Pradhan Mantri Gram Sadak Yojana Tender

Clearing and grubbing road land including uprooting wild vegetation, grass, bushes, shrubs, saplings and trees of girth upto 300 mm, removal of stumps of such trees cut earlier and disposal of unserviceable materials and stacking of serviceable material to be used or auctioned, upto a lead of 1000 m including removal and disposal of top organic soil not exceeding 150 mm in thickness as per Technical Specification Clause 201. as directed by Engineer in Charge.

Construction of embankment with approved material obtained from borrow pits with a lift upto 1.5 m, transporting to site, spreading, grading to required slope and compacting with vibratory roller to meet requirement of Tables 300.1 and 300.2 as per Technical Specification Clause 301.5.For lead upto 250 m.as directed by Engineer in Charge.

MMGSY / PMGSY Citizen' s information Board- Providing and fixing of typical PMGSY Retro Reflective information board as per as per section1700 of MORD specifications and latest PMGSY Signage Manual / Circular and drawing. Two ACP (Aluminum Composite Panel) sheets of 4 mm thick, of 900 mm x 750mm size fixed at top & bottom duly rivetted with MS angles of 35 x 35 x 5 mm thick M.S angle shall be welded by two vertical M.S angle of 5 mm thick to 75 mm x 75 mm of 12 SWG square tubes / 75mm Dia Pipe posts duly embedded in cement concrete M-20 grade blocks of 600mm x 600mm x 75mm, below ground level. MMGSY / PMGSY logo, letters and numerals on the ACP should be made up of Retro Reflective sheeting of Class-A / Class-B grade as per the latest MORD section 1700 specifications (Refer Circular no. NRRDA-P013(11)/3/2019-Dir (Tech) dated 02.12.2019). Printing PMGSY Logo/MMGSY Logo/Project description on Class A or Class B type retro reflective sheeting using modern technology printing platform. The printer shall be approved by the retro reflective sheeting manufacturer and printed sign shall conform to retro reflective values as laid down in IRC 67-2012. The inks used for printing shall be eco friendly with VOC emissions complying to UL 2801 standards and specifications for the different kinds of platforms. The printed sign shall be laminated by UV protected laminate and shall carry a warranty of 5 years & 7 years for Class A and Class B sheeting respectively for traffic colors. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paints as per drawing Clause 1701 and Annexure 1700.1 (10.16). The design, painting and lettering shall be done as per the PMGSY Signage Guidelines Fig.3 and Fig.4 and as directed by Engineer-In-charge. . A warranty for 5 / 7 years for the Retro reflective sheeting for Class-A and Class-B respectively, from original manufacturer shall be submitted by contractor.

Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material. II. Hard rock (blasting prohibited) Upto 3 m depth including 1.5 m depth in hard rock.as directed by Engineer in Charge.

Providing and laying plain/reinforced cement concrete in substructure complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 and 1204 ,For height up to 5 meter I) Plain cement concrete grade M 15 (i) Nominal mix (1:2.5:5). as directed by Engineer in Charge.

Providing and laying filter media with granular crushed aggregates as per specification to a thickness of not less than 600 mm with smaller size towards the soil and bigger size towards the wall and providing over the entire surface behind abutment, wing wall, return wall to the full height, compacted to firm condition complete as per drawing and technical specification Clause 1204.3.8.as directed by Engineer in Charge.

Providing & Placing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203 I) Plain cement concrete grade M 10 (i)Nominal mix 1:3:6. as directed by Engineer in Charge.

Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross-sections, and transporting to the embankment location with a lift upto 1.5 m and lead upto 1000 m as per Technical Specification Clause 302.3. as directed by Engineer in Charge.

Providing and applying tack coat with Bitumen emulsion (RS-1) using emulsion distributor at the rate of 0.25 to 0.30 kg per sqm on the prepared dry and hungry bituminous surface cleaned with Hydraulic broom as per Technical Specification Clause 503.as directed by Engineer in Charge.

Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of stone masonry, including disposal of unserviceable material and stacking the serviceable material with all lift and lead of 1000 m as per Technical Specification Clause 202. Rubble Stone Masonry in Cement Mortar. as directed by Engineer in Charge.

Construction of granular sub-base by providing well graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with vibratory wheel roller to achieve the desired density, complete as per Technical Specification Clause 401.For Grading II Material.as directed by Engineer in Charge.

