Bridge And Roof Company India Limited Tender
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Bridge And Roof Company India Limited Tender
Paints and Enamels
Energy, Oil and Gas
Machinery and Tools
Eprocure
Opening Date17 Oct 2024
Closing Soon25 Nov 2024
Tender Amount₹ 23,01,08,846
Costs
EMD
₹ 24,85,000Document Cost
₹ 59,000Tender Fee
Refer Documents
Summary
Mechanical Works Including Piping,equipment Erection,painting, Insulation,etc.composite Works For Replacement Of 03 Nos. Off Gas
Description
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Contact
Tender Id
2024_BandR_831239_1Tender No
BANDR/HO/71156/MECH. WORK/NIT/SC/01Tender Authority
Bridge And Roof Company India Limited ViewPurchaser Address
-Website
http://eprocure.gov.in
GEM & Bid Advisory Services
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Documents
eNIT-MECH-WORK-URAN-ONGC
BOQ Items
NB 20.000 INCHES
10
24967
249670
C.S MITRE BENDS-45; THK. = 10MM
-
-
-
NB 20.000 INCHES
5
17493
87465
PIPING (ABOVE GROUND) :-Transportation of all piping items from Owner's storage point to work site/work shop; fabrication including cutting,edge preparation, (inclusive of grinding the edges of pipe, pipe spools,fittings,flanges etc. to match with the mating edges of uneven/different thickness wherever required); fitup, bending, preheating wherever required,welding, threading, and laying of pipes and pipe spools(spools along with supports) of all types and thickness over sleepers,overhead on racks and at all elevations, hook-ups with existing piping,connecting with equipment nozzles, strainers, steam traps, static mixers, sight flow indicators, thermal sleeve, orifice assemblies, spray nozzles, rotameters,tappings for pressure gauges, thermowells, sample connections, sample coolers, closed sample system cabinets etc. and fixing of gaskets,bolts,nuts including application of torque wherever required & all other inline instruments and fittings, like elbows,reducers,tees,flanges,spectacle blinds and spacer&blinds,piping specials such as mitres and fabricated fittings,vents,drains(but excluding reinforcing pads),SW valves upto 1.5 NB,Steam Supply/Condensate Recovery stations(Cast/Fabricated),Supply & welding of Strip as per EIL Std 7-51-0112 to all pipes before hydro-testing at exit points of Units for earthing purpose; alignment,cleaning & flushing by water/compressed air, hydrostatic, pneumatic, vacuum, spark testing and any other type of testing as specified draining,drying by compressed air,performing Positive Material Identification (PMI) using alloy analysers, completing all such works in all respects (including preparation of isometrics as mentioned in the Scope of Work for the job) as per the specifications,drawings and instructions of Engineer-in-Charge.PMI shall be performed by third party as defined in PMI spec.Rates for tubing (if any) shall include rates for valves, fittings, all in line instruments and testing etc.Carbon steel piping includes LTCS piping also. Erection of all inline instruments like flow instruments & specialty items like static mixers, sample coolers, thermal sleeve, air mixers, exhaust head, rupture disk, flow meters, venturi tube, flame arrestor, thermal flow switch etc. except valve shall be considered as part of piping and separate payment shall not be made on this account.
-
-
-
CARBON STEEL PIPING (NON IBR); THK. = 10MM
-
-
-
FABRICATION (BUTT WELD)
-
-
-
NB UPTO 1.5 INCH
165
592
97680
NB 2 INCH - 6 INCH
9275
592
5490800
NB 8 INCH - 14 INCH
24625
592
14578000
NB 16 INCH - 24 INCH
505
592
298960
FABRICATION (FILLET WELD)
-
-
-
NB UPTO 1.5 INCH
2025
499
1010475
NB 2 INCH - 6 INCH
95
499
47405
NB 8 INCH - 14 INCH
50
499
24950
NB 16 INCH - 24 INCH
100
499
49900
ERECTION (OTHER THAN SPOOL)
-
-
-
NB UPTO 1.5 INCH
390
210
81900
NB 2 INCH - 6 INCH
12610
210
2648100
NB 8 INCH - 14 INCH
64545
210
13554450
NB 16 INCH - 24 INCH
5000
210
1050000
CARBON STEEL PIPING (NON IBR); THK. 10MM AND = 20MM
-
-
-
FABRICATION (BUTT WELD)
-
-
-
NB 2 INCH - 6 INCH
215
695
149425
NB 8 INCH - 14 INCH
4610
695
3203950
ERECTION (OTHER THAN SPOOL)
-
-
-
NB 2 INCH - 6 INCH
350
217
75950
NB 8 INCH - 14 INCH
8600
217
1866200
CARBON STEEL PIPING (IBR); THK. = TO 10MM
-
-
-
FABRICATION (BUTT WELD)
-
-
-
NB UPTO 1.5 INCH
10
636
6360
NB 2 INCH - 6 INCH
620
636
394320
FABRICATION (FILLET WELD)
-
-
-
NB UPTO 1.5 INCH
40
571
22840
ERECTION (OTHER THAN SPOOL)
-
-
-
NB UPTO 1.5 INCH
5
210
1050
NB 2 INCH - 6 INCH
1770
210
371700
STAINLESS STEEL PIPING (NON-IBR); THK. = 10MM
-
-
-
FABRICATION (BUTT WELD)
-
-
-
NB UPTO 1.5 INCH
75
1164
87300
NB 2 INCH - 6 INCH
16010
1164
18635640
NB 8 INCH - 14 INCH
24670
1164
28715880
NB 16 INCH - 24 INCH
2435
1164
2834340
FABRICATION (FILLET WELD)
-
-
-
NB UPTO 1.5 INCH
2265
939
2126835
ERECTION (OTHER THAN SPOOL)
-
-
-
NB UPTO 1.5 INCH
220
274
60280
NB 2 INCH - 6 INCH
24640
274
6751360
NB 8 INCH - 14 INCH
41075
274
11254550
NB 16 INCH - 24 INCH
4995
274
1368630
STEAM TRACERS CARBON STEEL
-
-
-
NB 0.750 INCHES
15
695
10425
VALVES :- Transportation of all types of valves (Including special valves, motor operated valves, PRDS, PSVs, TSVs, Control valves, On-Off/Shutdown valves, Self actuating valves) from Owner's storage points to contractor's stores/worksite and installation of valves for all rating including assembly of valves accessories like air bottles etc, if any, fixing of gaskets bolts/nuts wherever required and performing Positive Material Identification(PMI) using alloy analysers as per specification, drawings and directions of Engineer-in- Charge.
