Konkan LNG Limited Tender

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Konkan LNG Limited Tender

Works
Civil And Construction
Eprocure
Opening Date28 Dec 2022
Closing Date19 Jan 2023
Tender Amount₹ 2,97,19,822 
This is an estimated amount, exact amount may vary.
Notes
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Costs

Description

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  • Tender Id

    2022_KLL_139811_1
  • Bid Award Id

    View
  • Tender No

    KLL/CNP/MECH/SFL062/2022-23
  • Tender Authority

    Konkan LNG Limited View
  • Purchaser Address

    -
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This requirement is for maintenance, repair or new jobs of pipeline in plant area (UOM is ID i.e.: Unit of Measurement shall be inch-diameter i.e. One (1) welding joint in 3" dia pipe shall be considered as 3 Inch – Dia (ID).

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ERECTION OF CS/SS PIPING AS PER DRAWING : Erection of pipeline as per drawing , as per instruction of EIC, including a) transportation from KLL's store yard/fabrication shop to work site, b) boxing up of all flanged joints, c) installation and application of chain block , d) any other lifting / jacking tools /aids ,  e) erection of tri pot/scaffold platform etc required in accordance with  requirement of erection job .This requirement is for maintenance, repair, or new jobs of pipeline in plant area

20000

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UOM :- Inch Meter: i.e. for quantity for erecting 3" dia pipe of 10 m length shall be considered as 30 IM (Inch – Meter).

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RADIOGRAPHY OF JOINTS OF CS/SS PIPING: Radiography of welded joints as per code requirement including a) Performing radiographic inspection of piping of all types, sizes, thickness, b) supply of all consumables including radiographic films as per specification & instruction of engineer-in-charge. This requirement is for radiography work of pipeline.

200

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UOM: INCH DIA (ID)

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Mobilisation and Demobilisation of equipment, Transportation with all radiography M/c`s & appliances including required radiography source for radiography through radiography agency. Visit charges per visit.

4

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UOM: EACH (EA)

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DISMANTLING & SHIFTING OF PIPING : Dismantling of pipeline as per instructions of engineer-in-charge, including a) isolation, b) evacuation, c) nitrogen purging, d) water flushing if required, e) gas cutting/ using cutting wheel, f) dismantling & removal of old piping & associated fitting, g) shifting the same to store / yard of workshop etc. This requirement is for dismantling of pipeline in plant area

2000

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UOM :- Inch Meter : inch dia x  meter length of pipe  eg :   Dismantling of 20 inch Dia Pipe & Length 1.5 m long , Measured quantity will be 20 inch X 1.5 METER= 30 IM

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FABRICATION OF STEEL STRUCTURES INCLUDING HANDLING AND TRANSPORTATION: Structural material fabrication including a) transportation from KLL store / yard to fabrication shop and/or work site, b) drilling, c) gas cutting, d) grinding, e) bolting and f) welding of steel structure elements comprising of angles, channels, I-beams and plates of various sizes and thickness etc. This includes pipe supports like shoes, cradles, clamps (of all sizes/thickness manufactured by forming of method using die), saddles, guides, pads, t-posts of all types. This requirement is for structural fabrication.

5

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UOM:TON i.e. Metric Tone

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ERECTION OF STEEL STRUCTURES INCLUDING HANDLING AND TRANSPORTATION: Erection of Structural material including handling and transportation from KLL store/yard to fabrication shop and/or work site as per instruction of EIC including a) installation and application of chain block , b) any other lifting / jacking tools /aids , c) erection of tripod /scaffold platform required in accordance with requirement of erection job .This requirement is for structural erection.

15

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UOM:TON i.e. Metric Tone

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SUPPLY & FABRICATION OF STEEL STRUCTURES INCLUDING HANDLING AND TRANSPORTATION: Structural material Supply & fabrication including a) Arranging / Supplying materials of IS 2062 Grade A/B (ISMA/ISA/ISMB/ISMC/ MS plates of any size) b) drilling, c) gas cutting, d) grinding, e) bolting and f) welding of steel structure elements comprising of angles, channels, I-beams and plates of various sizes and thickness etc. This includes pipe supports like shoes, cradles, clamps (of all sizes/thickness manufactured by forming of method using die), saddles, guides, pads, t-posts of all types. This requirement is for structural fabrication (Minimum Qty in supply 1 MT or more)

10

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UOM:TON i.e. Metric Tone

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DISMANTLING OF STEEL STRUCTURES INCLUDING HANDLING AND TRANSPORTATION: - Dismantling of Steel Structure as per instructions of engineer-in-charge, including  a) gas cutting/ using cutting wheel, b)  removal of  Structural Steel and  shifting the same to store / yard of workshop etc. This requirement is for dismantling of Steel structure in plant area This requirement is for dismantling of structures.