Providing and laying in situ / ready mix M-30 cement concrete of trap /granite/quartzite/ gneiss metal for cast in citu R.C.C. solid piers,column etc . including provision of V shaped false joints to form suitable panels on the faces to approve design with compacting by vibrating and curing complete. Including plywood/steel formwork, centering ( excluding dewatering by means of pump) and including bailling out water and including CM 1:3 curing complete. a) Height upto 5 M. (With Concrete Mixer) i) Height up to 5 m, normal rate.

Supplying, fitting and placing TMT bar reinforcement in substructrue complete as per drawings and technical specification Clauses 1002, 1005, 1010 & 1202

Providing expansion joints with 25mm thick bituminous pad as per detailed drawings etc. complete.as directed by Engineer in Charge.

I) Providing weepholes in brick masonry/stone masonry, plain/reinforced concrete abutment, wing wall, return wall with 100 mm dia AC pipe extending through the full width of the structures with slope of 1(V):20(H) towards drawing face complete as per drawing and technical specification Clauses 614, 709, 1204.3.7.P.V.C. pipe 100 mm dia.as directed by Engineer in Charge.

Providing and fixing of typical PMGSY informatory sign board with Logo as per MORD specifications and drawing. Three MS Plates of 1.6 mm thick, top and middle plate duly welded with MS flat iron 25mm x 5m size on back on edges. The lower plate will be welded with MS angle iron frame of 25mm x 25mm x 5mm. The angle iron frame of the lower most plate and flat iron frame of middle plate will be welded to 2 nos. 75mm x 75 mm of 12 SWG sheet tubes posts duly embedded in cement concrete M-15 grade blocks of 450mm x 450mm x 600mm, 600mm below ground level. The top most diamond plate will be welded to middle plate by 47mm x 47mm of 12 SWG steel plate tube. All M.S. will be stove enameled on both sides. Lettering and printing arrows, border etc. will be painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.1, as directed by Engineer in Charge.

Providing and laying reinforced cement concrete in superstructure as per drawing and technical specifications Clauses 800, 1205.4 and 1205.5. R.C.C. Grade M 30.as directed by Engineer in Charge.

Providing dry/ trap/ granite/ quartzite/ gneiss rubble stone soling 15 cm to 20 cm thick including hand packing and compacting etc. complete

Providing, laying, spreading and compacting stone aggregates of specific sizes to water bound macadam specification including spreading in uniform thickness, hand packing, rolling with three wheel 80-100 kN static roller in stages to proper grade and camber, applying and brooming, crushable screening to fill-up the interstices of coarse aggregate, watering and compacting to the required density Grading 2 as per Technical Specification Clause 405.By Mechanical Means.as directed by Engineer in Charge.

Providing and laying in situ/ ready mix concrete controlled reinforced cement concrete of trap metal for raft slab including "V" haunches, formwork, scaffolding, compaction by vibrating, finishing curing etc. complete. concrete batch mix plant/ pan mixer with fine aggregates of required specifications etc. complete. (excluding reinforcement). a)RCC Grade with reversible drum type mixer/ concrete batch mix plant (pan mixer) Specifications: MoRT&H (5 th Rev ) 1700,2304 Item Code: BR-5 Item Number: 68 - i b / 24 Rate Abstract Unit: 15.000 Cubic Meter -- ()

Providing fitting and fixing mild steel railing complete as per drawing and technical specifications Clause 1208.2.as directed by Engineer in Charge.

Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material. II. Ordinary rock (not requiring blasting) Up to 3 meter depth.as directed by Engineer in Charge.

Reinforced cement concrete M15 grade boundary pillars/local stone of standard design as per IRC:25, fixed in position including finishing and lettering but excluding painting as per drawing and Technical Specification Clause 1704, as directed by Engineer in Charge.

Road Marking with Hot Applied Thermoplastic Compound with Reflectorizing Glass Beads on Bituminous Surface- Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorizing glass beads @ 250 gms per sqm area, thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35 .The finished surface to be level, uniform and free from streaks and holes.complete. as directed by Engineer in Charge.

Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material.Ordinary soil. Upto 3 m depth by mechanical means ( This item shall be used when total estimate quantity exceeds 100 cum) as directed by Engineer in Charge.

Excavation for roadway in ordinary rock with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers, transporting to embankment site with a lift upto 1.5 m and lead upto 1000 m, trimming bottom and side slopes in accordance with requirements of lines, grades and cross-sections as per Technical Specification Clause 302.3.5. as directed by Engineer in Charge.

