GAIL India Limited Tender
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GAIL India Limited - GAIL Tender
Civil And Construction
Pipe Line Project
Eprocure
Opening Date2 Sep 2024
Closing Date24 Sep 2024
Tender AmountRefer Documents
Costs
EMD
₹ 15,00,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2024_GAIL_205314_1Bid Award Id
ViewTender No
GAIL/NOIDA/CnP/PROJ/LMC/24-34Tender Authority
GAIL India Limited ViewPurchaser Address
-Website
http://etenders.gov.in
GEM & Bid Advisory Services
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Documents
BOQ Items
Including marking the route map, alignment sheet, etc. drawings showing survey details, and submit same to Owner for review.
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Staking and installation of construction markers, clearing, fencing, grubbing, full filling all the requirements of various statutory / environment authorities to the entire satisfaction of concerned authorities, grading of work area. Shifting of all obstructions within the ROU / pipeline route alignment, viz. electrical lines / poles, telephone lines / poles, coordination with concerned authorities and obtaining permissions from these authorities.
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Trenching to all depths by excavation in all types of soils except Rocky terrain, chiselling or otherwise cutting different types of pavement, footpath, roads etc. as required and storing excavated soil, reusable materials at designated area as directed by Engineer in charge and to a width to accommodate the pipeline and optical fibre conduit as per the relevant standard / specification etc. [The minimum depth of the top of pipeline shall be 1.0m measured from top of pipeline coating to the top of undisturbed surface of the soil or as per Special Condition of Contract (SCC) / OSID - 141 OISD - 226]. Dewater of trenches if required as per site condition.
Note : Additional payment on account of excavation in Rocky Terrain ( Where execavation is not possible by JCB, Poclin, Trencher, Manual etc. and Excevation shall be done by Breaker/Blasting required for execavation) for breaking rock will be done will be as per SOR item No. A00120 based on actual measurement for Rocky Terrain encountered as certified by the EIC.
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Carrying out repairs of pipe defects / replacement in case of irreparable defects and repairs of defects of pipe coating not attributable to Owner including defects / damages occurring during transportation / handling.
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Stringing of line pipes along ROU including providing straw / sand / soft soil bags, soft padding / sand padding.
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Checking, cleaning, aligning, bending, cutting and bevelling (as required) of pipes for welding & field adjustments including pipe fittings, welding, carrying out non-destructive testing of welds as required including 100% radiography by X-Ray (in case of space constrant & small work by Gamma Ray on Owner's approval) as per specifications in piping of all types and thickness and providing all requisite equipment, labour, supervision, materials, films, consumables, all facilities & personnel to process, develop, examine and interpret radiographs & other tests as required, carrying out repairs of weld-joints found defective by EIC, carrying out re-radiography and other tests as required on repaired joints, etc. as mentioned in SCC and particular job specifications.
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Installation of carrier line pipe at all crossings viz road, cartrack, pathway, drain, nallah & minor water crossings, etc. at designated depth by open cut (including laying of casing pipe) (except at HDD / Boring cased crossings which is covered separately elsewhere in this SOR).
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Coating of all weld joints, long radius bends, etc.
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Installation / lowering the pipeline in trench to required depth, placement of PE / PVC warning mat over the pipeline along the complete route, padding around pipeline with suitable approved soil including supply of padding material, PE / PVC warning mat, backfilling with available / borrowed earth, approved excavated material and /or other suitable soil by crowning.
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Supply and installation of slope breakers, bank protection, wherever required and as directed by EIC.
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Erection of isolation valves for pipelines inside the valve-pits and making provision to operate the valves at above ground level.
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All tieing-in, including the tie-ins with adjacent section of the pipeline.
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Lowering the pipelines in trench, providing required depth and backfilling over and around the pipeline with available, approved excavated material as per specification and / or other suitable soil approved by EIC.
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Select soil for backfilling, if required, as per specification including supply of graded sand / rock / other types of soil in place of available excavated material and / or other suitable soil, including transportation of such special backfill material over all distances, complete.
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Protective coating of 450 microns thick 2-component high built coal tar epoxy (applied with the help of minimum 3 coats) including supply of coating & other materials duly approved by Owner for all piping valves, fittings, structural steels, etc. for buried installation and inside the valve-pit.
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Carrying out air cleaning, pigging, flushing, cleaning and hydrostatic testing of complete pipeline with required quantity of corrosion inhibitor including pre-testing of designated sections complete as per specification and approved by EIC to specified pressures indicated elsewhere and duration after stabilization as per specification, providing all equipment, pumps, fittings, instruments, dead weight tester, pressure recorder, thermocouples, etc., and services, supervision, labour, consumables, water including supply of corrosion inhibitor, air, etc. as required, locating of leaks and rectification of defect attributable to Contractor (rectification of defects in linepipe material not attributable to Contractor shall be paid separately as per other item of SOR), re-testing after rectification, dewatering after successful completion of hydrotesting of entire section and as approved by EIC, complete.
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Swabbing of the complete pipeline section and the associated facilities being installed to the specified acceptance criteria, carrying out pre-commissioning works, providing assistance during the complete duration of commissioning operations for entire pipeline and making the entire pipeline system ready for commissioning including supply of all equipment, manpower, consumables (including pigs and Nitrogen required for maintaining Nitrogen column of minimum 5% of pipeline volume) materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract Document and instructions of EIC.
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Final clean-up of right-of-use and disposal of debris and surplus material to designated disposal areas and reinstalling the area to its earlier state as per satisfaction of concerned authority and as directed by EIC.
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Preparation of as-built drawings, pipe-books (2 soft copy in AutoCad format in CD, 2 soft-copies in PDF format (in CD) and 4 hard-copies of pipe-book) All the works shall be executed in accordance with the provision of Contract including carrying out all temporary / ancillary / auxiliary works required for the performance of the works and all other acts, deeds, matters and things necessary to make the pipeline ready for precommisioning activities.
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Line pipe laying & installation with radiography
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Specified Size (NB)
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114 (4"), X-42 or higher, Various Thickness
1700
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Note: (1) This item shall be applicable for the underground steel main pipeline & underground tap-off points (i.e. including arrangement for making provision for tap-off except hot tapping and their hook-up) on existing / proposed steel main pipeline to Insulating Joint at proposed Receiving / Dispatch Station; (2) All crossings installed by HDD / jacking / boring shall be paid separately as per the rates quoted for the same elsewhere in the SOR.
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Excavation in Rocky Terrain (Execavation by Breaker/Blasting) Note: 1. Where execavation is not possible by JCB, Poclin, Trencher, Manual etc. and Excevation shall be done by Breaker/Blasting required for execavation.
800
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Supply and installation of Concrete Slab / HT sheeting for Protection of Pipeline against underground HT cables /over head HT lines as per drawing and specification attached with tender document
100
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SUPPLY OF BENDS
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Bends (R = 6D) 4" NB, 6.4 mm (Or Higher) W.T. X42 Angle - 10° to 30°
50
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Bends (R = 6D) 4" NB, 6.4 mm(Or Higher) W.T. X42 Angle - 31° to 45°
30
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Bends (R = 6D)4" NB, 6.4 mm (Or Higher) W.T. X42 Angle - 46° to 60°
20
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Bends (R = 6D) 4" NB, 6.4 mm (Or Higher) W.T. X42 Angle - 61° to 90°
20
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Bends (R = 3D) 4" NB, 6.4 mm(Or Higher) W.T. X42 Angle - 10° to 30°
2
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Bends (R = 3D) 4" NB, 6.4 mm (Or Higher) W.T. X42 Angle - 31° to 45°
2
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Bends (R = 3D) 4" NB, 6.4 mm (Or Higher) W.T. X52 Angle - 46° to 60°
2
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Bends (R = 3D) 4" NB, 6.4 mm (Or Higher) W.T. X52 Angle - 61° to 90°
2
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Bends (R = 6D) 12" NB, 9.5 mm (Or Higher) W.T. X70 Angle - 10° to 30°
2
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Bends (R = 6D) 12" NB, 9.5 mm (Or Higher) W.T. X70 Angle - 31° to 45°
2
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Bends (R = 6D) 12" NB, 9.5 mm (Or Higher) W.T. X70 Angle - 46° to 60°
2
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Bends (R = 6D) 12" NB, 9.5 mm (Or Higher) W.T. X70 Angle - 61° to 90°
2
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Bends (R = 6D) 12" NB, 9.5 mm (Or Higher) W.T. X70 Angle - 10° to 30°
2
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Bends (R = 6D) 12" NB, 9.5 mm (Or Higher) W.T. X70 Angle - 31° to 45°
2
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Bends (R = 6D) 12" NB, 9.5 mm (Or Higher) W.T. X70 Angle - 46° to 60°
2
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Bends (R = 6D) 12" NB, 9.5 mm (Or Higher) W.T. X70 Angle - 61° to 90°
2
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Bends (R = 6D) 18" NB, 14.27 mm (Or Higher) W.T. X70 Angle - 10° to 30°
2
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Bends (R = 6D) 18" NB, 14.27 mm (Or Higher) W.T. X70 Angle - 31° to 45°
2
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Bends (R = 6D) 18" NB, 14.27 mm (Or Higher) W.T. X70 Angle - 46° to 60°
2
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Bends (R = 6D) 18" NB, 14.27 mm (Or Higher) W.T. X70 Angle - 61° to 90°
2
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Bends (R = 6D) 18" NB, 14.27 mm (Or Higher) W.T. X70 Angle - 10° to 30°
2
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Bends (R = 6D) 18" NB, 14.27 mm (Or Higher) W.T. X70 Angle - 31° to 45°
2
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Bends (R = 6D) 18" NB, 14.27 mm (Or Higher) W.T. X70 Angle - 46° to 60°
2
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Bends (R = 6D) 18" NB, 14.27 mm+ (Or Higher) W.T. X70 Angle - 61° to 90°
2
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Note : The quantities of LR Bends may vary.
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INSTALLATION OF CARRIER PIPE CROSSINGS BY HDD METHOD AT CROSSING WITHOUT CASING PIPE in all types of soils i.e. normal soil//murram etc. except Rocky Terrain
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“Complete work of installation of carrier pipe at crossings (between the limits as defined in approved drawings. Drawing preparation and obtaining the approval on the same is included in the scope of Contractor) by HDD method for roads, nallahs, drains and canals, wherever required, in all types of soils i.e. normal soil/murram etc. except rocky terrain, including "receiving and taking over" Owner-supplied 3-layer PE coated line pipes from Owner's designated place of issue / dump-site(s) and transportation to Contractor's stock-yard / workshop / work-site including all handling loading, unloading, aligning, etc. supply of all Contractor-supplied materials, manpower, equipment, consumable, other resources and acquiring the required land for storage, fabrication, including string preparation of pipes, welding, welding repair, radiography, coating of field joints with special type Heat Shrink Sleeve and repair of pipeline coating with special repair patch materials as per specification, strapping of HDPE conduit with main pipeline for laying / blowing of OFC cables, pre-testing, etc. of complete string made for crossing access for Contractor, etc. and execution of, but not limited to, following works in accordance with the specifications and instructions of EIC, and as per all provisions of Contract Document.”
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Pre-construction survey based on site-visit, carrying out all additional topographical, hydrological & geo-technical surveys as required for design & construction of crossing, collection of data (if reqd.) from concerned authority including design & detailed engineering and making of crossing drawings for getting their approval from concerned authority / EIC, getting work permit / NOC for crossings as well as utility crossings (if any) encountered during crossings prior to start the execution of work.
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Drilling to required depth including maintenance of drill hole in all types of strata (in all types of soils i.e. normal soil/soft rock/murram etc. except hard rock), all depth to accommodate the pipeline at all conditions encountered during crossing by approved HDD methods procedure for providing minimum cover specified in code / specification or as decided by concerned authority, whichever is more.
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Backfilling of the ditch / trench including restoration and cleanup of area and all other works including cleaning, final hydrotesting, etc. alongwith mainline works (as mentioned in clause no. A00100 above) required as per specification, approved drawings, calculations, methods and to the satisfaction of EIC and / or as directed by concerned authority.
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114 (4"), X-42 or higher, 6.4 mm or higher
700
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Note: (1) The length mentioned in SOR is indicative for all the crossing to be done by HDD & locations shall be decided by GAIL / Consultant prior to start of job depending upon site-condition; (2) Payment for the length of final tied in carrier pipeline string with mainline laid by HDD are inclusive in this above item rate. No any separate payment shall be made under other clauses mentioned elsewhere.
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INSTALLATION OF CARRIER PIPE CROSSINGS BY HDD METHOD AT CROSSING WITHOUT CASING PIPE IN ROCKY TERRAIN
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“Complete work of installation of carrier pipe at crossings (between the limits as defined in approved drawings. Drawing preparation and obtaining the approval on the same is included in the scope of Contractor) by HDD method for roads, nallahs, drains and canals, wherever required, in Rocky Terrain , including "receiving and taking over" Owner-supplied 3-layer PE coated line pipes from Owner's designated place of issue / dump-site(s) and transportation to Contractor's stock-yard / workshop / work-site including all handling loading, unloading, aligning, etc. supply of all Contractor-supplied materials, , manpower, equipment, consumable, other resources and acquiring the required land for storage, fabrication, including string preparation of pipes, welding, welding repair, radiography, coating of field joints with special type Heat Shrink Sleeve and repair of pipeline coating with special repair patch materials as per specification, strapping of HDPE conduit with main pipeline for laying / blowing of OFC cables, pre-testing, etc. of complete string made for crossing access for Contractor, etc. and execution of, but not limited to, following works in accordance with the specifications and instructions of EIC, and as per all provisions of Contract Document.”
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Pre-construction survey based on site-visit, carrying out all additional topographical, hydrological & geo-technical surveys as required for design & construction of crossing, collection of data (if reqd.) from concerned authority including design & detailed engineering and making of crossing drawings for getting their approval from concerned authority / EIC, getting work permit / NOC for crossings as well as utility crossings (if any) encountered during crossings prior to start the execution of work.
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Drilling to required depth including maintenance of drill hole in Rocky Terrain, all depth to accommodate the pipeline at all conditions encountered during crossing by approved HDD methods procedure for providing minimum cover specified in code / specification or as decided by concerned authority, whichever is more.
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Backfilling of the ditch / trench including restoration and cleanup of area and all other works including cleaning, final hydrotesting, etc. alongwith mainline works (as mentioned in clause no. A00100 above) required as per specification, approved drawings, calculations, methods and to the satisfaction of EIC and / or as directed by concerned authority.
