Bridge And Roof Company India Limited Tender

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Bridge And Roof Company India Limited Tender

Works
Paints and Enamels
Energy, Oil and Gas
Machinery and Tools
Eprocure
Opening Date17 Oct 2024
Closing Date25 Nov 2024
Tender Amount₹ 23,01,08,846 
Notes
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Costs

Summary

Mechanical Works Including Piping,equipment Erection,painting, Insulation,etc.composite Works For Replacement Of 03 Nos. Off Gas

Description

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Documents
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BOQ Items

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DO_NOT_SHOW

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-

View all details for FREE
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NB 20.000 INCHES

10

24967

249670

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C.S MITRE BENDS-45; THK. = 10MM

-

-

-

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NB 20.000 INCHES

5

17493

87465

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PIPING (ABOVE GROUND) :-Transportation of all piping items from Owner's storage point to work site/work shop; fabrication including cutting,edge preparation, (inclusive of grinding the edges of pipe, pipe spools,fittings,flanges etc. to match with the mating edges of uneven/different thickness wherever required); fitup, bending, preheating wherever required,welding, threading, and laying of pipes and pipe spools(spools along with supports) of all types and thickness over sleepers,overhead on racks and at all elevations, hook-ups with existing piping,connecting with equipment nozzles, strainers, steam traps, static mixers, sight flow indicators, thermal sleeve, orifice assemblies, spray nozzles, rotameters,tappings for pressure gauges, thermowells, sample connections, sample coolers, closed sample system cabinets etc. and fixing of gaskets,bolts,nuts including application of torque wherever required & all other inline instruments and fittings, like elbows,reducers,tees,flanges,spectacle blinds and spacer&blinds,piping specials such as mitres and fabricated fittings,vents,drains(but excluding reinforcing pads),SW valves upto 1.5 NB,Steam Supply/Condensate Recovery stations(Cast/Fabricated),Supply & welding of Strip as per EIL Std 7-51-0112 to all pipes before hydro-testing at exit points of Units for earthing purpose; alignment,cleaning & flushing by water/compressed air, hydrostatic, pneumatic, vacuum, spark testing and any other type of testing as specified draining,drying by compressed air,performing Positive Material Identification (PMI) using alloy analysers, completing all such works in all respects (including preparation of isometrics as mentioned in the Scope of Work for the job) as per the specifications,drawings and instructions of Engineer-in-Charge.PMI shall be performed by third party as defined in PMI spec.Rates for tubing (if any) shall include rates for valves, fittings, all in line instruments and testing etc.Carbon steel piping includes LTCS piping also. Erection of all inline instruments like flow instruments & specialty items like static mixers, sample coolers, thermal sleeve, air mixers, exhaust head, rupture disk, flow meters, venturi tube, flame arrestor, thermal flow switch etc. except valve shall be considered as part of piping and separate payment shall not be made on this account.

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-

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CARBON STEEL PIPING (NON IBR); THK. = 10MM

-

-

-

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FABRICATION (BUTT WELD)

-

-

-

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NB UPTO 1.5 INCH

165

592

97680

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NB 2 INCH - 6 INCH

9275

592

5490800

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NB 8 INCH - 14 INCH

24625

592

14578000

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NB 16 INCH - 24 INCH

505

592

298960

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FABRICATION (FILLET WELD)

-

-

-

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NB UPTO 1.5 INCH

2025

499

1010475

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NB 2 INCH - 6 INCH

95

499

47405

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NB 8 INCH - 14 INCH

50

499

24950

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NB 16 INCH - 24 INCH

100

499

49900

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ERECTION (OTHER THAN SPOOL)

-

-

-

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NB UPTO 1.5 INCH

390

210

81900

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NB 2 INCH - 6 INCH

12610

210

2648100

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NB 8 INCH - 14 INCH

64545

210

13554450

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NB 16 INCH - 24 INCH

5000

210

1050000

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CARBON STEEL PIPING (NON IBR); THK. 10MM AND = 20MM

-

-

-

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FABRICATION (BUTT WELD)

-

-

-

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NB 2 INCH - 6 INCH

215

695

149425

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NB 8 INCH - 14 INCH

4610

695

3203950

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ERECTION (OTHER THAN SPOOL)

-

-

-

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NB 2 INCH - 6 INCH

350

217

75950

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NB 8 INCH - 14 INCH

8600

217

1866200

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CARBON STEEL PIPING (IBR); THK. = TO 10MM

-

-

-

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FABRICATION (BUTT WELD)

-

-

-

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NB UPTO 1.5 INCH

10

636

6360

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NB 2 INCH - 6 INCH

620

636

394320

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FABRICATION (FILLET WELD)

-

-

-

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NB UPTO 1.5 INCH

40

571

22840

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ERECTION (OTHER THAN SPOOL)

-

-

-

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NB UPTO 1.5 INCH

5

210

1050

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NB 2 INCH - 6 INCH

1770

210

371700

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STAINLESS STEEL PIPING (NON-IBR); THK. = 10MM

-

-

-

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FABRICATION (BUTT WELD)

-

-

-

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NB UPTO 1.5 INCH

75

1164

87300

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NB 2 INCH - 6 INCH

16010

1164

18635640

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NB 8 INCH - 14 INCH

24670

1164

28715880

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NB 16 INCH - 24 INCH

2435

1164

2834340

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FABRICATION (FILLET WELD)

-

-

-

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NB UPTO 1.5 INCH

2265

939

2126835

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ERECTION (OTHER THAN SPOOL)

-

-

-

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NB UPTO 1.5 INCH

220

274

60280

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NB 2 INCH - 6 INCH

24640

274

6751360

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NB 8 INCH - 14 INCH

41075

274

11254550

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NB 16 INCH - 24 INCH

4995

274

1368630

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STEAM TRACERS CARBON STEEL

-

-

-

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NB 0.750 INCHES

15

695

10425

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VALVES :- Transportation of all types of valves (Including special valves, motor operated valves, PRDS, PSVs, TSVs, Control valves, On-Off/Shutdown valves, Self actuating valves) from Owner's storage points to contractor's stores/worksite and installation of valves for all rating including assembly of valves accessories like air bottles etc, if any, fixing of gaskets bolts/nuts wherever required and performing Positive Material Identification(PMI) using alloy analysers as per specification, drawings and directions of Engineer-in- Charge.