5

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UOM:TON i.e. Metric Tone

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GAS CUTTING OF PLATES ETC UP TO 6 MM THICK INCLUDING NECESSARY GRINDING WORKS [up to Size 1 Mtr x1 Mtr] :- Gas cutting of plates etc up to 6 mm thick and thereafter grinding of the cut out plate for making the same smooth free from sharp edges, bars including charges for consumables like gas (acetylene & oxygen), grinding wheels etc .

80

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UOM: M i.e Meter

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GAS CUTTING OF PLATES OF THICKNESS ABOVE 6 MM AND UP TO 16 MM THICKNESS INCLUDING NECESSARY GRINDING WORKS [up to Size 0.8 Mtr x 0.8 Mtr] :- Gas cutting of plates etc above 6 mm thick & up to 16 mm and thereafter grinding of the cut out plate for making the same smooth free from sharp edges, bars including charges for consumables like gas (acetylene & oxygen), grinding wheels etc

20

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UOM: M i.e Meter

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STRAIGHT WELDING OF PLATES/CHANNEL/ANGLE/BEAM WITH THICKNESS UP TO 16MM. THIS JOB IS TO BE PERFORMED IN LINE WITH JOB REQUIREMENT FOR FABRICATING ITEMS WEIGHING NOT MORE THAN 50 KG

80

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UOM: M i.e Meter

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STRAIGHT WELDING OF PLATES/CHANNEL/ANGLE/BEAM WITH THICKNESS ABOVE 16 MM & UP TO 40 MM .THIS JOB IS TO BE PERFORMED IN LINE WITH JOB REQUIREMENT FOR FABRICATING ITEMS WEIGHING NOT MORE THAN 100 KG .

20

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UOM: M i.e Meter

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TECHNICAL MAINTENANCE SERVICES FOR MISCELLANEOUS MECHANICAL MAINTENANCE JOBS AS & WHEN REQUIRED INCLUDING SUNDAYS , GAZETTED HOLIDAYS & NATIONAL HOLIDAY ETC. FOR NORMAL 08 WORKING HRS DAY.Note: THIS REQUIREMENT IS FOR TECHNICAL MAINT SERVICES FOR VARIOUS KIND OF ACTIVITIES IN PLANT AREA & NATIONAL HOLIDAY ETC. FOR NORMAL 08 WORKING HRS DAY NOT COVERED IN ANY SOR`s

-

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SERVICES FOR WELDING (Approved by EIL/Lloyds,/PDIL/BHEL/BVIS) WITH CONSUMABLES NON IBR

50

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SERVICES FOR WELDING (Approved by EIL/Lloyds,/PDIL/BHEL/BVIS) WITH CONSUMABLES - IBR APPROVED

10

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SERVICES FOR FITTING JOBS WITHOUT CONSUMABLES

50

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SERVICES FOR GAS CUTTING JOBS WITH CONSUMABLES & CUTTING SET

50

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SERVICES FOR GRINDING JOBS WITH CONSUMABLES & GRINDING M/C

50

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SERVICES FOR RIGGING JOBS WITHOUT CONSUMABLES Semi-skilled Manpower with relevant experience shall be deputed.

100

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SERVICES FOR ASSITING JOBS WITHOUT CONSUMABLES Unskilled Manpower with relevant experience shall be deputed.

100

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TECHNICAL MAINTENANCE SERVICES FOR MISCELLANEOUS MECHANICAL MAINTENANCE JOBS AS & WHEN REQUIRED INCLUDING SUNDAYS , GAZETTED HOLIDAYS & NATIONAL HOLIDAY ETC. BEYOND NORMAL 08 WORKING HRS DAY TILL WORK COMPLETION OR AS PER DIRECTION OF ENGINEER-INCHARGE. RATES BEYOND NORMAL WORKING HOURS ON ANY DAY WOULD BE CALCULATED AS: 2 X RATES FOR NORMAL WORKING HOURS .