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114 (4"), X-42 or higher, 6.4 mm or higher
400
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Note: (1) The length mentioned in SOR is indicative for all the crossing to be done by HDD & locations shall be decided by GAIL / Consultant prior to start of job depending upon site-condition; (2) Payment for the length of final tied in carrier pipeline string with mainline laid by HDD are inclusive in this above item rate. No any separate payment shall be made under other clauses mentioned elsewhere.
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CROSSING (CASED / UNCASED) EXCEPT ROCKY TERRAIN
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“Installation of casing pipe by Jacking / Boring for road, rail, nalah, drain, etc. crossings wherever required , in all types of soils, soft rock/ murram except hard rock including all associated works including supply of all other contractor supplied materials viz. casing insulators and casing end seals as per enclosed drawing, materials for casing vents, drain, etc. including supply of all other material, equipment, consumables, manpower, welding including visual inspection of all weld joints, installation of casing insulators end seals, vent and drain-off pipes, , strapping of HDPE conduit as the case may be with main pipeline for laying / blowing of OFC cable, backfilling and restoration as original of the facility crossed and performing all works as per drawings, specifications and instructions of EIC and provisions of Contract Document.” Drawing preparation and obtaining the approval on the same is included in the scope of Contractor)
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Preparation of required length of carrier pipeline welded string including all other works as mentioned in Item No. A00100 above and specification / drawings. Insertion of carrier pipeline welded string including all other works as mentioned in Item No. A00100 above and as per specification / drawings. Insertion of carrier pipe in casing pipe after aboveground pretesting at specified test pressure and installation of casing insulators as per specification / drawings. Installation of vent and drain assembly, fixing of end seals, backfilling and restoration as original of the facilities crossed and performing all other works including pigging, cleaning, final hydrotesting, etc. alongwith mainline works (as mentioned in Item No. A00100 above) and as per specification, approved procedure, drawing, etc. and instructions of EIC and provision of contract document, getting NOC from all concerned authority of the facilities crossed.
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By Jacking / Boring Method with 8" Steel casing pipe along with 4" carrier pipe.
10
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Note: (1) The length mentioned in SOR is indicative for all the crossing to be done by Jacking / Boring numbers & locations shall be decided by GAIL / Consultant prior to start of job depending upon site-condition;
(2) Width of the above crossing mentioned is tentative. Actual length & cover from top of casing pipe string may vary depending upon site-conditions, crossing methods, approved drawings, etc. and / or decided by concerned Authority / EIC; (3) Payment for the length of final tied-in carrier pipeline string with mainline laid by Jacking / Boring method are inclusive in this above item rate. No any separate payment shall be made under other clauses mentioned elsewhere.
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CROSSING (CASED / UNCASED) ROCKY TERRAIN
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“Installation of casing pipe by Jacking / Boring for road, rail, nalah, drain, etc. crossings wherever required , in all types of soils, soft rock/ murram except hard rock including all associated works including supply of all other contractor supplied materials viz. casing insulators and casing end seals as per enclosed drawing, materials for casing vents, drain, etc. including supply of all other material, equipment, consumables, manpower, welding including visual inspection of all weld joints, installation of casing insulators end seals, vent and drain-off pipes, , strapping of HDPE conduit as the case may be with main pipeline for laying / blowing of OFC cable, backfilling and restoration as original of the facility crossed and performing all works as per drawings, specifications and instructions of EIC and provisions of Contract Document.” Drawing preparation and obtaining the approval on the same is included in the scope of Contractor)
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Preparation of required length of carrier pipeline welded string including all other works as mentioned in Item No. A00100 above and specification / drawings. Insertion of carrier pipeline welded string including all other works as mentioned in Item No. A00100 above and as per specification / drawings. Insertion of carrier pipe in casing pipe after aboveground pretesting at specified test pressure and installation of casing insulators as per specification / drawings. Installation of vent and drain assembly, fixing of end seals, backfilling and restoration as original of the facilities crossed and performing all other works including pigging, cleaning, final hydrotesting, etc. alongwith mainline works (as mentioned in Item No. A00100 above) and as per specification, approved procedure, drawing, etc. and instructions of EIC and provision of contract document, getting NOC from all concerned authority of the facilities crossed.
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By Jacking / Boring Method with 8" Steel casing pipe along with 4" carrier pipe.
10
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Note: (1) The length mentioned in SOR is indicative for all the crossing to be done by Jacking / Boring numbers & locations shall be decided by GAIL / Consultant prior to start of job depending upon site-condition; (2) Width of the above crossing mentioned is tentative. Actual length & cover from top of casing pipe string may vary depending upon site-conditions, crossing methods, approved drawings, etc. and / or decided by concerned Authority / EIC; (3) Payment for the length of final tied-in carrier pipeline string with mainline laid by Jacking / Boring method are inclusive in this above item rate. No any separate payment shall be made under other clauses mentioned elsewhere.
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Supply of steel casing pipe
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10" NB 6.4 mm W.T. API 5L Gr.B / IS 3589 / Equivalent
10
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PERMANENT MARKERS
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Supply, fabrication & installation of following types of permanent markers along the route including all associated civil works such as excavation in all types of soil, construction of pedestals & grouting with concrete, cleaning, supply & application of approved colour & quality of primer and paint, stencil letter cutting for numbers, direction, chainage, etc., restoration of area to original condition & performing all works as per drawings, specifications and instructions of EIC.
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Pipeline Warning Signs
40
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Right-of-way Boundary Markers
40
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Kilometer Posts
5
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Direction Markers
25
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Pipeline laying liaisoning with statutory authorities / Permission Issuing Authorities
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Liaisoning with statutory Authority /Permission issuing Authorities for obtaining routine work permit for execution of work and NOC from various Statutory Authority having jurisdiction before/during execution of work and for complying with all stipulations/ conditions and recommendation of the said Authority. Required Permission shall be arranged/obtained by the Owner. (Note :- Payment shall be based on the actual length of pipeline laid).
2800
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GPRS (Ground Penetration Raddar Survey) in all depth
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Locate Under ground services / utilities within the pipeline route.This shall include identification of under ground utilities by scanning with electromagnetic underground services locator / ground penetrating radar followed by hand excavation to expose the utilities with permission from concerened authorities.
laying agency shall prepare a methodology for Scanning and identify the probable areas and obtain prior permission from Engineer-in charge / Client before start of work. Such ground area where utilities are identified by scanning, shall be marked with Red paint.
Note:
1.These rates shall be applied only when explicitly permitted by Company.
750
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INSTALLATION OF CARRIER PIPE CROSSINGS BY MOILING METHOD AT CROSSING WITHOUT CASING PIPE
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“Complete work of installation of carrier pipe at crossings (between the limits as defined in approved drawings) by moiling method for roads, nallahs, drains and Factory Gates etc., wherever required, in all types of soils, This includes "receiving and taking over" Owner-supplied 3-layer PE coated line pipes from Owner's designated place of issue / dump-site(s) and transportation to Contractor's stock-yard / workshop / work-site including all handling loading, unloading, aligning, etc. supply of all Contractor-supplied materials, manpower, equipment, consumable, other resources and acquiring the required land for storage, fabrication, including string preparation of pipes, welding, welding repair, radiography, coating of field joints with special type Heat Shrink Sleeve and repair of pipeline coating with special repair patch materials as per specification, strapping of HDPE duct as the case may be with main pipeline for laying / blowing of OFC cables, pre-testing, etc. of complete string made for crossing access for Contractor, etc. and execution of, but not limited to, following works in accordance with the specifications and instructions of EIC, and as per all provisions of Contract Document.”
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Pre-construction survey based on site-visit, carrying out all additional topographical, hydrological & geo-technical surveys as required for design & construction of crossing, collection of data (if reqd.) from concerned authority including design & detailed engineering and making of crossing drawings for getting their approval from concerned authority / EIC, getting work permit / NOC for crossings as well as utility crossings (if any) encountered during crossings prior to start the execution of work.
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Drilling to required depth including maintenance of drill hole in all types of strata (in all types of soils), all depth to accommodate the pipeline at all conditions encountered during crossing and providing minimum cover specified in code / specification or as decided by concerned authority, whichever is more.
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Backfilling of the ditch / trench including restoration and cleanup of area and all other works including cleaning, final hydrotesting, etc. alongwith mainline works (as mentioned in clause no. A00100 above) required as per specification, approved drawings, calculations, methods and to the satisfaction of EIC and / or as directed by concerned authority.
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114 (4"), X-42 or higher, 6.4 mm or higher
100
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Note: i)The length mentioned in SOR is indicative for all the crossing to be done by Moiling & locations shall be decided by GAIL / Consultant prior to start of job depending upon site-condition. ii) Payment for the length of final tied in carrier pipeline string with mainline laid by Moiling are inclusive in this above item rate. No any separate payment shall be made under other clauses mentioned elsewhere.
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Hiring and deploying of fire tenders along with accessories and operating crew. The rates quoted shall be inclusive of all expenses.
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Deployment of Fire Tenders for 12 Hrs
3
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Magnetic Cleaning & Electronic Geometric Pigging
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Mobilisation/demobilisation of pigging tools, tackles, consumables, accessories, and personnels, by contractor at work-site including but not limited to magnetic pig, electronic geometry pig, and pig tracking device, temporary launcher and receiver as per specification and other provisions of bid documents, including supply equipments, materials, manpower etc. as required for geometry inspection and magnetic cleaning of section, including calibration of magnetic and caliper tools at work site, running of adequate no. of magnet pigs and electronic geometry pigs( caliper) including pig tracking at 5 to 10 km intervals, preparation of site report on pipeline, data analysis at contractors facility as per specifications and provision of Bid documents.
2800
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CONTINUOUS CONCRETE COATING
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Additional work over and above SOR Sl. No. 1 for supply of all consumables and materials and application of continuous concrete weight coating of minimum density 2245 Kg/m3 of minimum grade M-35 (design mix), on pipes of all wall thicknesses and concrete coating of the field joints thereof, in all areas of work (wherever required), and performing all works as per specifications and instructions of Engineer-in-Charge and other provisions of Contract document.
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Pipes as per following details :
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Pipe OD-114.3 mm, WT- 7.9mm for X-42 or higher, Coating Thickness -80 mm
10
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Note: 1) This item shall be operated alongwith item no. 1.0 above for marshy lands , small water body crosssings like nala , canal , ponds , water channel etc. Of all crossing width and to all depth as per instruction of EIC based on actual site acondition. No additional payment on account of change in depth required in specific cases as per direction of EIC/ authority requirements shall be made to contractor. Contractor has to quote accordingly.
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REPAIR OF DEFECTS IN LINE PIPE AND PIPE COATING (ATTRIBUTABLE TO OWNER)
-
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Repair of Owner supplied line pipe and external corrosion coating of all thicknesses noted at the time of taking delivery by Contractor, including performing all works as per specifications and directions of Engineer-in-charge.
-
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Repair of coating defects in 3-Layer PE Coating Line Pipe
-
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Repair of Holiday in Coating
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Supply of all coating repair materials as per specification to be compatible with line pipe coating material and as per the requirements of the relevant specifications, supply of all consumables, utilities, equipment, and all manpower required, pipe cleaning and surface preparation repairing of coating defects (resulting in holiday in coating) and testing including all handling, transportation, etc. for line pipes, performing all works necessary for the completion of the works strictly in accordance with the relevant specification and instructions of Engineer-in-charge. This rate shall be applicable per sq.cm of the exposed steel area.
6
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Repair of Defects in Pipes
-
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Cutting and rebevelling (dents / damage in bevels exceeding 3mm in depth)
5
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Jack out (dents in bevels ranging between 1mm and 3mm in depth)
5
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LEAKS/ BURSTS (Attributable to Owner)
-
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-
Major Leak/ Bursts (Detected by visual method) : All works for locating & detection of leak/ burst (occurred during hydrostatic testing) including necessary repairing/ replacing defective pipe lengths, including cutting out and removing the defective pipe, pretesting the replacement pipe, welding into mainline, and NDT of welds, repair and re-testing of defective welds, coating of welded joints, clean-up, retesting the full test section of pipeline including providing all labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings, specifications enclosed with the tender/ contract document and directions of Engineer-in-charge
-
-
-
Major leak (Detected by visual method) For pipeline size 114.3 mm (4") OD
1
-
-
Note: (1) This rate is applicable for any number of repairs required in the section for manufacturing defects in Owner supplied material only.
-
-
-
(2) Leak detection, its rectification and successfully re-hydrotesting shall be carried out as per approved procedure by Contractor with a view that completion of all activity for successful hydrotesting is not inordinalely extended which will hamper the overall project schedule.
-
-
-
Minor Leak (Detected by sectionalizing method) : All works for locating leak by sectionalizing or any other methods which can not be located by visual means, (occurred during hydrostatic testing) including necessary repairing/ replacing defective pipe lengths, including cutting out and removing the defective pipe, pretesting the replacement pipe, welding into mainline, and NDT of welds, repair and re-testing of defective welds, coating of welded joints, clean-up, retesting the full test section of pipeline including providing all labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings, specifications enclosed with the tender/ contract document and directions of Engineer-in-charge
-
-
-
Minor leak (Detected by sectionalizing method) For pipeline size 114.3 mm (4") OD
1
-
-
Note: (1) This rate is applicable for any number of repairs required in the section for manufacturing defects in Owner supplied material only.
-
-
-
(2) Leak detection, its rectification and successfully re-hydrotesting shall be carried out as per approved procedure by Contractor with a view that completion of all activity for successful hydrotesting is not inordinalely extended which will hamper the overall project schedule.
-
-
-
PRE-COMMISSIONING OF ENTIRE UNDERGROUND PIPELINE AND TERMINALS / STATIONS.
-
-
-
Pre-commissioning activities and pre-commissioning checks to the specified acceptance criteria, making the entire pipeline system ready for commissioning, providing assistance during the complete duration of commissioning operations, supply of all equipment, manpower, consumables (including pigs and required quantity of nitrogen for valve operations) materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-Charge.
-
-
-
Precommissioning Checks
-
-
-
Pre-commissioning of pipeline including terminals / stations.
2800
-
-
VACCUM DRYING
-
-
-
Complete work of carrying out drying by vaccum drying method of pipeline section (@ Temperature Dew Point (-20°C) & Pressure 1 Torr) including supply of manpower, equipments & consumables, materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-Charge.
2800
-
-
Drying by vaccum drying method
-
-
-
COMMISSIONING ASSISTANCE AND COMMISSIONING
-
-
-
Providing commissioning assistance to other sections and commissioning of the section including all stations and including supply of all consumables, nitrogen, all equipment, manpower, etc., complete as per requirement of specifications, other provisions of contract document and instruction of Engineer In-charge.
