
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