Maharashtra Natural Gas Limited Tender
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Maharashtra Natural Gas Limited - MNGL Tender
Civil And Construction
Pipe Line Project
Eprocure
Opening Date16 Nov 2023
Closing Date7 Dec 2023
Tender AmountRefer Documents
Costs
EMD
₹ 2,00,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
Scription for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user
Contact
Tender Id
2023_MNGL_174745_1Bid Award Id
ViewTender No
MNGL/CP/2023-24/118Tender Authority
Maharashtra Natural Gas Limited ViewPurchaser Address
-Website
http://https://www.mngl.in/
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Documents
BOQ Items
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10'' Dia REROUTING UG PIPELINE
2000
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12'' Dia REROUTING UG PIPELINE
500
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Above Ground Pipeline
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2"& 4'' Dia REROUTE,REPLACE,AG PIPE LENGTH
200
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6'' Dia REROUTE,REPLACE,AG PIPE LENGTH
200
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10'' Dia REROUTE,REPLACE,AG PIPE LENGTH
100
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12'' Dia REROUTE,REPLACE,AG PIPE LENGTH
100
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Hook Up
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Hook Up of steel line 12"
10
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Hook Up of steel line 10"
10
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Hook Up of steel line 6"
10
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Hook Up of steel line 4"
10
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Hook Up of steel line 2"
6
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Replacement of Damaged under ground pipeline by new pipe: Transportation, loading / unloading of the line pipes to the site, barricating the site with sign boards, hydrotest of pipes, Dewatering & drying the section, excavating the trench for finding out the leakage in the existing line burst portion of point,dewatering and cleaning of pit or trench, and to make it free from fire/ accident etc., cutting the line from both ends (up to one pipe length item, approx 12 mtr or part thereof shall be treated as one job ), surface and bevel preparation, DP checking and welding the pipe of the required length on the line, NDT(Radiography,UT,) MPT coat and wrap, Holiday testing, laying of warning mat and back-filling the same etc. Contractor to carry out all the activities involved in Pre- commissioning and commissioning of the complete section work as directed by OWNER EIC. Contractor to arrange all necessary equipment, pipe line fittings, consumables, manpower with PPE's, Fire extinguishers, Fire fighting services of local corporation as required etc to complete the job. After Completion of the job all related documents to be submitted. Job shall be carried out as per ASME B 31.8/ API 1104. Transportation, Pneumatic testing, Nitrogen Purging, Hydrotesting, Drying and NDT etc. N2 as required is in the scope of the contractor.Incase of line damage.
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REPLACEMENT,PIPE,UG,2" Dia
12
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REPLACEMENT,PIPE,UG,4" Dia
24
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REPLACEMENT,PIPE,UG,6" Dia
30
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REPLACEMENT,PIPE,UG,10" Dia
50
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REPLACEMENT,PIPE,UG,12" Dia
20
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Steel pipeline Road/Water Body/railway etc,Crossing
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Steel Pipeline Road Crossing(Boring/OC/HDD)upto 6"
100
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Steel Pipeline Road Crossing(Boring/OC/HDD)upto 6"includes casing pipe for 63-125 mm MDPE Pipe.
100
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Steel Pipeline Road Crossing(Boring/OC/HDD) 10/12"
100
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Steel Pipeline Road Crossing(Boring/OC/HDD)upto 10/12""includes casing pipe for 63 -125 mm MDPE Pipe
100
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MDPE PIPELINE LAYING
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Laying OF MDPE Pipeline Dia=63-90 MM
1000
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Laying OF MDPE Pipeline Dia=125-180 MM
1000
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Liasioning
5000
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Decommissioning & Recommissiong of steel pipeline
20000
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Mobilization charges shall be applicable only cases were equipment deployment/fabrication mainly categorized in below mentioned three categories. 1) Steel pipe line damage 2) Pipeline reroute 3) Casing job
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RESOURCE MOBILIZATION AT SITE-STEEL PL DAMAGE ,Emergency or Priority Work as per the direction of EIC within 4 Hrs
17
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RESOURCE MOBILIZATION AT SITE-STEEL P/L Re-routing of Pipeline /Replacement valve within 5 days
17
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HOT Tapping Support Service- Excavation and protection of working pit along with provision of safe entery and exit, supply of
1) 2 welding genarator along with helpers,Welder,Fitters 2) hydra crane for loading unloading along with competent operator and cleaner, 3) fitter and Helper for fitting of Hot tap fittings, 4) Water pressurisation pump along with gauges for hydrostatic testing of Hot tap fitting 5) Nytrogen for pneumatic testing of Hot tap Machine assembly 6) Riggers for lifting, installation, loading and unloading of Hot tap Machines and associated equipments, tools tackles, 7) Manpower for deployment at emergency isolation valve 8) Supply of welding consuable along with oven
9) Fire fighting services providing at site. 10) Arrenging of the fire extinguishers.
