Tata Memorial Centre Tender

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Tata Memorial Centre Tender

Works

Civil And Construction

Civil Works Others

Electrical and Electronics

Electrical Works

Eprocure

Raigarh, Maharashtra

Opening Date26 Jul 2023

Closing Date25 Aug 2023

Tender Amount₹ 3,15,97,373

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Costs

EMD
₹ 6,31,947
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Description

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Tender Id
2023_TMC_763708_1
Bid Award Id
View
Tender No
ET-32/SITC of low Side HVAC System/2023
Tender Authority
Tata Memorial Centre View
Purchaser Address
-
Website
http://eprocure.gov.in

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BOQ Items

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The extruded aluminium framework shall be with thermal break profiles as required, minimum 2 bend GSS/PVC eliminators,

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Supply air fan with one working + 1 standby motor belt driven with VFD, TEFC motors (IE3 efficiency) suitable for 415 ± 10% volts, 50 Hz, 3 phase ACsupply. AHU should be EuroVent/BIS certified.

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Chilled water cooling coil with aluminium blue finned copper tubes (tube thickness not less than 0.5mm), The face velocity across cooling coil shall be limited to 450FPM maxm.The scope shall include Supply, Installation, Testing and Commissioning of sutiable sizes electronic, selfbalancing, pressure independent type dynamic balancing valve with integrated 2 way modualating control valves in a single body. The actuator shall be capable of accepting upto 10V DC and upto 20mA electric signal and shall provide similar transduced feedback output to control system. Maximum close off pressure shall not be less than 6 Bar for upto 50 mm valves and not be less than 7 Bar for 65 mm & above. Valves should have pressure rating of 25 Bar minimum. Valve & Actuator combination should be able to give logarithmic control characteristics to achieve linear control.The valve shall have manual override facility & the scope shall include proportionate thermostat, transformer as required and wiring for interconnection with 1.5 sq.mm copper conductor multicore armoured cable complete as required.Suitable size of Heater to be considered for maintain the humidity of 40 to 60%. Heater control should be added in the AHU panel. AHU should have Cooling(6 row). suitable size of PVC drain pipewith 13mm thick insulation. to nearest connection also included. It should laid on perforated /ladder typr tray.

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Supply air stream shall have MERV 13 Filter section or equivalent, having pre (EU4, more than 90% efficiency for 10 Microns) and fine (Bag filter EU7 3 Microns).

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Manual Damper for Fresh air and one for return air. The scope shall include motorized actuators complete with wiring , enthalpy/RH & Temperature sensors for return air and ambient air, thermostat/ Controller to set & modulate damper position for free cooling. Temperature and RH sensor (Humidistats) for humidity control,should be BMS Compatibale and include all neccessary components i,e transformer etc. for the BMS compatbility.

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Starter Panel should be with AHU with VFD and bypass option. Control panel should include Heater and UVGI control in the same panel.

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UVGI lamps( UL certified) - (Each AHU will have combination of 2 feet long UVGI lamps, each lamp shall cover effectively 4sqft of area ) in coil section of AHU. The scope shall include electrical wiring and electrical isolator for following capacities. The purpose of these UVGI lamps emitters is to improve indoor air quality (IAQ) by eliminating mould, bacteria and other contaminants in down stream section.

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The scope shall include DPR operated Variable speed arrangement (V.F.D) in weather proof enclosure complete with incoming electrical isolator for supply & exhaust air fan to allow for constant air volume delivery at all filter pressure drop conditions. The scope shall include pressure drop sensors with alarm system.

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Set of Butterfly valves for cooling coil isolation. Y strainer's in water supply each to cooling coil.

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AHU's shall be mounted on P.C.C. blocks with neoprene pads in between & if AHU is in out door inclined FRP sheet shall cover AHU (So that rain water does hot get stagnet over AHU).

