Bridge And Roof Company India Limited Tender
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Bridge And Roof Company India Limited Tender
Civil And Construction
Pipe Line Project
Eprocure
Opening Date2 Feb 2024
Closing Date6 Mar 2024
Tender Amount₹ 6,97,92,592
Costs
EMD
₹ 9,00,000Document Cost
₹ 17,700Tender Fee
Refer Documents
Summary
Fabrication, Erection, Installation And Testing Of Above Ground Pipeline/piping Works Including Erection Of 2 Nos. Marine Loading Arm (hydraulic) Dismantling Of 1 No. Marine Loading Arm And Associated Works In Connection With Mechanical And Associa
Description
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Contact
Tender Id
2024_BandR_793629_1Bid Award Id
ViewTender No
BANDR/HO/71141/MECH WORK/NIT/SC/01Tender Authority
Bridge And Roof Company India Limited ViewPurchaser Address
-Website
http://eprocure.gov.in
GEM & Bid Advisory Services
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Documents
eTender_Document-MECH-Work-Raigad
BOQ Items
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INSTALLATION OF FIELD ASSEMBLED FREE ISSUE PACKAGES COMPRISING OF KNOCKED DOWN EQUIPMENT: Handling and transportation of Package consisting of single or multiple skids including interconnecting piping between skids from Owner's storage point to work site/contractor's stores. Assembly of sub-assemblies, core cutting on foundations, fixing of anchor bolts, placing the equipment on foundations/structures, levelling, aligning, fixing of foundation bolts, providing (including supply) packing/shim plates, chipping and dressing of foundations, grouting (including supply and applications of grout material), cleaning and flushing of equipment with water, draining and drying with compressed air, erection of vendor's supplied loose inter- connecting piping including piping accessories and supports, wherever required. Purging the line with air/gas as per the instruction of Package supplier (wherever applicable), providing manpower for carrying out pre-commissioning, commissioning and testing under the supervision guidance of Manufacturer's/Owner's personnel and rectifying defects, if any and completing the work in all respects as per drawing(s), specifications, scope of work and instructions of engineer in charge for each equipment including drives and accessories listed below : NOTE (1): Erection of Vendor's supplied loose interconnecting piping is already covered above and the indicated weight of respective package mentioned below includes the same. NOTE (2): Contractor's scope shall also cover field welding which includes fabrication & hydro/pneumatic testing, DPT, etc. of vendor's supplied loose interconnecting piping(pre-fabricated spools/commercial length), wherever required. Same shall be payable extra at the rate provided against respective piping SOR items.
-
-
-
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Marine Loading Arm (Hydraulic)
90
3515400
39060
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Dismantling of existing one No. 8 " Marine Loading Arm (approximate weight 40 MT), shifting and handing over of the dismantled MLA at designated place as per BPCL/EIC instruction (including all Electrical, Instrumentation, Structural and Piping parts of existing MLA)
-
-
-
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Dismantling of Marine Loading Arm
1
1000000
1000000
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GENERAL CIVIL
-
-
-
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Supply of forged / cast fittings
-
-
-
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Supplying the following forged fittings and flanges, conforming to piping material specifications of tender documents and delivering the same to Owner's stores/workspot etc. all complete as per the directions of Engineer-in- Charge.
-
-
-
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Elbow 90 Degree for following Nominal Sizes and Piping Material Class
-
-
-
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Dia. 6 Inch Pipe Class AC3Y
10
20120
2012
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Dia. 4 Inch Pipe Class AC3Y
4
3420
855
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Dia. 3 Inch Pipe Class AC3Y
2
906
453
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Dia. 1 Inch Pipe Class AC3Y
4
804
201
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Elbow 45 Degree for following Nominal Sizes and Piping Material Class
-
-
-
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Dia. 6 Inch Pipe Class AC3Y
4
5472
1368
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Dia. 4 Inch Pipe Class AC3Y
4
2616
654
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Dia. 3 Inch Pipe Class AC3Y
2
706
353
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Equal Tees for following Nominal Sizes and Piping Material Class
-
-
-
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Dia. 6 Inch Pipe Class AC3Y
4
10460
2615
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Dia. 4 Inch Pipe Class AC3Y
2
2334
1167
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Dia. 3 Inch Pipe Class AC3Y
1
764
764
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Dia. 1 Inch Pipe Class AC3Y
4
1204
301
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Concentric Reducer for following Nom. Dia. 1 x Nom. Dia. 2 and Piping Material Class
-
-
-
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Nom. Dia. 1 6 Inch Nom. Dia. 2 4 Inch Pipe Class AC3Y
2
1910
955
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Nom. Dia. 1 4 Inch Nom. Dia. 2 3 Inch Pipe Class AC3Y
2
1508
754
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Nom. Dia. 1 3 Inch Nom. Dia. 2 1 Inch Pipe Class AC3Y
2
924
462
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Supplying the following blind flange assembly consisting of flange, blind flange, nuts, bolts, gasket etc. complete conforming to piping material specifications of tender documents and all complete as per the directions of Engineer-in-charge. For following nominal size and piping material class
-
-
-
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Dia. 3 Inch Pipe Class AC3Y
2
4224
2112
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Dia. 1 Inch Pipe Class AC3Y
2
966
483
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Dia. 3 Inch Pipe Class JX2A
1
3018
3018
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Dia. 1 Inch Pipe Class JX2A
1
654
654
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Restriction Orifice
-
-
-
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Supplying of Restricted orifice plate including manufacture, delivery to owner's storage point all complete as data sheet, specifications, drawings and directions of Engineerin- Charge. For following nominal sizes of pipes and Piping material class.
