Maharashtra Rural Road Development Agency Tender

Excavation for roadway in ordinary rock with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers, transporting to embankment site with a lift upto 1.5 m and lead upto 1000 m, trimming bottom and side slopes in accordance with requirements of lines, grades and cross-sections as per Technical Specification Clause 302.3.5

Excavation for roadway in hard rock (requiring blasting) by drilling, blasting and breaking, trimming of bottom and side slopes in accordance with requirements of lines, grades and cross-sections, loading and disposal of cut rock with a lift upto 1.5 m and leads upto 1000 m as per Technical Specification Clause 302.3.5

Construction of embankment with approved materials deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacting with vibratory roller to meet requirement of Tables 300.1 and 300.2 as per Technical Specification Clause 301.5

Construction of embankment with approved material obtained from borrow pits with a lift upto 1.5 m, transporting to site, spreading, grading to required slope and compacting with vibratory roller to meet requirement of Tables 300.1 and 300.2 as per Technical Specification Clause 301.5 A. with a lead upto 1000 m

Scarifying the existing bituminous road surface to a depth of 150 mm and disposal of scarified material with a lift upto 3 m and lead upto 1000 m as per Technical Specification Clause 301.4.

2) Pavement Works (GSB, WBM, Bituminous Works) and Cement Concrete Pavement Work : - Construction of granular sub-base by providing well graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with vibratory wheel roller to achieve the desired density, complete as per Technical Specification Clause 401. with grading 2 material using Crushed Metal.

Providing, laying, spreading and compacting stone aggregates of specific sizes to water bound macadam specification including spreading in uniform thickness, hand packing, rolling with three wheel 80-100 kN static roller in stages to proper grade and camber, applying and brooming, crushable screening to fill-up the interstices of coarse aggregate, watering and compacting to the required density Grading 2 as per Technical Specification Clause 405. B.By Mechanical Means using Crushed Metal.

Construction of sub grade and Hard shoulders with approved material obtained from borrow pits with all lifts and leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of Table 300.2 with lead upto 1000 m as per Technical Specification Clause 303.1. For- Construction of Sub grade and Hard Shoulders using Hard Mururm

Providing and laying pitching on slopes laid over prepared filter media as per drawing and technical specifications Clause 1302 1. Stone/Boulder

Providing and applying tack coat with Bitumen emulsion (RS-1) using emulsion distributor at the rate of 0.25 to 0.30 kg per sqm on the prepared dry and hungry bituminous surface cleaned with Hydraulic broom as per Technical Specification Clause 503.

Construction of penetration macadam over prepared base by providing a layer of compacted crushed coarse aggregate using chips spreader with alternate applications of bituminous binder and key aggregates and rolling with a three wheel 80-100 kN static roller to achieve the desired degree of compaction as per Technical Specification Clause 506. MPM - 50 mm thick Bitumen (S-65) 60/70 - VG-30

Construction of penetration macadam over prepared base by providing a layer of compacted crushed coarse aggregate using chips spreader with alternate applications of bituminous binder and key aggregates and rolling with a three wheel 80-100 kN static roller to achieve the desired degree of compaction as per Technical Specification Clause 506. MPM - 75 mm thick Bitumen (S-65) 60/70 - VG-30

Providing, laying and rolling of open-graded premix carpet of 20 mm thickness composed of 13.2 mm to 5.6 mm aggregates either using penetration grade bitumen or emulsion to required line, grade and level by Paver finisher to serve as wearing course on a previously prepared base, including mixing in a suitable plant, laying and rolling with a three wheel 80-100 kN static roller capacity, finished to required level and grades to be followed by seal coat of either Type A or Type B or Type C as per Technical Specification Clause 508. (excluding seal coat) Case - II By Mechanical Means (I) Bitumen (S-65) VG-30

Providing and laying seal coat sealing the voids in a bituminous surface laid to the specified levels, grade and cross fall using Type A , Type B (by Paver finisher) and Type C as per Technical Specification Clause 510 Case - I : Type A (I) Bitumen (S-65) VG-30 by Mechanical means.

