GAIL India Limited Tender

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GAIL India Limited - GAIL Tender

Works
Civil And Construction
Pipe Line Project
Eprocure
Opening Date28 Aug 2024
Closing Date17 Sep 2024
Tender Amount₹ 27,77,777 
This is an estimated amount, exact amount may vary.
Notes
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Costs

Description

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BOQ Items

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Staking and installation of construction markers, clearing, fencing, grubbing, full filling all the requirements of various statutory / environment authorities to the entire satisfaction of concerned authorities. Shifting of all obstructions within the ROU / pipeline route alignment, viz. electrical lines / poles, telephone lines / poles, coordination with concerned authorities and obtaining permissions from these authorities.

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Trenching to all depths by excavation in all types of soils except Rocky terrain, chiselling or otherwise cutting different types of pavement, footpath, roads etc. as required and storing excavated soil, reusable materials at designated area as directed by Engineer in charge and to a width to accommodate the pipeline and optical fibre conduit as per the relevant standard / specification etc. [The minimum depth of the top of pipeline shall be 1.0m measured from top of pipeline coating to the top of undisturbed surface of the soil or as per Special Condition of Contract (SCC) / OSID - 141 OISD - 226]. Dewater of trenches if required as per site condition. Note : Additional payment on account of excavation in Rocky Terrain ( Where execavation is not possible by JCB, Poclin, Trencher, Manual etc. and Excevation shall be done by Breaker/Blasting required for execavation) for breaking rock will be done will be as per SOR item No. A00120 based on actual measurement for Rocky Terrain encountered as certified by the EIC.

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Carrying out repairs of pipe defects / replacement in case of irreparable defects and repairs of defects of pipe coating not attributable to Owner including defects / damages occurring during transportation / handling.

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Stringing of line pipes along ROU including providing straw / sand / soft soil bags, soft padding / sand padding.

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Checking, cleaning, aligning, bending, cutting and bevelling (as required) of pipes for welding & field adjustments including pipe fittings, welding, carrying out non-destructive testing of welds as required including 100% radiography by X-ray/Gamma ray as per specifications in piping of all types and thickness and providing all requisite equipment, labour, supervision, materials, films, consumables, all facilities & personnel to process, develop, examine and interpret radiographs & other tests as required, carrying out repairs of weld-joints found defective by EIC, carrying out re-radiography and other tests as required on repaired joints, etc. as mentioned in SCC and particular job specifications.

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Installation of carrier line pipe at all crossings viz road, cartrack, pathway, drain, nallah & minor water crossings, etc. at designated depth by open cut (including laying of casing pipe) (except at HDD / Boring cased crossings which is covered separately elsewhere in this SOR).

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Coating of all weld joints, long radius bends, etc.

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Installation / lowering the pipeline in trench to required depth, placement of PE / PVC warning mat over the pipeline along the complete route, pre-padding and post padding around pipeline (as per standard) with soft soil/sand including supply of padding material/rock shield , PE / PVC warning mat, backfilling with available / borrowed earth, approved excavated material and /or other suitable soil by crowning.

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Supply and installation of slope breakers, bank protection, wherever required and as directed by EIC.

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All tieing-in, including the tie-ins with adjacent section of the pipeline.

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Lowering the pipelines in trench, providing required depth and backfilling over and around the pipeline with available, approved excavated material as per specification and / or other suitable soil approved by EIC.

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Select soil for backfilling, if required, as per specification including supply of graded sand / rock / other types of soil in place of available excavated material and / or other suitable soil, including transportation of such special backfill material over all distances, complete.

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Protective coating of 450 microns thick 2-component high built coal tar epoxy (applied with the help of minimum 3 coats) including supply of coating & other materials duly approved by Owner for all piping valves, fittings, structural steels, etc. for buried installation and inside the valve-pit.