-
-
-
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Nominal Dia. 6 Inch Piping Material Class AC3Y
1
46500
46500
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Fabrication and Erection of piping (Above ground)
-
-
-
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PIPING (ABOVE GROUND): Transportation of all piping items from Owner's / BandR's / Contractor's storage point to work site/workshop, fabrication including cutting, edge preparation (including grinding the edges of pipe, fittings, flanges etc. to match with the mating edges of uneven/different thickness wherever required), fitup, bending, preheating wherever required, welding, threading, and laying of pipes of all type and thickness over pipe sleepers, overhead on racks and at all elevations, connecting with equipment nozzles, strainers, orifice assemblies, tapping for pressure gauges etc., fixing of gaskets, bolts, nuts including application of torque wherever required and all other inline instruments and fitting like elbows, reducers, tees, vents, drains, SW valves upto 1.5 NB, alignment, cleaning & flushing by water/compressed air, hydrostatic, pneumatic, vacuum, spark testing and any other type of testing as specified, draining, drying by compressed air completing all such works in all respects (including preparation of isometrics as mentioned in the scope of work for the job) as per drawings, specifications and instruction of Engineer-in-charge. (Pipes and fittings shall be supplied by owner/B and R as free issue material except Fire water spray/ sprinkler/ detection system G.I. PIPING).
-
-
-
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Carbon Steel Piping (Non IBR), Thickness =10 mm
-
-
-
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Fabrication, For the following nominal sizes
-
-
-
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NB upto 1.5 inch
5
2465
493
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Erection , for Water System (Pressure Piping), For following Nominal Sizes
-
-
-
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NB upto 1.5 inch
5
1070
214
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Supply, fabrication and Erection of piping (Above ground)
-
-
-
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Fire water spray/ sprinkler/ detection system G.I. PIPING A/G (Screwed)
-
-
-
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Supplying and laying ABOVE GROUND mild steel galvanized pipes for Fire water spray system/ sprinkler system/ detection system as per piping material specification including supply of reducing tees, fittings, elbows, nipples, Teflon tapes, white lead etc., cutting the pipes to required lengths, making threads, including laying of pipes on pipe rack, sleepers, T-supports, erection of piping on equipments, pumps etc. including joining of pipes and fittings with threaded/flanged connections, including installation of spray nozzles, Quartzoid bulb detectors, restriction orifice, flanges, break-up flanges, gaskets and bolts, hydrostatic testing of the piping including supply of necessary fittings etc. complete as per specifications, drawings and instructions of Engineer-in-charge.(Spray nozzles, restriction orifice, flanges and break-up flanges shall be paid separately under separate SOR/ shall be given as free issue to the contractor.) For following nominal sizes and piping material class.
-
-
-
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Dia. 6 Inch PMS JX2A
70
460670
6581
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Dia. 4 Inch PMS JX2A
60
238680
3978
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Dia. 3 Inch PMS JX2A
20
58140
2907
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Dia. 2 Inch PMS JX2A
130
273000
2100
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Dia. 1 Inch PMS JX2A
270
303750
1125
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Supply of Carbon steel pipes
-
-
-
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Supply of Carbon steel pipes as per Piping material class including transportation of all material to owner's store complete as per drawings, specifications and instruction of Engineer-in-Charge. For following nominal size and piping material class.
-
-
-
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Nominal Dia. 6 Inch Piping Material Class AC3Y
30
101100
3370
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Nominal Dia. 4 Inch Piping Material Class AC3Y
10
23050
2305
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Nominal Dia. 3 Inch Piping Material Class AC3Y
10
16280
1628
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Nominal Dia. 1 Inch Piping Material Class AC3Y
10
6210
621
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Nominal Dia. 8 Inch Piping Material Class AC3Y
5
61460
12292
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Supply and installation of valve assembly, flange assembly etc.
-
-
-
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Supply and installation of valve assembly consisting of valve, 2 no. flanges, 2 no. gaskets and 2 sets of nuts & bolts per valve assembly, erection of valve in position including fixing of nuts, bolts, gaskets, washers etc. complete as per drawings, specifications and directions of Engineer-in-Charge.
-
-
-
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Gate valve assembly for following nominal sizes and piping material class
-
-
-
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Dia. 1 Inch PMS AC3Y
2
33350
16675
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Dia. 6 Inch PMS JX2A
1
118268
118268
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Dia. 1 Inch PMS JX2A
1
16675
16675
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Supplying the flange assembly conforming to piping material specifications and delivering the same to owner's stores/ work spot etc. Flange assembly shall consist of 2 no. flanges along with one no. matching gasket and one set of matching nuts &, bolts. All complete as per specifications and directions of Engineer-in-Charge. For following nominal size and piping material class.
