Paradip Port Trust Tender

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Paradip Port Trust Tender

Works
Aerospace and Defence
Eprocure
Opening Date19 Nov 2024
Closing Date10 Dec 2024
Tender Amount₹ 50,90,441 
Notes
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Costs

Description

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BOQ Items

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DO_NOT_SHOW

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To qoute of removing, dismantling and Overhauling the following Sea water lines, Overboard, Sea chest & intermediate valves :-After overhauling all the valves shall be pressure tested at 5 Kg/ sq.cm and fit back with new gasket, St. Steel nuts, bolts and joints, u clamps, support. Including cost of materials.

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SDNR RT angle valve – 100NB

2

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Gate valve --------------100NB

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S DNR valve ----------- 80NB

3

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Ball type valve --------- 40NB

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Gate valve ---------------80NB

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Vent Valve gate type---65NB

2

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Following pipe lines in engine room, deck, are to be renewed with schedule 40 seamless pipes in presence of ship staff. Flanges are to be welded on both sides of pipes. The pipelines are to be painted and fitted back with new joints, Stainless steel nuts & bolts. U- clamp & support to be renewed whereever required. To Quote Including cost of materials.

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17 to 25mm bore

20

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30mm to 50mm bore

31

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55mm to 75 mm bore

20

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To qoute for removing, dismantle and Overhaul the following diesel line valves:-After overhauling all the valves shall be pressure tested at 5 Kg/ sq.cm and fitted back with new St. Steel nuts, bolts and joints., u clamps , support. Including cost of materials.

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Quick closing valve----------------40 NB

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Angle gate valve –------------------ 25NB

2

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Angle Gate Valve –----------------- 20NB

1

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To open the manhole door for Diesel oil tank, clean properly and inspect. Manhole door to fit back with new gasket 4mm champion gp gasket and gasket solution to make it leak proof. Tank size – 1960mm X 1100mm X 1000mm. To quote including the cost of materials.

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Cost of supply and install of 02 nos blowers with motor of rating 1hp 2900 rpm, 50hz, 230v, 1 ph. With ISI marked motor. With necessary modification as reqd for installation in blower housing. Quote Including cost of materials

2

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Installation of Main Engine (a) Engine room hatch covers, hoods are to be removed from its base for removal of old engine and entry of new engine. (b) Both existing Port and Stbd Main engines are to be removed from their foundation and new engine to be fitted. Engine room hatch covers, hoods are to be placed with necessary renewal of plates, St. Steel nut & bolts, required Fibering work for proper sealing. (c) Necessary modification on foundation and engine room hood to be carried out as required for installation of new engine and existing schottel clutch box unit. (d) Necessary modification on Sea water pipelines, Exhaust pipelines, battery cables etc. to be carried out as per requirement of new engine. (e) Engine flywheel to be properly aligned with existing shafting system of schottel unit and clutch box. (f) After Engines are properly aligned then foundation is to be filled up with orange choke fasting and high tensile fitted bolts as per OEM recommendation. (g) All the above work shall be carried out under the supervision of OEM Service engineer and Engineer In-Charge. (h) After installation, engines are to be tried out under supervision of OEM Service engineer. (i) Old engines are to be shifted to be Marine Workshop. PPA SCOPE Supply of new engine and its accessories and supervision of OEM Service Engineer. CONTRACTOR SCOPE Installation charge including alignment and all materials like choke fasting, steel for foundation modification, pipelines, Exhaust line, seawater lines, St. Steel nut bolts, gaskets, etc

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Cost of supplying the rubber hoses for the sea water and fresh water lines of Main Engines, 3ply, heavy duty types.

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ID= 60mm

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ID=37.5mm

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ID=75mm

3

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To qoute of supply of 63 Amps Rotary 04 POLE two PHASE change over switch in E/R

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To qoute of supply and install Wall mounting fan in wheel house and Pilot cabin 12 inches

4

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To supply (100wt) LED flood light in water tight casing (Make - Havells, Bajaj , CG, Philips,)

1

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To quote for supply and fitting of watertight LED deck light fittings 10W (Make: Havells, Bajaj, Philips, CG)

8

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To supply and install 30 watt led flood light fitting in Engine room with necessary modification (Make: Havells, Bajaj, Philips, CG )

6

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RPM indicator digital meter 118 teeth, 24V with SPEED PICKUP unit (Make: Twintech)

2

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To supply and fit the Navigational lights as per sample (Twin led light fittings (230V AC and 24 V DC) with IRS (Indian Resister of shipping) approved certificate a) mast light (White) - 225 degree visibility, b) stabboard light (Green) - 112.5 degree visibility , c) port light (Red) -112.5 degree visibility , d) stern light (White) - 225 degree visibility, e) pilot on board (Red) - 360 degree visibility, f) pilot on board (white) -360 degree visibility. All lights are to be of LED light type.To qoute including cost of materials.