2800
-
-
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
-
-
-
SECTION-B [MECHANICAL (PIPING & TERMINAL WORKS)]
-
-
-
PLANT PIPING (ABOVE GROUND)
-
-
-
Complete Carbon Steel Piping Work with painting including all fittings, flanges and supply of all required gaskets, studs bolts & nuts, etc., as described below
-
-
-
Transportation of all piping items from Contractor's storage point to work site complete work of fabrication, erection, painting, testing of pipes, flanges and fittings and making ready for further commissioning / start-up of carbon steel piping of all sizes and ratings including supply of all consumables, equipment, manpower and other resources and execution of, but not limited to, the following works in accordance with relevant specifications indicated in particular job specification & scope of work indicated in SCC, drawings, specification and instructions of EIC and as per all provisions of the Contract Document.
-
-
-
Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings, flanges, etc. to match with the matching edges of uneven / different thickness wherever required, welding, attachment of all pipe fittings like elbows, tees, reducers. Supply of gasket & stud bolts (Below 4") & (4" and Above 4" shall be paid as per SOR), nuts, U-clamps, etc. as required for completion of job.All fittings installation shall be paid linear meter basis under this item only.
-
-
-
Handling and installation of all types & size of valves including assembly of valve accessories/ Actuator, (if any) by bolting, threading or welding, supply and insertion of gaskets, nuts & bolts, nipples, tubing etc. at all elevations of pipe sleepers, supports or overhead on racks, equipments nozzle, skid & painting etc. supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of EIC including servicing / cleaning of valve wherever required.
-
-
-
Installation of weldolets, sockolets, flanges, vent and drain point connection, etc., as required.
-
-
-
Erection including prior cleaning, lifting, placing on pipe sleepers and supports, overhead on racks, skids and at all elevations including installation, design & fabrication of all type of supports / jump-over and carrying out connected activities for all types of valves including supply & fixing of gaskets, studs / bolts, nuts wherever required for all sizes, leveling, aligning, joining of flanges, blind flanges, connecting with equipment, nozzles, strainers, tie-in with existing piping / facilities, etc. tapping for inline instruments like pressure gauges, thermowells, sample connection, etc.
-
-
-
Design and Residual Engineering
-
-
-
Preparation of bill of material(BOM)
-
-
-
Preparation of Construction, Fabrication, GAD, isometric and As-built drawings
-
-
-
Carrying out all Non-destructive testing as required except Radiography.
-
-
-
Surface preparation before application of primer by means of sand blasting including supply of approved quality of sand, manpower, machineries, tools & tackles to achieve required roughness as per specification and as per instruction of EIC.
-
-
-
Painting of entire system (including aboveground all pipes fittings, flanges & accessories) suitable for Normal corrosive area environment including supply of approved paints & primers, application of primer & paints, identification lettering / numbering, color-coding, etc. as specified including rub-down & touch-up of shop primer or scrapping of shop primer wherever required by Company and providing scaffolding for all heights, etc.
-
-
-
Cleaning and flushing by water / compressed air, testing of the systems including hydrostatic, pneumatic and any other types of testing as specified, draining, drying by compressed air / other methods approved by Company.
-
-
-
Precommissioning & making operational all piping system and equipments.
-
-
-
Commissioning Contractor scope shall provide all necessary assistance in term of supply of manpower, equipment, tools and tackles required amount of nitrogen for purging of entire terminal piping system including equipments etc. to the company during commissioning activities.
-
-
-
Completion of all such work in all respects as per scope of work and as per drawings, specifications and instructions of the COMPANY and keeping the system ready in all respects for further commissioning and start-up. @Note: For Below 2" Carrying out all Non-destructive testing as required are including in this SOR Items.
-
-
-
2" and below ( Sch-60/Sch-80/Sche160/XXS/XS)
550
-
-
Above 2" to Below 12" Pipe (Various Thicknes)
1000
-
-
12" and Above (Various Thicknes)
2100
-
-
Note: For Hook-up works at tap-off point, Despatch & Receiving Terminal including making provision for hooking up and carrying out shutdown activities at terminals if necessary shall be paid as per SOR number B008000
-
-
-
INSTALLATION OF VALVES
-
-
-
INSTALLATION OF ABOVE GROUND FLANGED VALVES (BALL / PLUG / CHECK / GATE / GLOBE) AS PER DETAILS GIVEN BELOW:
-
-
-
Size - 12.0 Inch, Rating - 150#/300#/600#
3
-
-
Size - 8.0 Inch, Rating - 150#/300#/600#
3
-
-
Size - 6.0 Inch, Rating - 150#/300#/600#
10
-
-
Size - 4.0 Inch, Rating - 150#/300#/600#
10
-
-
Size - 2.0 Inch, Rating - 150#/300#/600#
50
-
-
Size - 1.5 Inch, Rating - 150#/300#/600#
2
-
-
Size - 1.0 Inch, Rating - 150#/300#/600#/800#
3
-
-
Size - 3/4 Inch, Rating - 150#/300#/600#/800#
3
-
-
INSTALLATION OF ABOVE GROUND BUTT WELDED/SOCKET WELDED VALVES (BALL / PLUG / CHECK / GATE / GLOBE) AS PER DETAILS GIVEN BELOW:
-
-
-
Size - 18.0 Inch, Rating - 150#/300#/600#
3
-
-
Size - 12.0 Inch, Rating - 150#/300#/600#
6
-
-
Size - 8.0 Inch, Rating - 150#/300#/600#
2
-
-
Size - 6.0 Inch, Rating - 150#/300#/600#
5
-
-
Size - 4.0 Inch, Rating - 150#/300#/600#
8
-
-
Size - 2.0 Inch, Rating -150#/300#/600#
16
-
-
Size - 1.5 Inch, Rating -150#/300#/600#
2
-
-
Size - 1.0 Inch, Rating - 150#/300#/600#/800#
8
-
-
Size - 3/4 Inch, Rating - 150#/300#/600#/800#
30
-
-
INSTALLATION OF GOOV/HOOV/ABOVE GROUND GAS ACTUATED VALVES AS PER DETAILS GIVEN BELOW
-
-
-
Size - 18 Inch,
3
-
-
Size - 12 Inch,
3
-
-
Size - 4 Inch,
4
-
-
Supply of Galvanized Stud & Bolts As per ASME B16.50
-
-
-
Size- 4" #300, L -114.3 MM, Thk. 19.05 MM, NO OF STUD & BOLT-8 STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
8
-
-
Size- 6" #300, L -120.65 MM, Thk. 19.05 MM, NO OF STUD & BOLT-12 STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
4
-
-
Size- 8" #300, L -139.7 MM, Thk. 22.225 MM, NO OF STUD & BOLT-12 STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
4
-
-
Size- 12" 300#, L -171.45 MM, Thk. 28.575 MM, NO OF STUD & BOLT-16 STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
5
-
-
Size- 4" #600, L -146.05 MM, Thk. 22.22 MM, NO OF STUD & BOLT-8 ,STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
10
-
-
Size- 6" #600, L -171.45 MM, Thk. 25.4 MM, NO OF STUD & BOLT- 12,STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
4
-
-
Size- 8" #600, L -190.5 MM, Thk. 28.575 MM, NO OF STUD & BOLT-12, STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
4
-
-
Size- 12" #600, L -222.25 MM, Thk. 31.75 MM, NO OF STUD & BOLT-20, STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
5
-
-
Size- 18" #600, L -273.05 MM, Thk. 41.275 MM, NO OF STUD & BOLT-20,STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
5
-
-
Note: Quantity may vary as per actual
-
-
-
Supply of Gasket
-
-
-
Size- 4",GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 300#,
8
-
-
Size- 6", GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 300#,
4
-
-
Size-8", GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 300#,
4
-
-
Size-12", GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 300#,
5
-
-
Size- 4", GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,
10
-
-
Size- 6", GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,
4
-
-
Size-8", GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,
4
-
-
Size-12", GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,
5
-
-
Size-18", GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,
5
-
-
Note: Quantity may vary as per actual
-
-
-
SUPPLY OF ASSORTED PIPE, VALVES , FITTINGS AND FLANGES
-
-
-
Complete work of supply of pipes, valves, fittings and flanges including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications indicated in scope of work , drawings, specification and instructions of EIC and as per all provisions of the Contract Document.
-
-
-
Handling including lifting, transportation from Contractor Stores to Contractor's workshop for fabrication and/ or to work-site for field fabrication and erection for all piping items supplied by Contractor.
-
-
-
CARBON STEEL (CS) PIPES
-
-
-
18" API 5L X-70, 12.70mm Thick
50
-
-
12" API 5L X-70, 6.4mm Thick
50
-
-
8" API 5L X-65, 7.9mm Thick
10
-
-
6" API 5L X-52, 7.9mm Thick
60
-
-
CS Pipes 2" NB Sch XS API 5L, Gr.B, Seamless, BE / A 106 Gr.B.
150
-
-
CS Pipes 1.5 " NB Sch 160, A 106 Gr.B.
4
-
-
CS Pipes 1 " NB Sch 160, A 106 Gr.B.
6
-
-
CS Pipes 3/4 " NB Sch 160 , A 106 Gr.B.
10
-
-
VALVES
-
-
-
Supply of Butt/Socket Welded- Female (SW) Ends Ball Valves as per PMS and Data Sheet
-
-
-
Size - 0.75 Inch, 800#, SW Ends, Design Standard - BS EN 1SO 17292, Floating type, Full Bore Ball Valve, Lever Operated
36
-
-
Size - 1.0 Inch, 800#, SW Ends, Design Standard - BS EN 1SO 17292, Floating type, Full Bore Ball Valve, Lever Operated
10
-
-
Size - 2 Inch, 600#, BW Ends, Design Standard - BS EN 1SO 17292, Floating type, Full Bore Ball Valve, Lever Operated
16
-
-
Size - 2 Inch, 300#, BW Ends, Design Standard - BS EN 1SO 17292, Floating type, Full Bore Ball Valve, Lever Operated
10
-
-
Size - 6 Inch, 600#, Body-ASTM A 216 GR. WCB/A234 Gr.WPB, Ball - ASTM A105 + 0,003" ENP, Seat Ring: AISI 4140+0.003" ENP, Full Bore, Butt Weld, ASME B16.25, pup piece length of 1.5D on both side of valve. (Pup-piece API 5L X52, WT 7.9 mm)
3
-
-
Size - 6 Inch, 600#, Body-ASTM A 216 GR. WCB/A234 Gr.WPB, Ball - ASTM A105 + 0,003" ENP, Seat Ring: AISI 4140+0.003" ENP, Full Bore, Flanged End, ASME B 16.5
3
-
-
Size - 8 Inch, 600#, Body-ASTM A 216 GR. WCB/A234 Gr.WPB, Ball - ASTM A105 + 0,003" ENP, Seat Ring: AISI 4140+0.003" ENP, Full Bore, Butt Weld, ASME B16.25, pup piece length of 1.5D on both side of valve. (Pup-piece API 5L X65, WT 7.9 mm)
2
-
-
Size - 12 inch, 300#, Body-ASTM A 216 GR. WCB/A234 Gr.WPB, Ball - ASTM A105 + 0,003" ENP, Seat Ring: AISI 4140+0.003 ENP, Full Bore, Butt Weld, ASME B16.25, pup piece length of 1.5D on both side of valve. (Pup-piece API 5L X70, 7.1 mm WT)
8
-
-
Size - 12 inch, 600#, Body-ASTM A 216 GR. WCB/A234 Gr.WPB, Ball - ASTM A105 + 0,003" ENP, Seat Ring: AISI 4140+0.003 ENP, Full Bore, Butt Weld, ASME B16.25, pup piece length of 1.5D on both side of valve. (Pup-piece API 5L X70, 9.5 mm WT)
3
-
-
Size - 18 Inch, 600#, Body-ASTM A 216 GR. WCB/A234 Gr.WPB, Ball - ASTM A105 + 0,003" ENP, Seat Ring: AISI 4140+0.003 ENP, Full Bore, Above Ground manual, Butt Weld, ASME B16.25, STD:API 6D, pup piece length of 1.5D on both side of valve. (Pup-piece API 5L X70, 12.7 mm WT)
3
-
-
Supply of Globe Valves as per PMS and Data Sheet
-
-
-
Size - 1 Inch, 800#, SW Ends, Design Standard - BS EN 1SO 15761,
1
-
-
Size - 2 Inch, 600#, Flange Ends, Design Standard - BS EN 1SO 15761,
1
-
-
Supply of Plug Valves as per PMS and Data Sheet