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-

-

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FLANGED/WAFER VALVES INCLUDING MOV (UPTO 600#)

-

-

-

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NB 2.000 INCHES

200

716

143200

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NB 3.000 INCHES

265

1077

285405

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NB 4.000 INCHES

30

1431

42930

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NB 6.000 INCHES

118

2147

253346

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NB 8.000 INCHES

166

2863

475258

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NB 10.000 INCHES

129

3578

461562

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NB 12.000 INCHES

98

4294

420812

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NB 14.000 INCHES

18

5010

90180

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NB 20.000 INCHES

13

7155

93015

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CONTROL VALVES (UPTO 600#)

-

-

-

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NB 1.000 INCHES

1

592

592

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NB 1.500 INCHES

1

695

695

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NB 2.000 INCHES

14

925

12950

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NB 3.000 INCHES

27

1388

37476

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NB 4.000 INCHES

5

1851

9255

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NB 6.000 INCHES

9

2769

24921

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NB 8.000 INCHES

1

3694

3694

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PRESS. RELIEF/ SAFETY VALVES, PILOT OP. SAFETY VALVES (UPTO 600#) ( Size are valve inlet size)

-

-

-

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NB 0.750 INCHES

16

463

7408

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NB 1.000 INCHES

31

463

14353

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NB 1.500 INCHES

31

695

21545

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NB 2.000 INCHES

31

925

28675

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NB 3.000 INCHES

29

1388

40252

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NB 4.000 INCHES

29

1851

53679

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NB 8.000 INCHES

16

3694

59104

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SPRING SUPPORT ASSEMBLIES :- Transportation of all types of spring support assemblies from Owner's storage points to contractor's stores/worksite and installation of spring support assemblies for all rating including assembly, if any, fixing of gaskets bolts/nuts, welding attachments wherever required and performing Positive Material Identification(PMI) using alloy analysers as per specification, drawings and directions of Engineer-in- Charge. Contractor to ensure that travel stops are removed and spring is locked in cold load position for Hydrotest. It shall be ensured that locking devices are removed and springs are properly set at hot load position during commissioning.

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-

-

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SPRING SUPPORT ASSEMBLIES

3

58899

176697

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BOLT TENSIONING :- Carrying out tensioning of bolted joints on all types of piping as called for in EIL Specification No.6-76-0002 on already erected system including supply of all materials, recording devices, instruments etc; Providing all normal and special equipment and gadgets, skilled / un skilled labour, specialist, supervisory staff and completing the work in all respects as per specifications and instructions of engineer-in-charge. some joints may require bolt tensioning more than once, but, payment for one joint shall be made only once.

-

-

-

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150# JOINTS

-

-

-

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NB 14.000 INCHES

55

3455

190025

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NB 20.000 INCHES

29

4930

142970

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300# JOINTS

-

-

-

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NB 10.000 INCHES

87

3578

311286

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600# JOINTS

-

-

-

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NB 6.000 INCHES

122

2769

337818

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NB 8.000 INCHES

144

3694

531936

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REINFORCING PADS FOR PIPES :- Fabrication of reinforcing pads for pipe connection wherever required (from pipes only supplied by the Owner) and erection, fitup, welding & testing (including DP/MP) if required of the same and performing Positive Material Identification(PMI) using alloy analysers as per the specifications, drawings and instructions of the Engineer-in-Charge. Note: Sizes mentioned for Reinforcing Pads are for branch pipe

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-

-

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C.S REINFORCING PADS

-

-

-

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NB 2.000 INCHES

26

2025

52650

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NB 4.000 INCHES

1

4041

4041

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NB 6.000 INCHES

4

6065

24260

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NB 10.000 INCHES

3

10098

30294

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NB 12.000 INCHES

3

12123

36369

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NB 14.000 INCHES

10

14139

141390

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S.S REINFORCING PADS

-

-

-

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NB 2.000 INCHES

82

3599

295118

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NB 3.000 INCHES

47

5392

253424

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NB 4.000 INCHES

9

7192

64728

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NB 6.000 INCHES

17

10785

183345

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NB 8.000 INCHES

4

14378

57512

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NB 10.000 INCHES

30

17970

539100

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NB 12.000 INCHES

5

21569

107845

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RADIOGRAPHY :- Performance of radiographic inspection on piping of all types & thicknesses including providing or hiring of all necessary equipment and whatever else even though not expressly mentioned but required to perform the work as per specifications and instructions of Engineer-in- Charge. Radiographs shall be submitted to the Engineer-in-charge. (Repeat Radiography due to defective radiograph on repaired joints due to Contractor's fault and for additional radiography necessitated due to poor performance of contractor's welders shall be done at contractor's cost) Note: Unit for radiography quantity is 'Nos of circumferencial weld joints'.

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-

-

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FOR JOINTS THK. = 8MM (FOR CS OTHER THAN CLASS lV OF JOB NDE SPECIFICATION)

-

-

-

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NB 0.750 INCHES

7

362

2534

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NB 1.000 INCHES

1

362

362

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NB 1.500 INCHES

3

376

1128

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NB 2.000 INCHES

61

499

30439

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NB 3.000 INCHES

23

744

17112

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NB 4.000 INCHES

4

990

3960

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NB 6.000 INCHES

35

1482

51870

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FOR JOINTS THK. = 8MM (FOR CS AS PER CLASS lV OF JOB NDE SPECIFICATION/AS/SS)

-

-

-

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NB 0.750 INCHES

18

362

6516

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NB 1.000 INCHES

1

362

362

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NB 2.000 INCHES

126

499

62874

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NB 3.000 INCHES

546

744

406224

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NB 4.000 INCHES

51

990

50490

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NB 6.000 INCHES

261

1482

386802

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NB 8.000 INCHES

65

1973

128245

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NB 10.000 INCHES

311

2465

766615

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NB 12.000 INCHES

130

2964

385320

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NB 14.000 INCHES

39

3455

134745

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NB 20.000 INCHES

29

4930

142970

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FOR JOINTS ABOVE THK. 8MM

-

-

-

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NB 4.000 INCHES

7

990

6930

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NB 6.000 INCHES

3

1482

4446

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NB 8.000 INCHES

144

1973

284112

... More
NB 10.000 INCHES

31

2465

76415

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NB 12.000 INCHES

34

2964

100776

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NB 14.000 INCHES

12

3455

41460

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DYE PENETRATION/MAGNETIC PARTICLE TEST :- Performance of magnetic particle/ dye penetrant test including supply of all necessary materials, equipment and labour for carrying out the work as per specification and directions of Engineer-in-Charge.