11) Site barricating for hot tatting area.
12) Providing the shed for hot tapping work if needed.
13) providing the lighting arrengement at site.
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SUPPLY,SUPPORT,SERVICES,HOT,TAP,= 6" Dia
4
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SUPPLY,SUPPORT,SERVICES,HOT,TAP, 10"-12" Dia
4
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Replacement of steel valves (Flange End) ( Inclusive of Control and actuator valves) of various sizes in piping system including blind removal providing temporary supports if necessary, nut bolt loosening / tightening, gasket insertion and torque setting with all tools/tackles/manpower etc. of valves sizes, Hydra and other lifting equipment inclusive of scaffolding arrangement at site if required. Contractor to arrange including all necessary equipment, tools & tackels, consumables, transportation, manpower with PPE's. Dismantling of piping spool along with flanges from line for various pipe sizes and putting blind including nut bolt removing & handling with all tools / tackles / manpower/machinery etc and stacking all within radius of 250Mts as per OWNER EIC instructions.
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INSTALL,VALVE,STEEL,=1''NB
10
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INSTALL,VALVE,STEEL,2''NB
4
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INSTALL,VALVE,STEEL,4"NB
5
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INSTALL,VALVE,STEEL,6'' & 10"NB
10
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INSTALL,VALVE,STEEL,12"NB
5
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Replacement of steel valves (Butt Welded) :- Valve repalcement which is installed on steel pipe line network Activity shall be carried including transportation, loading, unloading of the valve to the site, excavating the trench for new valve installation, dewatering and cleaning of pit or trench, Welding the section for valve assembly, NDT, DPT, joint coating holiday testing, laying, cleaning section by peneumatic pressure, hydrotesting of valve assembly, closing the valves of both sides of the work place. if the tapping in between the section same to be close. venting the natural gas of the section, Nitrogen purging, barricating the site with sign boards, cutting the line from both ends of existing pipeline/valve section, surface and bevel preparation, DP checking and welding the pipe with the new section, NDT(Radiography,UT,) MPT coat and wrap for golden joints, Holiday testing, laying of warning mat and back-filling the same etc. Drying of the section if required & construction of valve chamber by RCC Grade M:20 (water proof Chamber) . Contractor to carry out all the activities involved in Pre- commissioning and commissioning of the complete section work as directed by OWNER EIC. Contractor to arrange all necessary equipment, pipe line fittings, consumables, manpower with PPE's, Fire extinguishers, Fire fighting services of local corporation as required etc to complete the job. After Completion of the job all related documents to be submitted. Job shall be carried out as per ASME B 31.8/ API 1104. Transportation, Pneumatic testing, Nitrogen Purging, Hydrotesting, Flushing, Swabbing, Drying and NDT etc. N2 as required is in the scope of the contractor.Including transporting old pipe/valve to mngl store.
