Mumbai Port Trust Tender

GATE -8"

GATE-6"

EXISTING MANUAL VALVE TO BE FITTED WITH ACTUATOR Supply and delivery at Site of suitable Gear Box-and Electrical Actuator as per Specifications

BALL-8"

BALL-12"

BALL-16"

BALL-20"

BALL-24"

BALL-30"

BALL-36"

BALL-42"

GATE 8" (FF)

GATE-8"

GATE-12" (FF)

GATE-12"

GATE 14"

GATE 16"

GATE 16" (FF)

GATE 18"

GATE 18" (FF)

GATE 20"

GATE 36"

BUTTERFLY-16"

BUTTERFLY-12"

BUTTERFLY-30"

GATE-30"

GATE-16"

BUTTERFLY-36"

NEW TRANSMITTER

PRESSURE TRANSMITTER Supply of Pressure Transmitter along with SS316 2 valve manifolds as per data sheet and scope of work with all accessories such as SS316 1/2" impluse tubing, SS316 1/2" Ball valve, 1/2"SS316 male connecteds, SS316 1/2"tee & union , SS316 Blind plug/tube cap, 2" upto 2 mtr height mounting pole, including Erection, Installation, testing, site calibration and commissioning etc at JD and Pir Pau Doc no - Technical specification and datasheets for all the instrumentation-P.020461-P-10977-I001 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001

TEMPERATURE TRANSMITTER (Skin Type) Supply of skin type temperature element (RTD) along with temperature transmitter for above ground pipeline as per Data sheet and Scope of Work with SS316 weld pad, and all accessories, including Erection, Installation, testing, site calibration and commissioning along with associated accessories, fittings etc.at JD and Pir Pau Doc no - Technical specification and datasheets for all the instrumentation-P.020461-P-10977-I001 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001

LEVEL TRANSMITTER Supply of guided wave radar type level transmitter for slop tanks with all accessories as per Data sheet and Scope of Work,including Erection, Installation, testing, site calibration and commissioning along with associated accessories, fittings etc.at JD (at six slop tanks) and Pir Pau (two slop tank) Doc no - Technical specification and datasheets for all the instrumentation-P.020461-P-10977-I001 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001

HART COMMUNICATOR Supply of Universal type Hand Held Configurators for transmitters with carrying case, rechargeable batteries (one working and one standby), and battery charger as per and Scope of Work at JD & Pir Pau Doc no - Technical specification and datasheets for all the instrumentation-P.020461-P-10977-I001 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001

CABLE Suppply and Delivery at Site as per Specification

FRLS - 1P X 1.5MM2 (Armoured Copper conductor )

FRLS - 6P X 1.5MM2 (Armoured Copper conductor )

FRLS - 24P X 1.5MM2 (Armoured Cu conductor )

FRLS - 1QX 1.5MM2

FRLS - 3CX 6MM2 (Armoured Copper conductor )

FO CABLE - 12 CORE (unarmoured )