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Engine room main panel board to be cleaned thouroghly and following electrical parts to be renewed. (a) two pole contactor 32A 02 nos,(b) NO push switch 08 nos,(c) NC push switch 08 nos,(d) 16 A MCB single phase 06 nos,(e) 32A MCB single phase 04 nos, (f) 20 A MCB single phase 02 nos, (g) 6 A MCB (single phase) ,04 nos (h) 2 Pole 6A MCB 06 nos, also if required damage cables to be replaced, all materials shall be ISI marked.To qoute including cost of materials.

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MAKE: SEA HORSE WINDOW WIPER WYNN MARINE LTD. or equivalent model Model No.: 1800-10-024-3, Volt - 24 DC AMP - 1.6, ARC - 80, SER NO. - 45822-001-1

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Wiper blade

3

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Wiper motor complete set

1

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Wiper arm set

3

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DECK SIDE DEFECTS:

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To quote for number of days required for repair of uder water areas including proportion unit valves, steel renewal, etc.

18519

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The entire under water portion and hull portion above water line upto Main deck area including Rudder, Bilge Keel, Sea Chest are thoroughly cleaned, Scrapped to remove marine growth, rusts etc. and blasted with purely copper grit, no contamination of foreign materials. (SA 2.5 grade) and show bare surface for inspection.

240

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To paint under water portion & hull portion with 2 coats of primer + 2 coats of sealer + 2 coats of anti fouling/finish coat with rust free (sweep blasting to be done before apply of paint) surface by airless spray.

240

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Power clean / Machine Chipping the under deck wall & roof portion including void space, chain locker, fore-peak, floor plates to make it rust & oil free for inspection. The cleaned area to be painted 4 coats of Epoxy Paint. (2 coats of Primer + 2 coats of Finished paint)

170

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Power Clean/Machine Chipping the deck area. Super-Structure portion to be washed and cleaned. Painting of above specified portion (ship side, deck, super structure with 6 caots of Epoxy paint by airless spray. 2 cotas primer + 2 coats sealer + 2 coats finish paints)

80

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Deck landing wood to be replaced with new seasoned teak core wood of same dimention and specification, non-core wood will be rejected. Wood will be rejected if any deviation on wood quality.(Size -width-6", thickness-2"). Firm to quote with materials and fittings.

190

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02 nos anchor chain to be lowered, cleaned, Grit blasted (SA 2.5 grade) and painted with 2 coats of Primer & 2 coats of Finish paint. Joining shackles & D-shackles to be opened, freed, marked and change as required by PPA. Bitter ends to be altered and strengthened.

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To supply of 02 nos of Anchors. (Hall type Bower stockless anchore with swivles and joining shackles for each,length of Shank-550mm, Width x Thcikness of shank-73 mm x 63 mm, Length of arm -318mm, Weight of anchor - 75 Kgs. Manufacture's certificate (Anchor certificate) in confirmity to Bureau of Indian Standards (BIS) to be submitted.

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To supply stud link anchor chain (14mm Dia x 27.5 Mtrs. of each length, Hot deep Galvanized as per ANSI). Test certificate (BIS) to be submitted in original.

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To supply Lugless Joining shackles (14mm Dia Kenter Joining Shackles). Electro Galvanized Mild Steel Working load limit 2 Tons or more along with Test Certificate (BIS) in Original.

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To supply D-End Shackles (14mm Dia,'D' Type end shackles ANSI Grade Electro Galvanized Mild Steel of working load of 2 tons or more with Test certificate (BIS) in original.

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To supply Swevel Adaptor (14mm Dia Swevel Assembly). Safe working load - 2 Tons or more along with Test Certificate (BIS) in original.

2

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Gauging to be done by IRS certified firm for minium 300 points along with report submission

300

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Floor tile DADO inside cabin to be fixed with new tiles. ( L-2M x 8mm)

2

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6 nos new screens in side wheel house along with 6 nos. new screen rods to be renewed

1

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Wash basin in wheel house to be removed and fitted back in same position with all repairs for water connection, faucet, taps and drainage.

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The wooden bitas of wheel house to be changed (20 Mtrs. wooden bita & 10 Mtrs. alluminium bitas)

30

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The ply with sunmica inside wheel house to be renewed, fixed with sun mica on top and cleaned properly and make spotless, including cabin wall & roof

120

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02 nos of Pilot sofa & side tables to be polished and fitted back.

2

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Wheel house floor mat to be removed & fire retardant, water proof antiskid PVC flooring to be fixed.

50

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Inside ply of front glass of wheel house be replace with new sunmica top ply and alluminium bitas.

