Central Railway Tender

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Central Railway - CR Tender

Goods
Machinery and Tools
Ireps
Opening Date4 Jan 2024
Closing Date31 Jan 2024
Tender Amount₹ 1,34,61,159.6 
Notes
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Costs

Summary

Supply, Installation, Testing & Commissioning Of Outdoor Signaling Equipment For Provision Of rob/rub Over 11 Lc Gates In Mumbai Division

Description

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BOQ Items

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Supply of Electronic Solid State Flasher Unit for Road Traffic Signal 24V DC. ACES/Muconny make with operating voltage 110V AC. (Inspection by Consignee)

5

2192

10960.45

... More
Supply of Dual Tone Warning Bell with 20W horn and 15W Amplifier ACES/Muconny make with operating voltage 110V AC. (Inspection by Consignee)

5

7666

38330.95

... More
Supply of LED type Boom Light suiutable for 110V AC color Red flashing body enclosure MS, CRC with mesh. (Inspection by Consignee)

6

1018

6112.38

... More
Supply of Electronic Magneto Group Phone 2 wire (EMAG) DTMF signalling 3V operated Specification IRS TC-79-2000 amendment no.4 or latest. TUMALA/ACES make. (Inspection by Consignee)

2

3256

6512.42

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Supply of Signal unit including post & unit (2 aspect) without LED Lamps to provide indication to the road user. The signal unit shall be of FRP type. RDSO/SPN/194/2006/Rev.2.0. The complete arrangement shall be got approved by engineer incharge before supply and erection. (Inspection by Consignee)

10

21513

215138.9

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Modification in existing EI system as per latest TAN, it includes :- Design and modification in existing interface and interlocking circuit of EI system, including modification in VDU,CCIP,MT,Data logger, EI, Relay rack complete wiring conforming to RDSO specification, as per technical requirement & tentative approved 9 signalling plan/diagrams. Required hardware will be provided by railways except the wiring, material (i.e. connectors, interconnecting cable/wires, fuses etc.). The work includes supply of modified ST/LT, interface and logic circuit, CCIP/VDU diagram etc. to suit the approved interlocking plan. It also includes modification in data logger/MT, carrying out FAT, SAT jointly with railways and satisfactory commissioning of the modified EI with full complements as per approved IP and central railway practices. All Plans and wiring diagrams shall be prepared on AUTOCAD and supplied in both soft copy and hard copies(6 sets). (Inspection by RDSO)

-

-

4049896.66

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Supply of Main Signal Post 140 mm outer dia 5.6 Mtr Length as per spec No IRS S 6/81 with latest amendments. (Inspection by Consignee)

10

10895

108954.1

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Supply of Cast Iron Main signal surface base 140mm as per spec No IRS S-10 and Drg No 2011/M 11 with latest amendments, with CLS Ladder assembly complete for CLS signal 5.5/4.5/3.5 mtrs long as per RDSO Drg. No. SA-23156(Adv), SA-23153 (Adv) & SA-23150 (Adv) Alt. 1 respectively with Latest Amendment as the case may be for CLS unit & signal back staging as per extent C. Rly practice (Inspection by Consignee)

10

10660

106602.6

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Remote terminal unit with 64 digital and 16 analog inputs for IBH/Relay huts. SPN NO. Spec No. IRS-S-99/2006 (Amdt-3). (Inspection by RDSO)

2

321807

643614.4

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Supply of QNA1 AC immunised relay, 8F-8B, 24 VDC along with plug board, retaining clip and connectors confirming to BRS : 931A, IRS:S60, IRS:S34 & IRS:S23 (Inspection by RDSO)

60

4545

272746.2

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Supply of QN1 Non AC immunised neutral relay, 8F-8B, 24 VDC along with plug board, retaining clip and connectors confirming to BRS : 930, IRS:S60, IRS:S34 & IRS:S23 (Inspection by RDSO)