CAT 6 cable

CABLE 1T X 1.5 MM2

OUTGOING FEEDER PANELS i) Location Jetty no.1 - Design, fabrication, manufacturing and supplying of 3 Phase MOV Power Distribution flameproof Panel with 1 incomer (63 Amps MCB) and 36 outgoing feeders ( 16 Amps MCBs) including terminations of 27 nos. of Feeders with 3 core 6 sq.mm power cable (BOQ item no.A.05.04) keeping 9 feeders spares. ii) Location Jetty no.2 - Design, fabrication, manufacturing and supplying of 3 Phase MOV Power Distribution flameproof Panel with1 incomer(63 Amps and 36 outgoing feeders( 16 Amps MCBs) including terminations of 21 nos. of Feeders with 3 core 6 sq.mm power cable (BOQ item no.A.05.04) keeping 15 feeders spares. iii) Location Jetty no.3 - Design, fabrication, manufacturing and supplying of 3 Phase MOV Power Distribution flameproof Panel with 1 incomer(63 Amps MCB) and 36 outgoing feeders( 16 Amps MCBs) including terminations of 32 nos. of Feeders with 3 core 6 sq.mm power cable (BOQ item no.A.05.04) keeping 04 feeders spares. iv) Location Jetty no.4 - Design, fabrication, manufacturing and supplying of 3 Phase MOV Power Distribution flameproof Panel with 1 incomer(63 Amps MCB) and 36 outgoing feeders( 16 Amps MCBs) including terminations of 27 nos. of Feeders with 3 core 6 sq.mm power cable (BOQ item no.A.05.04)keeping 09 feeders spares. v) Location Jetty no.5 - Design, fabrication, manufacturing and supplying of 3 Phase MOV Power Distribution flameproof Panel with 1 incomer(63 Amps MCB) and 36 outgoing feeders( 16 Amps MCBs) including terminations of 31 nos. of Feeders with 3 core 6 sq.mm power cable (BOQ item no.A.05.04) keeping 05 feeders spares. vi) Location JD Manifold - Design, fabrication, manufacturing and supplying of 3 Phase MOV Power Distribution flameproof Panel with 1 incomer(63 Amps MCB) and 36 outgoing feeders ( 16 Amps MCBs) including terminations of 19 nos. of Feeders with 3 core 6 sq.mm power cable (BOQ item no.A.05.04) keeping 17 feeders spares. vii) Location JD Fresh Water - Design, fabrication, manufacturing and supplying of 3 Phase MOV Power Distribution flameproof Panel with 1 incomer (63 Amps MCB)and 12 outgoing feeders ( 16 Amps MCBs) including terminations of 9 nos. of Feeders with 3 core 6 sq.mm power cable keeping 3 feeders spares. viii) PirPau Manifold - Design, fabrication, manufacturing and supplying of 3 Phase MOV Power Distribution flameproof Panel with 1 incomer(63 Amps MCB) and 24 outgoing feeders ( 16 Amps MCBs) including terminations of 16 nos. of Feeders with 3 core 6 sq.mm power cable (BOQ item no.A.05.04) keeping 08 feeders spares.

ix) PirPau (Pig receiver) - Design, fabrication, manufacturing and supplying of 3 Phase MOV Power Distribution flameproof Panel with 1 incomer(63 Amps MCB) and 6 outgoing feeders including terminations of 3 nos. of Feeders with 3 core 6 sq.mm power cable (BOQ item no.A.05.04) keeping 3 feeders spares. x) Pirpau Fresh Water- Design, fabrication, manufacturing and supplying of 3 Phase MOV Power Distribution Panel with 1 incomer (63 Amps MCB)and 12 outgoing feeders including terminations of 9 nos. of Feeders with 3 core 6 sq.mm power cable (BOQ item no.A.05.04) keeping 3 feeders spares. xi) Master Control Room at Maratha Mandir (Jawahar Deep) - Design, fabrication, manufacturing and supplying of 3Ph,1N AC power Distribution Panel with 1 incomer ( 125 Amps MCB) and 10 outgoing feeders ( 63 Amps MCBs) including laying and termination of main power cable from nearby sub-station/switch house ( approx.. cable distance 50 Mtrs.) .The approx.8 outgoing feeders are also to be terminated to nearby console of Control room with power cable keeping 5 feeders spares. Power cable for Incomer shall be supplied by Mumbai Port Trust. xii) PirPau Control Room- Design, fabrication, manufacturing and supplying of 3Ph,1N AC power Distribution Panel with 1 incomer ( 100 Amps MCB) and 10 outgoing feeders ( 63 Amps MCBs) including laying and termination of main power cable from nearby sub-station/switch house ( approx.. cable distance 50 Mtrs.) .The approx.5 outgoing feeders are also to be terminated to nearby console of Control room with power cable keeping 5 feeders spares. Power cable for Incomer shall be supplied by Mumbai Port Trust.

MCC PANEL Supply and Delivery

STAR DELTA STARTER FEEDER PANEL 55KW-1 , 45KW - 2 Fresh water motor pumps at PirPau shall be configured and integrated in the SCADA system with necessary connections and controls.