-
-
-
FLANGED/WAFER VALVES INCLUDING MOV (UPTO 600#)
-
-
-
NB 2.000 INCHES
200
716
143200
NB 3.000 INCHES
265
1077
285405
NB 4.000 INCHES
30
1431
42930
NB 6.000 INCHES
118
2147
253346
NB 8.000 INCHES
166
2863
475258
NB 10.000 INCHES
129
3578
461562
NB 12.000 INCHES
98
4294
420812
NB 14.000 INCHES
18
5010
90180
NB 20.000 INCHES
13
7155
93015
CONTROL VALVES (UPTO 600#)
-
-
-
NB 1.000 INCHES
1
592
592
NB 1.500 INCHES
1
695
695
NB 2.000 INCHES
14
925
12950
NB 3.000 INCHES
27
1388
37476
NB 4.000 INCHES
5
1851
9255
NB 6.000 INCHES
9
2769
24921
NB 8.000 INCHES
1
3694
3694
PRESS. RELIEF/ SAFETY VALVES, PILOT OP. SAFETY VALVES (UPTO 600#) ( Size are valve inlet size)
-
-
-
NB 0.750 INCHES
16
463
7408
NB 1.000 INCHES
31
463
14353
NB 1.500 INCHES
31
695
21545
NB 2.000 INCHES
31
925
28675
NB 3.000 INCHES
29
1388
40252
NB 4.000 INCHES
29
1851
53679
NB 8.000 INCHES
16
3694
59104
SPRING SUPPORT ASSEMBLIES :- Transportation of all types of spring support assemblies from Owner's storage points to contractor's stores/worksite and installation of spring support assemblies for all rating including assembly, if any, fixing of gaskets bolts/nuts, welding attachments wherever required and performing Positive Material Identification(PMI) using alloy analysers as per specification, drawings and directions of Engineer-in- Charge. Contractor to ensure that travel stops are removed and spring is locked in cold load position for Hydrotest. It shall be ensured that locking devices are removed and springs are properly set at hot load position during commissioning.
-
-
-
SPRING SUPPORT ASSEMBLIES
3
58899
176697
BOLT TENSIONING :- Carrying out tensioning of bolted joints on all types of piping as called for in EIL Specification No.6-76-0002 on already erected system including supply of all materials, recording devices, instruments etc; Providing all normal and special equipment and gadgets, skilled / un skilled labour, specialist, supervisory staff and completing the work in all respects as per specifications and instructions of engineer-in-charge. some joints may require bolt tensioning more than once, but, payment for one joint shall be made only once.
-
-
-
150# JOINTS
-
-
-
NB 14.000 INCHES
55
3455
190025
NB 20.000 INCHES
29
4930
142970
300# JOINTS
-
-
-
NB 10.000 INCHES
87
3578
311286
600# JOINTS
-
-
-
NB 6.000 INCHES
122
2769
337818
NB 8.000 INCHES
144
3694
531936
REINFORCING PADS FOR PIPES :- Fabrication of reinforcing pads for pipe connection wherever required (from pipes only supplied by the Owner) and erection, fitup, welding & testing (including DP/MP) if required of the same and performing Positive Material Identification(PMI) using alloy analysers as per the specifications, drawings and instructions of the Engineer-in-Charge. Note: Sizes mentioned for Reinforcing Pads are for branch pipe
-
-
-
C.S REINFORCING PADS
-
-
-
NB 2.000 INCHES
26
2025
52650
NB 4.000 INCHES
1
4041
4041
NB 6.000 INCHES
4
6065
24260
NB 10.000 INCHES
3
10098
30294
NB 12.000 INCHES
3
12123
36369
NB 14.000 INCHES
10
14139
141390
S.S REINFORCING PADS
-
-
-
NB 2.000 INCHES
82
3599
295118
NB 3.000 INCHES
47
5392
253424
NB 4.000 INCHES
9
7192
64728
NB 6.000 INCHES
17
10785
183345
NB 8.000 INCHES
4
14378
57512
NB 10.000 INCHES
30
17970
539100
NB 12.000 INCHES
5
21569
107845
RADIOGRAPHY :- Performance of radiographic inspection on piping of all types & thicknesses including providing or hiring of all necessary equipment and whatever else even though not expressly mentioned but required to perform the work as per specifications and instructions of Engineer-in- Charge. Radiographs shall be submitted to the Engineer-in-charge. (Repeat Radiography due to defective radiograph on repaired joints due to Contractor's fault and for additional radiography necessitated due to poor performance of contractor's welders shall be done at contractor's cost) Note: Unit for radiography quantity is 'Nos of circumferencial weld joints'.