15

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New LED white lights (Round shape celling lights) in wheel house to be installed (Make Philips, watt- 20 Watt, Dust proof white light, rectangular/round shape as required)

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02 nos Wheel house doors to be opened, repair with new fire proof kit/green ply (size-188 x 68 cm) with sun mica top & 04 nos new SS handles, hinges with nut & bolts and new bidding to be changed. Water proof to be tested. To quote L/S including cost of materials.

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Forward bollard(2 no), Forward center bollard (1 no) Aft center bollard(1 no), to be renewed. Specification -Schedule-80 seamless pipes with reinforced concrete to be filled up inside the bollard pipes.

5

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Hand pump on deck to be serviced & made operational along with replacement of Non-return valve.

1

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Old fibring to be removed alround the base of wheel house & new fibering to be done with water proof check

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Engine room blower base to be renewed with 06 mm MS plate.

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New Fire bucket stand in aft deck to be fabricated and fixed at same place.

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Wash room in Aft to be made usable (replacement of new tiles with dado 1.5 M x 1.5M, new commode Supreme Cera combo ceramic 'S' trap floor mounting), new white LED lights, new white wash basin with brass single lever pillar cock tab, toilet jet spray with metal hose. New ISI PVC pipe and joints to be replaced. Proper sloping to be done for water dranage)

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To replace the rubber beading of all doors, hatches etc. with new neoprine rubber biddings (size- 20mm x 25mm & 40mm). To quote including cost of materials.

50

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To replace new over head tank capacity - 200 Ltrs, PVC, 3 layered sintex tank along with fabrication of new 6mm flat bar frame to hold the tank. New ISI PVC pipelines to be replaced and checked for no-water leaking.

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Removal of old fibering from monkey island, & new fibering to be done after buffing (Area -3.5 M x 5.6M). Port and Stbd navigation lights to be removed from base and refixed.

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Mast to be removed and new Mast to be fixed as per persent specification with full installation & operational condition. (Materials- ISI GI pipes heavy duty sch 80 ), H-2.4 M x D-4", Base - 1.5' x 1.5'). All supports for Navigational lights, Antennas, Ladders for mast to be made & attached to the mast. 04 nos. of GI stay wires with SS base hooks to be fitted to strengthening mast along with GI bottle screws.

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SS pipe with base to be fixed on monkey island (L -1.1 M x D-2") for GPS antenna

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To remove the 'D' Type fenders from Port, Stbd, Stern. Top and bottom fender holding plates cropped and renewed with 8mm MS Plates through full run welded. Holding plated to be strengthened by fitting stiffeners on top and bottom as required. New EPDM, 'D' Type fenders (Solid, No hallow in center) are to be fitted back with new GI nuts, washers and bolts at a space 0.5 mtrs. between the bolts.

64

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To supply EPDM material D-Type solid rubber fender with no hallow at center. Size L-150 mm x H- 150mm, Length- 2 meters each. Test Certificate for the fenders to be submitted in Original with warranty letter.

64

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To remove old Anode from keel portion and fit back new 45 nos of Zinc Anode in same place. To supply Zinc Anode Make- SARGAM with M.S welding arm, 5.5 Kgs each. The test certificate to be submitted in Original. To quote with materials and old anodes to submit to PPA.

45

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Cost of steel renewal. Steel platings along with frames, beams, brackets and all the required fittings shall be renewed as required at the following loactions as per the normal practice of ship construction / IRS Construction Rules. (a) Hull plating (under water & above water) (b) Main deck platings. (c) Under Deck Bulk Heads. (d) Sea Chest Platings. (e) Skeg, Bilges and Rudder. (f) Fender Holding Plates. (g) Frames and stiffiners inside (h) 02 nos schuttle covers to be opened & steel renewal to be done as require. (i) Any other steel structure as required by PPA. (j) Engine room floor plates securing angles, stair case, man hole covers etc. Firm to Quote above steel renewal including cost of Steel per Ton basis. M.S Plate to be Marine Grade, Shell Steel only with test certificate. (12mm / 10mm / 8mm / 6 mm thickness will be used for renewal of plating and structures IS 2062). All supporting documents related to Shell Steel to be submitted in Original before commencement of steel work. IACS approved welding rod to be used for all steel work. MS steel plate test certificate to be provded along with supplied steel (confirming to BIS Standards).

6

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To quote & supply following LLPS paints of RDSO / Lloyds's Register approved for under water Marine application.

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Penguard Epoxy primer

240

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Intershild 300 Anti Corrosive

160

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Safe Guard Universal ES Tie Coat

160

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Sea Quantum Ultra Antifouling (Dark Red)

80

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Top Coat Epoxy Green

40

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Top coat Epoxy White

40

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Top coat Epoxy Grey

200

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Epoxy Thinner

240

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Anti fouling Thinner

40

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