White topping or concrete overlay for urban roads: Construction of Thin White Topping plain cement concrete pavement of M40 grade over aprepared subbase with 43 grade cement, coarse and fine aggregate conforming to IS383, maximum size of coarse aggregate not exceeding 25 mm,replacingcement by fly ash to the extent of 15 percent and sand by 10 percent, mixed in abatching and mixing plant as per approved mixdesign, transported to site, laid with afixed formorslip form paver, spread, compacted and finished in a continuous operation including provision of contraction, construction and longitudinal joints with panel size of 1mX1m, joint filler,seal ant primer, joint sealant,debonding strip,dowel bar,tie rod, admixtures, polypropylene fiber as approved, curing compound, finishing to lines and grades as per drawing

Construction of dry lean cement concrete Sub- base over a prepared sub-grade with coarse and fine aggregate ( natural sand/ VSI grade finely washed crushed sand) conforming to IS: 383, the size of coarse aggregate not exceeding 25 mm, , cement content not to be less than 150 kg/ cum, optimum moisture content to be determined during trial length construction, concrete strength not to be less than 10 Mpa at 7 days, mixed in a batching plant/ Weigh batch mixer, transported to site with all leads and lifts, aid with a paver with electronic sensor /by suitable means as approved by Engineer-in- charge , compacting with vibratory roller, finishing, curing and including preparation of sub-grade surface if required etc. complete. with fully automatic micro processor based PLC with SCADA enabled reversible Drum Type mixer/ concrete Batch mix plant (Pan mixer) etc. complete.

3)Cross Drainage Structures (Culverts & Minor Bridges), Drains and Protection Works : - Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material. I. Ordinary soil. ii. Upto 3 m depth

Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material. II. Ordinary rock (not requiring blasting) Upto 3 m depth

Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material. III. Hard rock (requiring blasting) Upto 3 m depth including 1.5 m depth in hard rock

Dewatering including diversion of stream, providing cofferdams, bunds, etc. as may be necessary for foundation and other parts of the work and bailing out water during and after excavation as required. For abutment for Normal Dewatering

Providing and laying reinforced cement concrete pipe 1000 mm Dia NP3 for culverts on first class bedding of granular material in single row including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head walls and parapets MORD 2014 Clause 1106.

Providing and laying reinforced cement concrete pipe 600 mm Dia NP3 for culverts on first class bedding of granular material in single row including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head walls and parapets MORD 2014 Clause 1106.

Providing and laying reinforced cement concrete pipe 600 mm Dia NP2 for culverts on first class bedding of granular material in single row including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head walls and parapets MORD 2014 Clause 1106.

Plain/reinforced cement concrete in open foundation complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 ans 1204. For height upto 5 m I. P.C.C grade M 15 (i) Nominal mix (1:2.5:5)

Plain/reinforced cement concrete in substructure complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 ans 1204. I. P.C.C grade M 15 (i) Nominal mix (1:2.5:5)

Plain/reinforced cement concrete in substructure complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 ans 1204. II. P.C.C. grade M 20 (i) Nominal mix (1:1:5:3)

Providing and laying reinforced cement concrete in superstructure as per drawing and technical specifications Clauses 800, 1205.4 and 1205.5. II. R.C.C M 25

Supplying, fitting and placing TMT bar reinforcement (Fe 415) in substructrue complete as per drawings and technical specification Clauses 1002, 1005, 1010 & 1202

Supplying, fitting, and placing TMT bar reinforcement in superstructure complete as per drawing and technical specifications Clauses 1002, 1010 and 1202

Providing Tar paper bearing of approved quality in proper size etc. complete

Expansion joint with 25 mm thick bitumenous pad / Compressible Rubber Pad

Providing and laying 0.90 meter thick metal mat consisting of rubble, oversize metal and normal size metal in specified thickness as per detailed drawing including supplying all materials, hand packing of rubble, spreading metal in layers and hard murum including watering and compaction with power roller etc. complete.

Backfilling behind abutment, wing wall and return wall complete as per drawings & technical specification Clause 1204.3.8. I. Granular material

Providing and laying cement concrete wearing course M 30 grade including reinforcement complete as per drawing and technical specifications Clauses 800 and 1206.3

Providing weepholes in brick masonry/stone masonry, plain/reinforced concrete abutment, wing wall, return wall with 100 mm dia AC pipe extending through the full width of the structures with slope of 1(V):20(H) towards drawing face complete as per drawing and technical specification Clauses 614, 709, 1204.3.7. b. P.V.C. pipe 100 mm dia

Drainage spouts complete as per drawing and technical specifications Clause 1209

White washing two coats on parapet walls and tree trunks including preparation of surface by cleaning scraping etc. as per technical specifications Clause 1915

4) Traffic Signs, Markings and Road Appurtenances, Road Safety & Road Furniture : - Providing and fixing trap/ Granite/ quartzite/ gneiss Guard Stone/ Indicator stone/ Boundary stone of standard size and shape including fixing in ground and white washing etc. complete.(MORTH-807)

Reinforced cement concrete M15 grade kilometre stone/local stone of standard design as per IRC:8 fixing in position including painting and printing, etc as per drawing and Technical Specification Clause 1703 i) 5th Kilometre Stone (precast)