-
-
-
FOR JOINTS THK. = 8MM (FOR CS OTHER THAN CLASS lV OF JOB NDE SPECIFICATION)
-
-
-
NB 0.750 INCHES
7
362
2534
NB 1.000 INCHES
1
362
362
NB 1.500 INCHES
3
376
1128
NB 2.000 INCHES
61
499
30439
NB 3.000 INCHES
23
744
17112
NB 4.000 INCHES
4
990
3960
NB 6.000 INCHES
35
1482
51870
FOR JOINTS THK. = 8MM (FOR CS AS PER CLASS lV OF JOB NDE SPECIFICATION/AS/SS)
-
-
-
NB 0.750 INCHES
18
362
6516
NB 1.000 INCHES
1
362
362
NB 2.000 INCHES
126
499
62874
NB 3.000 INCHES
546
744
406224
NB 4.000 INCHES
51
990
50490
NB 6.000 INCHES
261
1482
386802
NB 8.000 INCHES
65
1973
128245
NB 10.000 INCHES
311
2465
766615
NB 12.000 INCHES
130
2964
385320
NB 14.000 INCHES
39
3455
134745
NB 20.000 INCHES
29
4930
142970
FOR JOINTS ABOVE THK. 8MM
-
-
-
NB 4.000 INCHES
7
990
6930
NB 6.000 INCHES
3
1482
4446
NB 8.000 INCHES
144
1973
284112
NB 10.000 INCHES
31
2465
76415
NB 12.000 INCHES
34
2964
100776
NB 14.000 INCHES
12
3455
41460
DYE PENETRATION/MAGNETIC PARTICLE TEST :- Performance of magnetic particle/ dye penetrant test including supply of all necessary materials, equipment and labour for carrying out the work as per specification and directions of Engineer-in-Charge.
-
-
-
DYE PENETRANT TEST
728
58
42224
MAGNETIC PARTICLE TEST
159666
94
15008604
PIPE SUPPORTS (FROM MATERIALS SUPPLIED BY OWNER) :- Fabrication, erection(at all elevations) of pipe supports like shoes, cradles, hangers, clamps(of all sizes/thicknesses manufactured by forming method using die), turn buckles, saddles, guides, special supports, pads(including corrosion pads & protection shields), providing and welding of stiffeners as per drawings, T post etc. of all types including supply and application one coat of primer, all necessary equipments, consumables, labour, returning surplus materials and scrap etc to owner's storage points and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustment/ alignment during precommisioning, commisioning as per the instructions of Engineer-in- charge. Fabrication of extension of spindle for valves, provision of locking arrangement, etc. shall also be considered under this item.
-
-
-
DUMMY PIPE SUPPORTS FOR C.S (OWNER SUPPLIED)
3
52704
158112
DUMMY PIPE SUPPORTS FOR S.S (OWNER SUPPLIED)
3
105406
316218
PIPE SUPPORTS (FROM MATERIALS SUPPLIED BY CONTRACTOR) :- Fabrication, erection(at all elevations) of pipe supports like shoes, cradles, hangers, clamps(of all sizes/thicknesses manufactured by forming method using die), turn buckles, saddles, guides, special supports, pads(including corrosion pads & protection shields), providing and welding of stiffeners as per drawings, T post etc. of all types including supply and application one coat of primer, all necessary equipments, consumables, labour, and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustment/ alignment during precommisioning, commisioning as per the instructions of Engineer-in- charge. Fabrication of extension of spindle for valves, provision of locking arrangement, etc. shall also be considered under this item.
-
-
-
C.S STRUCTURAL STEEL (CONTRACTOR SUPPLIED)
3
96487
289461
S.S STRUCTURAL STEEL (CONTRACTOR SUPPLIED)
8
289452
2315616
CHEMICAL CLEANING/PICKLING/DEGREASING/PASSIVATION :- Cleaning and pickling of equipment/pipeline includng preparation of circulation loop, supply of temporary piping, pumps, heater coils, gaskets, thermometer, hydrometer, valve, test coupon, spares, laboratory facilities, with all accessories for conducting test, chemicals, safety accessories and also providing or hiring all necessary equipment and whatever else even though
not expressly mentioned herein and in specificaions but required to perform the work as per job specifications and instructions of Engineer-in-Charge.
-
-
-
CHEMICAL CLEANING AND PASSIVATION FOR CS PIPING OF COMPRESSOR CIRCUIT
-
-
-
NB 0.500 INCHES
15
210
3150
NB 0.750 INCHES
30
210
6300
NB 1.500 INCHES
15
311
4665
NB 2.000 INCHES
50
419
20950
NB 4.000 INCHES
180
831
149580
NB 6.000 INCHES
65
1243
80795
NB 8.000 INCHES
1010
1655
1671550
PASSIVATION OF COOLING WATER LINES
-
-
-
NB 0.500 INCHES
15
195
2925
NB 0.750 INCHES
20
195
3900
NB 1.500 INCHES
130
195
25350
NB 2.000 INCHES
15
383
5745
NB 6.000 INCHES
180
1149
206820
NB 8.000 INCHES
965
1532
1478380
NB 12.000 INCHES
615
2292
1409580
NB 14.000 INCHES
705
2675
1885875
NB 20.000 INCHES
160
3817
610720
MODIFICATION/EXTRA WORKS (IF ANY) :- Cutting, bevelling, fitup, welding of different sizes of CS/AS/SS/Higher Alloy piping of all types and thicknessess in shop, in position, on ground/overhead on rack and at all elevations; transportation of pipes, fittings, flanges etc from owner's storage point to work site/ work shop, making necessary scaffoldings, consumables, machinery, tools, tackles, labour and supervision including attending repairs for completing the work as per the instruction of Engineer-in-charge.