60

4755

285356.4

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Supply of Universal LED Lamp proving relay QECX61 relay, 4F-4B,AC conforming to BRS:941A STS/E/RELAYS/AC LIT LED SIGNAL/09-2002, Amdt.-1 (FOR ALL ASPECT ECR FOR AC LED SIGNAL) (Inspection by RDSO)

40

4394

175774.8

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Supply of Fail Safe Electronic Flasher Device 24V DC or 60V DC as per RDSO spec No.:RDSO/SPN/173/2002 amendment 2 or latest. (Inspection by RDSO)

10

21198

211989.2

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Supply of Indication cum operating panel as per RDSO spcn no: RDSO/SPN/186/2004 Rev.2.0 with tag block completely wired with full complements like operating, emergency push buttons, with sealing arrangement, pulse counters Non-Resettable type, various buzzers(24V DC), SM's key and housed in a sheet metal cabinet similar to Siemens make in quality and finish. Each of the working domino should have all 15 17 terminals components. Different tone 3 nos. buzzers and 6 non-resettable counters are also wired as specified by Engineer incharge. The panel should have polycarbonate sheet cover on the top. SPARE:10% of working domino with cover plate completely wired and 10% of LEDs of each colour, 10% (minimum three) buttons, 10% of counter, 2 magnets, 1 buzzer & 4 bulb extractors shall be handed over as spare after commissioning of the installation by the contractor. Tag block shall conform to RDSO specn. IRS-S-77/2006. Manufaturer's name plate with address to be provided. (Inspection by Consignee) unit numbers = plate

200

599

119922

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Supply of Domino units with cover plate as per approved panel diagram, each of size 54 x 34mm completely wired up similar to Siemens make. Each domino units should have all the 15 contact terminals wired up. (Inspection by Consignee)

60

1911

114663.6

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Panel Indication bulbs (Double LED type ) working voltage 24V- Colour- Red/Yellow/Green. (Inspection by Consignee)

400

52

21088

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Design, fabrication and supply of Fuse Auto Changeover System for 32 Nos. of external non- 20 deteriorating type fuses or 'G' type fuses from 0.6A Amp to 4A Amp capacities used in signalling circuits. System shall have 8 cards with monitoring arrangement of 4 fuses in one card. As per RDSO Spec. RDSO/SPN/209/2012 Ver.2.0 or latest amendment if any. (Inspection by Consignee) unit number = no. of module

5

31577

157885.35

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Supply of "3 Aspect" Signal Unit in FRP body without lenses and transformers as per RDSO 22 Specification RDSO/SPN/194/2006/Rev.2.0 or latest complete and to suit LED signal Lamps and suitable for 140 mm dia post Saves pigment finish on the back side of the and inside. White Pigment finish inside the 4 aspect unit to avoid any extra paint cost. (Inspection by Consignee)

4

37416

149666.44

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Supply of "4 Aspect" Signal Unit in FRP body without lenses and transformers as per RDSO 23 Specification RDSO/SPN/194/2006/Rev.2.0 or latest complete and to suit LED signal Lamps and suitable for 140 mm dia post Saves pigment finish on the back side of the and inside. White Pigment finish inside the 4 aspect unit to avoid any extra paint cost. (Inspection by Consignee)

2

48408

96817.96

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Supply of Phenolic 10mm thick sheet, grade P3 in standard size of 1.22X1.22 Mtr as per spec. No IS 2036 of 1995. (Inspection by Consignee)

10

6195

61955.7

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Supply of ARA Terminal blocks with links made of PBT Specn No.IRS/75/2006(Rev-2) with latest amendments and RDSO Drg.No.SA-23741A Alt.4, SA-23745 Alt.5, SA-23746, SA-23748 Alt.4 & SA-23756A Alt.3. (Inspection by RDSO)

1000

85

85680

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Supply of cartridge fuse block made of PBT as per RDSO Drg No SA-23748 Alt 4, SA-23749 & Spec No IRS S 75/2006 with latest amendment. Fuse block shall be suitable for round head type voltage fuses. (Inspection by Consignee)