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INSTALL,VALVE,STEEL,=1''NB
10
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INSTALL,VALVE,STEEL,2''NB
4
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INSTALL,VALVE,STEEL,4"NB
5
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INSTALL,VALVE,STEEL,6'' & 10"NB
5
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INSTALL,VALVE,STEEL,12"NB
2
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Power Spray or by hand painting of pipelines / pipings/ fittings/piping spool/Steel Markers/RCC Markers/ fixtures, vessels and structural steel etc. including , supply of paint and application of 2 coat of high build chlorinated rubber. Poly urethane
/ zinc phosphate primer of 70 micron each and two coats of finished paint of epoxy paint of golden yellow colour 90 micron each of approved make as per the approved vendor list attached with this tender to give an even shade after proper scraping of existing paint by power brushing or suitable method and clearing of surface free from foreign materials including stencilling of line numbers, pipe tagging, flow direction arrow, other lettering as found condition of pipeline as per instruction of OWNER EIC. Contractor to arrange including all necessary equipment,material (paint etc.), tools & tackels, consumables, transportation, manpower with PPE's.(Aboveground & Valve chamber)
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Painting of Exposed P/L Incl.Fix Vessel
1000
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Field pipe / joint coating of different size as mentioned below, with HEAT SHRINKABLE Sleeves / DENSO MAKE/R-95 EPOXY tape at all the weld Joints for underground pipeline & steel valves as per the Owner’s specification.
The job includes the preparation of trenches for joint coating chamber for steel valve, surface preparation by mechanical cleaning through power brush, primer application, wrapping of tape, edge preparation, holiday test etc. The supply of all consumables, utilities, equipment, and all manpower required, pipe & valve cleaning and surface preparation and testing including all handling, transportation, etc. included in this schedule of item.
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Cost for supply of R-95 EPOXY
100
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Cost for application of R-95 EPOXY
100
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Cost for supply of HEAT SHRINKABLE TAPE upto 4'' & 6'' dia
250
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Cost for supply of HEAT SHRINKABLE TAPE from 10" & 12" dia
250
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Cost for application of HEAT SHRINKABLE TAPE up to 4 '' & 6" dia
250
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Cost for application of HEAT SHRINKABLE TAPE from 10" & 12" dia
250
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Supply of COLD TAPE & APPLICATION
100
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Supply & installation of Petrolatum Tape including primer,mastic & PVC tape
1000
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Pipe Supports, Valve supports & Other Structures_Supply fabrication and erection of all types of pipe supports like U clamps with sleeves of various sizes (4", 6", 10" and 12") , saddle, guide, stops, cradles, Neoprene sheet, turn buckles, anchors, T posts, stockade/trestle and pipe bridge for overhead piping, frames for canopy, approach ladders and platforms, crossover, cable tray supports etc, including painting suitable for highly corrosive area as per specification labour and supervision & complete work as per drawing, specifications and instructions of Engineer-in-charge (bolts, nuts, washers, u-clamps etc for supporting shall be supplied by the Contractor within the rates quoted. These items will not be measured and paid separately) The work is to be completed in all respect as per scope of work and specification. Each and every item install in existing or new network, TC's & reports shall be submit to the Owner EIC. Contractor to arrange including all necessary equipment, tools & tackels, consumables, transportation, manpower with PPE's.
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INSTALLATION OF PIPE SUPPORT & STRUCTURE
500
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Spray painting of Valves (Plug/Ball & Globe) of different sizes including , supply of paint and application of 2 coat of high build chlorinated rubber / zinc phosphate primer and two coats of finished paint of epoxy paint of golden yellow colour/other colour shade as instructed by OWNER EIC after proper scraping of existing paint by power brushing or suitable method and clearing of surface free from foreign materials to give an even shade after proper scraping of existing paint by power brushing or suitable method and clearing of surface free from foreign materials as per the instructions of OWNER EIC. Contractor to arrange all necessary equipment, tools & tackels, consumables, ladder transportation, manpower with PPE's etc.
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SPRAY, PAINTING,VALVES =2" Dia
50
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SPRAY,PAINTING,VALVES-4" Dia
40
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SPRAY,PAINTING,VALVES 6"-12" Dia
60
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Schedule of rates for extra works for manpower supply if need incase of Urgency(Additional manpower if required in case of emergency and approved by OWNER EIC) 8 hours=day
*Contractor to arrange all necessary equipment, tools & tackels, consumables, ladder, transportation, manpower with PPE's etc.*( arrange manopower within 2 Hrs)
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SUPPLY, EXTRA, MANPOWER, RIGGER
50
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SUPPLY, EXTRA,MANPOWER,WELDER
50
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SUPPLY,EXTRA,MANPOWER, FITTER
50
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Electrician/ Wireman
30
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Instrument Technician / Tubing Fitter
30
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Helper/Unskilled Labour
100
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Cleaning of Casing pipe by air flushing method: Make the provision for air connection on casing vent & drain pipe provided at the casing ends. Flush the casing by the air. Activity shall be done as per the instructions of OWNER EIC. Contractor to arrange all necessary equipment, tools & tackels, consumables, ladder, transportation, manpower with PPE's etc.