-
-
-
FLAME CUTTING C.S PIPING IBR/NON IBR
715
180
128700
HACKSAW CUTTING C.S PIPING IBR/NON IBR
240
195
46800
BEVELLING C.S PIPING IBR/NON IBR
950
210
199500
FITUP & WELDING C.S PIPING IBR/NON IBR
950
513
487350
FLAME CUTTING S.S PIPING IBR/NON IBR
685
253
173305
HACKSAW CUTTING S.S PIPING IBR/NON IBR
230
311
71530
BEVELLING S.S PIPING IBR/NON IBR
910
318
289380
FITUP & WELDING S.S PIPING IBR/NON IBR
910
918
835380
REMOVAL ERECTED PIPING(ABOVE GROUND) :- Removal of piping existing/ erected including SW valves for modification as required as per Drawings/P&IDs/instructions of Engineer-in-charge at all elevations, including providing assistance to owner for draining, cleaning and purging of the lines to be removed , unbolting of flanged joints /cutting of pipe lines wherever required, installation of flanges and blind flanges, removal of insulation from insulated lines, removing supports, steam tracers, all fittings and flanges, instruments etc, cutting of pipes in appropriate length for transporting purposes, cleaning, flushing, drying and transporting all materials to storage point(within the complex battery limits) designated by Owner/EIL including stacking of material and disposing of waste etc as instructed by Engineer-in- charge.
-
-
-
C.S/A.S PIPING
19430
238
4624340
S.S PIPING
2305
419
965795
REMOVAL OF ERECTED VALVES (ABOVE GROUND) :- Removal of all types and ratings of valves by unbolting, cutting etc. as required, cleaning by flushing with water/air etc. as required and transportation of the same to Owner's storage point (within thecomplex battery limits) and stacking as per instructions of Engineer-in-Charge.
-
-
-
VALVES OTHER THAN CONTROL VALVES
-
-
-
NB 0.500 INCHES
33
362
11946
NB 0.750 INCHES
33
362
11946
NB 1.000 INCHES
33
362
11946
NB 1.500 INCHES
33
448
14784
NB 2.000 INCHES
8
592
4736
NB 3.000 INCHES
13
890
11570
NB 4.000 INCHES
8
1178
9424
NB 6.000 INCHES
13
1772
23036
NB 8.000 INCHES
4
2357
9428
NB 10.000 INCHES
5
2943
14715
NB 12.000 INCHES
3
3535
10605
NB 14.000 INCHES
8
4120
32960
NB 20.000 INCHES
3
5884
17652
LOW FRICTION PADS: Supply, fabrication and fixing of low friction pads with suitable bonding materials / fasteners, as specified in Drawings / Isometrics / Special support sketches.
-
-
-
TEFLON PAD WITH COMPRESSIVE STRENGTH (0.25 OFFSET) :1870 PSI
0.13
1946646
253063.98
GRAPHITE PAD WITH COMPRESSIVE STRENGTH : 2877 PSI
0.03
1752198
52565.94
CALLIBRATION OF SAFETY VALVES : Cleaning, set pressure tests of pressure relief and thermal relief valves before installation, providing equipments, necessary test jig, instrument air, nitrogen cylinders, all consumables including dropping/shifting of the PSV's/TSV's from the installed position(if required) to workshop for calibration/re- calibration/re-checking, etc., and reinstall back to original location including parts replacement, gasket, stud/bolts etc., re-fixing of the PSV's /TSV's including lapping (if required) but excludes flow calibration, calibration/test reports and excluding supply of valves.
Note : Size mentioned below are Safety Valve Inlet Size
-
-
-
NB 0.750 INCHES
16
671
10736
NB 1.000 INCHES
31
671
20801
NB 1.500 INCHES
31
671
20801
NB 2.000 INCHES
31
1336
41416
NB 3.000 INCHES
29
2010
58290
NB 4.000 INCHES
29
2675
77575
NB 8.000 INCHES
16
5349
85584
PIPE DAVITS :
Supply, fabrication & erection of pipe davits as per EIL std. 7-12-023 for lowering of aircooler motors/safety valves from structural platforms, fixing the same to platforms, inspection as per specs., supply of all necessary materials, equipment, consumables, labour, supervision etc. The work shall be carried out as per the specifications, drawings & instruction of engineerincharge.
-
-
-
PIPE DAVITS
1
194664
194664
SUPPLY OF HOSE AND HOSE COUPLING:
Procurement and supply of Hose and hose coupling to site/owner's storage,transportation to work site, Welding of hose coupling to utility stations & testing. The specification & quantities as per details mentioned below, technical notes for Hose & Hose couplings & Datasheet as attached with tender.
-
-
-
HOSE.PIPE, AS PER DATA SHEET, INERTGAS, 2.0 INCH, 15.0 M, BOTH ENDS FLANGED, AS PER PMS CLASS A1A.
MATERIAL - HIGH STRENGTH SYNTHETIC CHORD REINFORCED NATURAL RUBBER HOSE WITH NEOPRENE LINER INSIDE,CORRUGATED FINISH OUTSIDE.
20
11667
233340
HOSE.PIPE, AS PER DATA SHEET, LP STEAM, 1.0 INCH, 15.0 M,FLANGED END & NOZZLE END, AS PER PMS CLASS A2A.
MATERIAL- CLOSE PITCH BUTT WELDED ANNULAR CORRUGATIONS, HEAVY WALL SS304 TUBE (NO INTERLOCKING) WITH DOUBLE SS304 BRAIDING.
20
7655
153100
HOSE.PIPE, AS PER DATA SHEET, PLANT AIR, 2.0 INCH, 15.0 M, QUICK END & NOZZLE END, AS PER PMS CLASS A1A.
MATERIAL- HIGH STRENGTH SYNTHETIC CHORD REINFORCED NATURAL RUBBER HOSE WITH NEOPRENE LINER INSIDE, CORRUGATED FINISH OUTSIDE.
20
14587
291740
HOSE.PIPE, AS PER DATA SHEET, SERVICE WATER, 1.0 INCH, 15.0 M, QUICK END & NOZZLE END, AS PER PMS CLASS A1A.
MATERIAL- HIGH STRENGTH SYNTHETIC CHORD REINFORCED NATURAL RUBBER HOSE WITH NEOPRENE LINER INSIDE,CORRUGATED FINISH OUTSIDE.