MCC PANEL (Explosion Proof) Slop motor pumps at JD and Pirpau Pig station shall be configured and integrated in the SCADA system with necessary connections and controls. STAR DELTA STARTER FEEDER PANEL - 2 Number

MCC PANEL STAR DELTA STARTER FEEDER PANEL 37KW-3 NOS. (JD)

(PLC + SCADA) HOT REDUNDANT SYSTEM - Supply, Installation, Testing and commissioning of below: i). Supply of SCADA system as per tender specification and scope of work ,including Erection, Installation testing, commissioning, supports/ frame fabrication, earthing and cabling etc at JD and Pir Pau. Doc no - Process Control and Monitoring System Specification-P.020461-P-10977-I003 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001. ii). SCADA system with redundant server(1W+1S) , 20,000 tag capacity, thick client (MMI) license , OPC(UA) server with min 4 numbers of client license as per system architecture, hardware machine, application software, OS with all required software, antivirus and additional 3 nos thick client. iii) All operations of Jetty no.5 shall be integrated with new PLC-SCADA system. iv) Operation of all valves with its associate systems installed at Marine Oil Terminal Jawahar Dweep Jetties (Jetty no. 1,2,3,4 and 5) and manifold valve stations, pigging station, Tank farm/fresh water pumps etc. shall be integrated and Controlled by newly supplied PLC+SCADA system. iv) 22” Monitor with keyboard and mouse common for SCADA servers. v) Server cabinet with complete internal wiring for mounting all servers, KVM switch, LAN switch, GPS etc. Min 24 Port L2 LAN switch vi) 24 Port Giga bit Output L3 switch having 18 port ethernet ports and 6 nos SFE port 24 port ethernet switch with SFE ports at MCS vii) 24 Port Giga bit Output L3 switch having 20 port ethernet ports and 4 nos SFE port 24 port ethernet switch with SFE ports at PirPau, TMCR and Jetty-5

viii) GPS with digital clock (wall mounted), cable min 30 mtrs and antenna. ix) A4 laser size Printer at both locations x) Wall Mounter Power distribution boxKVM switch min 8 port xi) LAN /Ethernet cables with cable gland, conduit for LAN cable. xii) Supply of Nine number of console with eight revolving chair for mounting EWS, OWS, all the monitors, printer, keyboard as per drawing enclosed with tender at JD MCS. xiii) Supply of Four number of console with six revolving chair for mounting OWS, all the monitors, printer, keyboard as per drawing enclosed with tender at Pirpau CS xiv) Minimum 4nos. 2TR split Air Conditioners shall be provided for Master Control room at MOTJD and 2 nos. 2TR split Air Conditioners shall be provided for Control room at PirPau. xv) Supply of 10 KVA UPS at MCS-1 Nos, 5 KVA UPS at Pirpau and TMCR- 1 Nos each with 60 Minutes battery backup

OPERATOR WORK STATION + ENGINEERING WORKSTATION-Dual Screen (MOTJD) Engineering workstation with 22” monitor, keyboard, mouse and all license software, antivirus and hardware

OPERATOR WORK STATION Dual Screen (PirPau) Operator workstation with 22” monitor, keyboard, mouse and all license software and hardware

Large Video Screen (LVS) 62” larger screen for monitoring, interface with OWS in dual monitor mode (1no. Each at JD and Pirpau Control stations)

