Rashtriya Chemicals And Fertilizers Limited Tender

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Rashtriya Chemicals And Fertilizers Limited - RCFL Tender

Services
Machinery and Tools
GEM
Opening Date27 Jan 2025
Closing Date17 Feb 2025
Tender AmountRefer Documents 
Notes
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Costs

Description

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BOQ Items

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Aux. Generator Overhauling: 1. Remove cover and blow out with dry compressed air. Wipe off any oil or grease by suitable cleaning solvent. 2. Inspect brushes; replace, if required. 3. Inspect brush holders, pressure springs, levers etc. . 4. Inspect brush holders, pressure springs, levers etc. Replace parts as necessary. 5. Inspect commutators and v-rings. Clean and resurface. 6. Replace parts as necessary. 7. Ensure that connections are tight.

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Exciter Overhauling: 1. Remove cover and blow out around brush holders and slip rings with dry compressed air. 2. Inspect brush holder assemblies, slip rings and leads. 3. Remove and inspect brushes. 4. Inspect brush holders, shunts, terminals, insulators etc. 5. Check and adjust spring pressure. Check clearance between brush holder and commutator. 6. Examine armature, field coils and connections. 7. Examine flash ring. 8. Replace parts as necessary.

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Fuel pump motor: 1. Clean dirt from openings, inspect covers, terminal connections etc. 2. Remove covers & blow out with dry compressor air. Wipe off any dirt, oil or grease accumulations from inside the frame. 3. Clean the insulators on the brush holder supports. Do not sand or paint insulators. Wipe with a clean dry cloth. 4. Clean the commutator string band and cable connections. 5. Check varnished surfaces of the armature and field coils for cracks, flaking. 6. Check brush pigtail screws for tightness. 7. Check brush holder & brush connection.8. Check all carbon brushes condition, replace if necessary. Check clearance between carbon brush & brush box. 9. Record fuel pump current with current breaker ‘on’ and radiator fan working.

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Crankcase exhauster motor Overhauling:1. Clean dirt from openings, inspect covers, terminal connections etc. 2. Remove covers & blow out with dry compressor air. Wipe off any dirt, oil or grease accumulations from inside the frame. 3. Clean the insulators on the brush holder supports. Do not sand or paint insulators. Wipe with a clean dry cloth. 4. Clean the commutator string band and cable connections. 5. Check varnished surfaces of the armature and field coils for cracks, flaking. 6. Check brush pigtail screws for tightness. 7. Check brush holder & brush connection. 8. Check all carbon brushes condition, replace if necessary. Check clearance between carbon brush & brush box.

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Dust exhauster blower motor Overhauling: 1. Clean dirt from openings, inspect covers, terminal connections etc. 2. Remove covers & blow out with dry compressor air. Wipe off any dirt, oil or grease accumulations from inside the frame. 3. Clean the insulators on the brush holder supports. Do not sand or paint insulators. Wipe with a clean dry cloth. 4. Clean the commutator string band and cable connections. 5. Check varnished surfaces of the armature and field coils for cracks, flaking. 6. Check brush pigtail screws for tightness. 7. Check brush holder & brush connection. 8. Check all carbon brushes condition, replace if necessary. Check clearance between carbon brush & brush box.

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Dynamic blower motor Overhauling: 1. Clean and inspect covers, terminal connection etc. 2. Remove covers and blow out with dry compressed air. 3. Clean insulators on brush holder supports. 4. Clean the commutator string band and cable connections. 5. Inspect carbon brushes, varnished surfaces of armature, field coils, brush pigtail screws etc. 6. Check all carbon brushes condition, replace if necessary. Check clearance between carbon brush & brush box.

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Engine Governor Overhauling: 1. Remove cover and blow out with dry compressed air. Wipe off any oil or grease by suitable cleaning solvent. 2. Inspect brushes; replace, if required. 3. Inspect brush holders, pressure springs, levers etc. . 4. Inspect brush holders, pressure springs, levers etc. Replace parts as necessary. 5. Inspect commutators and v-rings. Clean and resurface. 6. Replace parts oil seals, Gasket, Bearings, 'O' rings, Lock Washers as necessary. 7. Ensure that connections are tight.