-
-
-
Size - 0.75 Inch, 800#, SW Ends, Design Standard - BS 5353
8
-
-
Size - 1 Inch, 800#, SW Ends, Design Standard - BS 5353
4
-
-
Size - 2 Inch, 600#, Flange Ends, Design Standard - BS EN 1SO 15761,
45
-
-
Size - 2 Inch, 600#, BW, Design Standard - BS EN 1SO 15761,
10
-
-
Size - 2 Inch, 300#, Flange Ends, Design Standard - BS EN 1SO 15761,
12
-
-
Size - 2 Inch, 300#, BW, Design Standard - BS EN 1SO 15761,
12
-
-
Size - 6 Inch, 600#, Body - ASTM A350 Gr. LF2/ ASTM A352 Gr. LCC, Disc -ASTM A350 GR. LF2, CL1 / ASTM A276 T410/ASTM A351 Gr. CF8M / + 13% Cr facing, Seat ring- ASTM A350 GR. LF2, CL1 / ASTM A 182 F6/ ASTM A276 T410 /ASTM A351 Gr. CF8M + Hard Face (Satellite), Flanged End,B16.5, 125 AARH
2
-
-
Size - 4 Inch, 600#, Body - ASTM A350 Gr. LF2/ ASTM A352 Gr. LCC, Disc -ASTM A350 GR. LF2, CL1 / ASTM A276 T410/ASTM A351 Gr. CF8M / + 13% Cr facing, Seat ring- ASTM A350 GR. LF2, CL1 / ASTM A 182 F6/ ASTM A276 T410 /ASTM A351 Gr. CF8M + Hard Face (Satellite), Flanged End,B16.5, 125 AARH
2
-
-
Supply of Actuated Valves as per PMS and Data Sheet
-
-
-
Size - 18 Inch, 600#, Body-ASTM A 216 GR. WCB/A234 Gr.WPB, Ball - ASTM A105 + 0,003" ENP, Seat Ring: AISI 4140+0.003 ENP, STD:API 6D, Full Bore, Above Ground, Gas actuated, Butt Weld ASME B16.25, pup piece length of 1.5D on both side of valve. Pup-piece (API 5L X70, 12.7 mm WT), including tubing, fitting & associated materials, ( Connetion size for tubbing is 3/4 " NPT, male)
2
-
-
Size - 12 Inch, 300#, Body-ASTM A 216 GR. WCB/A234 Gr.WPB, Ball - ASTM A105 + 0,003" ENP, Seat Ring: AISI 4140+0.003 ENP, STD:API 6D, Full Bore, Above Ground, Gas actuated, Butt Weld ASME B16.25, pup piece length of 1.5D on both side of valve. Pup-piece (API 5L X70, 9.5 mm WT), including tubing, fitting & associated materials, ( Connetion size for tubbing is 3/4 " NPT, male)
2
-
-
Size - 4 Inch, 300#, Body-ASTM A 216 GR. WCB/A234 Gr.WPB, Ball - ASTM A105 + 0,003" ENP, Seat Ring: AISI 4140+0.003 ENP, Full Bore, Above Ground, Gas actuated, Butt Weld ASME B16.25, pup piece length of 1.5D on both side of valve. Pup-piece (API 5L X42, 7.1 mm WT), including tubing, fitting & associated materials, ( Connetion size for tubbing is 3/4 " NPT, male)
2
-
-
FLANGES
-
-
-
Supply of SW Raised Face (SWRF)/WNRF Flanges as per details below:
-
-
-
FLANGE, WELDING-NECK,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: FORGED, MATERIAL SPECIFICATION: ASTM A694, GRADE: F-70,END FACING: RAISE FACE,END FACING SURFACE: 125AARH,NOMINAL PIPE SIZE: 18 IN,PRESSURE RATING: 600 LBS,WALL THICKNESS: 12.7 MM
5
-
-
FLANGE, WELDING-NECK,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: FORGED, MATERIAL SPECIFICATION: ASTM A694, GRADE: F-70,END FACING: RAISE FACE,END FACING SURFACE: 125AARH,NOMINAL PIPE SIZE: 12 IN,PRESSURE RATING: 300 LBS,WALL THICKNESS: 7.1 MM
10
-
-
FLANGE, WELDING-NECK,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: FORGED, MATERIAL SPECIFICATION: ASTM A694, GRADE: F-70,END FACING: RAISE FACE,END FACING SURFACE: 125AARH,NOMINAL PIPE SIZE: 12 IN,PRESSURE RATING: 600 LBS,WALL THICKNESS: 9.5 MM
3
-
-
Size - 2 Inch, 600# , Thk/Sch - XS , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
90
-
-
Size - 1.0 Inch, 600# , Thk/Sch - XS , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
14
-
-
Size - 3/4 Inch, 600# , Thk/Sch - 160 , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
8
-
-
Supply of Raised Face Blind Flanges (BLRF) as per details given below:
-
-
-
Size - 18.0 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
2
-
-
Size - 12.0 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
3
-
-
Size - 12.0 Inch, 300# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
3
-
-
Size - 1.0 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
5
-
-
Size - 3/4 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
4
-
-
FITTINGS
-
-
-
Supply of R=1.5D 90o BW Elbow as per details given below:
-
-
-
Size - 18 Inch, FITTINGS,ELBOW,90 DEG,1.5 D,MATERIAL: CARBON STEEL,MATERIAL SPECIFICATION: ASTM A234,GRADE: WPB:,END CONNECTION: BUTT WELD,END FINISH CONFORM TO B16.9 NOMINAL PIPE SIZE: 18 IN, SCHEDULE NUMBER: XS,
2
-
-
Size - 12 Inc, FITTINGS,ELBOW,90 DEG,1.5 D,MATERIAL: CARBON STEEL,MATERIAL SPECIFICATION: ASTM A234,GRADE: WPB:,END CONNECTION: BUTT WELD,END FINISH CONFORM TO B16.9 NOMINAL PIPE SIZE: 12 IN, SCHEDULE NUMBER: XS,
2
-
-
Size - 8 Inc, FITTINGS,ELBOW,90 DEG,1.5 D,MATERIAL: CARBON STEEL,MATERIAL SPECIFICATION: ASTM A234,GRADE: WPB:,END CONNECTION: BUTT WELD,END FINISH CONFORM TO B16.9 NOMINAL PIPE SIZE: 8 IN, SCHEDULE NUMBER: XS,
8
-
-
Size - 6 Inc, FITTINGS,ELBOW,90 DEG,1.5 D,MATERIAL: CARBON STEEL,MATERIAL SPECIFICATION: ASTM A234,GRADE: WPB:,END CONNECTION: BUTT WELD,END FINISH CONFORM TO B16.9 NOMINAL PIPE SIZE: 6 IN, SCHEDULE NUMBER: XS,
8
-
-
Size - 1.0 Inch, Thk/Sch - XS, Material - ASTM A 105, Dimn. Std. - ASME B 1611
2
-
-
Size - 3/4 Inch, Thk/Sch - 160, Material - ASTM A 105, Dimn. Std. - ASME B 16.11
2
-
-
Supply of BW Equal Tee as per details given below:
-
-
-
Size - 18 Inch, TEE, EQUAL,MATERIAL: CARBON STEEL,MATERIAL SPECIFICATION: MSS SP 75 GR. WPHY-70 ,CLASS:,END CONNECTION: BUTT WELD,18 NB UNEQUAL TEE CS SMLS BW ASTM A234 GR. WPB ASME B16.9 TO MATCH 18 INCH 12.7 MM WT API 5L X70
1
-
-
Size - 12 Inch, TEE, EQUAL,MATERIAL: CARBON STEEL,MATERIAL SPECIFICATION: MSS SP 75 GR. WPHY-70 ,CLASS:,END CONNECTION: BUTT WELD,18 NB UNEQUAL TEE CS SMLS BW ASTM A234 GR. WPB ASME B16.9 TO MATCH 12 INCH 9.5 MM WT API 5L X70
1
-
-
Size - 1 Inch, Thk/Sch - XS, Material - ASTM A 105, Dimn. Std. - ASME B 16.9
2
-
-
Size - 3/4 Inch, Thk/Sch - 160, Material - ASTM A 105, Dimn. Std. - ASME B 16.9
2
-
-
Supply of BW Un-equal Tee as per details given below:
-
-
-
TEE,UNEQUAL,MATERIAL: CARBON STEEL,MATERIAL SPECIFICATION: MSS SP 75 GR. WPHY-70 ,CLASS:,END CONNECTION: BUTT WELD,18 X 12 NB UNEQUAL TEE CS SMLS BW ASTM A234 GR. WPB ASME B16.9 TO MATCH 18 INCH 12.7 MM WT API 5L X70 AND 12 INCH 9.5 MM WT API 5L X70
2
-
-
TEE,UNEQUAL,MATERIAL: CARBON STEEL,MATERIAL SPECIFICATION: MSS SP 75 GR. WPHY-70 ,CLASS:,END CONNECTION: BUTT WELD,12 X 8 NB UNEQUAL TEE CS SMLS BW ASTM A234 GR. WPB ASME B16.9 TO MATCH 12 INCH 9.5 MM WT API 5L X70 AND 8 INCH 7.9 MM WT API 5L X65
3
-
-
Size - 2.0 Inch x 1.0 Inch, Thk/Sch - XS, Material - ASTM A 105 (CHARPY), Dimn. Std. - ASME B 16.9
4
-
-
Size - 2.0 Inch x 3/4 Inch, Thk/Sch - XS x 160, Material - A105 (CHARPY), Dimn. Std. - ASME B 16.9
4
-
-
Supply of Sockolet conforming to MSS-SP-97, Material - ASTM A105 and as per details given below:
-
-
-
18" x 3/4", 6000#
6
-
-
12" x 3/4", 6000#
6
-
-
4" x 3/4", 6000#
6
-
-
4" x 1", 6000#
3
-
-
Supply of Weldolet conforming to MSS-SP-97, Material - ASTM A105 (CHARPY) and as per details given below:
-
-
-
12" x 2", Thk/Sch - XS
4
-
-
18" x 2", Thk/Sch - XS
4
-
-
12" x 4", Thk/Sch - XS, 6000#
2
-
-
18" x 4", Thk/Sch - XS, 6000#
2
-
-
18" x 6", Thk/Sch - XS, 6000#
2
-
-
SUPPLY & INSTALLATION OF QOEC
-
-
-
Supply and Installation of QOEC for ventline including all necessary piping fabrication works, including providing all necessary equipments, labour, materials, consumables and inputs other than Owner supplied materials and per forming all works as per drawings, data sheet, specifications enclosed with the Contract and directions of Engineer-in- Charge.
-
-
-
QOEC 2"- 600 #
2
-
-
QOEC 4"- 600 #
1
-
-
QOEC 6"- 600 #
1
-
-
Supply of Reducer (CONCENTRIC) as per details given below:
-
-
-
REDUCER,CONCENTRIC,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: SEAMLESS,MATERIAL SPECIFICATION: MSS-SP 75, WPHY-65 ,GRADE: WPB,CLASS:, END CONNECTION: BUTT WELD,END FINISH CONFORM TO ASME B16.25 ,SURFACE FINISH:,DIMENSION STANDARD CONFORM TO ASME B16.25 ,NOMINAL PIPE SIZE: 18 (X70) (API 5L X70 WT 12.7 MM) X 12 (X70) NB (API 5L X70 9.5 MM)
2
-
-
REDUCER,CONCENTRIC,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: SEAMLESS,MATERIAL SPECIFICATION: MSS-SP 75, WPHY-65 ,GRADE: WPB,CLASS:, END CONNECTION: BUTT WELD,END FINISH CONFORM TO ASME B16.25 ,SURFACE FINISH:,DIMENSION STANDARD CONFORM TO ASME B16.25 ,NOMINAL PIPE SIZE: 18 (X70) (API 5L X70 WT 12.7 MM) X 10 (X65) NB (API 5L X65 9.5 MM)
3
-
-
REDUCER,CONCENTRIC,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: SEAMLESS,MATERIAL SPECIFICATION: MSS-SP 75, WPHY-65 ,GRADE: WPB,CLASS:, END CONNECTION: BUTT WELD,END FINISH CONFORM TO ASME B16.25 ,SURFACE FINISH:,DIMENSION STANDARD CONFORM TO ASME B16.25 ,NOMINAL PIPE SIZE: 12 (X70) (API 5L X70 WT 9.5 MM) X 8 (X65) NB (API 5L X65 7.9 MM)
3
-
-
REDUCER,CONCENTRIC,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: SEAMLESS,MATERIAL SPECIFICATION: MSS-SP 75, WPHY-65 ,GRADE: WPB,CLASS:, END CONNECTION: BUTT WELD,END FINISH CONFORM TO ASME B16.25 ,SURFACE FINISH:,DIMENSION STANDARD CONFORM TO ASME B16.25 ,NOMINAL PIPE SIZE: 12 (X70) (API 5L X70 WT 9.5 MM) X 10 (X65) NB (API 5L X65 9.5 MM)
2
-
-
REDUCER,CONCENTRIC,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: SEAMLESS,MATERIAL SPECIFICATION: MSS-SP 75, WPHY-65 ,GRADE: WPB,CLASS:, END CONNECTION: BUTT WELD,END FINISH CONFORM TO ASME B16.25 ,SURFACE FINISH:,DIMENSION STANDARD CONFORM TO ASME B16.25 ,NOMINAL PIPE SIZE: 10 (X65) (API 5L X65 WT 9.5 MM) X 8(X65) NB (API 5L X65 7.9 MM)
2
-
-
2" X 3/4" 6A1 XS x XXS ASTM A 234 GR. WPB B.W, ASME B16.25
8
-
-
Nipple
-
-
-
Supply of Nipple 3/4 inch, ASTM-106, Sch- XXS ( One side Threaded (NPT)-Male, One side socket welded)- Length : 150MM
25
-
-
Supply of Flow Tee as per PMS and Data Sheet
-
-
-
FITTING, FLOW TEE, EQUAL,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: , MATERIAL SPECIFICATION: , GRADE: ,CLASS:,END CONNECTION: ,END FINISH CONFORM,SURFACE FINISH:,DIMENSION STANDARD CONFORM,SUPPLEMENTARY REQUIREMENTS:,ADDITIONAL REQUIREMENTS:,FLOW TEE, EQUAL,MAIN LINE: 12IN , BRANCH LINE: 12IN,CLASS: 600, APLI 5L X-70 9.5 mm
1
-
-
FITTING, FLOW TEE, EQUAL,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: , MATERIAL SPECIFICATION: , GRADE: ,CLASS:,END CONNECTION: ,END FINISH CONFORM,SURFACE FINISH:,DIMENSION STANDARD CONFORM,SUPPLEMENTARY REQUIREMENTS:,ADDITIONAL REQUIREMENTS:,FLOW TEE, EQUAL,MAIN LINE: 18IN , BRANCH LINE: 18 IN,CLASS: 600, APLI 5L X-70 12.7 mm
1
-
-
Supply of Specticle Blind as per PMS and Data Sheet
-
-
-
Size - 18.0 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B 16.48
1
-
-
Size - 12.0 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B 16.48
1
-
-
Supply of Insulating Joints as per PMS and Data Sheet
-
-
-
Size - 18 Inch, 600#, Insulating Joints
1
-
-
Size - 12 Inch, 300#, Insulating Joints
1
-
-
Supply of Launcher/Reciver as per PMS and Data Sheet
-
-
-
Design, Engineering, Manufacture & Fabrication, Procurement of Materials and bought out components, assembly at shop, inspection, testing at manufacturer's works, preparation of shipment / packing, transport / delivery of the Bi-Directional Launcher & receiver suitable for accommodating intelligent pigs & other cleaning / displacement / gauging pigs, fitted with Quick Opening End Closure (QOEC) suitable for horizontal installation including all accessories, material required to make above Bi- Directional Launcher & Receiver system complete operational and QOEC shall be hand operated by a single lever operation and operable by one operator.