SCADA for 20,000 TAGS + ALARM MANAGEMENT SYSTEM + ASSET MANAGEMENT + HISTORIAN + REPORTS

IO [AS PER REQUIREMENT (HARDWIRED - 25% SPARE | SCADA TAGS - 100% SPARE) (Scope shall include laying of Multicore Cable of suitable size with 10% spare cores from Jetties Junction Boxes to proposed RTU's / PLC at locations i.e. TMCR - 1 & J5 control room. Please refer Drawing No. SCADA/MBPA/001/22 for reference purpose) cable are procured under item no.A.05 and cables shall be used by contractor. Accounting of these cables shall be properly maintained. Supply of WP IP 65, Ex-proof junction box with all accessories as per Data sheet and Scope of Work, iincluding Erection, Installation testing, commissioning, supports/ frame fabrication, earthing and screwing plug for unused entries and painting.at JD and Pir Pau Doc no - Technical specification and datasheets for all the instrumentation-P.020461-P-10977-I001 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001 Supply of PLC system as per tender specification and scope of work ,including Erection, Installation testing, commissioning, supports/ frame fabrication, earthing and cabling etc at JD and Pir Pau Doc no - Process Control and Monitoring System Specification-P.020461-P-10977-I003 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001 PLC system with redundant controller, power supply & communication , non redundant Input output along with self standing panel , internal wiring etc at JD master control room. PLC system with redundant controller, power supply & communication , non redundant Input output along with self standing panel , internal wiring etc at Pir Pau control room. PLC system with redundant controller, power supply & communication , non redundant Input output along with self standing panel , inernal wiring etc at Jetty 5. Remote Input output along with self standing panel , inernal wiring etc at TMCR. PDT(Laptop 1 nos.) Latest Processor, 8GB RAM, 1TB storage, 14inch and above screen, loaded with OS windows10 pro, Microsoft office, Application software, Antivirus etc.

PIR PAU & JD SCADA INTERFACE Via Telecom system Existing OFC shall be utilized for the same

JD CNTRL RM – FW PMP STN INTERFACE(Remote I/O)

PIR PAU CNTRL RM – FW PMP STN INTERFACE(Remote I/O)

MECHANICAL / ELECTRCAL/ INTRUMENTATION ITEMS ETC.

SITE ERECTION AND COMMISIONING WORKS JD (i)Removal of Existing Hand Operated Valves from the Manifold by opening studs/bolts/Gaskets/cleaning the flanges/Pipeline internally/Externally. installation of new valves with Gear-Box and Electrical Actuator and fixing the new valves in that space including supply of Gaskets/studs/Nuts as per standard specification. ii) Installation of Gear-Box and electrical Actuator on the existing valve including electrical power connections from valve to FLP MOV, distribution board and control cables from Actuator at one end and in Junction box situated in electrical room at JETTY’S. iii) All Valve actuators under BOQ item A.01, A.02, & A.03 shall be provided with electrical power connections with new cables from valve to FLP MOV distribution board and new control cables from Actuator at one end and in Junction box situated in electrical room at JETTY’S including necessary earthing with 4MM2 copper cable.(procured under item A.05) Refer document no. SCADA/MBPA/001/2022 for tentative locations. iv) A) Carryout the Hot-Tapping to various Pipelines using socklets, pipe & valve(welded) to fix Pressure transmitter and vent (cap) as per Drawing No. SCADA/MBPA/002/2022. B) To fix Skin type temperature transmitter on the pipes as per standard practice. C) Removal/ modfication of vent / flange in the slop tank for installation of Radar type Level Transmitter at MOTJD and PirPau as per Drawing no.SCADA/MBPA/003/2022. v) The cables are to be laid in two tier (Power & Control) FRP cable tray with necessary mounting arrangement along the existing trench. Wherever cables are to laid underground same shall be laid through HDPE conduits of suitable sizes separately for power and control cables. Cost is deemed to be included in Quoted Price. vi) Necessary Civil Works for SCADA control rooms at both locations including False flooring, False ceiling, Partitions, Painting and minor civil repairs/modifications etc. to the instruction shall be in the scope of Successful bidder. Size of control room, IO room & Electrical rooms with UPS shall be provided by the contractor.