20
9564
191280
HOSE.COUPLING, ASTM A 105, HOSE SIDE END -QUICKTYPE, PIPE SIDE END-SOCKET WELD.
39
7229
281931
HOSE.PIPE, AS PER DATA SHEET, DM WATER, 2.0 INCH, 15.0 M, QUICK END & NOZZLE END, AS PER PMS CLASS A1A.
MATERIAL- HIGH STRENGTH SYNTHETIC CHORD REINFORCED NATURAL RUBBER HOSE WITH NEOPRENE LINER INSIDE,CORRUGATED FINISH OUTSIDE.
20
14587
291740
SUPPLY OF COMPACT STEAM TRAP ASSEMBLIES: Procurement and supply of Compact Steam Trap Assemblies to site/owner's storage,transportation to work site and testing.Contractor shall supply Compact Steam Trap Assemblies in accordance with the technical notes for SS/CR Manifolds & Compact Steam Trap Assemblies and details specified in the Data Sheet for Compact Steam Trapping Assembly.
-
-
-
COMPACT STEAM TRAPPING ASSEMBLY, FOR LP STEAM, WITH THERMODYNAMIC TRAP AS PER DRG.NO.B650-000-16-43-SK-0001
13
5284
68692
PAINTING (UNITS) :-
Supply of paints and primers, preparation of surfaces and application of primer and finish paints, identification (Line numbering), lettering, colour bands, colour coding etc. as specified including rubdown and touch up of shop primer wherever required, providing scaffolding for all heights, labour, material, tools and tackles, consumables supervision etc. to complete the work in all respects as per Job Specification, drawings and direction of Engineer-in- Charge for all types of uninsulated piping and insulated piping as specified including all pipes, fittings, flanges, supports, valves etc. Surface preparation by blast cleaning and application of first coat of primer (inorganic zinc silicate, F9) shall be done in fabrication yard prior to erection. For insulated piping wherever blast cleaning with no primer application is specified, in such cases finish paints shall also be applied in the fabrication yard. The identification marks of the piping and joints shall be noted before blasting and the same shall be transferred on primed surface with Polyurethane paint (F2) or as per the instructions of Engineer-in-Charge. Notes: 1. All joints (fabrication as well as erection joints) shall be left unpainted till hydrotesting.
2. No extra payment shall be made for identification (line numbering etc.) of insulated and uninsulated lines.
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-
-
FOR ALL UN-INSULATED ABOVE GROUND CS, LTCS & LOW AS PIPING, EQUIPMENT, STRUCTURES, EXCHANGERS, PUMPS, DRIERS, VALVES, ETC AS PER JOB SPEC B650-6-41-PLS-01.
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-
-
DESIGN TEMP GROUP: -16 TO 80 (DEG C)SURFACE PREPARATION: SSPC-SP-10; 1coat of F-9 @ 65-75µ DFT/coat , PRIMER : 1 coat of P-6 @40µ DFT/coat, FINISH COAT: 1coat of F-6B @ 100 µ DFT/coat+ 1 coat of F-2 @ 40µ DFT/coat
-
-
-
PIPES
-
-
-
NB: .5 Inches
25
43
1075
NB: .75 Inches
90
51
4590
NB: 1 Inches
3150
65
204750
NB: 1.5 Inches
140
94
13160
NB: 2 Inches
2520
115
289800
NB: 3 Inches
895
166
148570
NB: 4 Inches
725
210
152250
NB: 6 Inches
610
311
189710
NB: 8 Inches
4275
405
1731375
NB: 10 Inches
140
499
69860
NB: 12 Inches
625
592
370000
NB: 14 Inches
745
650
484250
NB: 18 Inches
345
839
289455
NB: 20 Inches
160
933
149280
VALVES
-
-
-
NB: 2 Inches
43
166
7138
NB: 3 Inches
26
246
6396
NB: 4 Inches
5
318
1590
NB: 6 Inches
20
463
9260
NB: 8 Inches
94
600
56400
NB: 12 Inches
31
890
27590
NB: 14 Inches
10
976
9760
NB: 18 Inches
3
1251
3753
NB: 20 Inches
8
1395
11160
DESIGN TEMP GROUP: 81 TO 400 (DEG C)SURFACE PREPARATION: SSPC-SP-10; 1 coat of F-9 @ 65-75µ DFT/coat, PRIMER: NONE, FINISH COAT: 2 COATS OF F-12 @ 20 µ DFT/coat(2X20=40)
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-
-
PIPES
-
-
-
NB: .75 Inches
35
43
1505
NB: 1.5 Inches
15
79
1185
NB: 2 Inches
230
94
21620
NB: 3 Inches
20
138
2760
NB: 4 Inches
150
174
26100
NB: 6 Inches
105
253
26565
NB: 8 Inches
1075
333
357975
NB: 10 Inches
430
412
177160
NB: 12 Inches
415
491
203765
VALVES
-
-
-
NB: 2 Inches
39
138
5382
NB: 3 Inches
10
202
2020
NB: 4 Inches
7
259
1813
NB: 6 Inches
8
383
3064
NB: 8 Inches
44
499
21956
NB: 10 Inches
23
622
14306
NB: 12 Inches
8
730
5840
FOR INSULATED PIPING, EQUIPMENT, EXCHANGERS, STORAGE VESSELS, TANKS, COLUMNS ETC. OF CS, LTCS, LOW ALLOY STEEL & STAINLESS STEELS IN ALL ENVIRONMENTS
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-
-
DESIGN TEMP GROUP: -45 TO 125 (DEG C)SURFACE PREPARATION: SSPC-SP-7;(15-25µ surface profile), 1 coat of F-15@75µ DFT/coat, PRIMER : NONE, FINISH PAINT : 2 coats of F-15@75µ DFT/coat
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-
-
PIPES
-
-
-
NB: .75 Inches
25
58
1450
NB: 1.5 Inches
5
94
470
NB: 3 Inches
290
174
50460
NB: 12 Inches
320
629
201280
VALVES
-
-
-
NB: 3 Inches
56
259
14504
NB: 12 Inches
27
939
25353
DESIGN TEMP GROUP: 126 TO 550 (DEG C)SURFACE PREPARATION: SSPC-SP-7;(15-25µ surface profile), 1 coat of F-16@125µ DFT/coat, PRIMER: NONE, FINISH PAINT : 1 coats of F-16@125µ DFT/coat
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-
-
PIPES
-
-
-
NB: .75 Inches
20