-
-
-
Scope of supply shall include but not limited to supply & placement of perforated SS Tray inside the Bi-Directional Launcher & Receiver, supply and mounting of Pig Signaler on the Bi-Directional launcher & receiver with spare seals, supply of Pig Signaler with welded isolation ball valve for mounting on pipeline with spare seals,
-
-
-
Supply of Door Seal for Quick Opening End Closure (QOEC) welded on Bi- Directional Launcher/ Receiver as mentioned above, supply of Pig Handling Trolley (insertion / retraction) System including supply of matching flanges for all the flanged end nozzle. Required studs, Nuts, bolts, Gaskets and foundation Bolts for Bi-Directional Launcher & receiver and associated accessories (including supply of Ball valves, Globe Valve, Pressure Gauges, Fittings, Flanges, Pipes, Nipples, Required studs, Nuts, bolts, Gaskets and foundation Bolts etc.) are
-
-
-
included in scope of supply for each quantity. Scope of supply shall include supply of all pre-commissioning & commissioning spares & documentation as per the Material Requisition, Notes to Material Requisition, Data sheet, Technical specifications etc. refer P&ID , specification and instructions of Engineer-in-charge and as per all provisions of the CONTRACT DOCUMENT
-
-
-
Supply of Bi-Directional Pig Launcher/Receiver of Size 4”x 10”NB & ANSI Class 300# along with Quick Opening End closure
2
-
-
Supply of Bi-Directional Pig Launcher/Receiver of Size 12”x 18”NB & ANSI Class 300# along with Quick Opening End closure
1
-
-
Supply of Bi-Directional Pig Launcher/Receiver of Size 18”x 24”NB & ANSI Class 600# along with Quick Opening End closure
1
-
-
RADIOGRAPHY
-
-
-
Performance of radiographic inspection by gamma radiation as per scope of work and as per specifications in piping of all types and thickness including providing / hiring of all necessary equipments, supply of all consumables, and whatever else even though not expressly mentioned but required to perform the work as per specifications and instructions of EIC (full circle re-radiography of the repaired joint and additional radiography necessitated due to poor performance of contractor's welder shall be carried out by the Contractor at his own cost and shall not be paid extra by Company). Radiographs shall be submitted to the EIC for acceptance whose decision shall be final and binding.
-
-
-
Radiography 2" NB
150
-
-
Radiography 4" NB
250
-
-
Radiography 6" NB
75
-
-
Radiography 8" NB
50
-
-
Radiography 12" NB
100
-
-
Radiography 18" NB
80
-
-
Shifting of Existing Metering Skid (From Existing terminal to New Proposed Location)
-
-
-
Removal of existing metering skid,Dismentaling, Handling, including lifting, transportation from existing terminal to New proposed terminal for installation/Modification in piping in existing metering skid (If required), and Installation of Metering skid at New Location as required and completing in all respect as per drawings, specification and instruction of EIC. Contractor's scope shall include supply of manpower and macheinory and material and accessories including but not limited to any fixtures, clamps, gasket, nut bolts, finish coat of painting including rub-down and touch-up of shop primer / paint scrapping of shop primer / paint and further their painting after application of primer as per specification, wherever required by Company.
-
-
-
Shifting of Existing APM Metering Skid (From Existing terminal to New Proposed Location)
1
-
-
Shifting of Existing RLNG Metering Skid (From Existing terminal to New Proposed Location)
1
-
-
Shifting of Existing HR Jonson Metering Skid (From Existing terminal to New Proposed Location)
1
-
-
RECEIVING & TAKING OVER, HANDLING, TRANSPORTATION OF PIPES , FLANGES , FITTINGS , VALVES/ FILTERING/ METERING SKIDS/PRS /PIG TRAPS & OTHER EQUIPMENTS ETC (TERMINAL / MAINLINE MATERIAL / SURPLUS MATERIAL) - ANYWHERE IN INDIA
-
-
-
The Contractor shall receive and take over, Handling including lifting, Owner-supplied bare / 3 LPE Coated line pipe / Ball Valves ,Flanges , Fittings, filtering, metering, prs skid, pig traps and any other material from GAIL's designated store, inspection of material at dispatch point as well as destination point and its transportation to work-site (including transit insurance) / return of project surplus / sparable material from Project site / Contractor's store to GAIL's store / warehouse including loading on trucks / trailers, transportation, unloading & stacking on wooden sleepers at Contractor's own stock-yard near work-site(s) / GAIL store (as applicable), including arrangement of truck / trailers / cranes / other material / machinery / manpower / consumables.
-
-
-
Transportation by Trailer Fix up to 0-50 KM (Weight up to 18 Ton) per trip
16
-
-
Transportation by Truck Fix up to 0-50 KM (Weight up to 10 Ton) per trip
8
-
-
Transportation by Trailer Capacoty 18 Ton (40' L X 8.6' W X 7' H) Beyond 50 KM in addition to SOR Item No. B006010.
12000
-
-
Transportation by Truck (Weight up to 10 Ton) Beyond 50 KM in addition to SOR Item No. B006020.
5000
-
-
Note: (1) Transportation up to 50KM shall be paid by SOR no. B006010/B006020. Beyond 50KM transportation shall be paid by SOR no. B006030/B006040.
(2) The nominal quantity of pipes, fittings and valves must be accommodated with other material like M-skid, PRS, Pig Launcher / receiver etc. if feasible.
(3) The quantities given in above item no. are tentative only and shall not be considered to be binding. The quantities may be increased, decreased or deleted as per the actual site requirement and instructions / recommendations of Owner. The unit rate shall be operated to work out the final payment to the Contractor; (4) Above price shall be exclusive GST but inclusive of all type of toll taxes & duties, transit insurance during transportation & other insurance, etc. including all financial & commercial implication as per the tender document.
(5) The weightage of material may be varies as part load or full load as per the project requirement, Bidder to be quoted the price accordingly.
-
-
-
FIRE EXTINGUISHERS (Portable)
-
-
-
Supply, installation and commissioning of the following fire extinguishers:
-
-
-
CO2 (10 Kg) considered 1 no. for each locations
2
-
-
10 kg capacity DCP fire extinguisher (portable) considered 1 no. for each locations
2
-
-
6 kg capacity DCP fire extinguisher (portable) considered 1 no. for each locations
2
-
-
4 Nos. Sand Buckets with stand & canopy considered 1 set for each location
2
-
-
Hook-up works at tap-off point, Despatch and Receiving Terminal including making provision for hooking up and carrying out shutdown activities at terminals if necessary (Above Ground)
-
-
-
Carbon Steel Piping Work with painting
-
-
-
Transportation of all piping items from Contractor's storage point to work site complete work of fabrication, erection, painting, testing and making ready for further commissioning / start-up of carbon steel piping of all sizes and ratings including supply of all consumables, equipment, manpower and other resources and execution of, but not limited to, the following works in accordance with relevant specifications indicated in particular job specification & scope of work indicated in SCC, drawings, specification and instructions of EIC and as per all provisions of the Contract Document.
-
-
-
Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings, etc. to match with the matching edges of uneven / different thickness wherever required, welding, attachment of all pipe fittings including supply of all consumables required for completion of job.
-
-
-
Supply of all manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of EIC wherever required. Preparation of Construction, Fabrication, isometric and As-built drawings.Carrying out Non-destructive testing as required except Radiography.
-
-
-
Surface preparation before application of primer by means of sand blasting including supply of approved quality of sand, manpower, machineries, tools & tackles to achieve required roughness as per specification and as per instruction of EIC.
-
-
-
Testing/ drying/cleaning/Golden Tie -In with existing Pipeline
-
-
-
Precommissioning & making operational all piping system and equipments.
-
-
-
Completion of all such work in all respects as per scope of work and as per drawings, specifications and instructions of the COMPANY and keeping the system ready in all respects for further commissioning and start-up.
-
-
-
Piping different grades & thickness
80
-
-
INSTALLATION OF FILTERING/ METERING/ PRS SKID/ ANALYZER AND SCRAPER TRAPS
-
-
-
Installtion of above ground owner supplied Filtering , Metering , PRS Skid, Analyzer, Pig traps and other equipment at work site up to mechanical completition in all respect, inclusive of painting suitable for Normal Corrosive Environment at all elevation , fixing of foundation bolts, welding wherever required, aligning, grouting, hooking-up, enabling works as required and completing in all respect as per drawings, specification and instruction of EIC. Contractor scope also include to provide commissioning assitance during pre-commissing / commissioning of filtering skid/metering skid /PRS/pig trap and other equipments. Note:
Instalation and commssioning of Instrumentation items such as Gas Chromatograph (GC) & metering panel(flow computer panel), cable laying are seperately covered under Instrumentation SOR
-
-
-
Installation of above ground Flanged/ Welded Scraper Traps up to mechancial completion in all respectinclusive of painting suitable for Normal Corrosive Environment
4
-
-
Installation of above ground Filtering/ Metering/ Pressure Reducing Skid/Analyzer up to mechanical completion in all respect inclusive of painting suitable for Normal Corrosive Environment at various loactions.
3
-
-
DISMANTLING AND CLEARING OF FILTERING/ METERING/ PRS SKID / SCRAPER TRAPS & OTHER EQUIPMENTS
-
-
-
Dismantling and Clearing of old (presently installed) Skid / Scraper Traps and or other Equipments, as per instruction of EIC. Contractor scope also include to provide necessary manpower, equipments & machinery for the above work.
50
-
-
PADDING FOR PIPE SUPPORTS (4 Inch and Above)
-
-
-
Preparation, Fabrication and erection of padding for pipe supports (for all sizes/ thickness) by owner supply material(pipes). Welding shall be done by approved welder as per Approved WPS of Station piping with Root 6010 & Hot pass 7018 .
550
-
-
NITROGEN SUPPLY
-
-
-
Supply of Nitrogen for preservation of Pipeline/ purging of pipeline / hookup & shut down activities .
9000
-
-
INSTALLATION OF EQUIPMENT OTHER THAN ITEM NUMBER B008000
-
-
-
Installtion of above ground owner supplied equipment other than listed in item No B008000 at work site up to mechanical completition in all respect, inclusive of painting suitable for Normal Corrosive Environment at all elevation , fixing of foundation bolts, welding wherever required, aligning, grouting, hooking-up, enabling works as required and completing in all respect as per drawings, specification and instruction of EIC. Contractor scope also include to provide commissioning assitance during pre-commissing / commissioning of equipments
10
-
-
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
-
-
-
SECTION-C [CIVIL / STRUCTURAL & ARCHITECTURAL]
-
-
-
SURVEY WORKS
-
-
-
Conducting topographical ground/land survey in the specified area as shown in the tender drawings by conventional/GPS or any other standard method, covering details of physical features like Rivers, Nallahs, Lakes, Ponds, wells, pits, Forest, Trees, Roads, culverts, transmission lines, telegraph/ telephone and electric poles, underground or any other services, cross drainage works including cross sectional details of nallah etc. including establishing high flood level with source of information, identification of any monument, historical structure, wild life sanctuary in the vicinity, storm water disposal point with levels, cross-section details of nallah, recording spot levels, including providing in tabulation girth wise no. of trees etc as specified, plotting and developing topographical contour maps, showing true north including establishing survey reference stations, key plan etc. including all equipment's, instruments, personnel's, clearing of bushes as per requirement for intervisibility to carry out survey work etc. , complete work in all respects as per drawings, specifications and directions of Engineer-in-Charge including submitting hard copies of drawings/map and supply of electronic files.
Note: Survey work shall be carried out by survey agency approved by Contractor and shall be submitted to PMC/EIC for review.
350
-
-
GEO TECHNICAL INVESTIGATION
-
-
-
Conducting soil investigation with boring of minimum150mm dia. boreholes of maximum 10m depth including all field tests and laboratory tests, mobilization and demobilization of equipments & personnel etc. for soil investigation for each borehole location . complete work in all respects as per drawings, specifications and directions of Engineer-in-Charge including submitting hard copies of Reports & recommendations and supply of electronic files.
6
-
-
FENCING & GATE
-
-
-
Supplying, fixing and tensioning in position 2.5mm(12gauge), 2 ply, 4 points, GI Barbed wire designation A-1 conforming to IS:278 in horizontal rows and cross diagonals for compound wall "Y" shaped overhang etc. with necessary GI staples, clips and pins, GI straining bolts and binding wire with all labour and materials etc. complete as per drawings, specifications and directions of Engineer-in-Charge.(The barbed wire shall be measured in linear length of the barbed wire actually fixed).
50
-
-
Supplying, fabricating and fixing in position structural steel line posts, straining posts, struts for 'Y' shaped overhang etc. conforming to IS:2062 over brick/stone Masonry/ RCC compound walls/ columns, cutting to required size as per drawings and specifications, welding where necessary, embedding in position, holding to correct level and line, any auxiliary structure for dummy supports, drilling holes and painting as per painting specification attached with tender, cutting brick/rubble/concrete surfaces if necessary, grouting with M20 grade concrete including cost of grout with all labour and material etc. complete as per drawings, specifications and directions of Engineer-in- Charge.( All materials including cement shall be supplied by contractor)
For Normal Industrial Environment.
50
-
-
Supplying, fabricating and fixing G.I. chain link fencing with 3.15mm dia. wire, 50x50mm diamond mesh chain link fence fabric conforming to IS:2721 fixed to steel/RCC posts/struts above ground level, including supply of chain link fencing fabric, stretcher bars, staples, etc. required for fixing the fencing, fixing of chain link fencing between straining posts, fixing of bottom of fencing to a concrete sill beams by means of hairpin beams by means of
hairpin staples, including supply and fixing line wires, complete as per drawings, specifications and directions of Engineer -in- Charge.
50
-
-
Providing and fixing in position Steel Entrance Gates consisting of MC- 75 framework for shutters, 20mm square M.S. vertical bars welded to the framework @100mm c/c, 3mm thick M.S. sheet boxing, locking arrangement, 25mm thick, 75mm dia M.S. wheel with ball bearing including fixing the gate to RCC/ masonry by M.S. hinge arrangement (75mm x 75mm x 6mm M.S. angles, bolt, washers) and M.S. hold fast grouted with M-15 grade concrete, providing and fixing M.S. pivot,
50mm x 50mm x 6mm M.S. Tee bent to shape and embedded in road surface for gate opening track, gate stopper, painting the gate with approved shade and quality synthetic enamel paint (two coats) and a coat of approved quality primer, ensuring smooth operation of the gate etc. all complete as per attached standard drawing.