SITE ERECTION AND COMMISIONING WORKS PIR PAU (i)Removal of Existing Hand Operated Valves from the Manifold by opening studs/bolts/Gaskets/cleaning the flanges/Pipeline internally/Externally. installation of new valves with Gear-Box and Electrical Actuator and fixing the new valves in that space including supply of Gaskets/studs/Nuts as per standard specification. ii) Installation of Gear-Box and electrical Actuator on the existing valve including electrical power connections from valve to FLP MOV, distribution board and control cables from Actuator at one end and in Junction box situated in electrical room at JETTY’S. iii) All Valve actuators under BOQ item A.01, A.02, & A.03 shall be provided with electrical power connections with new cables from valve to FLP MOV distribution board and new control cables from Actuator at one end and in Junction box situated in electrical room at JETTY’S including necessary earthing with 4MM2 copper cable. Refer document no. SCADA/MBPA/001/2022 for tentative locations. iv) A) Carryout the Hot-Tapping to various Pipelines using socklets, pipe & valve(welded) to fix Pressure transmitter and vent (cap) as per Drawing No. SCADA/MBPA/002/2022. B) To fix Skin type temperature transmitter on the pipes as per standard practice. C) Removal/ modfication of vent / flange in the slop tank for installation of Radar type Level Transmitter at MOTJD and PirPau as per Drawing no.SCADA/MBPA/003/2022. v) The cables are to be laid in two tier (Power & Control) FRP cable tray with necessary mounting arrangement along the existing trench. Wherever cables are to laid underground same shall be laid through HDPE conduits of suitable sizes separately for power and control cables. Cost is deemed to be included in Quoted Price. vi) Necessary Civil Works for SCADA control rooms at both locations including False flooring, False ceiling, Partitions, Painting and minor civil repairs/modifications etc. to the instruction shall be in the scope of Successful bidder.

ULTRASONIC FLOW METER CLAMP-ON Supply of clamp on type ultrasonic flow meter along with temperature transmitter & density measurement for above ground pipeline with all accessories as per Data sheet and Scope of Work,including Erection, Installation, testing, site calibration and commissioning along with associated accessories, fittings etc.at JD and Pir Pau. Doc no - Technical specification and datasheets for all the instrumentation-P.020461-P-10977-I001 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001

UFM - 30"

UFM - 36"

UFM - 42"

Ex proof Process Camera System and video management system Technical specification CCTV system-P.020461-P-10977-I009 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001. CCTV system with main control server , NVR, VMS software, Joy stick at , 22"operator work station at JD MCS and PirPau. Sucessful tenderer shall demonstrate proof of concept for the camera syatem.

JD location i) Supply Installation, Testing and Commissioning of PTZ Cameras (Flame PROOF) as per Specification. Including Interface Connections Between Camera and the Server DVR Etc. kept at Master Control Station at JD. The Locations of the Cameras shall be at each jetty end, manifold station (old and new),pig station (old & new),tank farm, Power House. Four Fibers will be earmarked for CCTV system, and the contractor shall Complete Turnkey installation ,testing &Commissioning of CCTV System. Analytics Software for Smoke Detector Shall be Provided. Total Quantity 11nos.

Pir Pau i) Supply Installation, Testing and Commissioning of PTZ Cameras (Flame PROOF) as per Specification Including Interface Connections Between Camera and the Server DVR Etc. kept at Master Control Station at PIR-PAU The Locations of the Cameras are one each at old and new Pig station and 3 nos. at manifold station. Four Fibers will be Earmarked for CCTV and Vendor shall be Complete Turnkey installation/Commissioning of CCTV System. Analytics Software for Smoke Detector Shall be Provided. Total Quantity 5 nos. ii) FCB and SCB Jetties Supply Installation, Testing and Commissioning of PTZ Cameras (Flame PROOF) as per Specification. Including Interface Connections Between Camera and the Server DVR Etc. at FCB fire control station at PIR-PAU The Locations of the Cameras are at Jetty ends. Four Fibers will be Earmarked for CCTV , and Vendor shall Complete Turnkey installation/Commissioning of CCTV System. Analytics Software for Smoke Detector Shall be Provided. Total Quantity 2 nos.

Fire and Gas detection System including HAZOP study.