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All relays: opened and overhauling to be done. Replace any part as necessary.

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All power contactors & Ck1, Ck2: Opened and overhauling to be done. All contactors copper tips to be checked, cleaned & replaced if necessary.

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GF contactor: Overhauling to be done. All contactors copper tips to be checked, cleaned & replaced if necessary.

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Bkt, reverser: Check all contacts, cleaning by air blowing & rectified/replaced if necessary.

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Electro-magnetic clutch : 1. Overhauling. 2. Check brush holder & brush connection. 3. Check all carbon brushes condition, replace if necessary. Check clearance between carbon brush & brush box.

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Traction motors Overhauling: 1. Remove covers and blow out interior of motor with clean, dry compressed air. 2. Inspect commutator and wipe off any oil or grease. Clean and resurface it. 3. Clean the outer ‘V’ ring & check its condition. 4. Inspect carbon brushes and brush holders. 5. Check for any solder run out and flash over. 6. Check clearance between bottom of brush holder and surface of commutators. 7. Replace parts as necessary

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Control Circuit Fault Finding: Check Control circuit for any fault.

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Voltage regulator: Check adjustment of voltage regulator and adjust to 72_+1%. Replacement of any part if necessary.

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Master controllers, throttle, reversers and braking (selector). Clean and inspect contact fingers. Check mechanical interlocks on both control stands. Replacement of any part if necessary.

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Control equipment terminal connectors.:- Check and tighten the loose connections.

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Control equipment shunts.:- Check and renew worn, frayed, broken or corroded braided shunts.

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Control equipment contact tips.: 1. Pneumatic contactors: check and smoothen burnt surfaces. 2. Magnetic contactors: check and renew badly pitted ones. 3. All other contact tips: inspect and clean with a solvent. 4. Adjust stationery fingers to re-set out of tolerance. 5. Inspect reverser interlocks.

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Hot engine alarm switch: - Check for loose connections and proper operation. Set alarm at 90 degC and engine coming to idle at 95degC. Rectification if necessary.

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Power knock out switch.: Clean contacts, tips and inspect. Check connections. Rectification & replacement of parts if necessary.

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Engine starting and stopping buttons.:- Inspect and clean buttons. Rectification & replacement of parts if necessary.

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Electrical speedometer. Clean and calibrate.

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Lubricating oil pressure switch. Check for loose connections and proper operation.

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Main generator carbon brushes

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Exciter carbon brushes

8

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Aux.generator carbon brushes

8

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Electro-magnetic clutch

4

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Traction motor carbon brushes

72

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Rubber o'ring

15

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D.M.Relay

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All tips of contactor

6

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Axle generator

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Magnetic valves

1

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Control stand fan

1

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EB relay

1

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Air blow

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Circuit for brake 30 sec.

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Circuit for brake 15 sec.

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Reverse Current Diode

1

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15A 125V DC MCB

5

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Lamp GLS 24V DC, 100/90W Halogen lamp

2

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Lamp 75V DC, 60W ES

2

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Buffer Lamp Fitting Unit

1

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Loco buffer Lamp holder

2

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Wood Word Governer Oil seals

8

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Wood Word Governer Gasket

15

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Wood Word Governer Bearings

2

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Wood Word Governer 'O' Ring (35 types of 'O' rings)

1

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Wood Word Governer All types of Screws

10

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Wood Word Governer Lock washer

5

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WSR-1 (Wheel slip relay)

1

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Ground Relay

1

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GP (General Purpose Relay)

1

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SR (Signal Relay)

1

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Engine Run Relay (ERR)

1

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TR (Transition relay)

1

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FSR (Field shunt relay)

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GFC (Generator field contactor)

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FPC (Fuel pump contactor)

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30

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EFR3 relay for Exciter Battery Field Resister panel

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