-
-
-
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Dia. 6 Inch PMS AC3Y
14
58590
4185
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Dia. 4 Inch PMS AC3Y
8
20984
2623
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Dia. 3 Inch PMS AC3Y
8
17408
2176
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Dia. 1 Inch PMS AC3Y
4
2568
642
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Dia. 6 Inch PMS JX2A
8
33480
4185
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Dia. 4 Inch PMS JX2A
8
20984
2623
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Dia. 3 Inch PMS JX2A
8
17408
2176
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Dia. 2 Inch PMS JX2A
24
28800
1200
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Dia. 1 Inch PMS JX2A
50
32100
642
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Dia. 8 Inch PMS AC3Y
2
20534
10267
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Installation of strainers
-
-
-
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Installation of strainers as per drawings etc. complete as per specifications and directions of Engineer-in-Charge. (Strainers shall be supplied by B and R as free issue material)
-
-
-
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Y-type strainers for following nominal size and piping material class
-
-
-
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Dia. 6 Inch PMS AC3Y
1
7254
7254
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Dia. 1 Inch PMS AC3Y
1
1395
1395
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Fire Fighting Equipment's
-
-
-
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Installation of Deluge Valve skid
-
-
-
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Installation, erection, testing and commissioning of UL/FM listed/approved Deluge Valve Skid (consisting of deluge valve, strainers, solenoid valve, air pressure regulator, limit switches, pressure gauge, pressure transmitters, inlet/ outlet valves, drain valve, priming valve, vent valve including alarm motor gong, fittings, local control panel, including bypass connection to deluge valve along with strainer and ball valve etc. complete) actuated through hydraulic/wet detection system including placing the skid at the designated location and fixing with anchoring bolts, connecting the water inlet and system piping, connecting detection network piping, fittings etc. complete for deluge valve skid as per specification, drawings and directions of Engineer-in-Charge. For following deluge valve Skid size ( Inlet/ outlet/ bypass fire water line size - Deluge Valve size -). (Deluge Valve shall be supplied by B and R as free issue material)
-
-
-
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Inlet/ outlet/ bypass fire water line size 6 Inch Deluge Valve size 4 Inch
1
37200
37200
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Supply and Installation of Portable / trolley mounted Extinguishers
-
-
-
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Supply and installation of portable DCP (Dry Chemical Powder Type) extinguisher including transporting to worksite, fixing in position including all accessories and all labor and material etc. complete as per drawings, specification and directions of Engineer-in-Charge.
-
-
-
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Capacity 9 kg
4
73164
18291
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Supply and installing in position, trolley mounted DCP ( Dry Chemical Powder Type) extinguisher including transporting to worksite, placing in position including all accessories and all labor and material etc. complete as per drawings, specification and directions of Engineer-in-Charge.
-
-
-
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Capacity 75 kg
1
56730
56730
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Supply, installation, testing and commissioning of following firefighting equipment as per relevant specifications, data sheet, drawing, including transporting the equipment to worksite, fixing of nuts, bolts, washers, gaskets, welding needed for fixing the equipment with matching flange etc. all complete as per drawings, specifications, standards, data sheet and direction of Engineer-in-Charge.
-
-
-
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Hose box cabinet Type-II (self-supporting type) including all inside accessories, including all civil works, fixing in position with anchor bolts in foundations or wall
2
62310
31155
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Stand Post Type Fire Hydrant without Pumper Connection
2
56730
28365
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Supply and installation of medium velocity spray nozzles with 1/2" NPT fixing arrangement with MS half coupling including transportation to worksite from Owners storage point, testing, flushing etc. all complete as per specification, drawings, data sheet and directions of Engineer-in-Charge. For nozzle of following K factor
-
-
-
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K factor 30
46
23552
512
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K factor 22
80
40960
512
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Supply of quartzoid bulb detectors to be installed in hydraulic line with 1/2" NPT fixing arrangement including MS half coupling to Owners storage point etc. all complete as per specification, drawings, data sheet and directions of Engineer-in- Charge.at locations as per data sheets, drawings and directions of Engineer-in- Charge.
126
99666
791
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Miscellaneous Items
-
-
-
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Miscellaneous
-
-
-
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FABRICATION AND ERECTION OF PIPING (ABOVE GROUND WITH CEMENT LINING) Laying and joining of Carbon Steel pipes and specials including preparing requisite spools, transportation of all material to worksite, including providing internal cement lining as per specification for cement lining on pipes and specials, cutting of pipes if required, edge preparation, laying the pipes over pipe sleepers, T-Support , overhead on racks and at all elevations, welding the same after laying, installation of flanges, blind flanges, tapping for pressure gauges, temperature gauges and all other online instruments, and fittings and specials, like elbows, reducers, tees, vents, blind flanges, drains including providing reinforcing pads, stub in/ branch connections, alignment providing reinforcing pads as per piping material specification, fixing of nuts, bolts, gaskets and washers, including providing pipe joints as per specifications including supply & erection of collars for pipe joints ,welding, corrosion protection tape coating of field joints including providing cement lining in pipes, fittings, specials & welded joints as per specifications welding as per relevant specification, hydrostatic testing of the system, flushing, etc. complete as per drawings, specifications and instructions of Engineer-in-Charge (Cement lining of pipes, fittings and specials including supply of all materials shall be in CONTRACTOR'S scope. ) For Water System (Pressure Piping)
-
-
-
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Diameter - 8 Inch Piping Material Class - AC3Y
5
18135
3627
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Diameter - 6 Inch Piping Material Class - AC3Y
30
76860
2562
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Diameter - 4 Inch Piping Material Class - AC3Y
10
18410
1841
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Diameter - 3 Inch Piping Material Class - AC3Y
10
14420
1442
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Supply and installation of Gate valve assembly consisting of valve, 2 no. flanges, 2 no. gaskets and 2 sets of nuts & bolts per valve assembly in position including fixing of nuts, bolts, gaskets, washers etc. including carrying out FRE lining inclusive of supply of FRE lining material as per specification complete and testing of valve for defects in FRE lining complete as per drawings, specifications and directions of Engineer-in- Charge. (Supply of all materials shall be in CONTRACTOR'S scope).