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Carrying out air cleaning, pigging, flushing, cleaning and hydrostatic testing of complete pipeline with required quantity of corrosion inhibitor including pre-testing of designated sections complete as per specification and approved by EIC to specified pressures indicated elsewhere and duration after stabilization as per specification, providing all equipment, pumps, fittings, instruments, dead weight tester, pressure recorder, thermocouples, etc., and services, supervision, labour, consumables, water including supply of corrosion inhibitor, air, etc. as required, locating of leaks and rectification of defect attributable to Contractor (rectification of defects in linepipe material not attributable to Contractor shall be paid separately as per other item of SOR), re-testing after rectification, dewatering after successful completion of hydrotesting of entire section and as approved by EIC.

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Swabbing of the complete pipeline section and the associated facilities being installed to the specified acceptance criteria, carrying out pre-commissioning works, providing assistance during the complete duration of commissioning operations for entire pipeline and making the entire pipeline system ready for commissioning including supply of all equipment, manpower, consumables, pigging and Nitrogen purging and preservation maintaining Nitrogen column of minimum 5% of pipeline volume (payment for supply of Nitrogen shall be paid seperately as per SOR no- B0011000), Materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract Document and instructions of EIC.

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Final clean-up of right-of-use and disposal of debris and surplus material to designated disposal areas and reinstalling the area to its earlier state as per satisfaction of concerned authority and as directed by EIC.

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Preparation of as-built drawings, pipe-books (2 soft copy in AutoCad format in CD, 2 soft-copies in PDF format (in CD) and 4 hard-copies of pipe-book) All the works shall be executed in accordance with the provision of Contract including carrying out all temporary / ancillary / auxiliary works required for the performance of the works and all other acts, deeds, matters and things necessary to make the pipeline ready for precommisioning activities.

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Line pipe laying & installation with radiography @Note: Additional payment for Hydrotest shall be paid seperately as per SOR A00950.

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Specified Size (NB)

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100 (4"), diff. grades & thickness (applicable for Connectivity cumulative length of mainline upto 500 meters)

90

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200 (8"), diff. grades & thickness (applicable for Connectivity cumulative length of mainline upto 500 meters)

2

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Note: (1) This item shall be applicable for the underground steel main pipeline & underground tap-off points (i.e. including arrangement for making provision for tap-off except hot tapping and their hook-up) on existing / proposed steel main pipeline to Insulating Joint at proposed Receiving / Dispatch Station; (2) All crossings installed by HDD / jacking / boring shall be paid separately as per the rates quoted for the same elsewhere in the SOR.

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INSTALLATION OF CARRIER PIPE CROSSINGS BY HDD METHOD AT CROSSING WITHOUT CASING PIPE in all types of soils i.e. normal soil//murram etc. except Rocky Terrain

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“Complete work of installation of carrier pipe at crossings (between the limits as defined in approved drawings. Drawing preparation and obtaining the approval on the same is included in the scope of Contractor) by HDD method for roads, nallahs, drains and canals, wherever required, in all types of soils i.e. normal soil/soft rock/murram etc. except rocky terrain, including "receiving and taking over" Owner-supplied 3-layer PE coated line pipes from Owner's designated place of issue / dump-site(s) and transportation to Contractor's stock-yard / workshop / work-site including all handling loading, unloading, aligning, etc. supply of all Contractor-supplied materials, manpower, equipment, consumable, other resources and acquiring the required land for storage, fabrication, including string preparation of pipes, welding, welding repair, radiography, coating of field joints with special type Heat Shrink Sleeve and repair of pipeline coating with special repair patch materials as per specification, strapping of HDPE conduit with main pipeline for laying / blowing of OFC cables, pre-testing, etc. of complete string made for crossing access for Contractor, etc. and execution of, but not limited to, following works in accordance with the specifications and instructions of EIC, and as per all provisions of Contract Document.”

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Pre-construction survey based on site-visit, carrying out all additional topographical, hydrological & geo-technical surveys as required for design & construction of crossing, collection of data (if reqd.) from concerned authority including design & detailed engineering and making of crossing drawings for getting their approval from concerned authority / EIC, getting work permit / NOC for crossings as well as utility crossings (if any) encountered during crossings prior to start the execution of work.