-

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SERVICES FOR WELDING (Approved by EIL/Lloyds,/PDIL/BHEL/BVIS) WITH CONSUMABLES NON IBR

50

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SERVICES FOR WELDING (Approved by EIL/Lloyds,/PDIL/BHEL/BVIS) WITH CONSUMABLES - IBR APPROVED

10

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SERVICES FOR FITTING JOBS WITHOUT CONSUMABLES

50

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SERVICES FOR GAS CUTTING JOBS WITH CONSUMABLES & CUTTING SET

50

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SERVICES FOR GRINDING JOBS WITH CONSUMABLES & GRINDING M/C

50

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SERVICES FOR RIGGING JOBS WITHOUT CONSUMABLES

100

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SERVICES FOR ASSITING JOBS WITHOUT CONSUMABLES

100

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SCAFFOLDING Material Supply, Shifting , Erection & Dismantling after completion of job & taking material back to w/shop. (Scaffolding materials includes Scaff pipes, Clamps, Gratings, etc.). Scaffolding is of Ring & Fix type or Cup & cone type). Scaffolding preparation means erection of pipe structure (LXBXH) & laying of grating on LXB portion.

2000

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EARTH WORK IN EXCAVATION AS PER SPECIFICATION: Earth work in excavation by mechanical means (Hydraulic excavator) / manual means in foundation trenches or drains (not exceeding 1.5 M in width or 10 Sq M on plan) including dressing of sides & ramming of bottams, lift upto 1.5 M, including getting out the excavated soil & disposal of surplus excavated soil manually/mechanically,as directed with in lead of 50 Metres by EIC with in plant premises. Earth/disposed soil to be leveled & neatly dressed; All kind of soil & soft & hard rocks including necessary dewatering if required.

20

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P.C.C. 1:4:8 :Providing and laying in position cement concrete of grade1:4:8 (1cement:4 fine sand : 8 graded stone aggregate 40 mm nominal size) including the cost of centering & shuttering and sealing of exposed edges/ sides with cement mortor.All work in sub/ super structures including coping if any

2

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R.C.C. 1:1.5:3 : Providing and laying in position cement concrete of grade1:1.5:3 (1cement:1.5 coarse sand : 3 graded stone aggregate 20 mm nominal size) including the cost of centering & shuttering and sealing of exposed edges/ sides with cement mortor.

5

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Centering and shuttering including strutting, propping etc and removal of form for beams, plinth beams, girders,bressumers and cantilever, foundations,footings, bases of columns etc. for mass concrete etc., suspended floors, roofs,landings, balconies, and access platform,walls (any thickness including attached pilasters, columns and pillars etc.

15

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REINFORCEMENT FOR RCC WORK : Supply of Reinforcement tors for R.C.C. work including straightening, cutting,bending, placing, in position and binding all complete.Mild steel and medium tensile steel bars, cold twisted bars and hot rolled deformed bars.

500

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Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars and disposal of unserviceable material within 50 metres lead as per direction of Engineer - in- charge

1

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Supply, drilling in RCC and fixing of metallic Mechanical anchor fasteners for supporting of structural brackets, cable trays, vertical structural platforms and various miscellenous metallic items, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.

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supply and installation of Anchor fastener - 1/2 Inch BSW with minimum length 5 IN

200

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supply and installation of Anchor fastener - 5/8 Inch BSW with minimum length 6 IN

50

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Supply & Installation of Galvanised MS Grating: Supply of Galvanized MS grating along with clamps and fastners for fixing. Removal of old grating from site and installation of new grating at site after cutting into proper size by using clamps and bolts.

25

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Supply & Installation of FRP Grating: Supply of FRP grating along with clamps and fastners for fixing. Removal of old grating from site and installation of new grating at site after cutting into proper size by using clamps and bolts.