-
-
-
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Dia - 6 Inch, Piping Material Class - AC3Y
1
180778
180778
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Dia - 4 Inch, Piping Material Class - AC3Y
2
202330
101165
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Dia - 3 Inch, Piping Material Class - AC3Y
2
178206
89103
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Pipeline Laying & Associated Works from JNPT Jetty to BPCL
-
-
-
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PIPELINES
-
-
-
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SHIFTING / RELOCATION / MODIFICATION OF EXISTING FACILITIES
-
-
-
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SHIFTING OF EXISTING FACILITIES LIKE PLATFORM, SOLENOID VALVE ASEMBLY, DRAIN POT, ANY OTHER FACILITY REQUIRED FOR INSTALLATION OF 8" & 12" MARINE LOADING ARM AND ITS ASSOCIATED PIPING. ALL WORKS RELATED TO SHIFTING AND RE-INSTALLATION OF EXISTING FACILITIES LIKE PLATFORM, SOLENOID VALVE ASEMBLY, DRAIN POT, ANY OTHER FACILITY REQUIRED FOR INSTALLATION OF 8" & 12" MARINE LOADING ARM AND ITS ASSOCIATED PIPING INCLUDING SUPPLY OF ALL REQUIRED MATERIALS EXCEPT PIPING AND STEEL MATERIALS.
1
344100
344100
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Relocation/modification of small sections of existing Fire Water, Foam, other service lines as per the instructions of the company/ Engineer-In-Charge to facilitate installation of pipeline on existing pipe rack, trestle, etc including but not limited to cutting; installation of additional piping items such as pipe, fittings required for rerouting; end preparation, grinding, rerouting, welding, installation of supports, other testing, etc. & all works to complete in aspect.
60
25080
418
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INSTALLATION OF NITROGEN SYSTEM MANIFOLD: Transportation from BandR store yard to erection site, loading, unloading assembly, sub-assembly, installation, alignment, leveling, anchoring, grouting,testing at site and pre-commissioning & commissioning assistances for NITROGEN SYSTEM MANIFOLD complete with all cylinders, valves, manifold system, auxiliaries and features required for safe, efficient & satisfactory operation as shown in P&ID No.B448-02-42-020-1111 comprising of but not limited to following :
All associated civil, structural and piping works for NITROGEN SYSTEM MANIFOLD if required. Note: NITROGEN SYSTEM MANIFOLD SKID will be provided by BandR. All other materials for installation, alignment, like anchor bolts, grouting materials, packing plates and comsumables.
1
116250
116250
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LEAKS/ BURSTS (ATTRIBUTABLE TO OWNER)
-
-
-
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Repair of Leaks/ Bursts in Pipeline All works for locating any major leak/burst (occurred during hydrostatic testing) or any minor leak by sectionalizing or any other methods which cannot be located by visual means, including necessary repairing/ replacing defective pipe length, including cutting and removing out defective pipes, transportation, pretesting of replacement pipe and welding into mainline and re-beveled area, repair and retesting of defective welds, clean-up, retesting the pipeline/ pipe segment including providing all necessary equipment, labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings, scope of work, specifications, standards enclosed with the Contract and directions of Engineer-in-Charge. Note: 1. This rate is applicable for manufacturing defects in Company/ Owner supplied material only.
-
-
-
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Type of Leak Major Leak (detected by visual method) Pipe OD 508 mm
1
55800
55800
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Type of Leak Minor Leak (detected by sectionalizing) Pipe OD 508 mm
1
46500
46500
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Repair of Leak/ Burst in Terminal Piping All works for repair of leak/burst (occurred during hydrostatic testing) by necessary repairing/ replacing defective pipes/ fittings/ flanges etc., including cutting and removing out defective items, transportation, welding and re-beveled area, repair and re-testing of defective welds, coating/ painting of welded joints, clean-up, retesting the pipe segment including providing all necessary equipment, labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings, scope of work, specifications, standards enclosed with the Contract and directions of Engineer-in-Charge. Note: 1. This rate is applicable for manufacturing defects in Company/ Owner supplied material only.
100
264600
2646
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IDLE TIME PRESERVATION WORKS
-
-
-
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Idle time preservation of Pipeline and Associated facilities: Preservation of complete pipeline and associated facilities and its maintenance by filling and pressurizing with nitrogen including supply and maintenance of nitrogen or by filling and pressurizing with corrosion inhibited water including supply and maintenance of water with regular dosing of inhibitor to maintain the effectiveness of the inhibitor water (along with disposal of corrosion inhibited water at a proper/ suitable location, after due preservation works) and supply of all consumables, all equipment, man- power, etc., complete as per the requirements of specifications, scope of work, standards, other provisions of Contract document and instructions of Engineer-in- Charge as per following details:
-
-
-
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Type of Preservation By Filling Nitrogen Pressure (Bar(g)) 2.0 Pipe OD 508 mm Period 3 to 6 Month
13000
1027000
79
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Type of Preservation By Filling Nitrogen Pressure (Bar(g)) 2.0 Pipe OD 508 mm Period Up to 3 Month
13000
962000
74
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PRE-COMMISSIONING AND COMMISSIONING ASSISTANCE FOR PIPELINES
-
-
-
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Carrying out pre-commissioning activities and pre-commissioning checks to the specified acceptance criteria, making the entire pipeline system including stations ready for commissioning, providing assistance during the complete duration of commissioning operations, supply of all equipment, man-power, consumables, including all type of pigs and required quantity of nitrogen (if & as required), materials for all temporary works and performing all associated works, complete as per the relevant specifications, scope of work, standards, other provisions of Contract document and instructions of Engineer-in-Charge
-
-
-
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Pre-Commissioning Works as per details: Type of Activity Dewatering Pipe OD 508 mm
13000
910000
70
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Pre-Commissioning Works as per details: Type of Activity Drying Pipe OD 508mm
13000
663000
51
... More
Pre-Commissioning Works as per details: Type of Activity Inertisation by Nitrogen Pipe OD 508 mm
13000
663000
51
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Pre-Commissioning Works as per details: Type of Activity Swabbing Pipe OD 508 mm
13000
546000
42
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Commissioning Assistance : All works for Commissioning assistance as per details below: Pipe OD 508 mm
13000
481000
37
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PIPING WORKS IN DESPATCH/ RECEIPT/ INTERMEDIATE PUMPING/ COMPRESSOR/ INTERMEDIATE PIGGING/ SV/ SIV/ BLOCK VALVE/ TAP OFF STATIONS
-
-
-
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Refer Item No. 01PP.22: PIPING WORKS IN DESPATCH/ RECEIPT/ INTERMEDIATE PUMPING/ COMPRESSOR/ INTERMEDIATE PIGGING/ SV/ SIV/ BLOCK VALVE/ TAP OFF STATIONS shall be read as "Pipeline/ Piping works at Jetty, cross country above ground pipeline and Uran Plant".