Reinforced cement concrete M15 grade kilometre stone/local stone of standard design as per IRC:8 fixing in position including painting and printing, etc as per drawing and Technical Specification Clause 1703 ii) Kilometre Stone (precast)

Reinforced cement concrete M15 grade kilometre stone/local stone of standard design as per IRC:8 fixing in position including painting and printing, etc as per drawing and Technical Specification Clause 1703 iii) 200 m Stone

Sign Board of MMGSY / PMGSY Project Information : Providing and fixing of typical retro reflective MMGSY / PMGSY Project informatory sign board with Logo as per section1700 of MORD specifications and latest PMGSY Signage Manual / Circuler and drawing. The board will be a composite unit consisting of Three Plates ACP (Aluminum Composite Panel), material specificaitons as per clause 17001.3. The top most plate will be of 3mm ACP in diamond shape of 600x600mm size, riveted with MS angle iron frame of 25mmx25mmx5mm size on back on edges. The middle 4mm ACP plate of will be 1200x150mm size riveted with MS angle iron frame of 25mmx25mmx5mm size on back on edges. The main 4mm ACP lower most plate will be 1500mmx600mm size, riveted with MS angle iron frame of 25mmx25mmx5mm size. Riveting of all the sheets over angle and flat iron frame will be done neatly to have plain surface on one side. The angle iron frame of lower most plate and flat iron frame of the middle plate will be welded to two nos. 75mm x75mm x 12 swg sheet tubes posts placed at 1125mm apart centre to centre. the top of the middle plate will be flushed with the top of 75mm dia medium steel tube posts and these posts will be embeded in cement concrete M15 grade block of 450x450x600mm below ground level. The height of the bottom of the lower plate will be 1200mm from normal ground level and the bottom of the middle plate will be 100mm above the top level of the lower most plate. the diamond shaped plate mounted over flat angle iron frame will be connected to middle plate by square steel section of 47mmx47mm, thickness 12SWG having a spacing of 100mm between the diamond shaped plate and middle plate and this square section will be riveted to the bottom point of the diamond shaped plate. MMGSY / PMGSY logo, letters and numerals on the ACP should be made up of Retro Reflective sheeting of Class-A / Class-B grade as per the latest MORD section 1700 specifications (Refer Circuler no. NRRDA-P013(11)/3/2019-Dir (Tech) dated 02.12.2019). Printing PMGSY Logo/MMGSY Logo/Project description on Class A or Class B type retro reflective sheeting using modern technology printing platform. The printer shall be approved by the retro reflective sheeting manufacturer and printed sign shall conform to retro reflective values as laid down in IRC 67-2012. The inks used for printing shall be eco friendly with VOC emissions complying to UL 2801 standards and specifications for the different kinds of platforms. The printed sign shall be laminated by UV protected laminate and shall carry a warranty of 5 years & 7 years for Class A and Class B sheeting respectively for traffic colors. All the section of the frame and posts shall be painted with primer and two coats of epoxy paint. The design, painting and lettering shall be done as per the PMGSY Signage Guidelines Fig.2 and as directed by Engineer-In-charge. . A warranty for 5 / 7 years for the Retro reflective sheeting for Class-A and Class-B respectively, from original manufacturer shall be submitted by contractor. A. Retro Reflective Class-A Sheeting

MMGSY / PMGSY Citizen' s information Boanv- Providing and fixing of typical PMGSY Retro Reflective information board as per as per section1700 of MORD specifications and latest PMGSY Signage Manual / Circuler and drawing.Two ACP (Aluminum Composite Panel) sheets of 4 mm thick, of 900 mm x 750mm size fixed at top & bottom duly rivetted with MS angles of 35 x 35 x 5 mm thick M.S angle shall be welded by two vertical M.S angle of 5 mm thick to 75 mm x 75 mm of 12 SWG square tubes / 75mm Dia Pipe posts duly embedded in cement concrete M-20 grade blocks of 600mm x 600mm x 75mm, below ground level. MMGSY / PMGSY logo, letters and numerals on the ACP should be made up of Retro Reflective sheeting of Class-A / Class-B grade as per the latest MORD section 1700 specifications (Refer Circuler no. NRRDA-P013(11)/3/2019-Dir (Tech) dated 02.12.2019). Printing PMGSY Logo/MMGSY Logo/Project description on Class A or Class B type retro reflective sheeting using modern technology printing platform. The printer shall be approved by the retro reflective sheeting manufacturer and printed sign shall conform to retro reflective values as laid down in IRC 67-2012. The inks used for printing shall be eco friendly with VOC emissions complying to UL 2801 standards and specifications for the different kinds of platforms. The printed sign shall be laminated by UV protected laminate and shall carry a warranty of 5 years & 7 years for Class A and Class B sheeting respectively for traffic colors. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paints as per drawing Clause 1701 and Annexure 1700.1 (10.16). The design, painting and lettering shall be done as per the PMGSY Signage Guidelines Fig.3 and Fig.4 and as directed by Engineer-In-charge. . A warranty for 5 / 7 years for the Retro reflective sheeting for Class-A and Class-B respectively, from original manufacturer shall be submitted by contractor. A. Retro Reflective Class-A Sheeting