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Drilling to required depth including maintenance of drill hole in all types of strata (in all types of soils i.e. normal soil/soft rock/murram etc. except hard rock), all depth to accommodate the pipeline at all conditions encountered during crossing by approved HDD methods procedure for providing minimum cover specified in code / specification or as decided by concerned authority, whichever is more.

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Backfilling of the ditch / trench including restoration and cleanup of area and all other works including cleaning, final hydrotesting, etc. alongwith mainline works (as mentioned in clause no. A00100 above) required as per specification, approved drawings, calculations, methods and to the satisfaction of EIC and / or as directed by concerned authority.

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Note: (1) The length mentioned in SOR is indicative for all the crossing to be done by HDD & locations shall be decided by GAIL / Consultant prior to start of job depending upon site-condition; (2) Payment for the length of final tied in carrier pipeline string with mainline laid by HDD are inclusive in this above item rate. No any separate payment shall be made under other clauses mentioned elsewhere.

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PERMANENT MARKERS

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Supply, fabrication & installation of following types of permanent markers along the route including all associated civil works such as excavation in all types of soil, construction of pedestals & grouting with concrete, cleaning, supply & application of approved colour & quality of primer and paint, stencil letter cutting for numbers, direction, chainage, etc., restoration of area to original condition & performing all works as per drawings, specifications and instructions of EIC.

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Direction Markers

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INSTALLATION OF CARRIER PIPE CROSSINGS BY MOILING METHOD AT CROSSING WITHOUT CASING PIPE

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“Complete work of installation of carrier pipe at crossings (between the limits as defined in approved drawings) by moiling method for roads, nallahs, drains and Factory Gates etc., wherever required, in all types of soils, murram. This includes "receiving and taking over" Owner-supplied 3-layer PE coated line pipes from Owner's designated place of issue / dump-site(s) and transportation to Contractor's stock-yard / workshop / work-site including all handling loading, unloading, aligning, etc. supply of all Contractor-supplied materials, manpower, equipment, consumable, other resources and acquiring the required land for storage, fabrication, including string preparation of pipes, welding, welding repair, radiography, coating of field joints with special type Heat Shrink Sleeve and repair of pipeline coating with special repair patch materials as per specification, strapping of HDPE duct as the case may be with main pipeline for laying / blowing of OFC cables, pre-testing, etc. of complete string made for crossing access for Contractor, etc. and execution of, but not limited to, following works in accordance with the specifications and instructions of EIC, and as per all provisions of Contract Document.”

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Pre-construction survey based on site-visit, carrying out all additional topographical, hydrological & geo-technical surveys as required for design & construction of crossing, collection of data (if reqd.) from concerned authority including design & detailed engineering and making of crossing drawings for getting their approval from concerned authority / EIC, getting work permit / NOC for crossings as well as utility crossings (if any) encountered during crossings prior to start the execution of work.

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Drilling to required depth including maintenance of drill hole in all types of strata (in all types of soils, / murram ), all depth to accommodate the pipeline at all conditions encountered during crossing and providing minimum cover specified in code / specification or as decided by concerned authority, whichever is more.

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Backfilling of the ditch / trench including restoration and cleanup of area and all other works including cleaning, final hydrotesting, etc. alongwith mainline works (as mentioned in clause no. A00100 above) required as per specification, approved drawings, calculations, methods and to the satisfaction of EIC and / or as directed by concerned authority.

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Note: i)The length mentioned in SOR is indicative for all the crossing to be done by Moiling & locations shall be decided by GAIL / Consultant prior to start of job depending upon site-condition. ii) Payment for the length of final tied in carrier pipeline string with mainline laid by Moiling are inclusive in this above item rate. No any separate payment shall be made under other clauses mentioned elsewhere.

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Hiring and deploying of fire tenders along with accessories and operating crew. The rates quoted shall be inclusive of all expenses.