-
-
-
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FABRICATION, ERECTION, INSTALLATION AND TESTING OF PIPING
-
-
-
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All works for installation of all above ground terminal/ station piping at all elevations and below ground at all depths for DT/ RT/ IP/ IPS/ Compressor/ Sectionalizing Valve Station(s)/Station Block Valves/Tap off/In Stations including tapping(s) inside terminals/ station as indicated in Scope document, in all type of terrain and soil including receiving and taking over of all Owner supplied materials from Owner's designated place(s) of issue, transportation including loading, unloading, handling from Owner's designated place(s) of issue to Contractor's owned/ hired stock yard(s)/ work site(s)/ work shop(s) including arranging all necessary intermediate storage area (s) thereof, as required; supply of all materials (except those specified subsequently in SOR) equipment, consumables etc. as defined in Contractor's scope of supply, and their transportation to the work site(s); performing all above ground/buried piping fabrication works including cutting, edge preparation, (inclusive of grinding the edges of pipes, fittings, flanges etc. to match with the matching edges of uneven/ different thickness wherever required), fit up, bending, pre-heating wherever required, welding, threading etc.; erection of pipes of all types and thickness over sleepers, overhead racks and at all other elevations; hook-up with equipment nozzles; installation and supporting of all type of valves up to size of 1.5" NB, all types of inline/ online instruments such as pressure/thermal safety valves(other than those covered separately in subsequent SOR), fittings of all sizes i.e. flow tees, insulating joints, blow down type QOEC, LR Bends, Pig Signalers, elbows, reducers, tees, 'O' lets, flanges, blind flanges, spectacle blinds, spacers and blinds, tappings for pressure instruments, thermo wells, hoses and hose couplings of all sizes, as applicable, sample connections, flame arrestors as applicable, vents and drains required for process and hydro-testing purposes etc.; supply & fixing of all types of gaskets (including gaskets for RJ flanges), stud bolts and nuts, jack screw etc. of all sizes including torque tightening as applicable;
-
-
-
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Carrying out all temporary, ancillary & auxiliary piping works; fabrication of strainers of sizes up to 1.5” NB; carrying out non-destructive testing (excluding specific radiography works covered subsequently in SOR) including liquid penetration etc. as required; hook-up with existing piping/pipeline installed by others as per drawings wherever required; weld repairs/retesting; cleaning and flushing by water/ compressed air, carrying out hydrostatic test, pneumatic test, valve functional test and any other type of testing as specified, de-pressurizing, dewatering, drying by compressed air if applicable; precommissioning and providing commissioning assistance for process piping and commissioning of non-process piping, if applicable; cutting of mainline/ pipeline/ terminal piping and beveling (if required), tie-in of valve assembly, tie-in joints; excavation and filling in all types of soil including soft/hard rock for installation of piping/pipe supports; clean-up and restoration of site, preparation of as built drawings, documents and project records; transportation of surplus free issue materials to Owner's designated place(s); completing all works in all respects as per the IFC drawings, scope of work, specifications, standards and other provisions of Contract and instruction of Engineer-in-Charge. 1. This work is exclusive of all works associated with main pipeline covered at item no 01PP.02.01 above. 2. Installation of valves/ equipment etc. of size 2" NB and above will be paid separately as per items covered herein subsequently. 3. All works for piping supports will be paid separately as per items covered herein subsequently. 4. All others works pertaining to the Station (Architecture/ Civil/ Structural/ Electrical/ Instrumentation works etc.) shall be as per rates indicated elsewhere in the tender document.
-
-
-
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20" CROSS COUNTRY PIPELINE (ABOVE GROUND): FABRICATION, ERECTION, INSTALLATION AND TESTING FROM JETTY TO URAN PLANT: ALL WORKS AS PER ITEM NO. 01PP.22.1.1 FOR FABRICATION, ERECTION, INSTALLATION AND TESTING OF ABOVE GROUND PIPELINE INCLUDING COLD BENDING FROM JETTY TO URAN PLANT UPTO BATTERY LIMIT AS PER SCOPE OF WORK DOCUMENTS/ DRAWINGS ENCLOSED WITH TENDER DOCUMENT. WELDING SHALL BE DONE AS PER SPECIFICATIONS. PIPELINE MATERIAL: ASTM A671 GR. CC60 CL. 32 (EFSW) LOW TEMPERATURE CARBON STEEL PIPES PIPELINE SIZE: 20 INCH, THICKNESS: 8.74 MM PIPELINE INSTALLATION: ABOVE GROUND NOTE: (1) PIPELINE MATERIAL (ASTM A671 GR. CC60 CL. 32 (EFSW), 20 INCH, THICKNESS: 8.74 MM) SHALL BE FREE ISSUED TO CONTRACTOR. (2) NOTE-1 OF ITEM NO. 01PP.22.1.1 ("THIS WORK IS EXCLUSIVE OF ALL WORKS......COVERED AT ITEM NO 01PP02.01") STANDS DELETED. THE SAME SHALL BE IGNORED. (3) THE HYDROSTATIC TEST INDICATED IN ITEM NO. 01PP.22.1.1 REFERS TO THE HYDROSTATIC TEST OF THE COMPLETE 20 INCH PIPELINE AT 1.5 TIMES DESIGN PRESSURE AND 24 HOURS DURATION AFTER INSTALLATION OF INSULATION AS PER SCOPE OF WORK DOCUMENT AND SPECIFICATION NO. 6-71-0055 AND ASME B31.3 INCLUDING SUPPLY OF ALL TEMPORARY VALVES, FLANGES, BLIND FLANGES, STUDS, BOLTS, NUTS, GASKETS, HYDROTESTING WATER, ETC. REQUIRED FOR HYDROSTATIC TEST. NOTE: HYDROSTATIC TEST OF THE COMPLETE LINE AFTER INSULATION WILL BE PAID SEPARATELY AS PER ITEMS COVERED HEREIN SUBSEQUENTLY.