10

192

1922.7

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Supply of round head type non detoriating type low voltage cartridge fuse as per Specn No IRS/S/78/92 with latest amendments 2A/4A/6A capacity (Inspection by Consignee)

10

82

827.5

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Supply of Tik-tak, piano type switches,5 A (as per IS Specification). (Inspection by Consignee)

10

39

394.2

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Supply of three pole plug and socket 5 Amp (as per IS Specification). (Inspection by Consignee)

10

272

2724.1

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Supply of Lamp 110V/24W, 2 Pin for Loc. (Inspection by Consignee)

20

26

536.4

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Supply of Apparatus Case with godown locks with detachable handle on both the doors.{ Note: Separate Locking arrangement from outside alongwith handle to be provided} (Inspection by Consignee)

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-

124853.6

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Supply of earth electrode assembly as per Drg.No. CR/S&T/SK-815 (Inspection by Consignee)

30

1272

38163.9

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"Maintenance Free Earth as per RDSO/SPN/197/ 2008 or latest consisting of : 1) Copper bond 33 steel electrode 3 Mtr long 17mm dia with copper bonding thickness of min. 250 micron & UL listed & marked-01 No. 2) Earth enhancement compound RDSO Approved in sealed bag of 10 Kgs - 03 No. 3) Copper strip 150 x 25 x 6mm - 02 No. 4) Copper strip 300 x 25 x 6mm - 01 No. 5) 35 Sqmm Copper Cable to connect earth electrode to MEEB - 15 Mtr Approx. (Inspection by RDSO)"

3

20987

62963.61

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Supply of 35 Sq.mm Multistrand Single Core PVC Insulated Copper for connecting earth bus bar to earth electrode. (Inspection by Consignee)

30

479

14384.1

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Supply of Copper Tape 25x6 mm (Bonding ring conductor) mounted on insulated standoff (1 round). (Inspection by Consignee)

30

938

28157.1

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Supply of 300x25x6 mm Cu Equipotential Bus Bar. (Inspection by Consignee)

3

1575

4725.36

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Supply of Indoor Jumper Wire of various colour as per Railways standard practice of type ATC 1 x 0.6 mm dia.conforming to IRS 76/89 (Amd.3) or latest. (Inspection by Consignee)

1

10204

10204.3

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Resin cored wire as per specification No. IS:1921-1975 with Alloying element percentage as 63% 39 SN (Tin) and / 37% Pb (Lead) with percentage of various impurities not exceeding the values Sb (Antimony) 0.2% maximum , Cu (Copper) 0.1% maximum, As (Arsenic) 0.05% maximum, Fe (Iron) 0.02% maximum & other impurities mainly Al, Zn & Cd shall be limited. The flux shall be free from corrosive action as per clause 5.2 & flux percentage may be used as per requirement. (Inspection by Consignee)

50

1478

73902

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Lacing thread rolls, black, wax coated (100 mtrs). (Inspection by Consignee)

50

78

3903

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Fabrication and supply of Board made of White sunmica sheet over 12 mm thick particle/laminated/ wooden board covered with 5 mm thick perspex transparent sheet in aluminium/ steel frame and Painting of SWR/Track insulation plan etc. (Inspection by Consignee)

10

8618

86181.5

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Supply of Signal No.plates. as per Drg No RST-11393 / SK-842 (Inspection by Consignee)

10

615

6155.9

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Supply of A/AG/C/P/G/IB Board as per Drg. RST-11444/1(A), RDSO Drg No SA 23460(AG), SA- 23461(C), RST-11445. SA 23456(P), SA 23477(G) & SA 23476-77(IB) as applicable respectively with Latest Amendment. (Inspection by Consignee)

10

662

6628.5

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Supply of Hand Cuff Locks/ Godrej Navtal lock with Three common keys. (Inspection by Consignee)