-

-

-

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DYE PENETRANT TEST

728

58

42224

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MAGNETIC PARTICLE TEST

159666

94

15008604

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PIPE SUPPORTS (FROM MATERIALS SUPPLIED BY OWNER) :- Fabrication, erection(at all elevations) of pipe supports like shoes, cradles, hangers, clamps(of all sizes/thicknesses manufactured by forming method using die), turn buckles, saddles, guides, special supports, pads(including corrosion pads & protection shields), providing and welding of stiffeners as per drawings, T post etc. of all types including supply and application one coat of primer, all necessary equipments, consumables, labour, returning surplus materials and scrap etc to owner's storage points and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustment/ alignment during precommisioning, commisioning as per the instructions of Engineer-in- charge. Fabrication of extension of spindle for valves, provision of locking arrangement, etc. shall also be considered under this item.

-

-

-

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DUMMY PIPE SUPPORTS FOR C.S (OWNER SUPPLIED)

3

52704

158112

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DUMMY PIPE SUPPORTS FOR S.S (OWNER SUPPLIED)

3

105406

316218

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PIPE SUPPORTS (FROM MATERIALS SUPPLIED BY CONTRACTOR) :- Fabrication, erection(at all elevations) of pipe supports like shoes, cradles, hangers, clamps(of all sizes/thicknesses manufactured by forming method using die), turn buckles, saddles, guides, special supports, pads(including corrosion pads & protection shields), providing and welding of stiffeners as per drawings, T post etc. of all types including supply and application one coat of primer, all necessary equipments, consumables, labour, and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustment/ alignment during precommisioning, commisioning as per the instructions of Engineer-in- charge. Fabrication of extension of spindle for valves, provision of locking arrangement, etc. shall also be considered under this item.

-

-

-

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C.S STRUCTURAL STEEL (CONTRACTOR SUPPLIED)

3

96487

289461

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S.S STRUCTURAL STEEL (CONTRACTOR SUPPLIED)

8

289452

2315616

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CHEMICAL CLEANING/PICKLING/DEGREASING/PASSIVATION :- Cleaning and pickling of equipment/pipeline includng preparation of circulation loop, supply of temporary piping, pumps, heater coils, gaskets, thermometer, hydrometer, valve, test coupon, spares, laboratory facilities, with all accessories for conducting test, chemicals, safety accessories and also providing or hiring all necessary equipment and whatever else even though not expressly mentioned herein and in specificaions but required to perform the work as per job specifications and instructions of Engineer-in-Charge.

-

-

-

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CHEMICAL CLEANING AND PASSIVATION FOR CS PIPING OF COMPRESSOR CIRCUIT

-

-

-

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NB 0.500 INCHES

15

210

3150

... More
NB 0.750 INCHES

30

210

6300

... More
NB 1.500 INCHES

15

311

4665

... More
NB 2.000 INCHES

50

419

20950

... More
NB 4.000 INCHES

180

831

149580

... More
NB 6.000 INCHES

65

1243

80795

... More
NB 8.000 INCHES

1010

1655

1671550

... More
PASSIVATION OF COOLING WATER LINES

-

-

-

... More
NB 0.500 INCHES

15

195

2925

... More
NB 0.750 INCHES

20

195

3900

... More
NB 1.500 INCHES

130

195

25350

... More
NB 2.000 INCHES

15

383

5745

... More
NB 6.000 INCHES

180

1149

206820

... More
NB 8.000 INCHES

965

1532

1478380

... More
NB 12.000 INCHES

615

2292

1409580

... More
NB 14.000 INCHES

705

2675

1885875

... More
NB 20.000 INCHES

160

3817

610720

... More
MODIFICATION/EXTRA WORKS (IF ANY) :- Cutting, bevelling, fitup, welding of different sizes of CS/AS/SS/Higher Alloy piping of all types and thicknessess in shop, in position, on ground/overhead on rack and at all elevations; transportation of pipes, fittings, flanges etc from owner's storage point to work site/ work shop, making necessary scaffoldings, consumables, machinery, tools, tackles, labour and supervision including attending repairs for completing the work as per the instruction of Engineer-in-charge.

-

-

-

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FLAME CUTTING C.S PIPING IBR/NON IBR

715

180

128700

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HACKSAW CUTTING C.S PIPING IBR/NON IBR

240

195

46800

... More
BEVELLING C.S PIPING IBR/NON IBR

950

210

199500

... More
FITUP & WELDING C.S PIPING IBR/NON IBR

950

513

487350

... More
FLAME CUTTING S.S PIPING IBR/NON IBR

685

253

173305

... More
HACKSAW CUTTING S.S PIPING IBR/NON IBR

230

311

71530

... More
BEVELLING S.S PIPING IBR/NON IBR

910

318

289380

... More
FITUP & WELDING S.S PIPING IBR/NON IBR

910

918

835380

... More
REMOVAL ERECTED PIPING(ABOVE GROUND) :- Removal of piping existing/ erected including SW valves for modification as required as per Drawings/P&IDs/instructions of Engineer-in-charge at all elevations, including providing assistance to owner for draining, cleaning and purging of the lines to be removed , unbolting of flanged joints /cutting of pipe lines wherever required, installation of flanges and blind flanges, removal of insulation from insulated lines, removing supports, steam tracers, all fittings and flanges, instruments etc, cutting of pipes in appropriate length for transporting purposes, cleaning, flushing, drying and transporting all materials to storage point(within the complex battery limits) designated by Owner/EIL including stacking of material and disposing of waste etc as instructed by Engineer-in- charge.