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Deployment of Fire Tenders for 12 Hrs

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Hiring and deploying of FINAL HYDRO TEST EQUIPMENT along with accessories and operating crew. The rates quoted shall be inclusive of all expenses and consumable etc. (Item to be claim seperately for project testing by dead weight test& graph), "" The payment of this item shall be made in addition to item No A00100 and associated Mainline items. "

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Deployment and completion of post hdro testing of complete P/L project

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Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.

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SCHEDULE OF RATES (SOR): SECTION-B [MECHANICAL (PIPING & TERMINAL WORKS)]

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PLANT PIPING (ABOVE GROUND)

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Complete Carbon Steel Piping Work with painting including all fittings, flanges and supply of all required gaskets, studs bolts & nuts, etc., as described below

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Transportation of all piping items from Contractor's storage point to work site complete work of fabrication, erection, painting, testing of pipes, flanges and fittings and making ready for further commissioning / start-up of carbon steel piping of all sizes and ratings including supply of all consumables, equipment, manpower and other resources and execution of, but not limited to, the following works in accordance with relevant specifications indicated in particular job specification & scope of work indicated in SCC, drawings, specification and instructions of EIC and as per all provisions of the Contract Document.

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Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings, flanges, etc. to match with the matching edges of uneven / different thickness wherever required, welding, attachment of all pipe fittings like elbows, tees, reducers. Supply of gasket & stud bolts (Below 4") & (4" and Above 4" shall be paid as per SOR), nuts, U-clamps, etc. as required for completion of job.All fittings installation shall be paid linear meter basis under this item only.

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Handling and installation of all types & size of valves including assembly of valve accessories/ Actuator, (if any) by bolting, threading or welding, supply and insertion of gaskets, nuts & bolts, nipples, tubing etc. at all elevations of pipe sleepers, supports or overhead on racks, equipments nozzle, skid & painting etc. supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of EIC including servicing / cleaning of valve wherever required.

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Installation of weldolets, sockolets, flanges, vent and drain point connection, etc., as required.

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Erection including prior cleaning, lifting, placing on pipe sleepers and supports, overhead on racks, skids and at all elevations including installation, design & fabrication of all type of supports / jump-over and carrying out connected activities for all types of valves including supply & fixing of gaskets, studs / bolts, nuts wherever required for all sizes, leveling, aligning, joining of flanges, blind flanges, connecting with equipment, nozzles, strainers, tie-in with existing piping / facilities, etc. tapping for inline instruments like pressure gauges, thermowells, sample connection, etc.

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Design and Residual Engineering

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Preparation of bill of material(BOM)

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Preparation of Construction, Fabrication, GAD, isometric and As-built drawings

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Carrying out all Non-destructive testing as required except Radiography.

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Surface preparation before application of primer by means of sand blasting including supply of approved quality of sand, manpower, machineries, tools & tackles to achieve required roughness as per specification and as per instruction of EIC.

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Painting of entire system (including aboveground all pipes fittings, flanges & accessories) suitable for Normal corrosive area environment including supply of approved paints & primers, application of primer & paints, identification lettering / numbering, color-coding, etc. as specified including rub-down & touch-up of shop primer or scrapping of shop primer wherever required by Company and providing scaffolding for all heights, etc.

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Cleaning and flushing by water / compressed air, testing of the systems including hydrostatic, pneumatic and any other types of testing as specified, draining, drying by compressed air / other methods approved by Company.

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Precommissioning & making operational all piping system and equipments.

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Commissioning Contractor scope shall provide all necessary assistance in term of supply of manpower, equipment, tools and tackles required amount of nitrogen for purging of entire terminal piping system including equipments etc. to the company during commissioning activities.

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Completion of all such work in all respects as per scope of work and as per drawings, specifications and instructions of the COMPANY and keeping the system ready in all respects for further commissioning and start-up. @Note: For Below 2" Carrying out all Non-destructive testing as required are including in this SOR Items.