43
860
NB: 1.5 Inches
5
79
395
NB: 2 Inches
35
101
3535
NB: 3 Inches
670
144
96480
NB: 4 Inches
265
188
49820
NB: 6 Inches
100
274
27400
VALVES
-
-
-
NB: 2 Inches
8
152
1216
NB: 3 Inches
129
217
27993
NB: 4 Inches
13
282
3666
NB: 6 Inches
10
405
4050
FOR INSULATED PIPING, EQUIPMENT, EXCHANGERS, STORAGE VESSELS, TANKS, COLUMNS ETC. OF CS, LTCS, LOW ALLOY STEEL & STAINLESS STEELS IN ALL ENVIRONMENTS
-
-
-
DESIGN TEMP GROUP: -45 TO 125 (DEG C)SURFACE PREPARATION: SSPC-SP-10; 1coat of F-15 @ 75µ DFT/coat , PRIMER : NONE, FINISH COAT: 2 coats of F-15 @ 75µ DFT/coat
-
-
-
PIPES
-
-
-
NB: .75 Inches
5
58
290
NB: 1.5 Inches
135
94
12690
NB: 2 Inches
25
123
3075
VALVES
-
-
-
NB: 2 Inches
10
180
1800
DESIGN TEMP GROUP: 126 TO 450 (DEG C)SURFACE PREPARATION: SSPC-SP-10; 1coat of F-16 @ 125µ DFT/coat , PRIMER : NONE, FINISH COAT: 1 coat of F-16 @ 125µ DFT/coat
-
-
-
PIPES
-
-
-
NB: .75 Inches
5
43
215
NB: 1.5 Inches
5
79
395
NB: 2 Inches
110
101
11110
NB: 6 Inches
260
274
71240
VALVES
-
-
-
NB: 2 Inches
12
152
1824
NB: 6 Inches
3
405
1215
SUPPLY AND APPLICATION OF PAINTING FOR IMPULSE LINES. Impulse line painting (uninsulated) as per EIL painting specification.
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-
-
DESIGN TEMP GROUP: -14 TO 80 (DEG C)
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-
NB: .5 INCHES
1500
43
64500
DESIGN TEMP GROUP: 81 TO 400 (DEG C)
-
-
-
NB: .5 INCHES
100
36
3600
HOT INSULATION (UNITS) ; Providing thermal insulation including supply of all insulating and ancillary materials, vapour barrier, weather protective coverings, consumables and other necessary materials , testing of materials as required, including transportation of materials to work site, duly inspected by 3rd party inspector(Llyods/BV/DNV or any other Client approved party) at manufacturer's shop & sample check/inspection at site by EIL Construction inspector, applying insulation on surfaces as specified including all preparatory work there on, binding, tying, lacing, stitching and/or otherwise securing , finishing with sheet cladding as per spec. , providing bolts, rivets, and self tapping screws wherever specified , providing inspection windows, end seals for flanges etc., colour coding and identification. Providing steel scaffolding, all tools , tackles , equipments etc. , labour, supervision and completing the work in all respect, at all heights as per drawings , specifications and instructions of Engineer-in-charge. (Refer Legend for applicable EIL specification)
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-
-
HOT INSULATION (UNITS)
-
-
-
INSULATION TYPE : IH; SURFACE MATERIAL : CS & AS; OPERATING TEMP. RANGE : UPTO 175 (DEG C); INSULATION MATERIAL : ROCKWOOL
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-
-
PIPES
-
-
-
NB 00.75 INCHES; THICKNESS 25 MM
10
998
9980
NB 00.75 INCHES; THICKNESS 40 MM
10
1431
14310
NB 01.50 INCHES; THICKNESS 25 MM
140
1294
181160
NB 01.50 INCHES; THICKNESS 40 MM
10
1742
17420
NB 02.00 INCHES; THICKNESS 40 MM
115
1908
219420
NB 06.00 INCHES; THICKNESS 40 MM
260
3462
900120
FLANGE ASSEMBLIES
-
-
-
NB 01.50 INCHES; THICKNESS 40 MM
3
1742
5226
BLIND FLANGE ASSEMBLIES
-
-
-
NB 00.75 INCHES; THICKNESS 40 MM
3
1431
4293
NB 02.00 INCHES; THICKNESS 40 MM
3
1908
5724
NB 06.00 INCHES; THICKNESS 40 MM
3
3462
10386
VALVE ASSEMBLIES
-
-
-
NB 00.75 INCHES; THICKNESS 40 MM
8
2863
22904
NB 02.00 INCHES; THICKNESS 40 MM
12
3817
45804
NB 06.00 INCHES; THICKNESS 40 MM
3
6917
20751
INSULATION TYPE : IS; SURFACE MATERIAL : CS & AS; OPERATING TEMP. RANGE : UPTO 175 (DEG C); INSULATION MATERIAL : ROCKWOOL
-
-
-
PIPES
-
-
-
NB 01.50 INCHES; THICKNESS 25 MM
10
1294
12940
NB 02.00 INCHES; THICKNESS 25 MM
30
1453
43590
INSULATION TYPE : IH; SURFACE MATERIAL : SS; OPERATING TEMP. RANGE : UPTO 175 (DEG C); INSULATION MATERIAL : INHIBITED ROCKWOOL
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-
-
PIPES
-
-
-
NB 02.00 INCHES; THICKNESS 40 MM
15
1930
28950
BLIND FLANGE ASSEMBLIES
-
-
-
NB 02.00 INCHES; THICKNESS 40 MM
1
1930
1930
VALVE ASSEMBLIES
-
-
-
NB 02.00 INCHES; THICKNESS 40 MM
4
3853
15412
INSULATION OF ELETRICAL TRACED LINES (UNITS): Providing thermal insulation including supply of all insulating and ancillary materials, vapour barrier, weather protective coverings, consumable and other necessary materials ,testing of materials as required, including transportation of materials to work site, duly inspected by 3rd party inspector(Llyods/BV/DNV or any other Client approved party) at manufacturer's shop & sample check/inspection at site by EIL Construction inspector, applying insulation on surfaces as
specified including all preparatory work there on, all binding, tying, lacing, stitching and/or otherwise securing , finishing with cladding as per spec., providing bolts, rivets, and self tapping screws wherever specified , providing inspection windows, end seals for flanges etc., colour coding and identification. Providing steel scaffolding, all tools , tackles , equipments etc. , labour, supervision and completing the work in all respect, at all heights as per drawings , specifications and instructions of Engineer- in-charge. (Refer Legend for applicable EIL specification)