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Set of each Temperature & water pressure guage (100 mm Ø) bourdon type with brass ball valve of 3/8" Ø and SS tubing, socket. Range (0-50) for coils

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Supply, installation , testing and commissioning of two nos. 15mm Automatic Air Vent valve suitable to purge out the trapped air in the water pipe line complete as required. Ball/Check valve must be installed with Auto Air Vent.

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The scope includes incomer electrical isolator and further distribution including cable, VFDs, starters, By Pass Starter for VFD etc as required and as described above.The static should be verified as per site. All the cable should be laid on perforated/ladder type GI tray

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Capacity - Ward Block

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17 Tr , 6000 CFM (IBU area)

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40 Tr , 14000 CFM (Ground floor)

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50 Tr , 17500 CFM (Blood bank Area)

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Capacity - CRC Block

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3.5 Tr , 1200 CFM( Director waiting area) (AHU/Tower FCU)

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8.5 Tr ,3000 CFM( CT simulator, Passage area lift side D block)

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11 Tr , 4000 CFM (IT Server room)

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14 Tr , 5000 CFM (Reception)

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17 Tr ,6000 CFM ( Pharmacy area, MRI area)

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21 Tr , 7500 CFM (ETCO IT area, Puchase dept,)

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27 Tr , 9500 CFM (HL ward, second floor ward,Day care area, Account dept)

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36 Tr , 13000 CFM (Pet CT area, Composite lab area)

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60 Tr , 21000 CFM (tomotheraphy area)

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Supply, Installation, Testing and Commissioning of Ceiling Suspended Fan Coil Unit(Cassette Type/ Hi Wall/ Tower type/Fan Coil Unit- Ceiling) complete with G.I. casing, with Side/bottom return Air Plenum (5mm PE insulation) or as per site requirement For Hi Wall Units the Casing has to be as per OEM(ABS casing) , Filter box with 8mm Nylon Filter, 3 Row Deep cooling coil with coper tube diameter is 9.52 mm and thickness 0.33 mm with hydrophilic Aluminium fins. Complete coil must be designed for standard working pressure is 1.6 MPa(16bar) and the test pressure is 3.3MPa(33bar). Unit to be provided with SS drain pan with 7mm PE insulation and +200 mm extended. Direct driven fan (three speed) motor, operated on 230 volts, single phase, 50Hz, AC supply. Unit to be provided with Wireless remote. It shall also have RS485 Modbus communication function for BMS control. ESP for the Fan Coil Unit be 80 Pa Minimum( In case of 3 Tr, 4 Tr and 5 Tr) or Else Specified. Units need to BIS/Euro vent Certified. The Capacity calculation sheet for Cooling application of unit should be Consultant. The Cut outs to be made in ceiling as per the Machine for the Servicing purpose/Trap Door should be included in the price.The supply cable also included. Piping from main header to unit also included. suitable size of PVC drain pipe with 6mm thk insulation to nearest connection also included. All the cable and drain pipe should laid down in perforated/ladder type tray.Minimum Capacity should be as follows:

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Each Unit to be provided with Cordless Remote with Temperature display. It has to based on microprocessor operations which can realize intelligent control of room temperature. It shall also have RS485 Modbus communication function or BACnet for BMS control.

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CRC Block

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1 Tr (LPS-05,06a)

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1.5 Tr(LPS-25,05,06b,07)

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2 Tr (LPs-02,08,10,11, IR)

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3 Tr (LPS-03,04)

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Design,Supplying, laying, fixing, testing and commissioning of following nominal sizes of pre insulated chilled water piping inside the building / outside the building along the wall/ roof (with necessary clamps, vibration isolators and fittings but excluding valves, strainers, gauges etc.) pipe insulation shall be polyurethane foam with minimum 36 kg/cum, 90% minimum closed cell content, minimum compressive strength of 2.7 kg/cm2 and initial thermal conductivity of 0.02 W/mK. The insulation shall completely fill the annular space between the service pipe and jacket and-shall be bonded to both, the service pipe & jacket. The minimum thickness of insulation and aluminium clading as specified/approved. Lock seam spiral Jackets for metallic jackets must be made on a spiral duct forming machine. The lock seam jackets should have zero leakage at the seams.