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Cleaning of Casing pipe
10
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Supply and replacement of Damaged End seal (for Casing Pipe) 18''
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SUPPLY,REPLACEMENT,CASING, END,SEAL
10
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FABRICATION & LONGITUDINAL WELDING OF CASING PIPE AS PER DRAWINGS / DESIGN
Material Issue, Collection TC from MNGL, Transportation, Offering TC to TPIA for Review & Reconciliation Providing all the Machinery like lifting & welding, Tools Tackles & Consumables at Site for Cutting, Grinding, Bevelling, Fit Up, Welding & Repairing
Longitudinal Cutting pipe to Required length
Grinding, Matching ID, Bevelling, DPT, Fit Up & Welding Pipeline insulator shall be provided for carrier pipe. Preparation and get approval of as built drawing Contractor to arrange all necessary equipment, tools & tackels, consumables, ladder, transportation, manpower with PPE's etc.
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FAB,LONGITUD,WELD,CASING,= 9.5MM
30
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Anchor fastening for MRS/DRS/CPRS/Odorant Unit etc. (Various Sizes)
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SUPPLY,INSTALL,FASTENERS, ANCHOR
50
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CONTINUOUS CONCRETE COATING (FOR CS PIPES) an -Supply of all consumables, materials and application of 80mm thk for 12" NB & 10" NB Line Pipe and 50 mm thick for 6" NB Line Pipe, continuous concrete weight coating of minimum density 2245 kg/m3 of mininum grade M-20 (nominal mix) and field joints thereof in all areas of work wherever required as per site condition and performing all works as per specification on the line pipe for various sizes and -Preparation of Steel Valve chamber RCC, M20 grade with RCC Heavy duty Covers/Hinged Chequeted Plate 6mm thk, and grouted Frame
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CONTINUOUS CONCRETE COATING (FOR CS PIPES) 4'' Dia
100
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CONTINUOUS CONCRETE COATING (FOR CS PIPES) 6'' Dia
100
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CONTINUOUS CONCRETE COATING (FOR CS PIPES)10'' Dia
500
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RCC M20 INCL.STEEL SHUTTERING
50
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PCC1:2:4
100
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CONTINUOUS CONCRETE COATING (FOR CS PIPES)12'' Dia
100
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STEEL VALVE CHAMBER PREPARATION (Structure) thickness of 4"
50
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Supply of RCC heavy duty covers/chequre plate uptp 12 mm thickness
100
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Fabrication work I,C,T anfle/chanel ypto 10 mm for chamber
100
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PoleMarker/Route Marker
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Pipeline RCC boundary / route marker
500
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Pipeline warning markers with post & foundations
100
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Pipeline warning plate markers with post & foundations
100
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Pipeline direction marker with post & foundations
80
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Pipeline KM Marker with post & foundations
30
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Supply & laying of RCC tiles as per drawing if any other location needed as per request by EIC
500
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Supply and Installation of Scaffolding
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SUPPLY, INSTALL,SCAFFOLDING
100
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Supply of Barricading to comply with HSSE
100
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Repair by application of Leak Clamps (WorK include transportation from MNGL's store to site, team mobilization, tools, application of clamps and other activities if required Work to be completed in all respect)
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REPAIR,UG, LEAK CLAMP, 4" Dia
4
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REPAIR,UG, LEAK CLAMP, 6" Dia
4
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REPAIR,UG, LEAK CLAMP, 10" Dia
5
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REPAIR,UG, LEAK CLAMP, 12" Dia
5
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Supply of 150 /300 Class Sprial wound Gasket (Inner & Outer SS)
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SUPPLY,GASKET,SPIRAL,WOUND,-,=2" Dia
50
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SUPPLY,GASKET,SPIRAL,WOUND,-,4" Dia
50
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SUPPLY,GASKET,SPIRAL,WOUND,-,6" Dia
40
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SUPPLY,GASKET,SPIRAL,WOUND,#-,8" Dia
10
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SUPPLY,GASKET,SPIRAL,WOUND,-,10" Dia
30
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SUPPLY,GASKET,SPIRAL,WOUND,#,12" Dia
30
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Excavation of Built up surface/Hard Rock/Asphalt Surface/concrete road for U/G steel pipeline / Hot Tap or shutdown activity on steel network