-

-

-

... More
C.S/A.S PIPING

19430

238

4624340

... More
S.S PIPING

2305

419

965795

... More
REMOVAL OF ERECTED VALVES (ABOVE GROUND) :- Removal of all types and ratings of valves by unbolting, cutting etc. as required, cleaning by flushing with water/air etc. as required and transportation of the same to Owner's storage point (within thecomplex battery limits) and stacking as per instructions of Engineer-in-Charge.

-

-

-

... More
VALVES OTHER THAN CONTROL VALVES

-

-

-

... More
NB 0.500 INCHES

33

362

11946

... More
NB 0.750 INCHES

33

362

11946

... More
NB 1.000 INCHES

33

362

11946

... More
NB 1.500 INCHES

33

448

14784

... More
NB 2.000 INCHES

8

592

4736

... More
NB 3.000 INCHES

13

890

11570

... More
NB 4.000 INCHES

8

1178

9424

... More
NB 6.000 INCHES

13

1772

23036

... More
NB 8.000 INCHES

4

2357

9428

... More
NB 10.000 INCHES

5

2943

14715

... More
NB 12.000 INCHES

3

3535

10605

... More
NB 14.000 INCHES

8

4120

32960

... More
NB 20.000 INCHES

3

5884

17652

... More
LOW FRICTION PADS: Supply, fabrication and fixing of low friction pads with suitable bonding materials / fasteners, as specified in Drawings / Isometrics / Special support sketches.

-

-

-

... More
TEFLON PAD WITH COMPRESSIVE STRENGTH (0.25 OFFSET) :1870 PSI

0.13

1946646

253063.98

... More
GRAPHITE PAD WITH COMPRESSIVE STRENGTH : 2877 PSI

0.03

1752198

52565.94

... More
CALLIBRATION OF SAFETY VALVES : Cleaning, set pressure tests of pressure relief and thermal relief valves before installation, providing equipments, necessary test jig, instrument air, nitrogen cylinders, all consumables including dropping/shifting of the PSV's/TSV's from the installed position(if required) to workshop for calibration/re- calibration/re-checking, etc., and reinstall back to original location including parts replacement, gasket, stud/bolts etc., re-fixing of the PSV's /TSV's including lapping (if required) but excludes flow calibration, calibration/test reports and excluding supply of valves. Note : Size mentioned below are Safety Valve Inlet Size

-

-

-

... More
NB 0.750 INCHES

16

671

10736

... More
NB 1.000 INCHES

31

671

20801

... More
NB 1.500 INCHES

31

671

20801

... More
NB 2.000 INCHES

31

1336

41416

... More
NB 3.000 INCHES

29

2010

58290

... More
NB 4.000 INCHES

29

2675

77575

... More
NB 8.000 INCHES

16

5349

85584

... More
PIPE DAVITS : Supply, fabrication & erection of pipe davits as per EIL std. 7-12-023 for lowering of aircooler motors/safety valves from structural platforms, fixing the same to platforms, inspection as per specs., supply of all necessary materials, equipment, consumables, labour, supervision etc. The work shall be carried out as per the specifications, drawings & instruction of engineerincharge.

-

-

-

... More
PIPE DAVITS

1

194664

194664

... More
SUPPLY OF HOSE AND HOSE COUPLING: Procurement and supply of Hose and hose coupling to site/owner's storage,transportation to work site, Welding of hose coupling to utility stations & testing. The specification & quantities as per details mentioned below, technical notes for Hose & Hose couplings & Datasheet as attached with tender.

-

-

-

... More
HOSE.PIPE, AS PER DATA SHEET, INERTGAS, 2.0 INCH, 15.0 M, BOTH ENDS FLANGED, AS PER PMS CLASS A1A. MATERIAL - HIGH STRENGTH SYNTHETIC CHORD REINFORCED NATURAL RUBBER HOSE WITH NEOPRENE LINER INSIDE,CORRUGATED FINISH OUTSIDE.

20

11667

233340

... More
HOSE.PIPE, AS PER DATA SHEET, LP STEAM, 1.0 INCH, 15.0 M,FLANGED END & NOZZLE END, AS PER PMS CLASS A2A. MATERIAL- CLOSE PITCH BUTT WELDED ANNULAR CORRUGATIONS, HEAVY WALL SS304 TUBE (NO INTERLOCKING) WITH DOUBLE SS304 BRAIDING.

20

7655

153100

... More
HOSE.PIPE, AS PER DATA SHEET, PLANT AIR, 2.0 INCH, 15.0 M, QUICK END & NOZZLE END, AS PER PMS CLASS A1A. MATERIAL- HIGH STRENGTH SYNTHETIC CHORD REINFORCED NATURAL RUBBER HOSE WITH NEOPRENE LINER INSIDE, CORRUGATED FINISH OUTSIDE.

20

14587

291740

... More
HOSE.PIPE, AS PER DATA SHEET, SERVICE WATER, 1.0 INCH, 15.0 M, QUICK END & NOZZLE END, AS PER PMS CLASS A1A. MATERIAL- HIGH STRENGTH SYNTHETIC CHORD REINFORCED NATURAL RUBBER HOSE WITH NEOPRENE LINER INSIDE,CORRUGATED FINISH OUTSIDE.

20

9564

191280

... More
HOSE.COUPLING, ASTM A 105, HOSE SIDE END -QUICKTYPE, PIPE SIDE END-SOCKET WELD.

39

7229

281931

... More
HOSE.PIPE, AS PER DATA SHEET, DM WATER, 2.0 INCH, 15.0 M, QUICK END & NOZZLE END, AS PER PMS CLASS A1A. MATERIAL- HIGH STRENGTH SYNTHETIC CHORD REINFORCED NATURAL RUBBER HOSE WITH NEOPRENE LINER INSIDE,CORRUGATED FINISH OUTSIDE.