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Note:-The Pipes of sizes 150mm & below shall be M.S. ‘C’ class as per IS : 1239 and pipes size above 150mm shall be welded black steel pipe heavy class as per IS: 3589, from minimum 6.35mm thick M.S. Sheet for pipes upto 350 mm dia. and from minimum 7mm thick MS sheet for pipes of 400 mm dia and above.

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250 mm with 50 mm PUF thickness and 26 Gauge GI Cladding

Quantity250

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200 mm with 50 mm PUF thickness and 26 Gauge GI Cladding

Quantity300

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150 mm with 50 mm PUF thickness and 26 Gauge GI Cladding

Quantity400

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125 mm with 50 mm PUF thickness and 26 Gauge GI Cladding

Quantity200

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100 mm with 50 mm PUF thickness and 26 Gauge GI Cladding

Quantity600

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80 mm with 50 mm PUF thickness and 26 Gauge GI Cladding

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65 mm with 36 mm PUF thickness and 26 Gauge GI Cladding

Quantity100

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50 mm with 36 mm PUF thickness and 26 Gauge GI Cladding

Quantity100

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40 mm with 36 mm PUF thickness and 26 Gauge GI Cladding

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32 mm with 36 mm PUF thickness and 26 Gauge GI Cladding

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25 mm with 36 mm PUF thickness and 26 Gauge GI Cladding

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20 mm with 36 mm PUF thickness and 26 Gauge GI Cladding

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INSULATED VALVES

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Supplying, fixing, testing and commissioning of following dia valves, strainers, gauge in the chilled water plumbing duly insulated to the same specifications at factory/ site as the connected piping and adequately supported as per specifications.

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SITC of C.I. Butterfly valve (PN-16) with CI body SS disc, with integral or separate welded Flange /wafer type construction with EPDM coated disc with long pitch with protected out pipe insulation and PN 16 pressure rating for chilled circulation as specified. The valves above 150 mm dia shall be with geat box for operation.

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250 mm Ø

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200 mm Ø

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150 mm Ø

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125 mm Ø

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100 mm Ø

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80 mm Ø

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65 mm Ø

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SITC of water pressure gauge (100 mm Ø) bourdon type with brass ball valve of 3/8" Ø and SS tubing, socket. Range (0-50) / (0-100) as required.

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SITC of Mercury in glass industrial thermometer in SS-304 casing with 0.5C least count, range 0-50 C. Brass oil filled thermowell of 1/2" size

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DUCTING AND GRILLS and Insulation

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Design,Supply, Installation, Testing Balancing & Commissioning of G.S.S rectangular/round ducting as per IS 655 - 2006 complete with gaskets, elbows, splitters, vanes, supports adjustable dampers, etc. as per approved drawings as required for dehumidified air distribution of following thickness as per approved working drawings, specifications and requirement.(Factory Fabricated/Site Manufactured).The price shall include necessary scaffolding required for working at required height. Contractor should also include the cost of core cut to be made in wall for Fresh air lovers and Fresh Air Duct for AHU's and core cuts should be sealed air tight. Scope should also include the core cuts to be made in the walls for Supply Air Duct/Grill and Return Air Duct/Grill.

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Hot dipped Galvanised with 120GSM Zinc coating

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Thickness 1 mm Sheet

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Thickness 0.80mm Sheet

Quantity1000

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Thickness 0.63mm Sheet

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Supply & Installation of Thermal Insulation of thicknes 19 mm on Ducts not exposed to sunlight using Closed Cell Class O Nitrile Rubber Elastomeric Insulation of Density 40 - 55 Kg/m3 , Thermal Conductivity of 0.037 W/mk at 200 Celcius mean Temp. and μ≥7000 (without any additional vapour barrier) and with factory laminated aluminium foil of minimum 60 Microns thickness having weight of 193 gsm as per EN ISO 2286-2, tensile strength shall be 90N/15mm as per EN ISO 527-3 with elongation 10% as per EN ISO 527-3; to be applied on Ducts using manufacturer's recommended Rubber based Adhesive in a blend of Solvents.