5354
37520832
7008
... More
Pipe OD 60.3 mm Pipe Material Grade ASTM A 106 Gr. B (CHARPY) Installation Above Ground Wall thickness (mm)/ Schedule XS
72
70272
976
... More
Pipe OD 48.3 mm Pipe Material Grade ASTM A 106 Gr. B Installation Above Ground Wall thickness (mm)/ Schedule XS
60
46740
779
... More
Pipe OD 26.7 mm Pipe Material Grade ASTM A 106 Gr. B Installation Above Ground Wall thickness (mm)/ Schedule S160
6
2562
427
... More
Pipe OD 60.3 mm Pipe Material Grade ASTM A 333 Gr. 6 Installation Above Ground Wall thickness (mm)/ Schedule XS
650
634400
976
... More
Pipe OD 88.9 mm Pipe Material Grade ASTM A 333 Gr. 6 Installation Above Ground Wall thickness (mm)/ Schedule STD
30
43260
1442
... More
Pipe OD 323.9 mm Pipe Material Grade ASTM A 333 Gr. 6 Installation Above Ground Wall thickness (mm)/ Schedule STD
150
786150
5241
... More
Pipe OD 508 mm Pipe Material Grade ASTM A 671 Gr. CC60 (EFSW) Installation Above Ground Wall thickness (mm)/ Schedule XS
524
4260120
8130
... More
Pipe OD 114.3 mm Pipe Material Grade ASTM A 333 Gr. 6 Installation Above Ground Wall thickness (mm)/ Schedule STD
30
55560
1852
... More
Pipe OD 168.3 mm Pipe Material Grade ASTM A 333 Gr. 6 Installation Above Ground Wall thickness (mm)/ Schedule STD
12
32460
2705
... More
Pipe OD 21.3 mm Pipe Material Grade ASTM A 333 Gr. 6 Installation Above Ground Wall thickness (mm)/ Schedule S160
6
2136
356
... More
Pipe OD 26.7 mm Pipe Material Grade ASTM A 333 Gr. 6 Installation Above Ground Wall thickness (mm)/ Schedule S160
10
4430
443
... More
Pipe OD 33.4 mm Pipe Material Grade ASTM A 333 Gr. 6 Installation Above Ground Wall thickness (mm)/ Schedule XS
74
39738
537
... More
Pipe OD 48.3 mm Pipe Material Grade ASTM A 333 Gr. 6 Installation Above Ground Wall thickness (mm)/ Schedule XS
32
24864
777
... More
Pipe OD 219.1 mm Pipe Material Grade ASTM A 333 Gr. 6 Installation Above Ground Wall thickness (mm)/ Schedule STD
6
21390
3565
... More
Pipe OD 273 mm Pipe Material Grade ASTM A 333 Gr. 6 Installation Above Ground Wall thickness (mm)/ Schedule STD
6
26544
4424
... More
Hook-UP with Existing 12" Line: All works associated with hookup as per P&ID/ line list in conjunction with scope of work, job specific requirements, specifications, standards, drawings and other provision of contract document with below details: Tie-In Nos.: 020-TP-1201, 020-TP-1202 and 020-TP-1203 Existing line size: 12 inch Hook-up size: 12 Inch
1
186000
186000
... More
Hook-UP of new 8" Marine Loading Arm piping with Existing 8" Marine Loading Arm piping: All works associated with hookup as per P&ID/ line list in conjunction with scope of work, job specific requirements, specifications, standards, drawings and other provision of contract document with below details: Tie-In Nos.: TP-5901 Existing line size: 8 inch Hook-up size: 8 Inch
1
279000
279000
... More
Hook-UP of new 8" Marine Loading Arm piping with Existing 8" Marine Loading Arm piping: All works associated with hookup as per P&ID/ line list in conjunction with scope of work, job specific requirements, specifications, standards, drawings and other provision of contract document with below details: Tie-In Nos.: TP-5902 Existing line size: 2 inch Hook-up size: 2 Inch
1
279000
279000
... More
Hook-UP with Existing 10" Line: All works associated with hookup as per P&ID/ line list in conjunction with scope of work, job specific requirements, specifications, standards, drawings and other provision of contract document with below details: Tie-In Nos.: 020-TP-5913 and 020-TP-5914 Existing line size: 12 inch Hook-up size: 12 Inch
1
114390
114390
... More
HYDROSTATIC TESTING OF THE 20 INCH PIPELINE IN SECTIONS BEFORE APPLICATION OF INSULATION AT 1.5 TIMES DESIGN PRESSURE AND 6 HOURS DURATION AS PER SCOPE OF WORK DOCUMENT, SPECIFICATION ON. 6-44-0013 AND ASME B31.3 INCLUDING SUPPLY OF ALL TEMPORARY VALVES, FLANGES, BLIND FLANGES, STUDS, BOLTS, NUTS, GASKETS, HYDROTESTING WATER, ETC. REQUIRED FOR HYDROSTATIC TEST. AFTER HYDROTESTING, DRAINING, DRYING, REMOVAL OF TEMPORARY ARRANGEMENT, CUTTING OF EXTRA LENGTH IF ANY, GRINDING BEVELLING, FIT-UP, WELDING AND NDT CLEARANCE/ACCEPTANCE, REPAIR IF ANY INCLUDED IN THE RATE. NOTE: ALL TEMPORARY 2 INCH DRAINS, VENTS TO BE REMOVED AND PROVIDE WITH WELDED END CAP AS PER DRAWINGS/INSTRUCTION BY ENGINEER-IN-CHARGE. CAP WILL BE PROVIDED BY B AND R
5484
1935852
353
... More
HYDROSTATIC TEST OF THE COMPLETE 20 INCH PIPELINE AT 1.5 TIMES DESIGN PRESSURE AND 24 HOURS DURATION AFTER INSTALLATION OF INSULATION AS PER SCOPE OF WORK DOCUMENT AND SPECIFICATION NO. 6-71-0055 AND ASME B31.3 INCLUDING SUPPLY OF ALL TEMPORARY VALVES, FLANGES, BLIND FLANGES, STUDS, BOLTS, NUTS, GASKETS, HYDROTESTING WATER, ETC. REQUIRED FOR HYDROSTATIC TEST. AFTER HYDROTESTING, DRAINING, DRYING, REMOVAL OF TEMPORARY ARRANGEMENT, CUTTING OF EXTRA LENGTH IF ANY, GRINDING BEVELLING, FIT-UP, WELDING AND NDT CLEARANCE/ACCEPTANCE, REPAIR IF ANY INCLUDED IN THE RATE. NOTE: ALL TEMPORARY 2 INCH DRAINS, VENTS TO BE REMOVED AND PROVIDE WITH WELDED END CAP AS PER DRAWINGS/INSTRUCTION BY ENGINEER-IN-CHARGE. END CAP WILL BE PROVIDED BY B AND R