20

14587

291740

... More
SUPPLY OF COMPACT STEAM TRAP ASSEMBLIES: Procurement and supply of Compact Steam Trap Assemblies to site/owner's storage,transportation to work site and testing.Contractor shall supply Compact Steam Trap Assemblies in accordance with the technical notes for SS/CR Manifolds & Compact Steam Trap Assemblies and details specified in the Data Sheet for Compact Steam Trapping Assembly.

-

-

-

... More
COMPACT STEAM TRAPPING ASSEMBLY, FOR LP STEAM, WITH THERMODYNAMIC TRAP AS PER DRG.NO.B650-000-16-43-SK-0001

13

5284

68692

... More
PAINTING (UNITS) :- Supply of paints and primers, preparation of surfaces and application of primer and finish paints, identification (Line numbering), lettering, colour bands, colour coding etc. as specified including rubdown and touch up of shop primer wherever required, providing scaffolding for all heights, labour, material, tools and tackles, consumables supervision etc. to complete the work in all respects as per Job Specification, drawings and direction of Engineer-in- Charge for all types of uninsulated piping and insulated piping as specified including all pipes, fittings, flanges, supports, valves etc. Surface preparation by blast cleaning and application of first coat of primer (inorganic zinc silicate, F9) shall be done in fabrication yard prior to erection. For insulated piping wherever blast cleaning with no primer application is specified, in such cases finish paints shall also be applied in the fabrication yard. The identification marks of the piping and joints shall be noted before blasting and the same shall be transferred on primed surface with Polyurethane paint (F2) or as per the instructions of Engineer-in-Charge. Notes: 1. All joints (fabrication as well as erection joints) shall be left unpainted till hydrotesting. 2. No extra payment shall be made for identification (line numbering etc.) of insulated and uninsulated lines.

-

-

-

... More
FOR ALL UN-INSULATED ABOVE GROUND CS, LTCS & LOW AS PIPING, EQUIPMENT, STRUCTURES, EXCHANGERS, PUMPS, DRIERS, VALVES, ETC AS PER JOB SPEC B650-6-41-PLS-01.

-

-

-

... More
DESIGN TEMP GROUP: -16 TO 80 (DEG C)SURFACE PREPARATION: SSPC-SP-10; 1coat of F-9 @ 65-75µ DFT/coat , PRIMER : 1 coat of P-6 @40µ DFT/coat, FINISH COAT: 1coat of F-6B @ 100 µ DFT/coat+ 1 coat of F-2 @ 40µ DFT/coat

-

-

-

-

-

-

... More
NB: .5 Inches

25

43

1075

... More
NB: .75 Inches

90

51

4590

... More
NB: 1 Inches

3150

65

204750

... More
NB: 1.5 Inches

140

94

13160

... More
NB: 2 Inches

2520

115

289800

... More
NB: 3 Inches

895

166

148570

... More
NB: 4 Inches

725

210

152250

... More
NB: 6 Inches

610

311

189710

... More
NB: 8 Inches

4275

405

1731375

... More
NB: 10 Inches

140

499

69860

... More
NB: 12 Inches

625

592

370000

... More
NB: 14 Inches

745

650

484250

... More
NB: 18 Inches

345

839

289455

... More
NB: 20 Inches

160

933

149280

... More
VALVES

-

-

-

... More
NB: 2 Inches

43

166

7138

... More
NB: 3 Inches

26

246

6396

... More
NB: 4 Inches

5

318

1590

... More
NB: 6 Inches

20

463

9260

... More
NB: 8 Inches

94

600

56400

... More
NB: 12 Inches

31

890

27590

... More
NB: 14 Inches

10

976

9760

... More
NB: 18 Inches

3

1251

3753

... More
NB: 20 Inches

8

1395

11160

... More
DESIGN TEMP GROUP: 81 TO 400 (DEG C)SURFACE PREPARATION: SSPC-SP-10; 1 coat of F-9 @ 65-75µ DFT/coat, PRIMER: NONE, FINISH COAT: 2 COATS OF F-12 @ 20 µ DFT/coat(2X20=40)

-

-

-

-

-

-

... More
NB: .75 Inches

35

43

1505

... More
NB: 1.5 Inches

15

79

1185

... More
NB: 2 Inches

230

94

21620

... More
NB: 3 Inches

20

138

2760

... More
NB: 4 Inches

150

174

26100

... More
NB: 6 Inches

105

253

26565

... More
NB: 8 Inches

1075

333

357975

... More
NB: 10 Inches

430

412

177160

... More
NB: 12 Inches

415

491

203765

... More
VALVES

-

-

-

... More
NB: 2 Inches

39

138

5382

... More
NB: 3 Inches

10

202

2020

... More
NB: 4 Inches

7

259

1813

... More
NB: 6 Inches

8

383

3064

... More
NB: 8 Inches

44

499

21956

... More
NB: 10 Inches

23

622

14306

... More
NB: 12 Inches

8

730

5840

... More
FOR INSULATED PIPING, EQUIPMENT, EXCHANGERS, STORAGE VESSELS, TANKS, COLUMNS ETC. OF CS, LTCS, LOW ALLOY STEEL & STAINLESS STEELS IN ALL ENVIRONMENTS

-

-

-

... More
DESIGN TEMP GROUP: -45 TO 125 (DEG C)SURFACE PREPARATION: SSPC-SP-7;(15-25µ surface profile), 1 coat of F-15@75µ DFT/coat, PRIMER : NONE, FINISH PAINT : 2 coats of F-15@75µ DFT/coat

-

-

-

-

-

-

... More
NB: .75 Inches

25

58

1450

... More
NB: 1.5 Inches

5

94

470

... More
NB: 3 Inches

290

174

50460

... More
NB: 12 Inches

320

629

201280

... More
VALVES

-

-

-

... More
NB: 3 Inches

56

259

14504

... More
NB: 12 Inches

27

939

25353

... More
DESIGN TEMP GROUP: 126 TO 550 (DEG C)SURFACE PREPARATION: SSPC-SP-7;(15-25µ surface profile), 1 coat of F-16@125µ DFT/coat, PRIMER: NONE, FINISH PAINT : 1 coats of F-16@125µ DFT/coat