500
-
-
EARTHWORK IN SITE GRADING
-
-
-
Earthwork in excavation and filling in all types of soil except soft rock and hard rock for general site grading for all heights and depths including clearing and stripping etc. in excavation areas, removing shrubs, grass, bushes, vegetable growth and other objectionable materials, trees upto and inclusive of a girth of 30 cms. (girth measured at a height of one metre above ground level) including uprooting of roots, etc., dewatering, if necessary, sorting out the excavated soil into serviceable and unserviceable materials in excavation areas and including filling in filling areas with serviceable material for general site grading and roads for all heights and depths to proper levels, slopes, grades and camber including clearing and stripping in filling areas as per specifications, consolidating exposed natural soil to 90% of max. laboratory dry density as per IS:2720 Part-VII, cutting of trees of girth upto and inclusive of 30 cms, removal of vegetation, breaking clods, spreading in layers not exceeding 30 cms loose thickness, watering, ramming and compacting with power road rollers to give at least 90% of max. laboratory dry density, dressing, leveling, testing, etc. and disposal of unserviceable materials/surplus earth if any, as directed by Engineer-in-Charge including stacking and/or dumping and dressing the same in demarcated areas etc. complete as per specifications, drawings and directions of Engineer-in-Charge. (The leads for the above mentioned operations shall be within the bounDSRy limit of the plant and measurement shall be taken in the cutting area only).
100
-
-
PAVER BLOCK Flooring
-
-
-
Supplying and placing in position as per approved pattern of Cement Concrete Inter locking paver block 80 mm thick of approved shape, rough finish, M-40 strength of approved brand laid over the sand bed of minimum 100 mm thick. The CC interlocking blocks to be of uniform Grey colour or as approved by EIC complete in all respects , as per technical specifications and directions of the Engineer-in-charge
Note :-
1. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such paver blocks, sand, earth work in excavation in cutting earth in all conditions, shuttering with all bye works and sundry works.
2. To be read with in conjunction with Particular Job Specification
3.Supply of all materials and providing labour, tools and tackles are in contractor’s scope
3000
-
-
RCC HUME PIPE CULVERT
-
-
-
Providing, laying, jointing and testing RCC hume pipes of 300mm dia. and np3 class for culverts, road crossing, incl. excavation in all strata up to an average depth of 1 m cutting, collars jointing in 1:2 cement mortar etc. complete as per specifications and as directed by the engineer-in charge.
50
-
-
Providing, laying, jointing and testing RCC hume pipes of 500mm dia. and np3 class for culverts, road crossing, incl. excavation in all strata up to an average depth of 1 m cutting, collars jointing in 1:2 cement mortar etc. complete as per specifications and as directed by the engineer-in charge.
50
-
-
KERB STONE FIXING
-
-
-
Providing and fixing precast concrete Kerb stones (125 wide X 300 deep) of M-30 grade or equivalent of approved make and shape at or near ground level as per approved pattern and setting in position with cement mortar 1:3 (1 cement : 3 coarse sand) including the cost of required centering, shuttering and finishing smooth with 6 mm thick cement plaster 1:3 (1 cement : 3 fine sand) wherever required over 75 mm thick PCC 1:4:8 levelling course, complete in all respects as per scope of work, detailed construction drawings, technical specifications and directions of the Engineer-In-Charge. Note:- 1. Rate to include all labour, tools, tackles, factory manufactured & steam cured Kerb Stones, shuttering, transportation, water charges, earth work if any, PCC etc complete
50
-
-
SAND FILLING
-
-
-
Supplying and filling approved SAND of specified quality under floors, in foundations, plinths, tank foundations etc. for all depths and heights including cost of sand,royalties, transportation to site for all leads and lifts,including loading, unloading, spreading in layers of loose thickness not exceeding 150 mm,watering,ramming,compacting with mechanical compactors and/or other equipment to the specified levels to achive 85% relative density as per IS:2720 Part XIV,including preparation of subgrade to the required slope,providing testing apparatus and testing the degree of consolidation all complete as per drawings, specifications and direction of Engineer-in-charge.The rates shall be inclusive of the cost of all labour,material,equipments etc. all complete .
150
-
-
DEMOLITION OF R.C.C./BRICKS/STONE MASONRY/STEEL WORK
-
-
-
Site clearance by demolition of R.C.C./Brickwork/Stone Masonry/Stone Soling, Flexible pavements etc. along with removing the debris and disposal of unserviceable material to any lead and staking of serviceable materials, handing over serviceable material to concerned department if required as per technical specifications and direction of Engineer-in-charge. Note:
1. Rate includes cost of all labour, tools, tackles, hire charges, royalties, levies, leads, loading/unloading, transportation, water, electric power, illumination etc. complete in all respects as per scope of work, detailed construction drawings, technical specifications and direction of Engineer-in-charge. 2. Demolition of RCC/PCC/Brick Masonry/Road will be paid in NET CUM as demolished.
20
-
-
Site clearance by demolition of STEEL work etc. along with removing the disposal of unserviceable material to any lead and staking of serviceable materials, handing over serviceable material to concerned department if required as per technical specifications and direction of Engineer-in-charge. Note:
1. Rate includes cost of all labour, tools, tackles, hire charges, royalties, levies, leads, loading/unloading, transportation, water, electric power, illumination etc. complete in all respects as per scope of work, detailed construction drawings, technical specifications and direction of Engineer-in-charge. 2. Demolition of steel work will be paid in NET Kg as demolished.
150
-
-
ERC/IRC
-
-
-
Construction of ERC/IRC as per Std. including supplying and laying in position PVC pipes conforming to IS:4985 Class-I for electrical and instrumentation Road Crossings as per standard drawing and its addendum, including cutting the pipes if necessary, lowering, laying in position to proper levels, etc. embedded in M-20 grade concrete, providing proper jointing as per code requirements or manufacturer's recommendations, etc. including earth work in excavation in all types of soil except soft and hard rock, backfilling and making good the surface, including cutting of new/ existing roads and making good the same including supply of any road material if required, (Back filling with road material shall be done in 150 mm thick layers well watered and compacted), including supplying and providing in the encasement concrete, cable crossing indicator made out of 4 mm thick MS circular plate of dia. 150mm welded to 16 mm dia. MS rod of approximately 1.0 m length and painting and lettering with 2 coats of approved enamel paint of approved colour over a coat of red oxide primer etc., supply and fixing of reinforcement as per drawing, including disposal of surplus earth anywhere within plant boundary limit etc. all complete as per drawings, specifications and instructions of Engineer-in-Charge.
25
-
-
EARTH WORK IN FOUNDATION
-
-
-
Earth work in Excavation below ground level for all kinds of works in ALL TYPES OF SOIL as classified in specification for a depth upto 1.5m including removal of vegetation, shrubs and debris, cutting and dressing of sides in slopes, levelling, grading and ramming of bottoms, dewatering of accumulated water from any source and keeping the surface dry for subsequent works and disposal or stacking of excavated material within a lead of 100m, as directed including providing temporary supports to existing service lines like water pipes, sewage pipes, electric overhead and underground cables etc. all complete.
600
-
-
For depth beyond 1.5m and upto & inclusive of 3.0m.
300
-
-
Backfilling after execution of the WORK to proper grade and level with selected materials from available excavated soil from spoil heaps, including re-excavating the deposited soil excavated earlier, breaking clods, laying at all depths and heights in layers of thickness not exceeding 15 Cms. watering, rolling and ramming by manual methods/ mechanical compactors to achieve 90% laboratory maximum dry density, dressing, trimming etc. in foundations, plinths, trenches, pits etc. all complete.
780
-
-
EARTHWORK IN FILLING including supply by excavating the earth from BORROW AREAS arranged by CONTRACTOR for all leads, transporting the earth from borrow area including cleaning & stripping the earth at borrow areas, breaking clods, loading, unloading and laying at all depths and heights in layers of thickness not exceeding 15 cms., watering, rolling and ramming by manual methods/mechanical compactors to achieve 90% of the maximum laboratory dry density, dressing, trimming, levelling the top surface etc. in foundations, plinths, trenches etc. all complete.
2500
-
-
Transporting and disposing the SURPLUS EARTH AND DEBRIS including shrubs and vegetations from construction area beyond the initial lead of 100M including re-excavating the deposited soil excavated earlier, transportation, loading, unloading, laying at all depths and heights, stacking, levelling and dressing both the area (viz. from where the earth is transported and where it is deposited) to required levels and slopes complete with all lifts as directed. For carting on the basis of truck measurements (volume of truck reduced by 30% for voids)
i) Upto 1.0Km.
550
-
-
PLAIN & REINFORCED CEMENT CONCRETE:
-
-
-
Providing and laying PLAIN CEMENT CONCRETE for all depths below and upto plinth level in foundations,drains, fillings, non-suspended floors, pavements & ramps or any other works etc. including shuttering, tamping, ramming, vibrating, curing, shuttering etc. all as specified in any shape, position, thickness and finishing the top surface rough or smooth as specified and directed all complete for concrete of nominal mix 1:4:8 by volume (1 Cement: 4 Coarse Sand: 8 Crushed Stone Aggregates/Gravels with 40mm and down size graded crushed stone aggaregates.
500
-
-
Concrete of nominal mix of 1:5:10 by volume (1 Cement :5 Coarse Sand : 10 Crushed Stone Aggaregates/Gravels).
10
-
-
Providing and laying PLAIN CEMENT CONCRETE for all depths below and upto plinth level in foundations,drains, fillings, non-suspended floors, pavements & ramps or any other works etc. including shuttering, tamping, ramming, vibrating, curing, etc. all as specified in any shape, position, thickness and finishing the top surface rough or smooth as specified and directed all complete for concrete grade M20 with 20mm and down size graded crushed stone aggaregates/Gravels. .
10
-
-
Providing and laying REINFORCED CEMENT CONCRETE OF M-25 GRADE with 20mm and down size graded crushed stone aggregates/gravel in SUB-STRUCTURE of all types e.g. foundations, footings, raft, beams, slabs, pile caps, retaining walls, jambs, counterforts, buttresses, trenches, manholes,pipe encasement, catchpits, drains, RCC pits, equipment/machine foundations, pedestals, pipe sleepers, columns, plinth beams, suspended floors, beams, staircases, landings, steps, brackets etc. (including single pour concreting upto 250m3), including cost of admixtures if used,providing pockets, openings, recesses, chamfering etc., wherever required, vibrating, tamping, curing and rendering if required to give a smooth and even surface etc. all complete (excluding the Cost of Reinforcement and Shuttering) for all depths below and upto plinth level in any shape, position and thickness etc. all complete as specified, shown and directed.
200
-
-
Providing and laying REINFORCED CEMENT CONCRETE OF M-25 GRADE with 20mm and down size graded crushed stone aggregates/gravel in SUPER STRUCTURE in suspended floors, slabs, beams, columns, walls including counterforts, staircases, landings, steps, facias, fins, mouldings, gutters, shelves, windowsills, canopies, lintels, girders, ducts, brackets, chajjas with drip moulds, pedestals, posts, struts, equipment/machine foundations, ramps etc. (including single pour concreting upto 250m3) including cost of admixtures if used providing pockets, openings, recesses, chamfering wherever required, vibrating, tamping, curing and rendering if required to give a smooth and even surface etc. all complete (excluding the Cost of Reinforcement and Shuttering) for all heights above plinth level in any shape, position, thickness etc. all complete as specified, shown and directed.
50
-
-
Manufacturing, transporting, supplying and erecting in position Reinforced Cement Concrete PRECAST ELEMENTS such as columns, beams, cover slabs, lintels, louvers, fins, shelves etc. of M-25 grade with 20mm and down size graded crushed stone aggregates/gravel, for all leads, levels, shapes and thickness including all moulds, shuttering and centering, vibrating, tamping, curing, chamfering wherever required, finishing the top surface with cement mortar 1:3 ( 1 Cement : 3 Sand) to give a smooth and even surface, or non skid finish as specified, providing lifting hooks, metal inserts, making holes pockets, (only M.S. inserts to be measured & paid separately) transporting to site, erecting, levelling, aligning and fixing in position with cement mortar 1:3 (1Cement : 3 Coarse Sand), breaking bricks and/or concrete surfaces and making good the same etc. all complete (excluding the Cost of Reinforcement ) and as directed.
1) Each unit upto and inclusive of 500 Kg.
5
-
-
CENTERING AND SHUTTERING
-
-
-
Providing and fixing CENTERING AND SHUTTERING in foundations, footings, raft beams, slabs, pile caps, retaining walls, jambs, counter-forts, buttresses, trenches, equipment/machine foundations, pedestals, abutments, pipe sleepers, columns, plinth beams, lintels, suspended slabs, beams, staircases, landings, steps, non-circular tunnels/bunkers/silos/ shafts/ hoppers/liquid storage structures etc. including shuttering for single pour concreting, strutting, bracing, propping etc., keeping the same in position during concreting and removal of the same after specified period etc. for Straight/ Inclined Shuttering, keeping necessary provision for inserts, projecting dowels, anchor bolts or any other fixture etc. all complete and as specified and directed.
-
-
-
i) For all depths below and upto & inclusive of plinth level.
1000
-
-
ii) For all heights above plinth level.
800
-
-
REINFORCEMENT
-
-
-
Supplying and placing in position HIGH STRENGTH DEFORMED STEEL BARS REINFORCEMENT (conforming to IS:1786, Grade Fe 415), for R.C.C. work including transporting the Steel, straightening, cleaning, decoiling, cutting, bending to required shapes and lengths as per details, binding with contractor's own 16 SWG black soft annealed binding wire at every intersection, supplying and placing with proper cover blocks, supports, chairs, overlaps, welding, spacers, fanhooks etc. for all heights and depths etc. all complete as directed.
40
-
-
STRUCTURAL STEEL WORKS
-
-
-
Supplying, transporting, storing, fabricating in position and testing/examining bolted and/or welded STRUCTURAL STEEL WORKS at all levels and locations including all builtup sections/compound sections made out of rolled sections and/or plates/bent plates in trusses, purlins, wind ties, wind girders, columns, portals, racks, frameworks, crane gantries, surge girders, bracings, floor beams, lifting beams, monorails, platforms, staircases (excluding chequered plates and gratings), ladders, stoppers, brackets, side runners, sagrods, supports for pipe & equipment and technological accesories and process piping, hand railings, posts, conveyor galleries, trestles, towers, masts, junction houses etc., cutting to required size, straightening/bending if required, edge preparation, cleaning, preheating, bolting/welding of joints, (including sealing the joints of box sections with continuous welding), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified, including preparation and submission of detailed fabrication drawings and applying primer after fabrication as per specification (for normal corrosive environment), etc. all complete
10
-
-
MISCELLANEOUS STEEL WORKS
-
-
-
Supplying, fabricating, fixing and keeping in position at all levels and locations THREADED ANCHOR BOLTS of all diameters and nomenclature including nuts, washers, anchor plates, pipe sleeves etc. in foundations, columns, pedestals, slabs, beams, walls etc. or any other place as directed including handling & transporting, straightening if required, turning from relevant size M.S. rounds to required diameter, threading, welding, providing necessary templates and auxilliary dummy structures, if any, necessary tying and welding with reinforcement, adjustment of shuttering & reinforcement/any other fixture, greasing exposed metal surfaces, covering bolts and packing the sleeves with jute cloth etc. all complete as specified and directed.