Excavation by Man or Machine Providing Shuttering to entire Pits Providing Hard Barricading to entire Pit Shifting of Soil from site. Backfilling is also to be done if required
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EXCAVATION, MUDDY SOIL,MANUAL/M/C, Backfilling (if required)
100
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Weld Neck (B-16.5, # A105, Serrated finish)
-
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12" NB, RF End thickness to match with pipe wall thickness
5
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10" NB, RF End thickness to match with pipe wall thickness
5
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6" NB, RF End thickness to match with pipe wall thickness
5
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4" NB, RF End thickness to match with pipe wall thickness
5
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2" NB, RF End thickness to match with pipe wall thickness
3
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1" NB, RF End thickness to match with pipe wall thickness
3
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Blind Flanges (B-16.5, # A105, Serrated)
-
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12" NB, RF End thickness to match with pipe wall thickness
5
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10" NB, RF End thickness to match with pipe wall thickness
5
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6" NB, RF End thickness to match with pipe wall thickness
5
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4" NB, RF End thickness to match with pipe wall thickness
5
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2" NB, RF End thickness to match with pipe wall thickness
3
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1" NB, RF End thickness to match with pipe wall thickness
3
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Elbow (Seamless) 90° Elbow (A234 Gr. WPB, B-16.9, 1.5D)
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12" NB Sch. Std.
10
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10" NB Sch. Std.
30
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6" NB Sch. Std.
30
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4" NB End thickness to match with pipe wall thickness
30
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2" NB Sch. 80
10
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1" NB SW, 3000#
5
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Elbow (Seamless) 45° Elbow (A234 Gr. WPB, B-16.9, 1.5D)
-
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12" NB Sch. Std.
20
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10" NB Sch. Std.
20
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6" NB Sch. Std.
20
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4" NB End thickness to match with pipe wall thickness
15
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2" NB Sch. 80
10
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1" NB SW, 3000#
5
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Elbow (Seamless) 90° Elbow (A234 Gr. WPB, B-16.9, R= 3 D)
-
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12" NB Sch. Std.
15
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10" NB Sch. Std.
15
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6" NB Sch. Std.
15
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4" NB End thickness to match with pipe wall thickness
15
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2" NB Sch. 80
5
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1" NB SW, 3000#
5
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Elbow (Seamless) 45° Elbow (A234 Gr. WPB, B-16.9, R= 3 D)
-
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12" NB Sch. Std.
15
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10" NB Sch. Std.
15
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6" NB Sch. Std.
15
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4" NB End thickness to match with pipe wall thickness
15
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2" NB Sch. 80
5
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1" NB SW, 3000#
5
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Elbow (Seamless) 22½° Elbow (A234 Gr. WPB, B-16.9, R= 3 D)
-
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12" NB Sch. Std.
15
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10" NB Sch. Std.
15
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6" NB Sch. Std.
15
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4" NB End thickness to match with pipe wall thickness
15
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2" NB Sch. 80
5
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1" NB SW, 3000#
5
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Elbow (Seamless) 11/½° Elbow (A234 Gr. WPB, B-16.9, R= 3 D)
-
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12" NB Sch. Std.
15
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10" NB Sch. Std.
15
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6" NB Sch. Std.
15
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4" NB End thickness to match with pipe wall thickness
15
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2" NB Sch. 80
5
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1" NB SW, 3000#
5
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Tees (Seamless) Equal Tee/Unequal Tee (A234 Gr. WPB, B16.9)
-
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12" NB x 12" NB x 12" NB Sch. Std.x Sch. Std.