-

-

-

-

-

-

... More
NB: .75 Inches

20

43

860

... More
NB: 1.5 Inches

5

79

395

... More
NB: 2 Inches

35

101

3535

... More
NB: 3 Inches

670

144

96480

... More
NB: 4 Inches

265

188

49820

... More
NB: 6 Inches

100

274

27400

... More
VALVES

-

-

-

... More
NB: 2 Inches

8

152

1216

... More
NB: 3 Inches

129

217

27993

... More
NB: 4 Inches

13

282

3666

... More
NB: 6 Inches

10

405

4050

... More
FOR INSULATED PIPING, EQUIPMENT, EXCHANGERS, STORAGE VESSELS, TANKS, COLUMNS ETC. OF CS, LTCS, LOW ALLOY STEEL & STAINLESS STEELS IN ALL ENVIRONMENTS

-

-

-

... More
DESIGN TEMP GROUP: -45 TO 125 (DEG C)SURFACE PREPARATION: SSPC-SP-10; 1coat of F-15 @ 75µ DFT/coat , PRIMER : NONE, FINISH COAT: 2 coats of F-15 @ 75µ DFT/coat

-

-

-

-

-

-

... More
NB: .75 Inches

5

58

290

... More
NB: 1.5 Inches

135

94

12690

... More
NB: 2 Inches

25

123

3075

... More
VALVES

-

-

-

... More
NB: 2 Inches

10

180

1800

... More
DESIGN TEMP GROUP: 126 TO 450 (DEG C)SURFACE PREPARATION: SSPC-SP-10; 1coat of F-16 @ 125µ DFT/coat , PRIMER : NONE, FINISH COAT: 1 coat of F-16 @ 125µ DFT/coat

-

-

-

-

-

-

... More
NB: .75 Inches

5

43

215

... More
NB: 1.5 Inches

5

79

395

... More
NB: 2 Inches

110

101

11110

... More
NB: 6 Inches

260

274

71240

... More
VALVES

-

-

-

... More
NB: 2 Inches

12

152

1824

... More
NB: 6 Inches

3

405

1215

... More
SUPPLY AND APPLICATION OF PAINTING FOR IMPULSE LINES. Impulse line painting (uninsulated) as per EIL painting specification.

-

-

-

... More
DESIGN TEMP GROUP: -14 TO 80 (DEG C)

-

-

-

... More
NB: .5 INCHES

1500

43

64500

... More
DESIGN TEMP GROUP: 81 TO 400 (DEG C)

-

-

-

... More
NB: .5 INCHES

100

36

3600

... More
HOT INSULATION (UNITS) ; Providing thermal insulation including supply of all insulating and ancillary materials, vapour barrier, weather protective coverings, consumables and other necessary materials , testing of materials as required, including transportation of materials to work site, duly inspected by 3rd party inspector(Llyods/BV/DNV or any other Client approved party) at manufacturer's shop & sample check/inspection at site by EIL Construction inspector, applying insulation on surfaces as specified including all preparatory work there on, binding, tying, lacing, stitching and/or otherwise securing , finishing with sheet cladding as per spec. , providing bolts, rivets, and self tapping screws wherever specified , providing inspection windows, end seals for flanges etc., colour coding and identification. Providing steel scaffolding, all tools , tackles , equipments etc. , labour, supervision and completing the work in all respect, at all heights as per drawings , specifications and instructions of Engineer-in-charge. (Refer Legend for applicable EIL specification)

-

-

-

... More
HOT INSULATION (UNITS)

-

-

-

... More
INSULATION TYPE : IH; SURFACE MATERIAL : CS & AS; OPERATING TEMP. RANGE : UPTO 175 (DEG C); INSULATION MATERIAL : ROCKWOOL

-

-

-

-

-

-

... More
NB 00.75 INCHES; THICKNESS 25 MM

10

998

9980

... More
NB 00.75 INCHES; THICKNESS 40 MM

10

1431

14310

... More
NB 01.50 INCHES; THICKNESS 25 MM

140

1294

181160

... More
NB 01.50 INCHES; THICKNESS 40 MM

10

1742

17420

... More
NB 02.00 INCHES; THICKNESS 40 MM

115

1908

219420

... More
NB 06.00 INCHES; THICKNESS 40 MM

260

3462

900120

... More
FLANGE ASSEMBLIES

-

-

-

... More
NB 01.50 INCHES; THICKNESS 40 MM

3

1742

5226

... More
BLIND FLANGE ASSEMBLIES

-

-

-

... More
NB 00.75 INCHES; THICKNESS 40 MM

3

1431

4293

... More
NB 02.00 INCHES; THICKNESS 40 MM

3

1908

5724

... More
NB 06.00 INCHES; THICKNESS 40 MM

3

3462

10386

... More
VALVE ASSEMBLIES

-

-

-

... More
NB 00.75 INCHES; THICKNESS 40 MM

8

2863

22904

... More
NB 02.00 INCHES; THICKNESS 40 MM

12

3817

45804

... More
NB 06.00 INCHES; THICKNESS 40 MM

3

6917

20751

... More
INSULATION TYPE : IS; SURFACE MATERIAL : CS & AS; OPERATING TEMP. RANGE : UPTO 175 (DEG C); INSULATION MATERIAL : ROCKWOOL

-

-

-

-

-

-

... More
NB 01.50 INCHES; THICKNESS 25 MM

10

1294

12940

... More
NB 02.00 INCHES; THICKNESS 25 MM

30

1453

43590

... More
INSULATION TYPE : IH; SURFACE MATERIAL : SS; OPERATING TEMP. RANGE : UPTO 175 (DEG C); INSULATION MATERIAL : INHIBITED ROCKWOOL