Providing and Fixing of Retro Reflectorised 900mm Cautionary sign boards made out of retro reflective sheeting of High Intensity prismatic grade conforming to IRC-67: 2012 & Type IV standards of ASTM D4956-09 specifications, fixed over 4mm thick ACP sheet supported with Back support frame of 25x25x3mm mild steel angle as approved , supported on a mild steel angle iron post 65 mm X 65 mm X 6 mm - 3.5 mtr height, firmly fixed to the ground by means of properly designed foundation with M20 grade cement concrete 45 cm X 45 cm X 60 cm , 60 cm below ground level as per approved drawing. Both border & background shall be retro reflective as per Type IV standards. 7 years Warranty for Retro Reflective Sheeting from the original sheeting manufacturer & a certified copy of three years outdoor exposure report from an independent test lab for the product offered shall be submitted by the contractor(Bottom of the board shall be at least 2.6 mtr. above ground level) Specification: IRC 67:2012. There shall be a stamp behind the ACP sheet carrying the name of the supplier, Name of sheeting Manufacturer, Type of retro reflective sheeting, Installation month & year, Warranty period for retro reflective sheeting. a. 600 mm equilateral triangular

Providing and Fixing of Retro Reflectorised 900mm Cautionary sign boards made out of retro reflective sheeting of High Intensity prismatic grade conforming to IRC-67: 2012 & Type IV standards of ASTM D4956-09 specifications, fixed over 4mm thick ACP sheet supported with Back support frame of 25x25x3mm mild steel angle as approved , supported on a mild steel angle iron post 65 mm X 65 mm X 6 mm - 3.5 mtr height, firmly fixed to the ground by means of properly designed foundation with M20 grade cement concrete 45 cm X 45 cm X 60 cm , 60 cm below ground level as per approved drawing. Both border & background shall be retro reflective as per Type IV standards. 7 years Warranty for Retro Reflective Sheeting from the original sheeting manufacturer & a certified copy of three years outdoor exposure report from an independent test lab for the product offered shall be submitted by the contractor(Bottom of the board shall be at least 2.6 mtr. above ground level) Specification: IRC 67:2012. There shall be a stamp behind the ACP sheet carrying the name of the supplier, Name of sheeting Manufacturer, Type of retro reflective sheeting, Installation month & year, Warranty period for retro reflective sheeting. b. 600 x 450 mm Rectangular

Providing and Fixing of Retro Reflectorised 900mm Cautionary sign boards made out of retro reflective sheeting of High Intensity prismatic grade conforming to IRC-67: 2012 & Type IV standards of ASTM D4956-09 specifications, fixed over 4mm thick ACP sheet supported with Back support frame of 25x25x3mm mild steel angle as approved , supported on a mild steel angle iron post 65 mm X 65 mm X 6 mm - 3.5 mtr height, firmly fixed to the ground by means of properly designed foundation with M20 grade cement concrete 45 cm X 45 cm X 60 cm , 60 cm below ground level as per approved drawing. Both border & background shall be retro reflective as per Type IV standards. 7 years Warranty for Retro Reflective Sheeting from the original sheeting manufacturer & a certified copy of three years outdoor exposure report from an independent test lab for the product offered shall be submitted by the contractor(Bottom of the board shall be at least 2.6 mtr. above ground level) Specification: IRC 67:2012. There shall be a stamp behind the ACP sheet carrying the name of the supplier, Name of sheeting Manufacturer, Type of retro reflective sheeting, Installation month & year, Warranty period for retro reflective sheeting. c. Logo board 900 x 600 mm.