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2" and below ( Sch-60/Sch-80/Sche160/XXS/XS)

60

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Above 2" to Below 12" Pipe (6.4mm to 14.3 mm)

300

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INSTALLATION OF VALVES

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INSTALLATION OF ABOVE GROUND FLANGED VALVES (BALL / PLUG / CHECK / GATE / GLOBE) AS PER DETAILS GIVEN BELOW:

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Size - 2.0 Inch, Rating - 150#/300#/600#

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INSTALLATION OF ABOVE GROUND BUTT WELDED/SOCKET WELDED MANUAL VALVES (BALL / PLUG / CHECK / GATE / GLOBE) AS PER DETAILS GIVEN BELOW:

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Size - 10 Inch, Rating - 150#/300#/600#

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Size - 8 Inch, Rating - 150#/300#/600#

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Size - 4.0 Inch, Rating - 150#/300#/600#

2

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Size - 2.0 Inch, Rating -150#/300#/600#

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Size - 3/4 Inch, Rating - 800#

2

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SUPPLY OF ASSORTED PIPE, VALVES , FITTINGS AND FLANGES

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Complete work of supply of pipes, valves, fittings and flanges including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications indicated in scope of work , drawings, specification and instructions of EIC and as per all provisions of the Contract Document.

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Handling including lifting, transportation from Contractor Stores to Contractor's workshop for fabrication and/ or to work-site for field fabrication and erection for all piping items supplied by Contractor.

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CARBON STEEL (CS) PIPES

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CS Pipes 2" NB Sch XS API 5L, Gr.B, Seamless, BE / A 106 Gr.B.

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CS Pipes 3/4 " NB Sch 160 , A 106 Gr.B.

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Nipple

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Supply of Nipple 3/4 inch, ASTM-106, Sch- XXS ( One side Threaded (NPT)-Male, One side socket welded)- Length : 150MM

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Supply of Stud & Bolts As per ASME B16.50 & 3.2 Certification

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Size- 4" #600, L -146.05 MM, Thk. 22.22 MM, NO OF STUD & BOLT-8 ,STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.

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Size- 8" #600, L -190.5 MM, Thk. 28.575 MM, NO OF STUD & BOLT-12, STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.

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Size- 10" #600, L -215.9 MM, Thk. 31.75 MM, NO OF STUD & BOLT-16, STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.

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Note: Quantity may vary as per actual

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Supply of Gasket & 3.2 Certification

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Size- 10",GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,

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Size- 8",GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,

2

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Size- 4",GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,

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Size- 2",GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,

15

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Note: Quantity may vary as per actual

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RADIOGRAPHY

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Performance of radiographic inspection by gamma radiation as per scope of work and as per specifications in piping of all types and thickness including providing / hiring of all necessary equipments, supply of all consumables, and whatever else even though not expressly mentioned but required to perform the work as per specifications and instructions of EIC (full circle re-radiography of the repaired joint and additional radiography necessitated due to poor performance of contractor's welder shall be carried out by the Contractor at his own cost and shall not be paid extra by Company). Radiographs shall be submitted to the EIC for acceptance whose decision shall be final and binding.

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Radiography 2" NB

30

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Radiography 4" NB

20

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Radiography 8" NB

15

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Radiography 10" NB

10

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RECEIVING & TAKING OVER, HANDLING, TRANSPORTATION OF PIPES , FLANGES , FITTINGS , VALVES/ FILTERING/ METERING SKIDS/PRS /PIG TRAPS & OTHER EQUIPMENTS ETC (TERMINAL / MAINLINE MATERIAL / SURPLUS MATERIAL) - ANYWHERE IN INDIA

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The Contractor shall receive and take over, Handling including lifting, Owner-supplied bare / 3 LPE Coated line pipe / Ball Valves ,Flanges , Fittings, filtering, metering, prs skid, pig traps and any other material from GAIL's designated store, inspection of material at dispatch point as well as destination point and its transportation to work-site (including transit insurance) / return of project surplus / sparable material from Project site / Contractor's store to GAIL's store / warehouse including loading on trucks / trailers, transportation, unloading & stacking on wooden sleepers at Contractor's own stock-yard near work-site(s) / GAIL store (as applicable), including arrangement of truck / trailers / cranes / other material / machinery / manpower / consumables.