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Supply & Installation of Thermal Insulation of thickness 25 mm on Ducts exposed to sunlight using Closed Cell Class O Nitrile Rubber Elastomeric Insulation of Density 40 - 55 Kg/m3 , Thermal Conductivity of 0.037 W/mk at 200 Celcius Mean Temp. and μ≥7000 (without any additional Vapour Barrier) and with Factory Laminated Cladding made from 3-layered composite film of metallic appearance with aluminium intermediate layer and UV protection of 230μm in thickness; to be applied on Ducts using manufacturer's recommended Rubber based Adhesive in a blend of solvents.

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Supplying, fixing, testing & commissioning of powder coated extruded aluminium section supply air diffuser with aluminium volume control dampers complete with neoprene rubber gaskets,nut,bolts,screws linkages,flanges etc. as per specifications.

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Supplying, fixing, testing & commissioning of powder coated extruded aluminium section return air grill and diffuser with louvers as required but without volume control dampers, complete as required.

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Supplying, fixing, testing & commissioning of powder coated extruded aluminium section fresh air louvers in weather maker room with aluminium volume control dampers, bird screen etc completed as required.

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Supplying, fixing, testing & commissioning of GI volume control dampers complete with neoprene rubber gaskets,nut,bolts,screws linkages,flanges etc. as per specifications.

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Supply and Application of Acoustic Insulation of thickness 15 mm Inside the Duct with Engineered Nitrile Rubber open cell foam with Density 140 - 180 Kg/m3 passing Class 1 Fire Performance test as per BS 476 Part 7, Air Erosion test for 10,000 fpm air velocity as per ASTM C 1071-05 and with built-in antimicrobial protection. The material should pass Fungi Resistance Test as per DIN EN ISO 846 Method A and Bacterial Resistance Test as per DIN EN ISO 846 Method C; to be applied using manufacturer's recommended Rubber based Adhesive in a blend of solvents.

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Supplying, Fixing,testing and commissioning of fire dampers in supply air duct/ main branch and return air path as and where required of required sizes i/c control wiring,the damper shall be motorized and spring return so as to close the damper in the event of power failure automatically and open the same in case of power being restored. The spring return action shall be inbuilt mechanism and not externally mounted. The damper shall also be closed in the event of fire signal complete as required.

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Dismantling and Buying back

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Dismantling (including lifting shifting & transportation) of following items including legal disposal of the debris.

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Package AC, AHUs Appx 38, Electrical panel appx 15, window /split AC appx 15 Nos, cable , piping, ducting etc

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Dismatling of ducting appx 2000 sqmtr with support,and all other neceesary hardware as per instructed and as directed by OIC-ES

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buyback of package Acs, AHUs

Quantity38

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Buyback of Window/ split AC

Quantity10

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Buyback of Electrical panel

Quantity15

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Dismantling and Re- installation of Split AC with Re filling of Refrigerant Gas and complete in all respect.

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1.5 Tr or as required

Quantity20

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Total A (Exclusive of GST)

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Providing Comprehensive Maintanance Contract of complete HVAC system as installed as per PART A (AHUs, FCU,s, VFDs, Main Electrical Control of HVAC System, Electrical Control panel of AHUs etc and as per detail scope of work as mentioned in tender document terms and conditions. for a period 5 years to commence on exhaustion of DLP period(DLP period of 12 months After completion of Project )

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CMC of 1st year after warrantee

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CMC of 2nd year after warrantee

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CMC of 3rd year after warrantee

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CMC of 4th year after warrantee

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CMC of 5th year after warrantee

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TOTAL B (Exclusive of taxes)

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Total Cost (A+B) (Exclusive of GST)

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