Automotive Research Association Of India Tender

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Automotive Research Association Of India - ARAI Tender

Works
Electrical and Electronics
Eprocure
Opening Date2 Apr 2024
Closing Date3 May 2024
Tender AmountRefer Documents 
Notes
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Costs

Summary

Electrical Installation And Allied Internal Electrical Work Of Advance Battery Test Lab

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Fabricated type Box IP 65 VTPN DB :- 16 Way VTPN MCCB incomer 160A TPN, MCCB 25KA – 1 No. (i/c),Outgoings 32A TP MCB, 10KA, C type 08 Nos. (O/g.),25A SP MCB, 10KA, C type 7Nos.outgoings of 16 A Single Pole MCBs - C Curve - 10 kA breaking capacity - 16Nos (Locations:- (PPDB2@GF, Zone B).

1

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IP 43 VTPN DB :- 12 Way VTPN MCCB incomer 160A TPN, MCCB 25KA – 1 No. (i/c),Outgoings 32A TP MCB, 10KA, C type 10 Nos. (O/g.).(O/g.) 16A SP MCB, 10KA, C : 6Nos. (Locations:- PPDB3@GF, Saftey Zone).

1

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IP 43 VTPN DB :- 16 Way VTPN MCCB incomer 160A TPN, MCCB 25KA – 1 No. (i/c),Outgoings 32A TP MCB, 10KA, C type 7 Nos. (O/g.).(O/g.) 16A SP MCB, 10KA, C : 20Nos. (Locations:- ,PPDB4@FF, Electrical Panel room ).

1

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Fabricated type Box IP 65 RPDB- 8Way ETPN MCCB , Incomer 63A FP, MCB 10KA – 1 No. (i/c), (O/g.) 16A SP MCB, 10KA, C : 20Nos. (Locations:-RPDB 1@GF Zone A).

1

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IP 43 RPDB- 8Way VTPN MCCB , Incomer 63A FP, MCB 10KA – 1 No. (i/c), (O/g.) 16A SP MCB, 10KA, C : 24Nos. (Locations:-RPDB 2@GF Safety Zone ).

1

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Fabricated type Box IP 65 IP 65 LDB-16 way SPN DB,incomer: 32A DP MCB -1No. with RCCB 32A Two Pole RCCB (30mA) 1 No. and outgoings of 10 A Single Pole MCBs - C Curve - 10 kA breaking capacity - 12Nos. (Locations-LDB 1@GF).

1

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IP 43 LDB-16 way SPN DB,incomer: 32A DP MCB -1No. with RCCB 32A Two Pole RCCB (30mA) 1 No. and outgoings of 10 A Single Pole MCBs - C Curve - 10 kA breaking capacity - 12Nos. (Locations- LDB 2 @GF,LDB3@FF).

3

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IP 43 Main UPS VTPN DB :- 8 Way VTPN MCCB Incomer 160A TPN, MCCB 25KA – 1 No. (i/c),outgoings 63A TP MCB, 10KA, C type 02 Nos.32A TP MCB, 10KA, C type 03 Nos. 32A SP MCB, 10KA, C type 03 Nos(O/g.) 16A SP MCB, 10KA, C : 4Nos. (Location-M.UPS DB.@FF).

1

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Fabricated type Box IP 65 UPSDB- 28Way SPN MCCB , Incomer 63A DP, MCB 10KA – 1 No. (i/c),outgoings (O/g.) 16A SP MCB, 10KA, C : 26Nos. (Locations:-UPSDB 1@GF Zone + Zone B).

1

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IP 43 UPSDB- 16Way SPN MCCB, Incomer 32A DP, MCB 10KA – 1 No. (i/c),outgoings (O/g.) 16A SP MCB, 10KA, C : 12Nos. (Locations:-UPSDB 2@GF Saftey Zone).

1

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IP 43 ELDB-16 way SPN DB,incomer: 32A DP MCB -1No. with RCCB 32A Two Pole RCCB (30mA) 1 No. And outgoings of 10 A Single Pole MCBs - C Curve - 10 kA breaking capacity - 10Nos.(Locations:-ELDB 1@GF, ELDB 2@FF, ELDB@3SF).