Supplying, fitting and placing TMT bar reinforcement in foundation complete as per drawings and technical specifications Clauses 1000 and 1202

Providing and laying seal coat sealing the voids in a bituminous surface laid to the specified levels, grade and cross fall using Type A , Type B (by Paver finisher) and Type C as per Technical Specification Clause 510.By Mechanical Means.Case - I : Type A-Bitumen (S-65) VG-30.as directed by Engineer in Charge.

Providing and laying pitching on slopes laid over prepared filter media as per drawing and technical specifications Clause 1302 I) Stone/Boulder as directed by Engineer in Charge.

Providing and laying bituminous macadam with hot mix plant using crushed aggregates of grading as per Table 500.4 premixed with bituminous binder, transported to site upto a lead of 1000 m laid over a previously prepared surface with paver finisher to the required grade level and alignment and rolled to achieve the desire compaction as per Technical Speccification 504.(with 3.30% of bitumen by weight of mix).as directed by Engineer in Charge.

Providing and fixing of retro- reflectorised informatory sign board rectangular/Square in shape having area less than 0.9 square meter made out of 2mm aluminum sheet bonded with white retro reflective sheeting of Class B       ( Type IV High intensity micro-prismatic grade sheeting-HIP) having pressure sensitive/heat activated adhesive retoreflective specified back ground, border and back side retoreflctive symbols, letters, numerals, arrow as per IRC:67-2012 Table No 8.3, supported with back support frame 25mm x 25mm x 3mm, duly painted on back side with two coats of grey stove enamel paint and supported on one no. mild steel angle iron post 75 mm x 75 mm x 6 mm, 3.5 mt long firmly fixed to the ground by means of properly designed foundation with M25 grade cement concrete 45 cm x 45 cm x 60 cm, 60 cm below ground level as per approved drawing The angle iron post shall be duly painted with one coat of epoxy primer and two coats of epoxy finish paints having alternate black and white bands of 25 cm width including GI fixures and transportation etc.complete.The nut bolts of board with angle iron post/supporting structure after fixing at site has to be electrically welded. Class B ( Type IV High intensity micro-prismatic grade sheeting-HIP) sheeting shall have 7 years written warranty from the manufacturer and authorised distributor/convertor issued for

Excavation for roadway in soil using mechanical means including cutting and pushing the earth to site of embankment up to a distance of 100 meter, including trimming bottom and side slopes in accordance with requirements of lines, grades and cross sections.i)Loosening, Leveling and Compacting original ground supporting embankment to facilitate placement of first layer of embankment, scarified to a depth of 150 millimeter, mixed with water at OMC and then compacted by rolling so as to achieve minimum dry density as given in Tables 300.1 and 300.2 for embankment construction as per Technical Specification Clause 301.4.1.Construction of embankment with approved materials deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacted to meet requirement of Tables 300.1 and 300.2 as per Technical Specification Clause 301.5.Providing and fixing of semi reflective cautionary, mandatory and informatory sign board as per Indian Road Congress:67 made of 1.5 millimeter thick MS Sheet duly stove white color in front and gray color on back with red reflective border of 65 millimeter width and required letters and figures with reflective tape engineering grade as per Clause 1701.3.9 of MORD for Rural Roads of required shade and color supported and welded on 47millimeter x 47 millimeter x 12 SWG sheet tube firmly fixed to the ground by mean of properly designed foundations with M-15 grade cement concrete 450x450x600 millimeter, 600 millimeter below ground level as per approved drawing Clause 1701.2.2v) 600 millimeter x 450 millimeter rectangular. Laying cement concrete pipe of NP 3 class of required diameter in proper line, level and slope including , fixing collars in cement mortar 1:2 etc. complete. as directed by Engineer in Charge.

Providing, laying, spreading and compacting stone aggregates of specific sizes to water bound macadam specification including spreading in uniform thickness, handpacking, rolling with smooth wheel roller 80-100kN in stages to proper grade and camber, applying and brooming, stone screening to fill-up the interstices of coarse aggregate, watering and compacting to the required density Grading3 as per Technical Specification Clause 405.