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Transportation by Trailer Fix up to 0-50 KM (Weight up to 18 Ton) per trip

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Transportation by Truck Fix up to 0-50 KM (Weight up to 3 Ton) per trip

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Transportation by Truck Fix up to 0-50 KM (Weight up to 10 Ton) per trip

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Transportation by Trailer Capacoty 18 Ton (40' L X 8.6' W X 7' H) Beyond 50 KM in addition to SOR Item No. B006010.

600

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Transportation by Truck (Weight up to 3 Ton) Beyond 50 KM in addition to SOR Item No. B006020.

300

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Transportation by Truck (Weight up to 10 Ton) Beyond 50 KM in addition to SOR Item No. B006030.

600

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Note: (1) Transportation up to 50KM shall be paid by SOR no. B005010/B005020/B005030. Beyond 50KM transportation shall be paid by SOR no. B005040/B005050/B005060. (2) The nominal quantity of pipes, fittings and valves must be accommodated with other material like M-skid, PRS, Pig Launcher / receiver etc. if feasible. (3) The quantities given in above item no. are tentative only and shall not be considered to be binding. The quantities may be increased, decreased or deleted as per the actual site requirement and instructions / recommendations of Owner. The unit rate shall be operated to work out the final payment to the Contractor; (4) Above price shall be exclusive GST but inclusive of all type of toll taxes & duties, transit insurance during transportation & other insurance, etc. including all financial & commercial implication as per the tender document. (5) The weightage of material may be varies as part load or full load as per the project requirement, Bidder to be quoted the price accordingly.

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FIRE EXTINGUISHERS (Portable)

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Supply, installation and commissioning of the following fire extinguishers:

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CO2 (10 Kg) considered 1 no. for each locations

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10 kg capacity DCP fire extinguisher (portable) considered 1 no. for each locations

2

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6 kg capacity DCP fire extinguisher (portable) considered 1 no. for each locations

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4 Nos. Sand Buckets with stand & canopy considered 1 set for each location

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INSTALLATION OF FILTERING/ METERING/ PRS SKID/ ANALYZER AND SCRAPER TRAPS

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Installtion of above ground owner supplied Filtering , Metering , PRS Skid, Analyzer, Pig traps and other equipment at work site up to mechanical completition in all respect, inclusive of shifting within campus and painting suitable for Normal Corrosive Environment at all elevation , fixing of foundation bolts, welding wherever required, aligning, grouting, hooking-up, enabling works as required and completing in all respect as per drawings, specification and instruction of EIC. Contractor scope also include to provide commissioning assitance during pre-commissing / commissioning of filtering skid/metering skid /PRS/pig trap and other equipments. Note: Instalation and commssioning of Instrumentation items such as Gas Chromatograph (GC) & metering panel(flow computer panel), cable laying are seperately covered under Instrumentation SOR

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Installation of above ground Filtering/ Metering/ Pressure Reducing Skid/Analyzer up to mechanical completion in all respect inclusive of painting suitable for Normal Corrosive Environment at various loactions.

1

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DISMANTLING AND CLEARING OF FILTERING/ METERING/ PRS SKID / SCRAPER TRAPS & OTHER EQUIPMENTS

-

-

-

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Dismantling and Clearing of old (presently installed) Skid / Scraper Traps and or other Equipments, as per instruction of EIC. Contractor scope also include to provide necessary manpower, equipments & machinery for the above work.

10

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PADDING FOR PIPE SUPPORTS (4 Inch and Above)

-

-

-

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Preparation, Fabrication and erection of padding for pipe supports (for all sizes/ thickness) by owner supply material(pipes). Welding shall be done by approved welder as per Approved WPS of Station piping with Root 6010 & Hot pass 7018 .