MMGSY / PMGSY Maintenance Information Boanv- Providing and fixing of typical MMGSY / PMGSY Retro Reflective information board as per section 1700 of MORD specifications and latest PMGSY Signage Manual / Circuler and drawing.The ACP sheets of 3 mm thick, of 1500mmx900 mm size duly rivetted with MS angles of 25 x 25 x 5 mm thick M.S angle. Riveting of all the sheets over angle and flat iron frame will be done neatly to have plain surface on one side. The angle iron frame of the plate will be welded to two nos. 75mm x75mm (12 SWG) sheet tubes posts placed at 1125mm apart centre to centre. These two posts will be embeded in cement concrete M15 grade block of 600x600x750mm below ground level. The height of the bottom of the plate will be 775mm from normal ground level. MMGSY / PMGSY logo, letters and numerals on the ACP should be made up of Retro Reflective sheeting of Class-A / Class-B grade as per the latest MORD section 1700 specifications (Refer Circuler no. NRRDA-P013(11)/3/2019-Dir (Tech) dated 02.12.2019). Printing PMGSY Logo/MMGSY Logo/Project description on Class A or Class B type retro reflective sheeting using modern technology printing platform. The printer shall be approved by the retro reflective sheeting manufacturer and printed sign shall conform to retro reflective values as laid down in IRC 67-2012. The inks used for printing shall be eco friendly with VOC emissions complying to UL 2801 standards and specifications for the different kinds of platforms. The printed sign shall be laminated by UV protected laminate and shall carry a warranty of 5 years & 7 years for Class A and Class B sheeting respectively for traffic colors. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paints as per drawing Clause 1701 and Annexure 1700.1 (10.16). PMGSY logo, letters and numerals on the ACP should be made up of Retro Reflective sheeting of Class-A / Class-B grade as per the latest MORD section 1700 specifications. All the section of the frame and posts shall be painted with primer and two coats of epoxy paint. The design, painting and lettering shall be done as per the PMGSY Signage Guidelines Fig.5 and as directed by Engineer-In-charge. . A warranty for 5 / 7 years for the Retro reflective sheeting for Class-A and Class-B respectively, from original manufacturer shall be submitted by contractor. A. Retro Reflective Class-A Sheeting Retro Reflective Class-B Sheeting

STANDARD METAL DELINEATOR Supply and Installation of Road delienators ( Road way Delienators ) as per MORT&H clause 806.The structure shall be manufactured in roll forming process and shall have height not less than 800 mm above the ground, width not less than 100 mm and shall extend not more than 300mm below the ground while being installed in confirmation with IRC:79 1981or as directed by engineer in charge.The delineator shall be painted with powder coat of minimum 40 microns thickness for protection against corrosion, on top of which Type XI retro reflective sheeting shall be pasted on both sides. The delienator shall consist minimum retro reflective unit exposed area of 330 cm2 white color, full cube corner micro prismatic non-metallic retro reflective sheeting on each side conforming with IRC 67 2012 and meeting the coefficient of retro reflection values as per ASTM D 4956 Type XI table specification.The front and back faces of the delineator should be curved with a radius of not more than 200 mm and with delta angle (or central angle of curve) lying between 20o and 30o, to increase the visibility of the delineator for vehicles moving in continuous curves. The delineator shall have grooves across the length to make the reflective sheets vandal-proof.

Metal Beam Crash Barrier -- Type - A, W : Metal Beam Crash Barrier (Providing and erecting a W "metal beam crash barrier comprising of 3 mm thick corrugated sheet metal beam rail, 70 cm above road/ground level, fixed on ISMC series channel vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 1.8 m high, 1.1 m below ground/road level, all steel parts and fitments to be galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post with a spacer of channel section 150 x 75 x 5 mm, 330 mm long complete as per clause 810)"

Road Marking with Hot Applied Thermoplastic Compound with Reflectorizing Glass Beads on Bituminous Surface- Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorizing glass beads @ 250 gms per sqm area, thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35 .The finished surface to be level, uniform and free from streaks and holes.complete.

Supplying & Fixing of Molded Shank Raised Pavement Markers / Cat's Eye made of polycarbonate and ABS moulded body and reflective panels with micro prismatic lens capable of providing total internal reflection of the light entering the lens face and shall support a load of 16000 kg tested in accordance to ASTM D 4280 Type H and complying to Specifications of Category A of MORTH Circular No RW/NH/33023/10-97 DO III Dt 11.06. 1997. The height, width and length shall not exceed 50 mm, 100 mm and 102 +/- 2 mm and with minimum reflective area of 13 Sqcm on each side and the slope to the base shall be 35 +/- 5 degree. The strength of detachment of the integrated cylindrical shanks, (of diameter not less than 19 +/- 2 mm and height not less than 30+/- 2 mm) from the body is to be a minimum value of 500 Kg. Fixing will be by drilling holes on the road for the shanks to go inside, without nails and using epoxy resin based adhesive as per manufacturer's recommendation and complete as directed by the engineer.The contractor shall submit a two year warranty for satisfactory field performance including stipulated retro-reflectance of the reflecting panel, to the Engineer.