0.3
-
-
Supplying, transporting, storing, fabricating and fixing in position M.S. METAL INSERT (with lugs) of any shape made out of flats, plates, rolled sections, pipes etc. providing necessary templates, staging, cutting, straightening, if required, bolting, welding as required and embedding in position on both Plain and Reinforced Cement concrete members inclusive of adjusting shuttering & reinforcement/any other fixture, welding where necessary, tying and holding to correct level, line and position, any auxilliary dummy structures to support the heavy inserts, painting exposed surfaces with a coat of Red Oxide Zinc Chromate Primer etc. all complete for all depths and heights as specified and directed.
0.3
-
-
Supplying, fabricating and erecting in position at all levels and locations bolted, clamped and/or welded GRATING (fabricated as per standards) made out of M.S. flats/M.S. flats with M.S. rounds in walkways, platforms, stair treads etc. including cutting to required size, shape, making holes, notches, openings of required size, nosing, straightening if required, making the edges smooth, removing the burrs, fabricating clamps, fixing, welding, preparation and submission of fabrication drawings and preparing the surfaces for painting, surface cleaning, wire brushing, removal of mill scale, dust, rust, oil or grease and applying one shop coat of Red Oxide Zinc Chromate Primer after fabrication etc. all complete as specified and directed.
7
-
-
BRICK MASONRY
-
-
-
Providing and laying BRICK MASONRY WITH BRICKS OF CLASS 7.5 in cement mortar 1:6 (1 Cement : 6 Sand) in one or more brick thickness and in any shape (excluding circular/curved brick masonry) at all depths and height including the cost of materials, labour, scaffolding/ staging, sampling & testing, soaking of bricks, cutting and laying of bricks, providing recesses, making openings of any shape & size, finishing the joints flush below ground level and raking out the joints above ground level, sealing the gap between masonry and soffit of beam/slab, embedding the fittings & fixtures, curing, etc. all complete as per specifications.
100
-
-
External Walls
Ordinary plain cement plaster Average 18mm thick 1:4 (1 cement : 4 sand). Cement supplied by the Contractor at their cost.
150
-
-
Internal Walls
Ordinary plain cement plaster Average 12mm thick 1:4 (1 cement : 4 sand). Cement supplied by the Contractor at their cost
150
-
-
Ceiling
Ordinary plain cement plaster Average 6 mm thick 1:4 (1 cement : 4 sand).
100
-
-
Painting of Walls
External walls:- Providing & applying 3 coats of waterproof decorative cement paint of approved make and approved shade, cleaning, including preparation of surfaces,base primer, curing etc. all complete
150
-
-
Internal walls:- Providing & applying 2 coats of waterproof decorative cement paint of approved make and approved shade, cleaning, including preparation of surfaces,base primer, curing etc. all complete
150
-
-
Supplying and filling of Bouldors
-
-
-
Supplying and filling of various sizes and type of boulders as per site requirement or as per direction of EIC. Rate involves supply, transportation, unloading at site, laying, etc. to complete the work in all respect.
20
-
-
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
-
-
-
SECTION-D [CATHODIC PROTECTION WORKS]
-
-
-
CATHODIC PROTECTION SYSTEM
-
-
-
All works shall be carried out as per approved drawings and specifications. Work shall include design / residual engineering, preparation of CP schematic drawing, supply, installation, testing and commissioning of complete CP system, all related civil work, including providing foundations, supply of all materials as specified in SCC, instruments, consumables, touch-up epoxy paint as required, including supply of paint, tools, tackles, labor, transportation for satisfactory completion of work and as per directions of EIC. In addition to the items mentioned below the Contractor's scope shall include connecting the new pipelines to existing pipelines/cathode-points of TR units by means of jumpering/bonding.
-
-
-
Complete Detailed Survey, Engineering, Supply, laying, installation, termination, testing & commissioning of Cathodic Protection system complete Civil Works and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
2.8
-
-
Supply, laying & testing of 600 / 1100V grade single core, stranded tinned copper conductor cables, XLPE insulated / PVC sheathed, armoured as per IS of following sizes. The work shall include excavation for cable trenching at min. 1.2 m below GL in all types of soil including rock, backfilling of cable in trenches, lugging, ferrulling, making termination as per drawings & specification. Supply of all tools, tackles, consumables, etc. for completion of work, in all respect and as per directions of EIC.
-
-
-
25 mm2
350
-
-
10 mm2
250
-
-
6 mm2
200
-
-
Making cable to pipe connections by thermit welding for following cables, including excavation for exposing pipe, removal of coating / wrapping, thermit welding recoating of the area of weld by epoxy filling, holiday testing, backfilling, supply of all tool, tackles, consumables thermit weld kits & labour for satisfactory completion of work.
-
-
-
6 mm2 Cables
15
-
-
10 mm2 Cables
15
-
-
25 mm2 Cables
15
-
-
Supply & installation of Small test station as per enclosed drawings and technical specifications. Work shall include all related civil works including foundation, termination of cables inside the test stations along with lugs & ferules sealing of cable entry space with bitumen compound supply of all materials, consumables, tools, tackles, etc. for satisfactory completion of work and as per directions of EIC.
10
-
-
Supply & installation of 20Kg Zn anode at a depth of 1.5 - 2.0m on all type of soil including rock alongwith 10m tail cable of 25mm2 high conductivity, tinned, stranded copper conductor, 650 / 1100V grade, XLPE insulated, armoured, PVC sheathed for grounding electrical surges in the pipeline at HT crossings. The work includes excavation, laying of Zn anode of minimum 20 Kg weight, backfilling & all related civil work, complete in all respects. The work shall also include anode to tail cable connection, cable laying and termination inside the test station.
8
-
-
Supply, installation, testing and commissioning of surge diverter inside the manual test stations at terminal locations, complete in all respects as per the specifications and directions of EIC.
2
-
-
Supply & installation of 7.5 Kg Mg anodes after pre-packaged with chemical backfill as per enclosed drawing. The anodes will have to be buried at a depth of 1.5 to 2m on all types of soil including rock at approved location. The work shall include all earth work, laying of anodes & cables in position and termination of cable inside test stations with lugs, shunt & variable resistors, supply of all tools, tackles, consumables, labour transportation of materials, etc. required for satisfactory completion of work and directions of EIC.
6
-
-
Supply, installation, testing and commissioning of spark-gap arrestors across insulating joints.
5
-
-
Supply, installation, testing and commissioning of Electrolytic Polarization cell (as per approved design)
2
-
-
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
-
-
-
CATHODIC PROTECTION SYSTEM (PCP)
-
-
-
Design, Engineering, Supply, Installation, Testing & Commissioning of Permanent Cathodic Protection (PCP) System (for 25 years) using LIDA single Electrodes or string (MMO) anodes with backfill, Junction Box, AJB, CJB, Cables, Monitoring System, any equipment and hardwares as per specification including Pre design surveys, Packing, Transportation to Project site, Post Commissioning Surveys of PCP system, system monitoring with other installation items required for completeness of the job. Design package including Site survey, formulae used, Design calculations, BOQ, Technical Specifications and data recording formats, Quality Assurance Control (QA/QC) methodology and submission of monitoring reports for owner evaluation, owner/consultant approved survey report, also includes all materials, equipments, consumables, start up/commissioning spares, etc., including transportation, storage of materials at site, As-built drawings, Documentation and O&M Manual.
-
-
-
Design Engineering, Soil Resistivity Measurement, Soil Chemical analysis , Testing and Commissioning of Pipeline length
30
-
-
Transformer Rectifier Unit
-
-
-
Supply and Installation of GSM BASED TRU 48V/25A Transformer Rectifier Unit with operating range of 230 V AC and DC Output Rating - 48V/25A min, with GPS based current interrupter and full compliance to IEC specs exactly as per technical specification of tender document as per the detailed specifications, data sheet & approved drawings. It also including civil foundations, structural support etc. dual earthing of TR unit.
2
-
-
Anode Ground Bed Assemblies (Deep well)(to be decided on the basis of soil resistivity data)
-
-
-
Supply and Installation of Deep well Anode Beds with dual anode tail cable (from top and bottom of the anode string) of suitable length upto Anode Junction Box) for permanent cathodic protection system by impressed current method to protect external surface of 3 layers PE coated pipeline,against corrosion as per specifications for minimum service life of 30 years by using deep well anode bed construction of minimum 50 meter deep,with minimum 8’’ (200 mm) Dia MS pipe filled with Petroleum Coke Breeze of resistance ≤ 5Ω ,vent pipe, dead weight & a cable string of 10 mm2 size contains minimum 6 nos. mixed metal oxide coated titanium tubular anodes of size ST 1.6/50 cm, each MMO anode has current output of 2.5 Amp and other accessories like vent pipe, Calcined petroleum coke breeze, Riged PVC pipe of 12" (300mm) with minimum 15 mtrs in length (ie. 15 meter inactive anode bed), Nylon Rope, etc.from the approved vendor as per specification.
1
-
-
Supply and Installation Anode Junction Box with all accessories (Like variable resistor, shunt, bus bar etc.,)
4
-
-
Supply and Installation Cathode Junction Box with all accessories (Like shunt, bus bar etc.)
4
-
-
Supply and Installation Reference Electrode Junction Box/test station with all accessories
2
-
-
Supply and Installation Permanent Reference Cell with Special Backfill in Cotton bag
4
-
-
Supply & Installation of cables – Annealed high conductivity, tinned, stranded copper conductor, XLPE insulated, 650/1100 V grade, PVC,FRLS sheathed or as per specification and Miscellaneous such as termination, tagging, excavating the trench for cable laying, backfilling, etc., including the cost of all labour, materials, tools and tackles.
-
-
-
1C x 6 sqmm armoured - Potential Measurement & ref. cell cable (RE/PE to REJB & REJB to CJB)
300
-
-
10c x 2.5 sq mm measurement cable (from CJB to TRU)
150
-
-
1C x 35 sqmm armoured (anode & cathode header cable)
500
-
-
3C x 10 sqmm armoured conductor (AC incomer power supply cable from Main DB to TR unit - PVC/PVC, armoured)
80
-
-
Supply and Installation of pipe to cable connection by Pin Brazing Encapsulation method
20
-
-
Design, Engineering, Supply of Corrosion Monitoring system (connection with corrosion coupon/ Corrosion probe etc.) transmitter, Analog dual ouput barrier and digital indicator with RS 485 port (mounted in LCP) as per Data sheet, PTS-Instrumentation with appendices as per applicable code), Material Requisition and Scope of Work, including Erection, Installation testing, commissioning, supports/ frame fabrication, earthing and screwing plug for unused entries and painting. Completion of work in all respect as per scope of work and direction of EIC.
1
-
-
Corrosion coupon along with accessories.
-
-
-
Corrosion probe along with transmitter, digital indicator, barriers and accessories.
3
-
-
Monitoring the Installed (PCP) System for three months after handing over the system. This includes monthly monitoring for PSP reading and weekly monitoring of TR unit for reading of TR parametres.
1
-
-
Interference and Mitigation Survey (Solid State decoupling device, Isolating Spark gap, zinc grounding cell and Test station at HT line locations have already been installed in the existing TCP system of the pipeline). However, if any other mitigation measures required then same will be in scope of PCP contractor.
4
-
-
Testing and commissioning of PCP system
1
-
-
CIPL Survey
2.8
-
-
DCVG Survey
2.8
-
-
CAT Survey
2.8
-
-
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
-
-
-
SECTION-E [ELECTRICAL WORKS]
-
-
-
Supply, installation, testing, commissioning of Street Lighting Fixture suitable for 250W HPMV or Equivalent LED Lamps on Lighting Poles (4mtr Height) with aluminium paint complete with mounting bracket, flameproof control gear box, internal cable from fitting to junction box, flameproof fittings etc. including civil foundation with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
16
-
-
Supply, installation, testing, commissioning of Indoor Lighting Fixtures suitable for 18/26/36W LED Lamps for including all fixing arrangements and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects. Consumable items, lugs etc.
8
-
-
Supply, installation, testing, commissioning of Exhaust fans (safe area) for including all fixing arrangements and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
1
-
-
Supply, installation, testing, commissioning of Exhaust fans (Corrosion Proof Type) for including all fixing arrangements and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
1
-
-
Floor mounted MEDB consisting of busbar chamber, cable alley, Incomer - 1 no. 200 Amp FP MCCB, Auto healthy phase selector & Outgoing - 2 nos. 100 Amp FP MCB, 9 nos. 63 Amp FP MCB, 3 nos. 32 Amp FP MCB(as per technical specification, data sheet & SLD enclosed with this tender), complete with ammeter, voltmeter, energy meter, voltage selector switch, indicating Lamps etc. Consumable items, lugs etc.
1
-
-
Recess/Surface mounted Indoor Lighting Panel(ILP) Consisting of 40 Amp FP MCB+ELCB as incomer and 12 nos. 10A DP MCBs as out goings, Consumable items, lugs etc.
2
-
-
Recess/Surface mounted Power Panel(PP) Consisting of 63 Amp FP MCB as incomer and 9 nos. 20A DP MCBs as out goings, Consumable items, lugs etc.
2
-
-
Recess/Surface mounted Outdoor Lighting Panel OLP (For External Lighting) Consisting of 40 Amp FP MCB+ELCB as incomer, Contactor, timer, A/M switch, PB, indication Lamp etc
Outgoing Through Timer:
6 Nos. 16 Amp DP MCB
2
-
-
Design, manufacture, shop testing, inspection, packing, forwarding, delivery, installation, testing and commissioning at site of UPS System as per specification, approved drawing, direction of Engineer-Incharge and following rating: 5 KVA Parallel redundant industrial type, AC UPS system suitable for input power supply voltage of Three phase 415V (+/-10%), TPN; Output Single phase 230V (+/- 1%), 50 Hz, AC with solid state voltage stabilizer for bypass supply, three phase charger , NI-Cd battery bank in 2 nos. rack with 12 hours backup, including all interconnecting FRLS cables among UPS, Rectifier, battery stand etc.
2
-
-
Design, Engineering, Supply , erection , termination , earthing ,Testing & and commissioning of lighting inverter(2 KVA( with VRLA battery(1 hour backup),distribution board.
16 Amp DP MCB as incomer with MFM , 30A SPN, Cu Bus Bar and 7 nos. 6A DP MCBs as out goings.
2
-
-
Recess/Surface mounted UPS DB Consisting of 63 Amp DP MCB as incomer, MFM with ON/OFF indicator, fuse, 60A DP, Cu Bus Bar and 13 nos. 10A DP MCBs as out goings.