10

337

3377.2

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Installation ,testing and commissioning of electrically operated lifting barrier, complete with Casting 1 of cement concrete foundation for pedestal and boom rest post, cabling power supply connection & wiring with complete outdoor work. All the materials, tools required for commissioning of LC Gate will be arranged by the contractor. (as per Central Railway standard practice)

3

14357

43071.45

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Excavation and casting of foundation for sliding Boom with Contractor 's own materials including 2 Cement and Anchor Bolts of Standard Size. The required scaffolding, Ferma etc for Casting of foundation will have to be brought by the Contractor at his own cost. The work shall be done as per instructions of Rly engineer at site.

3

65660

196982.04

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Erection of sliding boom assembly right hand, left hand with fixtures. All the materials, tools required for erection of sliding boom will be arranged by the contractor. (as per Central Railway standard practice)

3

8744

26233.29

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Installation & commissioning of sliding boom with E-type lock and HKT, this include wiring of HKT, running of cables, necessary painting and transportation of material from store to site. All the materials required for commissioning of sliding boom will be supplied by the contractor.

10

8277

82775.8

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Erection of road signal with all accessories incluidng fixing of road siren in Road signal unit as per as per instructions of Rly engineer at site-in-charge.

10

5199

51992.6

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Installations, wiring, testing and commissioning of Remote Terminal Unit complete along with 6 accessories with Contractors own wiring & fixing material. (It includes loading of NETWORKING software and networking with data logger. The requisite communication cable/channel for networking will be arranged by Railway.

2

11689

23379.22

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Fixing of cutting in relay bases & wiring of relays with Contractors own material obtained from approved sources in location box as per the instuctions of Engineer in charge. Per Point

160

668

106905.6

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Circuit wiring/jumpering as per circuit diagrams in the relay racks/IDF rack tagblocks. This includes preparation of Jumper sheets by wire man duly checked by firm's site supervisor & wire to wire testing as per 9 circuit diagram. Any wrong jumper done by wireman will not be paid & correction shall be done free of cost. Jumper wires will be issued by Railways. Good quality solder rosin core to be supplied by contractor for soldering of Jumper wires. Soldering of jumper wires to be done after completion of testing by Railways. UNIT NUMBER = JUMPER

2500

14

35900

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Plugging of relays, provision for temporary relays for NI working if any,laying of temperory cables for mock panel and wiring of Mock panel. Panel through testing of PI/RRI as per selection table, control table etc. 10 This also includes alteration if any in panel wiring, laying & termination of indoor cables from Panel to IDF/CT rack of relay room . Contractor shall depute Supervisor & wiremen technically qualified to carryout Panel through testing as per approved design. Technical knowledge of contractor's staff will be judged by Railways Engineer incharge before permiting them to do the testing. UNIT NUMBER= ROUTE

160

431

69080

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Relay Contact break test of indoor relay wiring. Contractor shall depute Engineer, Supervisor & 11 wiremen technically qualified to carryout contact break testing as per approved circuit diagrams. Firm Engineer to sign circuit diagrams for break testing after carrying out the test in presence of Railway's site supervisor/Engineer. UNIT NUMBER=A3 Size circuit per Sheet

400

387

154972

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Functional testing of PI/RRI/IBS/Autosignal etc. as per Selection table, control table, square sheet 12 etc. Contractor shall depute one Engineer, one Supervisor & wiremen technically qualified to carryout functional testing as per approved design. Technical knowledge of contractor's staff will be judged by Railways Engineer incharge before permitting them to do the testing. st will be penalised @ 5% pf rate per route. UNIT NUMBERS = ROUTE

250

404

101092.5

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Wiring, fixing & commissioning of modules of fuse 0.6 to 4 Amp. rating alarm system having change over arrangement and potential free contact wiring at Datalogger IDF. etc. as per instructions of Railway Engineer (Module fo 32 nos. fuses) UNIT NUMBERS=No. of modules

5

763

3816.55

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Excavation and Casting of main signal foundation as per Drg No SK 801 with contractor's own materials including cement and anchor bolts of standard size. The required scaffolding Ferma etc for Casting of foundation will have to be brought by the contractor at his own cost.