20mm thick Open-Graded Premix Carpet Bituminous (penetration grade/modified bitumen) Binder Providing, laying and rolling of open-graded premix carpet of 20 mm thickness composed of 13.2 mm to 5.6 mm aggregates either using penetration grade bitumen or emulsion to required line, grade and level to serve as wearing course on a previously prepared base, including mixing in a suitable plant, laying and rolling with a three wheel 80-100 kN static roller capacity, finished to required level and grades to be followed by seal coat of either Type A or Type B or Type C as per Technical Specification Clause 508. (excluding seal coat) By Mechanical Means (I) Bitumen (S-65) VG-30 as direct by engineer in charge

Providing and laying cement concrete wearing course M 30 grade Excluding reinforcement complete as per drawing and technical specifications Clauses 800 and 1206.3.as directed by Engineer in Charge.

Dewatering on BHP basis by using water pump including diversion of stream, providing cofferdams, earthern bunds etc. as may be necessary for foundation and other parts of the the works and pumping out water during and after excavation as may be required by using 5.0 to 9.0 BHP pump etc. complete. (prior approval of Superintending Engineer will be necessary). as directed by Engineer in Charge.

Reinforced Cement Concrete M 25 grade approach slab including reinforcement @ 50kg/Cum and formwork complete as per drawing and technical specifications Clauses 800 and 1211.as directed by Engineer in Charge.

Filling annular space around footing in rock as per technical specification Clause 1203.4.3. in PCC M15

Supplying, fitting, and placing TMT bar reinforcement in superstructure complete as per drawing and technical specifications Clauses 1002, 1010 and 1202.as directed by Engineer in Charge.

Construction of subgrade and earthen shoulders with approved material obtained from borrow pits with all lifts and leads, transporting to site, spreading, grading to required slope and compacting with vibratory roller to meet requirement of Table 300.2 with lead upto 1000 m as per Technical Specification Clause 303.1.as directed by Engineer in Charge.

Providing white and colour washing to road side trees in 2 coats in 2 bands of white and one red band at centre of 30 cm height each including preparing the surface, cost of material, conveying etc. complete. as directed by Engineer in Charge.

Providing, laying, spreading and compacting stone aggregates of specific sizes to water bound macadam specification including spreading in uniform thickness, hand packing, rolling with smooth wheel roller 80-100 kN in stages to proper grade and camber, applying and brooming, stone screening/binding materials to fill-up the interstices of coarse aggregate, watering and compacting to the required density grading 2 as per Technical Specification Clause 405.By Mechanical Means.as directed by Engineer in Charge.

Providing and laying 0.90 meter thick metal mat consisting of rubble, oversize metal and normal size metal in specified thickness as per detailed drawing including supplying all materials, hand packing of rubble, spreading metal in layers and hard murum including watering and compaction with power roller etc. complete.

Providing and Constructing gabion structure 1 Meter high or required section made up of soft mechanically woven hexagonal shaped G.I. wire confirming to IS 16014:2012 having zinc plus PVC coating of overall diameter of 3.7 mm and tying lacing wire of 3.2 mm with edge wire confirming to overall diameter 4.4 mm edges being mechanically selvedge including placing in position, fitting neatly with trap stone rubble (15 to 23 cm) all loose ends to be securely tied (Excluding transportation) etc. complete. ( In Dry condition and for under water installation extra cost to be considered)as directed by Engineer in Charge.

Providing and fixing informatory sign boards in rectangular shape of size 1.20m x 0.90m made out of 16 guage Aluminum panel bonded with IRC Specified colour of retro reflective sheeting of Type IV High Intensity Micro-Prismatic Grade Sheeting (HIP) having pressure sensitive / heat activated adhesive, IRC Specified colour retro reflective cutout border & messages having pressure sensitive adhesive having border & messages in IRC Specified colour background including M. S. angle iron frame of size 35 mm X 35 mm X 3 mm & two M.S. angle iron post of size 65 mm X 65 mm X 6 mm, 3.65 m long, duly painted with flat oil paint having alternate black and white bands of 25 cm width including G.I. fixtures etc; fixing the boards in M-20 concrete block of size 60cm X 60cm X 75cm including transportation etc; complete. Aluminum Panel Type IV High Intensity.