2
-
-
Design, Engineering, supply, erection, termination, earthing and commissioning of Guard room DB complete in all respects.16 Amp DP MCB as incomer, 30A SPN, Cu Bus Bar and 2nos. 6A DP MCBs and 4 nos. 16 A DP MCBs as out goings.
2
-
-
Supply, installation, testing, commissioning of Flameproof Flood Lighting Fixtures suitable for 250/400W HPMV or Equivalent LED Lamps for including all fixing arrangements on top of terrace of container and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
2
-
-
Supply, installation, testing, commissioning of Modular Switch Board for including all fixing arrangements and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
2
-
-
Supply, installation, testing, commissioning of 5/15A Switch Socket for including all fixing arrangements and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
2
-
-
16 A plug socket MCB for AC
1
-
-
Supply and Installation of Hardware and other accessories including all labours and materials as per General specification of Erection, Installation, Testing & commisioning of Electrical Equipments , Electrical Design Basis , General Specification for Cable and accessories and directions of OWNER / CONSULTANT.
-
-
-
Rubber Mat
50
-
-
CAUTION Board & Shock treatment chart
4
-
-
Rubber hand gloves
4
-
-
Cable route marker
10
-
-
Ladder type Cable tray - Galvanized steel fabricated out of hot rolled sheet steel with rigid welded ladder type 450 mm wide straight run
50
-
-
Supply, installation, testing & commissioning of the complete earthing system, earth electrodes/pit, earth main ring, earthing of metering skid, electrical equipments, instrument panels, field instruments, process equipments & pipes / flanges including all associated civil work with all material & labour as per specification & drawings approved by the company. Each earthing system shall include the following.
-
-
-
65mm dia 3 Mtr. Long GI PIPE Electrode with 6mm thick chequered plate cover, display board etc
12
-
-
600x600x3mm copper plate Electrode with 6 mm thick chequered plate cover, display board etc
9
-
-
GI Strip (50X6) mm
450
-
-
GI Strip (25X6) mm
350
-
-
1C 25 Sq.mm PVC insulated Cu Conductor
350
-
-
10 SWG GI wire
50
-
-
GI Wire, Copper wire, wire rope and all balance earthing material including copper strip (50 mmX 2 mm thick) jumper for flanges etc.as per the specification.
1
-
-
300mm long 50x6 GI earth busbar
2
-
-
25mm dia 1500mm long GI rod for lightning protection
1
-
-
25x6mm GI strip for building roof & down conductor for lightning protection
150
-
-
PVC Conduit including bend,tee, clamps,JB and other required assesories
1
-
-
Supply, laying, installation, termination, testing, commissioning of 1100 Volt PVC insulated, PVC sheathed and armoured / unarmoured cables in trenches, excavated underground / trays, pulling through pipes and its proper sealing including underground trench and supply of hume pipes for road crossing, etc. as required as per specifications and drawings approved by the company.
-
-
-
4C x 95 sqmm AL FRLS XLPE
350
-
-
4C x 35 sqmm AL FRLS XLPE
100
-
-
4C x 16 sqmm CU FRLS XLPE
200
-
-
3C x 6 sqmm CU FRLS XLPE
150
-
-
3C x 16 sqmm CU FRLS XLPE
100
-
-
4C X 6 Sqmm Cu conductor XLPE Insulated Armoured Power Cable of 1100V Grade
100
-
-
3C X 2.5 Sqmm Cu conductor XLPE Insulated Armoured Power Cable of 1100V Grade
250
-
-
2.5 sqmm CU Wire
100
-
-
4.0 sqmm CU Wire
100
-
-
6.0 sqmm CU Wire
50
-
-
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
-
-
-
SECTION-F [INSTRUMENTATION WORKS]
-
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Supply, Calibration and Installation of instrumentation items listed below:
(For details, refer instrumentation specifications)
-
-
-
Pressure Gauge of different Range and rating as per site requirement
Engineering , Design, Supply, testing, installation, erection and commissioning. Also supply of erection material like SS316 tube, SS316 fittings, manifold, mounting stand and all other required material. Bourdon type with 2-way manifold, direct mount, 150mm dial, wetted part SS316, IP 65 rated, blow out protection and shatter proof heavy duty glass.
16
-
-
Pressure Transmitter of different Range and rating as per site requirement
Engineering , Design, Supply, testing, installation, erection and commissioning. Also supply of erection material like SS316 tube, SS fittings, manifold, mounting stand and all other required material. Smart HART, Ex'd', IP-65, 24 VDC 2-wire loop powered.
14
-
-
Temperature Gauge - skin type, direct mount as per site requirement
Engineering , Design, Supply, testing, installation, erection and commissioning. Also supply of erection material like SS armoured capillary, mounting stand and all other required material. Skin type, direct mount, 150mm dial, wetted part SS316, IP 65 rated and shatter proof heavy duty glass.
4
-
-
Temperature Transmitter of different Range and rating as per site requirement
Engineering , Design, Supply, Installation, Calibration, Testing & Commissioning of Temperature Transmitters including mounting of Instrument on yoke, supply of yoke, supply and erection of supports for impulse lines wherever required, supply, fabrication & installation of SS manifolds/ SS impulse lines & SS valves & fittings with supports, testing and painting of supports.
14
-
-
RTD
Engineering , Design with wake frequency calculation, Supply , Installation, Calibration, Testing & Commissioning of RTD Flanged type thermowell (as per approved Piping GAD & Hookup drawings) inclusive of installation of thermowell on thepiping nozzle and installation of instruments as per General Specification-Instrumentation
6
-
-
Valve Junction Bob - Gas Over Oil Actauted Valve (GOOV) and or HOV of different size and rating as per site requirement
Installation of valve junction box and their accessories inclusive of supply of necessary cable glands, terminals and complete with cabling, glanding, termination and earthing followed by testing and commissioning of complete gas over oil actuated valve.
9
-
-
Remote Terminal Unit (RTU)
Design, Engineering,Power consumption, Supply, configuration, testing, installation, erection and commissioning of RTU in all respect.
2
-
-
Wall MOUNTED Local Control Panel (LCP)
Design, Engineering, Procurement, Manufacture, Testing, Inspection, Supply,Transportation, Erection, Calibration / Simulation, Loop checking & Commissioning of Local Control Panels (Free Standing type floor mounted) along with all accessories and Panel Mounted Instruments as indicated below, including supply of commissioning spares with special tools and tackles.
2
-
-
Gas Detection System (GDS)
Supply, configuration, testing, installation, erection and commissioning of gas detection system including point gas detectors,control unit and junction boxes.
Gas detector control unit shall be installed inside the local control panel.
Supply, Laying of cable inside the cable trench, cable tray for hardwired signals and power cables from gas sensors to gas detectors control unit including glanding, termination, ferruling, dressing etc. at both ends.
Supply of cable trays, installation and erection of cable trays and, supply of erection materials, cable ferrules, cable lugs, cable tie.
2
-
-
IR type, Flame proof, IP-65, housing material SS316 without display, range 0-100% LEL point hydrocarbon gas detector.
8
-
-
Hooter, electronic multi-tone, IP-65, Ex'd' and epoxy coated aluminium housing material.
1
-
-
Beacon, electronic stroboscopic type, IP-65, Ex'd' and epoxy coated aluminium housing material.
1
-
-
Manual Call Point (MCP), electronic, 24 VDC power, IP-65, Ex'd' and GRP/aluminium housing material
1
-
-
Junction box
4
-
-
Cables, Cables Trays and Junction boxes
Supply, laying, installation, erection of signals cable from pressure transmitters, temperature transmitter to junction boxes, junction boxes to existing local control panel (LCP)/FC. including glanding, termination, ferruling, dressing etc. at both ends.
Laying of cable from remote operated valve junction box to existing local control panel (LCP)/FC ncluding glanding, termination, ferruling, dressing etc. at both ends.
Supply of cable trays, cables glands, junction boxes, erection materials, cable ferrules, cable lugs, cable tie.
Installation and erection of cable trays and junction boxes
Preparation of cable trench for burying cable, excavation, restoration of trench and compacting. Supply and laying of bricks and sand, pipes at all the crossings etc.
-
-
-
1P X 1 .5 Sq. mm Over all Screened
1000
-
-
1 P x 2.5 Sq. mm Over all Screened
500
-
-
2 P x 1.5 Sq. mm Over all Screened
400
-
-
1Q X 1 .5 Sq. mm Over all Screened
200
-
-
12P X 0 .5 Sq. mm Individual Screen & Over all Screened
450
-
-
6 P x 1.5 Sq. mm Over all Screened NIS cable
400
-
-
12 P x 1.5 Sq. mm Over all Screened NIS cable
450
-
-
1 T x 1.5 Sq. mm Over all Screened NIS cable
200
-
-
8 T x 1.5 Sq. mm Over all Screened
300
-
-
4 P x 2.5 Sq. mm (For power supply)
250
-
-
3C X 2 .5 Sq. mm Power cable
300
-
-
2C X 1 .5 Sq. mm Power cable
250
-
-
Serial communication cable, Modbus RS - 485, PVC Sheathed, 4 pair
100
-
-
Junction Box
'Flameproof Junction box as per specification with Plug and suitable for cable entries of single pair and multi pair cable as per the Instrument cable schedule
4
-
-
Cable Trays (60 mm wide x 30 mm height)
650
-
-
Cable Trays (100 mm wide x 30 mm height)
500
-
-
Cable Trays (300 mm wide x 30 mm height)
300
-
-
Multi cable Transit (MCT) block with stay plate and module as per the approved datasheet
3
-
-
Canopy
36
-
-
Metering skid Testing & Commissioning assistance (For instrumentation part )
Testing & Commissioning of telemetry interface panel (TIC) , Gas Chromatograph (GC) & metering panel(flow computer panel) either in field or in control room , Laying of cables from skid JB to metering panel and /or GC panel/TIC and metering panel and /or GC panel to RTU including glanding, termination, ferruling, dressing etc. at both ends and commissioning assistance.
Supply of cable trays if any, installation and erection of cable trays, cable ferrules, cable lugs, cable tie.
Making of cable trench, excavation, restoration of trench, supply and installation of bricks and sand, pipes at all the crossings etc.
, arrangement of nitrogen cylinders (for skid testing), PSV testing (through authorised agency).
3
-
-
Pressure Reduction System (PRS) Testing & Commissioning assistance (For instrumentation part )
Testing & Commissioning of telemetry interface panel (TIC) , Gas Chromatograph (GC) & metering panel(flow computer panel) either in field or in control room , Laying of cables from skid JB to metering panel and /or GC panel/TIC and metering panel and /or GC panel to RTU including glanding, termination, ferruling, dressing etc. at both ends and commissioning assistance.
Supply of cable trays if any, installation and erection of cable trays, cable ferrules, cable lugs, cable tie.
Making of cable trench, excavation, restoration of trench, supply and installation of bricks and sand, pipes at all the crossings etc.
, arrangement of nitrogen cylinders (for skid testing), PSV testing (through authorised agency).
1
-
-
FIRE ALARM SYSTEM AND CLEAN AGENT FLOODING SYSTEM
-
-
-
Design , Engineering , Volume calcualtion, Power consumption Calculation, Supply, manufacturing, inspection, delivery, Installation, Testing and comissioning of Fire alarm system and clean agent flooding system for control room building as per technical specification, Scope of Work of tender document completion of work in all respect. @Note: Contractor's Scope supply of all the required material, manpower, machinory to complete the work in all respect or as per direction of EIC.
1
-
-
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
-
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-
SECTION-G [TELECOM WORKS]
-
-
-
System design, Inspection & factory testing, FAT, SAT, training, installation, commissioning, Trial run, pre-factory tests, packing, forwarding and supply of all goods including commissioning spares & documentation, pre-commissioning activity for telecom
-
-
-
Supply of 24 Fibre Composite armoured Optical Fibre Cable drum (6 fibre G-655 & 18 fibre G-652) of 4 km +/-5% Cable drum length.
3000
-
-
Supply of jointing closure 24 Fiber, 2 way including all accessories (3M, Siemens, Raychem make only)
12
-
-
Supply of 40mm OD permanently lubricated HDPE telecom duct as per technical specifications including manufacturing, factory testing, inspection, packaging, forwarding, transportation, insurance, receipt and storage at site.
3500
-
-
Ethernet Switch, Convertor & Accessories
Engineering , Design with wake frequency calculation, Supply , Installation, Calibration, Testing & Commissioning.
1
-
-
Optical Switch, Convertor & Accessories
Engineering , Design with wake frequency calculation, Supply , Installation, Calibration, Testing & Commissioning.
1
-
-
Telecommunication Site Work
-
-
-
Laying of HDPE Telecom Duct: Laying of 40mm HDPE Ducts in same pipeline trench direct buried or cased crossing through CS / HDPE conduit in all type of soil & terrain, excavated as required, padding, backfilling, etc. including supply of HDPE Duct accessories required including plastic couplers, end plugs, cable sealing plugs, end caps, etc. suitable & sufficient for above supplied ducts, cleaning and sealing of ducts at the end laid drum lengths, preparation and supply of cable blowing pit at each Km jointing of HDPE conduit, testing OD HDPE Duct and accessories after laying preparation of report and final drawing and documents as per specification, joint location marking, erection accessories, as-built, etc.
1700
-
-
Blowing of Optical Fibre Cable inside HDPE Duct: All activities pertaining to Blowing of Optical Fibre Cable in same pipeline trench directly (after testing drum at site), through CS / HDPE conduits along the pipeline also at crossing cable, sealing using all materials required, including laying of warning mats, etc. as per direction of EIC
3000
-
-
Supply and laying of GI Pipe (4") at crossings for protection of OFC / HDPE duct
70
-
-
Splicing, Jointing of Optical Fiber Cable (Including Supply and Installation of jointing pits including sand, etc. & joint markers)
10
-
-
Supply of FTC with pig tails other accessories for termination of OFC - 24 Fibre in the Telecom Room
4
-
-
Installation of FTC & Wire mesh, termination of OFC on FTC / DDF inside telecom room, splicing with steet fibre, fibre test, OTDR test, power testing of laid OFC, identification of fault, rectification, earthing, final testing and commissioning, preparation of reports, etc. work complete in all respect with all necessary accessories for all location till final Handing Over and Taking Over by Owner of laid OFC.
4
-
-
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
-
-
-
Total amount excluding GST
-
-
-
GST (CGST&SGST/UTGST or IGST) in percentage (%) on Net Total Amount
1
-
-
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