10

10796

107962.2

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Erection of CLS Post with Surface base and signal unit on top or on OFF set Bracket, fixing of front 15 and back staging, ladder and guards, signal name plates/boards if any with contractors own brackets and fixing materials. This also includes erection of auxiliary signals like calling on, shunt signal if any. The work shall be done as per instructions of Rly engineer at site.

10

4118

41184.6

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Termination of tail cable on Main signal units and wiring with contractor own material etc. The work shall be done as per instruction of Rly engineer at site.

10

1293

12936

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Fabrication and fixing of phenolic laminated/Fibre glass sheet in location box by providing all 17 fixtures as per Railway Drawing including fixing of PVC coated/with PVC pipe covered string rods at the back side for cable support with contractor's own materials. The work shall be done as per drg and arrangement similar to SK 783-1&2. with latest alterations & as per instructions of Rly engineer at site.

-

-

17969.28

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Fixing of cutting in relay bases & wiring of relays with Contractors own material obtained from approved sources in location box as per the instuctions of Engineer in charge. Per

160

668

106905.6

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Excavation and Casting of Apparatus Case foundation with contractors Anchor bolts, cement, ballast and other materials. The required scaffolding Ferma etc for Casting of foundation will have to be brought by the contractor at his own cost.

-

-

81211.08

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Erection of Apparatus Cases. This includes filling of location foundations and plastering

-

-

8466.51

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Installation of Eqpt. (Relays, resistance, chargers batteries etc.as applicable) & wiring of the same in apparatus Cases as per location diagrams & circuit diagrams, as per Instruction of site incharge and practice.

-

-

11238.51

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Installation of earth electrode assenbly as per Drg.No.RE/S&T/SIG/Tender/SK726/85 including earth wire connected through GI wire 8 SWG supported on M.S. flat of size 6mm x 40 mm to earth electrode as 24 per drg. No. CR/S&T/SK-815 for sigg. Equipment such as lever frames, apparatus case, signals, relay racks,block insruments, and etc. as per RE manual. The earth value should be less than 10 Ohms including the lead wire. The value should be measured in presence of Rly. supervisor. It should be documented and painted on earth enclosure made of concrete.( only earth electrode will be supplied by Railway). All other material required for provision of earthing will be brought by the contractor.

30

2983

89496.3

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Installation of unit Earth as per RDSO/SPN/197/Ver-1 or latest, to construct earthing of

3

6242

18727.8

... More
Connecting main earth electrode to BRC using 35 sq.mm copper cable.

30

109

3277.8

... More
Installation of 25 x 6 mm copper tape (bonding ring conductors) mounted on insulated standoffs (1 round)

30

244

7349.7

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Installation of 300 x 25 x6 mm Cu equipotential Bus Bar.

3

520

1562.4

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Design and supply of Detailed Signalling Circuits including Panel diagram(if required) , Route section Plan , Selection Table , Fuse & Negative Tag. Analysis , Contact analysis , Relay Rack Arrangement and wire count sheets etc. in A3 size.Completion circuit shall be plotted in AutoCAD. The contractor shall initially supply 2 sets of circuits duly signed by the circuit designer having substantial experience on design side for 29 making such circuits, complete for approval of Railways. Railways will return one set of circuit to the contractor duly approved with alterations /corrections, if any. The contractor shall incorporate Railway's alterations/corrections in the original tracings & CD without any deviation and submit two copies of the modified circuits. Original tracings so modified & final CD complete in all respects alongwith 6 sets of final approved circuits (out of which one set shall be supplied in transparent bags. Only two sheets of circuits shall be placed in one bag each) shall be submitted to the Railways in case there are no further alteration suggested by Railways. This also includes modification in yard.