JD location i) To Carry out Hazop Study of Jetties No:1 to Jetty No:4, Old Pigging Station & Old Manifold Area for Hazardous Operation during tanker discharge/receipt Operation and Suggest Preventive Methods/ Recommendations for Safe operation including Fire and Gas Mapping Study, finalize numbers of Gas Detectors to be Provided at each Location. ii) Supply Installation Testing and Commissioning of Gas detectors at the Recommendations Location Minimum Three numbers of Gas Detectors Shall Be Provided at each Location. iii) The Signals from Gas Detectors Shall be taken up to I/0 Junction Box/RTUS. Gas detection ANNUNCIATOR Panel with Hooter, shall be Provided at Master Control Station with Spares for 6 Alarms/Events SCADA Vendor Will Carry out further integration in SCADA System, Specification of Gas detector are indicated in Document no - Technical specification GAS DETECTION SYSTEM-P.020461-P-10977-I008 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001 iv) Supply of Conventional/Addressable Type SIL 2 compliant fire detection system at Master Control room MOTJD along with 16nos. smoke detector , manual call point 1 no., Independent 1 Hr. battery backup with 15 min in alarm state, repeater panel and Electrical Operated Siren (Range 3Km), exit signs 2nos. and cables from sensor, MCP, siren, hooter to controller as per Data sheet, specificationand Scope of Work, including Erection, Installation testing, commissioning, supports/ frame fabrication, earthing and cabling etc at JD. Doc no - Technical specification FIRE DETECTION SYSTEM-P.020461-P-10977-I007 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001

Pir Pau Location i) To Carry Out Hazop Study of Jetty First Chemical berth and Second Chemical berth, Pipeline Manifold/Pig station at pir-pau for Hazardous Operations during Tanker discharged/Receipt Operations and Suggest Preventer Methods/Recommendations for Safe Operations including Fire & Gas Mapping Study and finalize number of Gas Detectors to be Provided at each Locations ii) Supply Installation Testing and Commissioning of Gas detectors at the Recommendations Location Minimum Three numbers of Gas Detectors Shall Be Provided at each Location. iii) The Signals from Gas Detectors Shall be taken up to I/0 Junction Box/RTUS. Gas detection ANNUNCIATOR Panel with Hooter, shall be Provided at Control Station Pirpau and at FCB firestation (for GAS detectors at FCB and SCb jetties) with Spares for 6 Alarms/Events SCADA Vendor Will Carry out further integration in SCADA System, Specification of Gas detector are indicated in document no. Technical specification GAS DETECTION SYSTEM-P.020461-P-10977-I008 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001 iv) Supply of Conventional/Addressable Type SIL 2 compliant fire detection system along with 12 nos. smoke detector , manual call point 1 no., Independent 1 Hr. battery backup with 15 min in alarm state, repeater panel and Electrical Operated Siren (Range 3Km), exit signs 2nos. and cables from sensor, MCP, siren, hooter to controller as per Data sheet, specificationand Scope of Work, including Erection, Installation testing, commissioning, supports/ frame fabrication, earthing and cabling etc at PirPau. Doc no - Technical specification FIRE DETECTION SYSTEM-P.020461-P-10977-I007 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001

Public Announcement System Supply of PA system as per tender specification and scope of work ,including Erection, Installation testing, commissioning, supports/ frame fabrication, earthing and cabling etc at JD and Pir Pau Document no. - Technical specification PUBLIC ADDRESS SYSTEM-P.020461-P-10977-I006 and Instrumentation - Scope of work and Installation work specification-P.020461-P-11039-I001

JD Location i) Supply Installations, Testing and Commissioning of Public Address System as per Specification at Jawahar Dweep with Master Control Station as the base. The locations of the Trans Receiver Station are at Master control room and Dock Master JD Office. Flame proof speakers 12 nos. shall be provided at Jetties 1,2,3,4,5, Fire Station, Canteen, Tankfarm, fire water Pump house, Power house, J5 control room

Pir Pau i) Supply Installations, Testing and Commissioning of Public Address System as per Specification at PIR-PAU, with Master Control Station as the base. The locations of the Trans Receiver Station is at control room Pir Pau. Flame proof speakers 3 nos. shall be provided at Manifold station, Old and new Pig Station.

Annual Maintenance Services (AMC)

1st year AMC services

2nd year AMC services

3rd year AMC services

4th year AMC services

5th year AMC services