100

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Supply & Installation of Precoated galvanised sheets: Material Supply (0.5 mm Thick), Installation and Removal of old sheets from site also. After completion of job & taking material back to w/shop. Note: Size of Sheet as per suite at site conditions UOM: Sq.M

200

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Supply & Installation of Fasteners SS: Material Supply (Fastneres including studs, bolts, washers & nuts), Installation and Removal of old fastners from site also. After completion of job & taking material back to w/shop. Note: Size of Fastners as per suite and site conditions UOM: KG

750

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Supply & Installation of Fasteners CS: Material Supply (Fastneres including studs, bolts, washers & nuts), Installation and Removal of old fastners from site also. After completion of job & taking material back to w/shop. Note: Size of Fastners as per suite and site conditions UOM: KG

250

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1" Elbow 90 deg, CS, Socket weld CL3000 ASTM A105

100

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2" Elbow 90 deg, CS, Long Radius Butt Weld Smls Sch 40 ASTM A234-WPB

100

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3" Elbow 90 deg, CS, Long Radius Butt Weld Smls Sch 40 ASTM A234-WPB

100

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6" Elbow 90 deg, CS, Long Radius Butt Weld Smls Sch 40 ASTM A234-WPB

40

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1" Elbow 45 deg, CS, Socket weld CL3000 ASTM A105

20

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2" Elbow 45 deg, CS, Butt Weld Smls Sch 40 ASTM A234-WPB

20

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3" Elbow 45 deg, CS, Butt Weld Smls Sch 40 ASTM A234-WPB

10

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1" Equal Tee, CS, Socket weld CL3000 ASTM A105

20

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2" Equal Tee, Butt Weld Smls Sch 40 ASTM A234-WPB

20

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3" Equal Tee, Butt Weld Smls Sch 40 ASTM A234-WPB

20

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2"X1" Unequal Tee, Butt Weld Smls Sch 40 ASTM A234-WPB

5

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3"X2" Unequal Tee, Butt Weld Smls Sch 40 ASTM A234-WPB

5

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1" Flange, CS, Sch 80 Socket weld #150 ASTM A105

25

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2" Flange, CS, Weld Neck #150 RF Smooth Sch 40 ASTM A105

20

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3" Flange, CS, Weld Neck #150 RF Smooth Sch 40 ASTM A105

10

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6" Flange, CS, Weld Neck #150 RF Smooth Sch 40 ASTM A105

10

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1" Blind Flange, CS, RF Smooth #150 ASTM A105

25

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2" Blind Flange, CS, RF Smooth #150 ASTM A105

10

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3" Blind Flange, CS, RF Smooth #150 ASTM A105

10

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6" Blind Flange, CS, RF Smooth #150 ASTM A105

4

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1" Pipe, CS, Sch 80 Smls PE API 5L-B

96

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2" Pipe, CS, Sch 40 Smls BE API 5L-B

540

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3" Pipe, CS, Sch 40 Smls BE API 5L-B

1080

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6" Pipe, CS, Sch 40 Smls BE API 5L-B

96

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2"X1" Sockolet, CS, CL 3000 ASTM A105

20

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3"X1" Sockolet, CS, CL 3000 ASTM A105

20

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6"X1" Sockolet, CS, CL 3000 ASTM A105

4

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2"X1" Reducer Concentric, CS, Butt Weld Smls ASTM A234-WPB

10

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6"X3" Reducer Concentric, CS, Butt Weld Smls ASTM A234-WPB

2

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3"X2" Reducer Concentric, CS, Butt Weld Smls ASTM A234-WPB

10

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3"X2" Reducer Eccentric , CS, Butt Weld Smls ASTM A234-WPB

2

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1"X1" Coupling, CS, CL 3000 ASTM A105

25

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1" End Cap, CS, CL 3000 ASTM A105

50

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1" End Cap, CS, Butt Weld ASTM A234-WPB

6

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1" CS, #800, Ball Valve SW with stubs

20

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1" CS, #800 Gate Valve SW with stubs

10

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2" CS, Globe Valve Flanged Class 150 CS VLFDE01

10

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2" CS, Ball Valve Flanged Class 150 CS VLFDE01

10

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3" CS, Gate Valve Flgd RF #150

5

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3" CS, Ball Valve Flanged Class 150 CS VLFDE01

5

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Total Basic (Rs.)

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GST

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Total Inc. Tax (Rs.)

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Signature of authorized person:

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Designation of authorized person:

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Name of firm / Contractor:

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Address of firm / Contractor:

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Date:

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