-

-

802257.16

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Preparation of final ammonia prints of diagrams in A-3 size after tracings are approved by 30 Railways, in four sets for final submission with one set of diagram in transparent polythene bag/lamination (only two sheets shall be placed in one polythene bag/laminated each). Every set shall be set in a plastic folder of A3 size and of good quality. The final approved tracings will be handed over to contractor by railway for this purpose and contractor will return back the same after taking out the prints for stations having less than 20 routes.

-

-

44498.73

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"Excavation of cable trench as per cable route plan,1 mt. deep and 300mm wide along side the track in hard soil, conforming to distances as per cable route plan and refilling after cable laying. This work 32 includes covering of cable laid in trench by loose soil for a layer of 50mm thickness after clearing of route,bushes etc. It shall be ensured that top of the cables laid is at a depth of 0.8m or more. If it is less, then the width and depth shall be suitably increased and accordingly proportionate payment shall be made. In case depth of trench is not achievable due to site conditions proportionate payment will be made as per procedure. The work shall be done as per the extant practice on Central Railway and instructions of Railway Engineer at site. Drg. No. SK 805"

150

688

103249.5

... More
"Cutting of all types of Roads/ platforms (ecxcept concrete type) for trenching and excavation to 33 depth of 300mmx300mm wide approx. and refilling after laying of RCC/GI /DWC pipe & to restore them to original condition. The work shall be done as per extant practice on C.Rly & instructions of Rly engineer at site. Drg. No. SK 807"

30

3441

103250.1

... More
Digging of trench1.0 M. deep from rail flange/road level (for LC) and 0.3Mtrs. to .6 Mtrs wide and 34 back filling after placing of DWC/RCC/GI pipe.(placing of DWC/RCC/GI pipe covered separately). The ballast disturbed be screened and dressed as required by Engineer-in-charge or his representatives and road tarred immediately. Drg. No. SK 806

10

688

6883.3

... More
Laying of DWC/RCC pipes alongwith collars/RCC Half round pipes in trenches at places of track and road crossings, platform cuttings etc.

100

67

6708

... More
Laying of signalling/Power/Telecom cable of various cores/sizes in trenches.

50

6132

306648

... More
Placing and securing of cable route markers in trenches at the specified interval and at diversions, joints etc along the cable route. The work shall be done as per extant practice on C Railways & the instruction of Rly engineer at site.

100

14

1479

... More
"Wherever depth of 0.5M cable trench is not feasible, cable shall be protected as under:- Preparation of cement mixture 1:3:6 with contractor's own materials and spreading cement concrete mixture layer of 100 mm thick over the already laid cables in the excavated trench."

30

6288

188666.1

... More
Laying of RCC half round cement pipe of appprox. Size (150/300mm dia X 2 mtr. length) inside the trench after laying of cable. Pipes shall be placed as per directives of site engineer.

1000

43

43010

... More
"Painting of two coats of synthetic enamel paint over one coat of primer on the following after scraping & cleaning surface wherever necessary with contractor' own supply of paints.Wherever required 40 contractor shall apply coating of epoxy paint also as per instructions of site-in-charge.Epoxy paint will be supplied by Railways. NOTE:- The paint and primer should be from M/s Asian paints Co. Ltd.,. The paints will be primer (IS 5660 of 1970) the Aluminium synthetic black enamel (IS 2932 of 1974) brilliant white and yellow Painting two coats of enamel paint over one coat of primer."

-

-

12272.8

... More
Lettering / Numbering of Signals, Point Machine, Track Lead Junction Boxes, Block Joints, Apparatus Cases etc. (each item to be taken as One Unit) This work will be carried out as per the standard practice being followed in Central Railway.

20

66

1336.8

... More
Lettering / Numbering Termination particulars, equipments names etc., legibly and neatly inside location boxes.

-

-

1908.93

... More
Supply of Lamp Holders, two pin, Bakelite type for apparatus case. (Inspection by Consignee)

12

46

560.88



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