13524
5003880
370
... More
INSTALLATION OF VALVES/FLOW METERS/ STRAINERS/ SCRAPER TRAPS/ EQUIPMENT/ SKIDS
-
-
-
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Receiving and taking over of all Owner / BandR supplied/ Free Issued materials, equipment including skids from Owner's designated place(s) of issue, transportation including loading, unloading, handling from Owner's designated place(s) of issue to Contractor's owned/ hired stock yard(s)/ work site(s)/ work shop(s) including arranging all necessary intermediate storage area(s) thereof, as required; supply of all materials, equipment, consumables as defined in Contractor's scope of supply and its transportation to the work site(s);installation of valves, flow meters, strainers, scraper traps including QOEC, equipment, skids etc., fixing of gaskets, stud bolts, nuts of all sizes including torque tightening as applicable, leveling, aligning, installation and assembly of accessories, including accessories for actuators, making electrical/ pneumatic connections for such actuators, if any, by bolting/threading or welding of pipes at all elevations, hook up works with others facilities as necessary as per P&ID, testing, completing all works in all respects as per drawings, scope of work, specifications, standards, other provisions of Contract and directions of the Engineerin- Charge. For all Instrumentation items, details/ specifications/ datasheets are covered elsewhere in the tender document.
-
-
-
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Installation of Control valve : All works as per Item no. 01PP.22.2.1 For Installation of Control valve Tag no. 020-XV-1201 Size : 20.00 INCH : RATING: 300# : Ends: Butt Welded
1
10230
10230
... More
Installation of Control valve : All works as per Item no. 01PP.22.2.1 For Installation of Control valve Tag no. 020-XV-1101 Size : 20.00 INCH : RATING: 300# : Ends: Flanged
1
5580
5580
... More
Installation of Flow Meter as defined below: Item Type USM Size 508 mm Rating 300#
1
8835
8835
... More
Installation of PSVs : All works as per Item no. 01PP.22.2.1 For Installation of PSV. Tag no. 020-PSV-1101/ 1102/1103 Size : As per P&IDs/ Instrument data sheet : RATING: 300#
3
22320
7440
... More
Installation of Strainer as defined below: Type T-Type Ends Flanged Size 508 mm Rating 300#
1
14880
14880
... More
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Flanged Operation Manual Size 60.3 mm Rating 150#
1
697
697
... More
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Flanged Operation Manual Size 60.3 mm Rating 300#
27
18819
697
... More
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Flanged Operation Manual Size 323.9 mm Rating 300#
1
10230
10230
... More
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Flanged Operation Manual Size 88.9 mm Rating 300#
2
1488
744
... More
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Flanged Operation Actuated (MOV) Size 508 mm Rating 300#
3
41850
13950
... More
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Flanged Operation Manual Size 508 mm Rating 300#
1
13950
13950
... More
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Butt Welded Operation Actuated (MOV) Size 508 mm Rating 300#
2
37200
18600
... More
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Flanged Operation Actuated (MOV) Size 323.9 mm Rating 300#
2
37200
18600
... More
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Butt Welded Operation Manual Size 323.9 mm Rating 300#
2
37200
18600
... More
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Flanged Operation Manual Size 114.3 mm Rating 300#
2
37200
18600
... More
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Flanged Operation Actuated (MOV) Size 273 mm Rating 300#
1
18600
18600
... More
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Flanged Operation Manual Size 219.1 mm Rating 300#
1
18600
18600
... More
PIPE SUPPORT WORKS
-
-
-
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Supply of U Clamps, Wooden Blocks, Teflon Pads (as required) etc. as mentioned in the drawing/ standards and as defined in scope of work document, fabrication and erection of pipe/ equipment supports (for all sizes/ thickness) including shoes, saddle, pipes, cradles, bending of plates, turn buckles, T-posts for all types of guides, anchors, special supports for cold/hot insulated pipes etc. if applicable, all necessary equipment, consumables, labour etc. for completing all works as per drawings, scope of work, specifications, standards, other provisions of Contract and instruction of Site-in-Charge. After fabrication of Pipe supports same will be shifted to painting yard and removed after painting and shited to job location for further fit-up and welding and shifted to erection site. Transportation, loading and un-loading, shifting of raw materials, fabricated pipe supports is included in the rate.(Painting will be done by other agency). Unused / scrap materials to be returned to B and R store as per instruction of Site-in- Charge.