3
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12" NB x 12" NB x 10" NB Sch. Std.x Sch. Std.
5
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12" NB x 12" NB x 6" NB Sch. Std.x Sch. Std.
5
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12" NB x 12" NB x 4" NB End thickness to match with pipe wall thickness x Sch.80
5
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10" NB x 10" NB x 10" NB Sch. Std.x Sch. Std.
5
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10" NB x 10" NB x 6" NB Sch. Std.x Sch. Std.
5
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10" NB x 10" NB x 4" NB Sch. Std.x Sch. XS
5
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6" NB x 6" NB x 6" NB Sch. Std.x Sch. Std.
5
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6" NB x 6" NB x 4" NB Sch. Std.x Sch. XS
5
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4" NB x 4" NB x 4" NB End thickness to match with pipe wall thickness
5
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4" NB x 4" NB x 2" NB End thickness to match with pipe wall thickness x Sch.80
5
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Reducer Reducer (A234 Gr. WPB, B16.9)
-
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12" NB x 10" NB End thickness to match with pipe wall thickness
2
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12" NB x 6" NB End thickness to match with pipe wall thickness
2
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10" NB x 6" NB End thickness to match with pipe wall thickness
5
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10" NB x 4" NB End thickness to match with pipe wall thickness
5
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6" NB x 4" NB End thickness to match with pipe wall thickness
2
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6" NB x 2" NB End thickness to match with pipe wall thickness
2
-
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4" NB x 2" NB End thickness to match with pipe wall thickness
5
-
-
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Weldolet and Sockolet Weldolet (A 234 Gr. WPB, BW)
-
-
-
... More
12" NB x 4" NB Sch. Std.
3
-
-
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12'' NB x 2'' NB Sch. Std.
3
-
-
... More
10" NB x 4" NB Sch. Std.
5
-
-
... More
10" NB x 2" NB Sch. Std.
3
-
-
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6" NB x 2" NB Sch. Std.
3
-
-
... More
4" NB x 2" NB Sch. Std.
3
-
-
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Butt Weld Disc End Cap (A234 Gr. WPB, B16.9)
-
-
-
... More
12" Dia #
3
-
-
... More
10" Dia #
5
-
-
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6" Dia #
5
-
-
... More
4" Dia #
5
-
-
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Supply of Transition Fittings for 4' CS to 125/90/63 mm MDPE pipeline
10
-
-
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Supply of Nitrogen (With tubings, N2 regulator and fittings etc.)
-
-
-
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N2 Cylinders (7 Cub. Meter)
2000
-
-
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Cubic Meters (Liquid Nitrogen)
3000
-
-
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Manpower /Maintainance Team
-
-
-
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Technician Qualification- ITI & Min Experience of 4 years,
48
1180660
-
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Helper Qualification- 10th & Min Experience of 4 years.
96
2152433
-
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Maintenance Vehicle-(Steel O&M)
The contractor has to provide Maruti Echo or equivalent with CNG/Diesel to MNGL along with Branding & Necessary Modification (Internal & External) to perform O&M activity for round the clock(12 hr). Model shall be BS VI having running KM not more than 15000 KM with necessary provision to store tools & tackles & Consumables etc as per EIC. Contractor has to ensure the compliance with prevailing RTO Regulations. Driver is in the scope of contractor.Average running per month is 3000 KM(GPS Tracking System) and will be
reconciled in 12 month and the extra KM can be claimed as per seaprate SOR
48
-
-
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MV For Extra Km
5000
-
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NOTES: 1) PLEASE ENTER SERVICE CHARGES FOR ITEM NO. 210 & 211 AND ENTER UNIT RATE FOR OTHER SOR ITEMS 2) Service charge per man-month:
This covers the manpower management like appointment of the manpower as define in tender including the reliever etc. it also covers all the scope defined in the tender like, transport, handling of manpower, emergency operations, maintenance, leak testing, coordination with MNGL, Govt. authorities, other utility companies, customers, societies, public etc. and any other requirement to ensure the continuous and 24X7 gas supply to customers etc., as per the guidance and satisfactory of EIC. Service Charge inclusive of all taxes & duties except Goods & Service Tax (in Rs.)
-
-
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