-
-
-
INSULATION OF ELETRICAL TRACED LINES (UNITS)
-
-
-
INSULATION TYPE : IE; SURFACE MATERIAL : SS; OPERATING TEMP. RANGE : UPTO 175 (DEG C); INSULATION MATERIAL : INHIBITED ROCKWOOL + PUF OR INHIBITED ROCKWOOL + PIC
-
-
-
PIPES
-
-
-
NB 00.75 INCHES; THK(I) 25 MM; THK(O) 25 MM
40
1749
69960
NB 01.50 INCHES; THK(I) 25 MM; THK(O) 25 MM
10
2082
20820
NB 02.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
30
2256
67680
NB 03.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
925
2681
2479925
NB 03.00 INCHES; THK(I) 50 MM; THK(O) 25 MM
20
3578
71560
NB 04.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
270
3065
827550
NB 06.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
100
3867
386700
NB 12.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
310
6195
1920450
FLANGE ASSEMBLIES
-
-
-
NB 01.50 INCHES; THK(I) 25 MM; THK(O) 25 MM
8
2082
16656
NB 02.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
13
2256
29328
NB 03.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
18
2681
48258
NB 04.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
1
3065
3065
NB 06.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
3
3867
11601
NB 12.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
5
6195
30975
BLIND FLANGE ASSEMBLIES
-
-
-
NB 00.75 INCHES; THK(I) 25 MM; THK(O) 25 MM
36
1749
62964
VALVE ASSEMBLIES
-
-
-
NB 00.75 INCHES; THK(I) 25 MM; THK(O) 25 MM
133
3499
465367
NB 02.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
4
4504
18016
NB 03.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
182
5364
976248
NB 03.00 INCHES; THK(I) 50 MM; THK(O) 25 MM
3
7155
21465
NB 04.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
13
6123
79599
NB 06.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
10
7735
77350
NB 12.00 INCHES; THK(I) 25 MM; THK(O) 25 MM
27
12389
334503
EQUIPMENT - ROTATING
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-
-
Handling and transportation of Rotating Equipment & miscellaneous items of equipment package from Owner's storage points to work site / contractor's stores, assembly of sub-assemblies, field assembly (as applicable) placing the equipment on foundations, (including some amount of cutting, welding & field joints wherever required), levelling, aligning, fixation of foundation bolts, providing (including supply) packing / shim plates (as applicable), including chipping & dressing of foundations, grouting (including supply and application of grout material, equipment base frame filling as per vendor recommendation with specified grout), cleaning and flushing, draining and drying, purging of lines, and providing manpower and tools / equipment for NDT, testing, carrying out trial and start-up runs and testing under supervision of manufacture's / customer personnel, rectifying defects (if any), insulation (as applicable), precommissioning and commissioning (as applicable) and completing the work in all respects as per drawings, job specifications / scope of work and instructions of Engineer-in-charge for each equipment including drivers and accessories, as listed below.
NOTE: Scope also includes erection, fabrication, insulation (as applicable), welding & field joints wherever required, installation & NDT of vendor supplied prefabricated spools / commercial length between various skids of an equipment package (payable at the rate provided against piping SOR items).
-
-
-
Pump Packages (all types) with drivers, auxiliaries and accessories.
-
-
-
All Types of Pumps (Electric Motor Driven) along with driver, auxiliaries and accessories (Single Skid).
28
26514
742392
Reciprocating Compressor Packages with drivers, auxiliaries and accessories.
-
-
-
Reciprocating Compressors with Electric Motor Driver, auxiliaries and accessories mounted on foundation block.
493
28545
14072685
Epoxy Grout
-
-
-
Extra Charges for supplying and applying of Epoxy Grout.
65
420658
27342770
Dismantling and transportation of Rotating Equipment & miscellaneous items of equipment package from existing work site to new work site / owner's storage area / contractor's stores including following activities (as applicable): cleaning and flushing, draining, purging and drying of lines, disassembly of sub-assemblies, field disassembly (including cutting, welding wherever required), chipping & breaking of foundations of main skid and auxiliary skids. Providing manpower and tools / equipment under supervision of manufacturer's / customer personnel, and completing the work in all respects as per drawings, job specifications / scope of work and instructions of Engineer-in-charge for each equipment including drivers and accessories, as listed below.
-
-
-
Pump drive train including base frame and accessories.