-

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CS Structural Steel

1

-

-

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Piping different grades and thickness up to 12" upto 12" dia pipe

-

-

-

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Hook Up works at tap-off point. Despatch and Receiving Terminal including making provision for hook up and carrying out shut down activities at terminals if necessary

-

-

-

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Piping different grades and thickness up to 12" upto 12" dia pipe

30

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NITROGEN SUPPLY

-

-

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Supply of Nitrogen for preservation of Pipeline/ purging of pipeline / hookup & shut down activities .

600

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Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the Contractor; a (2) Quantities given against individual item may be utilised / used for other consumers in same area.

-

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PIPE SUPPORT

-

-

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CS Structural Steel, PIPE SUPPORT , CROS OVER , LADDER , PLATFORM

0.5

-

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SCHEDULE OF RATES (SOR): SECTION-D [CATHODIC PROTECTION WORKS]

-

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CATHODIC PROTECTION SYSTEM (TCP)

-

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All works shall be carried out as per approved drawings and specifications. Work shall include design / residual engineering, preparation of CP schematic drawing, supply, installation, testing and commissioning of complete CP system, all related civil work, including providing foundations, supply of all materials as specified in SCC, instruments, consumables, touch-up epoxy paint as required, including supply of paint, tools, tackles, labor, transportation for satisfactory completion of work and as per directions of EIC. In addition to the items mentioned below the Contractor's scope shall include connecting the new pipelines to existing pipelines/cathode-points of TR units by means of jumpering/bonding.

-

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Supply, laying & testing of 600 / 1100V grade single core, stranded tinned copper conductor cables, XLPE insulated / PVC sheathed, armoured as per IS of following sizes. The work shall include excavation for cable trenching at min. 1.2 m below GL in all types of soil including rock, backfilling of cable in trenches, lugging, ferrulling, making termination as per drawings & specification. Supply of all tools, tackles, consumables, etc. for completion of work, in all respect and as per directions of EIC.

-

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25 mm2

12

-

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10 mm2

10

-

-

12

-

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Supply & installation of test station as per enclosed drawings and technical specifications. Work shall include all related civil works including foundation, termination of cables inside the test stations along with lugs & ferules sealing of cable entry space with bitumen compound supply of all materials, consumables, tools, tackles, etc. for satisfactory completion of work and as per directions of EIC.

1

-

-

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Supply, installation, testing and commissioning of spark-gap arrestors across insulating joints.

1

-

-

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Supply and Installation of pipe to cable connection by Pin Brazing Encapsulation method

4

-

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Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.

-

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SCHEDULE OF RATES (SOR): SECTION-F [INSTRUMENTATION WORKS]

-

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Supply, Calibration and Installation of instrumentation items listed below: (For details, refer instrumentation specifications)

-

-

-

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Pressure Gauge of different Range and rating as per site requirement Engineering , Design, Supply, testing, installation, erection and commissioning. Also supply of erection material like SS316 tube, SS316 fittings, manifold, mounting stand and all other required material. Bourdon type with 2-way manifold, direct mount, 150mm dial, wetted part SS316, IP 65 rated, blow out protection and shatter proof heavy duty glass. range (0-150 Kg/cm2 )

1

-

-

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Cables, Cables Trays and Junction boxes Supply, laying, installation, erection of signals cable from pressure transmitters, temperature transmitter to junction boxes, junction boxes to local control panel (LCP) and LCP panel to RTU including glanding, termination, ferruling, dressing etc. at both ends. Laying of cable from remote operated valve junction box to local control panel (LCP) and LCP panel to RTU including glanding, termination, ferruling, dressing etc. at both ends. Supply of cable trays, cables glands, junction boxes, erection materials, cable ferrules, cable lugs, cable tie. Installation and erection of cable trays and junction boxes Preparation of cable trench for burying cable, excavation, restoration of trench and compacting. Supply and laying of bricks and sand, pipes at all the crossings etc.