-

-

-

-

-

-

... More
NB 02.00 INCHES; THICKNESS 40 MM

15

1930

28950

... More
BLIND FLANGE ASSEMBLIES

-

-

-

... More
NB 02.00 INCHES; THICKNESS 40 MM

1

1930

1930

... More
VALVE ASSEMBLIES

-

-

-

... More
NB 02.00 INCHES; THICKNESS 40 MM

4

3853

15412

... More
INSULATION OF ELETRICAL TRACED LINES (UNITS): Providing thermal insulation including supply of all insulating and ancillary materials, vapour barrier, weather protective coverings, consumable and other necessary materials ,testing of materials as required, including transportation of materials to work site, duly inspected by 3rd party inspector(Llyods/BV/DNV or any other Client approved party) at manufacturer's shop & sample check/inspection at site by EIL Construction inspector, applying insulation on surfaces as specified including all preparatory work there on, all binding, tying, lacing, stitching and/or otherwise securing , finishing with cladding as per spec., providing bolts, rivets, and self tapping screws wherever specified , providing inspection windows, end seals for flanges etc., colour coding and identification. Providing steel scaffolding, all tools , tackles , equipments etc. , labour, supervision and completing the work in all respect, at all heights as per drawings , specifications and instructions of Engineer- in-charge. (Refer Legend for applicable EIL specification)

-

-

-

... More
INSULATION OF ELETRICAL TRACED LINES (UNITS)

-

-

-

... More
INSULATION TYPE : IE; SURFACE MATERIAL : SS; OPERATING TEMP. RANGE : UPTO 175 (DEG C); INSULATION MATERIAL : INHIBITED ROCKWOOL + PUF OR INHIBITED ROCKWOOL + PIC

-

-

-

-

-

-

... More
NB 00.75 INCHES; THK(I) 25 MM; THK(O) 25 MM

40

1749

69960

... More
NB 01.50 INCHES; THK(I) 25 MM; THK(O) 25 MM

10

2082

20820

... More
NB 02.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

30

2256

67680

... More
NB 03.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

925

2681

2479925

... More
NB 03.00 INCHES; THK(I) 50 MM; THK(O) 25 MM

20

3578

71560

... More
NB 04.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

270

3065

827550

... More
NB 06.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

100

3867

386700

... More
NB 12.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

310

6195

1920450

... More
FLANGE ASSEMBLIES

-

-

-

... More
NB 01.50 INCHES; THK(I) 25 MM; THK(O) 25 MM

8

2082

16656

... More
NB 02.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

13

2256

29328

... More
NB 03.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

18

2681

48258

... More
NB 04.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

1

3065

3065

... More
NB 06.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

3

3867

11601

... More
NB 12.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

5

6195

30975

... More
BLIND FLANGE ASSEMBLIES

-

-

-

... More
NB 00.75 INCHES; THK(I) 25 MM; THK(O) 25 MM

36

1749

62964

... More
VALVE ASSEMBLIES

-

-

-

... More
NB 00.75 INCHES; THK(I) 25 MM; THK(O) 25 MM

133

3499

465367

... More
NB 02.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

4

4504

18016

... More
NB 03.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

182

5364

976248

... More
NB 03.00 INCHES; THK(I) 50 MM; THK(O) 25 MM

3

7155

21465

... More
NB 04.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

13

6123

79599

... More
NB 06.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

10

7735

77350

... More
NB 12.00 INCHES; THK(I) 25 MM; THK(O) 25 MM

27

12389

334503

... More
EQUIPMENT - ROTATING

-

-

-

... More
Handling and transportation of Rotating Equipment & miscellaneous items of equipment package from Owner's storage points to work site / contractor's stores, assembly of sub-assemblies, field assembly (as applicable) placing the equipment on foundations, (including some amount of cutting, welding & field joints wherever required), levelling, aligning, fixation of foundation bolts, providing (including supply) packing / shim plates (as applicable), including chipping & dressing of foundations, grouting (including supply and application of grout material, equipment base frame filling as per vendor recommendation with specified grout), cleaning and flushing, draining and drying, purging of lines, and providing manpower and tools / equipment for NDT, testing, carrying out trial and start-up runs and testing under supervision of manufacture's / customer personnel, rectifying defects (if any), insulation (as applicable), precommissioning and commissioning (as applicable) and completing the work in all respects as per drawings, job specifications / scope of work and instructions of Engineer-in-charge for each equipment including drivers and accessories, as listed below. NOTE: Scope also includes erection, fabrication, insulation (as applicable), welding & field joints wherever required, installation & NDT of vendor supplied prefabricated spools / commercial length between various skids of an equipment package (payable at the rate provided against piping SOR items).

-

-

-

... More
Pump Packages (all types) with drivers, auxiliaries and accessories.

-

-

-

... More
All Types of Pumps (Electric Motor Driven) along with driver, auxiliaries and accessories (Single Skid).

28

26514

742392

... More
Reciprocating Compressor Packages with drivers, auxiliaries and accessories.

-

-

-

... More
Reciprocating Compressors with Electric Motor Driver, auxiliaries and accessories mounted on foundation block.

493

28545

14072685

... More
Epoxy Grout

-

-

-

... More
Extra Charges for supplying and applying of Epoxy Grout.

65

420658

27342770

... More
Dismantling and transportation of Rotating Equipment & miscellaneous items of equipment package from existing work site to new work site / owner's storage area / contractor's stores including following activities (as applicable): cleaning and flushing, draining, purging and drying of lines, disassembly of sub-assemblies, field disassembly (including cutting, welding wherever required), chipping & breaking of foundations of main skid and auxiliary skids. Providing manpower and tools / equipment under supervision of manufacturer's / customer personnel, and completing the work in all respects as per drawings, job specifications / scope of work and instructions of Engineer-in-charge for each equipment including drivers and accessories, as listed below.

-

-

-

... More
Pump drive train including base frame and accessories.