Providing and fixing Aluminum-backed flexible prismatic (AFP) sheeting consisting Yellow colored flexible prismatic sheeting with non-metallic prismatic lens as Retroreflective elements and conforming to ASTM D 4956-09 Type VI specification for rebound able Retroreflective sheeting. This flexible prismatic sheeting shall be of 1ft width and laminated at the back with a 50 micron Aluminum (Al) foil with pressure sensitive adhesive and liner. Further, this flexible prismatic sheeting shall have screen printed arrow/slant line pattern in black color in a continuous roll format. Neither AFP sheeting nor the flexible prismatic sheeting used in it shall crack when slowly bent in 1 second time around a 1/8th inch mandrel after being conditioned for 24hrs at 0?C and tested as per section S2.2.2. of ASTM D 4956-09. The AFP sheeting, with the liner removed, shall be applied with a neoprene contact adhesive with a Polychloroprene as base, viscosity of 200-450 cps and solid content of 20-30%. Once applied, the edges of the product shall be sealed all around with a two-part epoxy based structural adhesive and shall be extremely resistant to peel-off. A test report from institutes like ARAI/CRRI confirming to above mentioned flexibility and ASTM-D4956-09 Type-VI retro reflectivity

Painting two coats including primer coat after filling the surface with synthetic enamel paint in all shades on new, plastered / concrete surfaces as per drawing and Technical Specification Clause 1701, as directed by Engineer in Charge.

P.C.C. M 15 ordinary grade (1:2.5:5) levelling course below approach slab complete as per drawing and technical specifications Clauses 800 and 1211 (i) Nominal mix (1:2.5:5) as directed by Engineer in Charge.

Providing and fixing Cautionary/Warning sign boards in Equilateral Triangle size of   600mm made out of 3mm aluminum composite material sheet bonded with white retro reflective sheeting of Class B ( Type IV High intensity micro-prismatic grade sheeting-HIP) having pressure sensitive/heat activated adhesive retoreflective specified back ground, border and back side retoreflctive symbols, letters, numerals, arrow as per IRC:67-2012 Table No 8.3 Supported with back support frame 25mm x 25mm x 3mm, duly painted on back side with grey stove enamel paint and supported on one no. of M. S. angle iron post of size 65 mm X 65 mm X 6 mm, 3.45 m long, duly painted with with flat oil paint having alternate black and white bands of 25 cm width including G.I. fixtures etc; fixing the boards in M25 grade concrete block of size 60cm X 60cm X 75cm including transportation etc; complete. Class B ( Type IV High intensity micro-prismatic grade sheeting-HIP) shall have 7 years written warranty from the manufacturer and authorised distributor/convertor issued for field performance including the screen printed areas and cut-out sheeting and cut-out durable transparent overlay film and this warranty certificate in original should be submitted to the Engineer in charge by the contractor/supplier.

Loosening, Levelling and Compacting original ground supporting embankment to facilitate placement of first layer of embankment, scarified to a depth of 150 mm, mixed with water at OMC and then compacted by rolling so as to achieve minimum dry density as given in Tables 300.1 and 300.2 for embankment construction as per Technical Specification Clause 301.4.1.as directed by Engineer in Charge.

Supplying and Fixing of Molded Shank Raised Pavement Markers / Cat's Eye made of polycarbonate and ABS moulded body and reflective panels with micro prismatic lens capable of providing total internal reflection of the light entering the lens face and shall support a load of 16000 kg tested in accordance to ASTM D 4280 Type H and complying to Specifications of Category A of MORTH Circular No RW/NH/33023/10-97 DO III Dt 11.06. 1997. The height, width and length shall not exceed 50 mm, 100 mm and 102 +/- 2 mm and with minimum reflective area of 13 Sqcm on each side and the slope to the base shall be 35 +/- 5 degree. The strength of detachment of the integrated cylindrical shanks, (of diameter not less than 19 +/- 2 mm and height not less than 30+/- 2 mm) from the body is to be a minimum value of 500 Kg. Fixing will be by drilling holes on the road for the shanks to go inside, without nails and using epoxy resin based adhesive as per manufacturer's recommendation and complete as directed by the engineer.The contractor shall submit a two year warranty for satisfactory field performance including stipulated retro-reflectance of the reflecting panel, to the Engineer. as directed by Engineer in Charge.

Providing and fixing 25mm diameter steel anchor dowel in hard rock including drilling hole of 32 mm diameter up to 0.75 mtrs depth, placing the dowel in position and effectively grouting the hole with CM 1:1 proportion etc. complete..as directed by Engineer in Charge.

Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 m as per Technical Specification Clause 202. By Mechanical Means Cement Concrete.as directed by Engineer in Charge.