-

-

-

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1P X 1 .5 Sq. mm Over all Screened

100

-

-

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1Q X 1 .5 Sq. mm Over all Screened

90.33

-

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12P X 0 .5 Sq. mm Individual Screen & Over all Screened

60

-

-

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3C X 2 .5 Sq. mm Power cable

60

-

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Serial communication cable, Modbus RS - 485, PVC Sheathed, 4 pair

10

-

-

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Junction Box 'Flameproof Junction box as per specification with Plug and suitable for cable entries of single pair and multi pair cable as per the Instrument cable schedule

1

-

-

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Cable Trays (60 mm wide x 30 mm height)

50

-

-

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Cable Trays (100 mm wide x 30 mm height)

10

-

-

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Multi cable Transit (MCT) block with stay plate and module as per the approved datasheet

1

-

-

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Canopy

2

-

-

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Metering skid with PRS Testing & Commissioning assistance (For instrumentation part ) Testing & Commissioning of telemetry interface panel (TIC) , Gas Chromatograph (GC) & metering panel(flow computer panel) either in field or in control room , Laying of cables from skid JB to metering panel and /or GC panel/TIC and metering panel and /or GC panel to RTU including glanding, termination, ferruling, dressing etc. at both ends and commissioning assistance. Supply of cable trays if any, installation and erection of cable trays, cable ferrules, cable lugs, cable tie. Making of cable trench, excavation, restoration of trench, supply and installation of bricks and sand, pipes at all the crossings etc. , arrangement of nitrogen cylinders (for skid testing), PSV testing (through authorised agency).

1

-

-

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Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.

-

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SCHEDULE OF RATES (SOR): SECTION-G [TELECOM WORKS]

-

-

-

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System design, Inspection & factory testing, FAT, SAT, training, installation, commissioning, Trial run, pre-factory tests, packing, forwarding and supply of all goods including commissioning spares & documentation, pre-commissioning activity for telecom

-

-

-

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Supply, of 24 Fibre Composite armoured Optical Fibre Cable drum (6 fibre G-655 & 18 fibre G-652) and Blowing of Optical Fibre Cable inside HDPE Duct All activities pertaining to Blowing of Optical Fibre Cable in same pipeline trench directly (after testing drum at site), through CS / HDPE conduits along the pipeline also at crossing cable, sealing using all materials required, including laying of warning mats, etc. as per direction of EIC

120

-

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Supply of jointing closure 24 Fiber, 2 way including all accessories (3M, Siemens, Raychem make only)

2

-

-

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Supply of 40mm ID permanently lubricated HDPE telecom duct as per technical specifications including manufacturing, factory testing, inspection, packaging, forwarding transportation, insurance, receipt and storage at site and Laying of HDPE Telecom Duct: Laying of 40mm HDPE Ducts in same pipeline trench direct buried or cased crossing through CS / HDPE conduit in all type of soil & terrain, excavated as required, padding, backfilling, etc. including supply of HDPE Duct accessories required including plastic couplers, end plugs, cable sealing plugs, end caps, etc. suitable & sufficient for above supplied ducts, cleaning and sealing of ducts at the end laid drum lengths, preparation and supply of cable blowing pit at each Km jointing of HDPE conduit, testing OD HDPE Duct and accessories after laying preparation of report and final drawing and documents as per specification, joint location marking, erection accessories, as-built, etc.

120

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Telecommunication Site Work

-

-

-

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Splicing, Jointing of Optical Fiber Cable (Including Supply and Installation of jointing pits including sand, etc. & joint markers)

2

-

-

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Supply of FTC with pig tails other accessories for termination of OFC - 24 Fibre in the Telecom Room

1

-

-

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Installation of FTC & Wire mesh, termination of OFC on FTC / DDF inside telecom room, splicing with steet fibre, fibre test, OTDR test, power testing of laid OFC, identification of fault, rectification, earthing, final testing and commissioning, preparation of reports, etc. work complete in all respect with all necessary accessories for all location till final Handing Over and Taking Over by Owner of laid OFC.

1

-

-

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Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.

-

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