-
-
-
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CS and LTCS Structural Steel works for pipe supports as per drawings, standard and specifications (Only CS and LTCS Structural Steel Material to be supplied by B AND R as FIM)
52.5
1708875
32550
... More
Transportation, loading, unloading, Cutting, Sizing and fixing of Stainless Steel sheet 0.8mm thk as per drawing including all consumable. (SS sheet will be supplied by B AND R)
2
160000
80000
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WOODEN SUPPORTS FOR COLD LINES :- Supply, shaping, positioning and fixing of cold line supports as per EIL pipe support standard having the following specifications: Wood specification: Hard wood, chemically treated with creosote under pressure. Quality of wood to conform class-I durability as per IS-3629 & Grade-I timber of Group-A with permissible compression strength of 70 Kg/cm2 perpendicular to grains as per IS883.
0.2
23436
117180
... More
TEFLON PADS FOR COLD LINES: Supply, fabrication and fixing of teflon pads with suitable bonding materials / fasteners, as per EIL pipe support standard having the following specifications: TEFLON PAD WITH COMPRESSIVE STRENGTH (0.25 OFFSET) :1870 PSI
0.3
22320
74400
... More
REINFORCING PADS FOR PIPES :- Fabrication, transportation to worksite(s)/workshop(s) including loading, unloading and handling of reinforcing pads for pipe connection wherever required as per PMS and erection, fitup, welding & testing (including DP) if required of the same and performing Positive Material Identification(PMI) using alloy analysers as per the specifications, drawings and instructions of the Engineering- Charge. Note: Sizes mentioned for Reinforcing Pads are for run and branch pipe as below:
-
-
-
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LTCS REINFORCING PADS: REINF.PAD, ASTM A 671 GR.CC60 CL.32, LT, 20.0 INCH, XS, 2.0 INCH
17
47430
2790
... More
LTCS REINFORCING PADS: REINF.PAD, ASTM A 671 GR.CC60 CL.32, LT, 20.0 INCH, XS, 3.0 INCH
2
8370
4185
... More
LTCS REINFORCING PADS: REINF.PAD, ASTM A 671 GR.CC60 CL.32, LT, 20.0 INCH, XS, 12.0 INCH
1
16740
16740
... More
LTCS REINFORCING PADS: REINF.PAD, ASTM A 333 GR.6, LT, 12.0 INCH, STD, 2.0 INCH
4
11160
2790
... More
LTCS REINFORCING PADS: REINF.PAD, ASTM A 333 GR.6, LT, 10.0 INCH, STD, 2.0 INCH
2
5580
2790
... More
HYDRAULIC BOLT TENSIONING
-
-
-
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Carrying out tensioning of bolted joints on all types of piping as per specification (EIL Specification no. 6-76-0002 or any other job specification, as included in tender document) including supply of all materials, recording devices, instruments etc.; providing all specialized equipment, skilled/ unskilled man power, specialist, supervisory staff and completing the work in all respects as per scope of work, specifications, provisions of Contract document and instructions of engineer-incharge for following details
-
-
-
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Joint Size 323.9 mm Rating 300#
2
91784
45892
... More
Joint Size 508 mm Rating 300#
3
213744
71248
... More
Contractor to provide & mobilise following Semi-skilled/Unskilled Workers for loading, unloading, shifting of Company's materials/equipment as per the instructions of B AND R Engineer in- charge. However, 2 weeks' notice shall be given for mobilisation and 1 day notice shall be given for demobilisation. Note that quoted rate of manpower deployment shall be inclusive of required PPEs and facilities required for functioning at site (One Man Day = 10 Hours Shift).
-
-
-
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Semi-skilled Manpower
100
111600
1116
... More
Unskilled Manpower
100
102300
1023
... More
Contractor to provide & mobilise following Manpower as per the instructions of B AND R Engineer in- charge. However, 2 weeks' notice shall be given for mobilisation and 1 day notice Shall be given for demobilisation.
-
-
-
... More
Lead Safety Officer
6
373860
62310
... More
Safety Supervisor
12
446400
37200
... More
Discipline Engineer (Mechanical)
12
524520
43710
... More
Mechanical QA/QC Officer
6
306900
51150
... More
"NOTE:-
THE ABOVE RATE SHALL BE INCLUSIVE OF ALL TAXES & DUTIES, ROYALTIES, CESS, ENVIORMENTAL & POLLUTION, FITNESS & SAFETY CLEARANCE CHARGES (IF ANY), OR ANY OTHER INCIDENTAL CHARGES ETC BUT EXCLUDING GST."
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-
-
Evaluation Notes How It Works ?
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