20

26514

530280

... More
TOUCH UP PAINTING (PAINT FREE ISSUE) OF ERECTED EQUIPMENT Rubdown and touch up/repair of primers &finish paint on C.S., S.S., L.T.C.S. and low alloy steel vessels columns silencer exchangers air cooler structure

1

499

499

... More
EQUIPMENT ERECTION

-

-

-

... More
EQUIPMENT ERECTION: Transportation of reactors, columns, vessels, silencers, heat exchangers (shell and tube, plate fin, plate) and electric heater etc. from owner's storage point to work site, assembly of parts, subassemblies, erection at all elevations, aligning, verticality checking, grouting, tightening of foundation bolts, welding of washer on anchor chairs, erection of wooden pillow for cold equipments, stacking of multi-tier exchanger(which are stored in unstacked condition), arranging hooks for test ring/ test flanges in heat exchangers, installation of demister, internal gratings, distributor, pipe davit, installation of mixer/agitator, cleaning and flushing by water, draining, drying by compressed air, arranging all tools, tackles, machinery, consumables, transportation equipment, erection equipment, instruments, labour, ancillary, etc. to complete the work in all respects as per drawings, equipment detail, specifications and instructions of the Engineer-in-Charge.

-

-

-

... More
Equipment weighing less than 30 MT but 10 MT and above

56.2

23334

1311370.8

... More
Equipment weighing less than 10 MT

94

23334

2193396

... More
HYDROTESTING OF EQUIPMENT

-

-

-

... More
HYDROSTATIC TESTING OF EXCHANGERS (shell and tube): Hydrostatic testing of exchangers single tier or multitier including dismantling and reassembling of piping connections wherever required, providing blinds and gaskets on nozzles, piping, arranging water hoses, gauges, valves, test pumps and all other temporary arrangements, labour and materials, drying by hot compressed air as per specifications and instructions of Engineer-in- Charge. In case, if leakage is found in gaskets and gaskets are replaced, then re-hydrotest to be done with new gasket after reassembly. (AS PER ERECTION SPECIFICATION ENCLOSED)

-

-

-

... More
Hydrotesting of shell side

-

-

-

... More
upto 20m3

10

28545

285450

... More
above 20m3 to 50m3

1

28545

28545

... More
Hydrotesting of tube side

-

-

-

... More
upto 20m3

10

28545

285450

... More
LETTERING AND STENCILING: Surface preparation, supply and application of primer and paint on insulated and uninsulated equipment for lettering, stenciling on vessels, columns, drums, for the purposes of identification (Equipment Name, Equipment Number & Service Description) as per applicable painting specification enclosed elsewhere in the tender document, arranging scaffolding for all heights, labour, materials, tools, tackles, supervision etc. to complete the work as per specifications and instructions of Engineer-in- Charge.

200

152

30400

... More
ERECTION OF BURIED EQUIPMENT : Transportation of vessels from Owner's storage point to worksite, repair/ touch up of finish paint, arrangement of all accessories, equipments, labour etc., placing/erection of vessel in trenches/pits including assembly of parts, subassemblies, aligning, verticality checking, grouting, tightening of foundation bolts, arranging all tools, tackles, machinery, consumables etc to complete the work in all respects as per drawings, equipment detail, specifications and instructions of the Engineer-in-Charge.

-

-

-

... More
Equipment weighing less than 30 MT but 10 MT and Above

37

28545

1056165

... More
WELDING & NDT OF CUT NOZZLES / SUMP / BOOT OF BURRIED VESSELS: Assembly of cut nozzles/Sump/Boot(as shown in Respective Engg. Data Sheet), vertically checking, alignment, Welding of cut nozzles , NDT such as 100% radiography ,UT , surface preparation of the weld seam portion, application of primer, painting, arranging all tools and tackles, machinery. Consumables, transportation/handling of equipment, labour etc to complete the work in all respects as per drawings & instruction of Engineer-in charge.

-

-

-

... More
MOC : Carbon Steel ,Nozzle size : 24"

2

24238

48476

... More
SUPPLY AND LOADING OF SAND : Supply and loading of Sand in the scope of Mechanical Contractor, Details of the same shall be as per applicable specification / Mechanical datasheet enclosed elsewhere in the Tender. Removal & re-installation of internals (if required) shall also be carried out by mechanical contractor. All the tools, machinery or any other equipment required for completion of work in all respect shall be in the scope of mechanical contractor.

-

-

-

... More
ITEM TAG NO. : 020-V-2010 MDS NO. : B650-020-80-42-DS-3110 REMARK : CLOSED BLOWDOWN DRUM

1

1390012

1390012

... More
ITEM TAG NO. : 025-V-2510 MDS NO. : B650-025-80-42-DS-3110 REMARK : CLOSED BLOWDOWN DRUM

1

1390012

1390012

... More
EQUIPMENT INSULATION

-

-

-

... More
HOT INSULATION: Providing thermal insulation including supply of all insulating and ancillary material, weather protective covering, consumables and other necessary materials, testing of the material as required including transportation of the materials to work sites, applying insulation on surfaces as specified, including all preparatory works thereon, all binding, tying, lacing, stitching and/or otherwise securing, providing vapour barrier, finishing with plain/corrugated sheet cladding or as specified, providing bolts, rivets, self tapping screws wherever specified, providing inspection windows etc., arranging necessary scaffolding, all tools and tackles, equipment, apparatus etc., labour and supervision and completing the work in all respect at all heights as per drawings, specifications and instructions of Engineer-in-Charge.

-

-

-

... More
Shells and heads of horizontal vessels, columns, reactors, exchangers, silencers etc and heads of above mentioned vertical equipments. Surface material: CS/AS. Insulation type: IS(Material Rockwool)

-

-

-

... More
Insulation Thickness: 25mm

415

3962

1644230

... More
"NOTE:- THE ABOVE RATE SHALL BE INCLUSIVE OF ALL TAXES & DUTIES, ROYALTIES, CESS, FEE, ENVIORMENTAL & POLLUTION, FITNESS & SAFETY CLEARANCE CHARGES (IF ANY), OR ANY OTHER INCIDENTAL CHARGES ETC BUT EXCLUDING GST."

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