20
26514
530280
TOUCH UP PAINTING (PAINT FREE ISSUE) OF ERECTED EQUIPMENT Rubdown and touch up/repair of primers &finish paint on C.S., S.S., L.T.C.S. and low alloy steel vessels columns silencer exchangers air cooler structure
1
499
499
EQUIPMENT ERECTION
-
-
-
EQUIPMENT ERECTION:
Transportation of reactors, columns, vessels, silencers, heat exchangers (shell and tube, plate fin, plate) and electric heater etc. from owner's storage point to work site, assembly of parts, subassemblies, erection at all elevations, aligning, verticality checking, grouting, tightening of foundation bolts, welding of washer on anchor chairs, erection of wooden pillow for cold equipments, stacking of multi-tier exchanger(which are stored in unstacked condition), arranging hooks for test ring/ test flanges in heat exchangers, installation of demister, internal gratings, distributor, pipe davit, installation of mixer/agitator, cleaning and flushing by water, draining, drying by compressed air, arranging all tools, tackles, machinery, consumables, transportation equipment, erection equipment, instruments, labour, ancillary, etc. to complete the work in all respects as per drawings, equipment detail, specifications and instructions of the Engineer-in-Charge.
-
-
-
Equipment weighing less than 30 MT but 10 MT and above
56.2
23334
1311370.8
Equipment weighing less than 10 MT
94
23334
2193396
HYDROTESTING OF EQUIPMENT
-
-
-
HYDROSTATIC TESTING OF EXCHANGERS (shell and tube): Hydrostatic testing of exchangers single tier or multitier including dismantling and reassembling of piping connections wherever required, providing blinds and gaskets on nozzles, piping, arranging water hoses, gauges, valves, test pumps and all other temporary arrangements, labour and materials, drying by hot compressed air as per specifications and instructions of Engineer-in- Charge. In case, if leakage is found in gaskets and gaskets are replaced, then re-hydrotest to be done with new gasket after reassembly. (AS PER ERECTION SPECIFICATION ENCLOSED)
-
-
-
Hydrotesting of shell side
-
-
-
upto 20m3
10
28545
285450
above 20m3 to 50m3
1
28545
28545
Hydrotesting of tube side
-
-
-
upto 20m3
10
28545
285450
LETTERING AND STENCILING: Surface preparation, supply and application of primer and paint on insulated and uninsulated equipment for lettering, stenciling on vessels, columns, drums, for the purposes of identification (Equipment Name, Equipment Number & Service Description) as per applicable painting specification enclosed elsewhere in the tender document, arranging scaffolding for all heights, labour, materials, tools, tackles, supervision etc. to complete the work as per specifications and instructions of Engineer-in- Charge.
200
152
30400
ERECTION OF BURIED EQUIPMENT : Transportation of vessels from Owner's storage point to worksite, repair/ touch up of finish paint, arrangement of all accessories, equipments, labour etc., placing/erection of vessel in trenches/pits including assembly of parts, subassemblies, aligning, verticality checking, grouting, tightening of foundation bolts, arranging all tools, tackles, machinery, consumables etc to complete the work in all respects as per drawings, equipment detail, specifications and instructions of the Engineer-in-Charge.
-
-
-
Equipment weighing less than 30 MT but 10 MT and Above
37
28545
1056165
WELDING & NDT OF CUT NOZZLES / SUMP / BOOT OF BURRIED VESSELS: Assembly of cut nozzles/Sump/Boot(as shown in Respective Engg. Data Sheet), vertically checking, alignment, Welding of cut nozzles , NDT such as 100% radiography ,UT , surface preparation of the weld seam portion, application of primer, painting, arranging all tools and tackles, machinery. Consumables, transportation/handling of equipment, labour etc to complete the work in all respects as per drawings & instruction of Engineer-in charge.
-
-
-
MOC : Carbon Steel ,Nozzle size : 24"
2
24238
48476
SUPPLY AND LOADING OF SAND : Supply and loading of Sand in the scope of Mechanical Contractor, Details of the same shall be as per applicable specification / Mechanical datasheet enclosed elsewhere in the Tender. Removal & re-installation of internals (if required) shall also be carried out by mechanical contractor. All the tools, machinery or any other equipment required for completion of work in all respect shall be in the scope of mechanical contractor.
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-
-
ITEM TAG NO. : 020-V-2010 MDS NO. : B650-020-80-42-DS-3110
REMARK : CLOSED BLOWDOWN DRUM
1
1390012
1390012
ITEM TAG NO. : 025-V-2510 MDS NO. : B650-025-80-42-DS-3110
REMARK : CLOSED BLOWDOWN DRUM
1
1390012
1390012
EQUIPMENT INSULATION
-
-
-
HOT INSULATION: Providing thermal insulation including supply of all insulating and ancillary material, weather protective covering, consumables and other necessary materials, testing of the material as required including transportation of the materials to work sites, applying insulation on surfaces as specified, including all preparatory works thereon, all binding, tying, lacing, stitching and/or otherwise securing, providing vapour barrier, finishing with plain/corrugated sheet cladding or as specified, providing bolts, rivets, self tapping screws wherever specified, providing inspection windows etc., arranging necessary scaffolding, all tools and tackles, equipment, apparatus etc., labour and supervision and completing the work in all respect at all heights as per drawings, specifications and instructions of Engineer-in-Charge.
-
-
-
Shells and heads of horizontal vessels, columns, reactors, exchangers, silencers etc and heads of above mentioned vertical equipments. Surface material: CS/AS. Insulation type: IS(Material Rockwool)
-
-
-
Insulation Thickness: 25mm
415
3962
1644230
"NOTE:-
THE ABOVE RATE SHALL BE INCLUSIVE OF ALL TAXES & DUTIES, ROYALTIES, CESS, FEE, ENVIORMENTAL & POLLUTION, FITNESS & SAFETY CLEARANCE CHARGES (IF ANY), OR ANY OTHER INCIDENTAL CHARGES ETC BUT EXCLUDING GST."
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-
-
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