3

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IP 43 IDUDB-16 Way SPN DB,incomer: 32A DP MCB -1No. And outgoings of 10 A Single Pole MCBs - C Curve - 10 kA breaking capacity series - 10Nos.(Locations:-IDUDB 1@GF).

1

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Low voltage Copper/ Aluminium conductor cables:- Supply,installation, testing & commisisoning of 1100 V grade, XLPE insulated, PVC extruded inner sheathed and FR PVC Outer Sheathed Aluminum /Copper conductor, Up to 16 sq.mm cable Round wire armour and above flat armour, power cable as per specifications. The cable shall be laid in indoor / outdoor trenches / cable trays as required. The cable shall be clamped at regular intervals to the supports in trench or to GI cable trays or brick wall using GI clamps and fasteners. Rate shall exclude the cost of cable trays, excavation, supply of bricks, sand and backfilling in this item.(Cable root markers/ cable tags related work is also considered in this item).

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3.5C x 300 Sq. mm , Aluminium Armoured XLPE Cable.

829

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3.5C x 150 Sq. mm , AL Armoured Cable.

153

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3.5C x 70 Sq. mm , AL Armoured Cable.

642

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3.5C x 50 Sq. mm , AL Armoured Cable.

271

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3.5C x 35 Sq. mm , AL Armoured Cable.

209

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3.5C x 25 Sq. mm , AL Armoured Cable.

106

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4 C x 16 Sq.mm. (CU) armoured.

2230

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4 C x 6 Sq.mm. (CU) armoured.

2069

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4 C x 2.5 Sq.mm. (CU) armoured.

426

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3 C x 4 Sq.mm. (CU) armoured.

590

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1C x 150 Sq.mm. (CU) PVC flexible cable (Un Armoured)(Yellow /Green) for earthing.

199

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1C x 35 Sq.mm. (CU) PVC flexible cable (Un Armoured)(Yellow /Green) for earthing.

129

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1C x 16 Sq.mm. (CU) PVC flexible cable (Un Armoured)(Yellow /Green) for earthing.

117

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1C x 6 Sq.mm. (CU) PVC flexible cable (Un Armoured)(Yellow /Green) for earthing.

162

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1C x 2.5 Sq.mm. (CU) PVC flexible cable (Un Armoured)(Yellow /Green) for earthing.

798

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Low voltage cable end Terminations Providing and Fixing LV cable end termination for below listed cable with copper/AL lugs,Bimetallic Lugs, brass cable glands (Double compression type), tapping, crimping, etc. complete. End termination of LT cables including making holes in gland plates and fixing the same, installation of cable glands, minor modification of terminals, identifying the cable, cutting, stripping of insulation, seperation of cable cores, removing of armor, earthing of armor, crimping of lugs on the conductor, supply and numbering of cores with ferrules, dressing/ teeing with ties of the cores inside the panel, connections of cable etc., complete with testing and commissioning with all labors, tools and tackles, consumables (like insulation tape, crimping paste etc..) as per the drawings/ specifications and the direction of Engineer-in-charge. Returning of unused cables to store/scrap yard are to be done by contractor.

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3.5C x 300 Sq. mm , Aluminium Armoured XLPE Cable.

40

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3.5C x 150 Sq. mm , AL Armoured Cable.

6

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3.5C x 70 Sq. mm , AL Armoured Cable.

14

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3.5C x 50 Sq. mm , AL Armoured Cable.

8

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3.5C x 35 Sq. mm , AL Armoured Cable.

4

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3.5C x 25 Sq. mm , AL Armoured Cable.

4

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4 C x 16 Sq.mm. (CU) armoured.

56

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4 C x 6 Sq.mm. (CU) armoured.

92

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4 C x 2.5 Sq.mm. (CU) armoured.

26

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3 C x 4 Sq.mm. (CU) armoured.

84

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1C x 150 Sq.mm. (CU) PVC flexible cable (Un Armoured)(Yellow /Green) for earthing.

44

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1C x 35 Sq.mm. (CU) PVC flexible cable (Un Armoured)(Yellow /Green) for earthing.

48

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1C x 16 Sq.mm. (CU) PVC flexible cable (Un Armoured)(Yellow /Green) for earthing.

40

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1C x 6 Sq.mm. (CU) PVC flexible cable (Un Armoured)(Yellow /Green) for earthing.

108

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1C x 2.5 Sq.mm. (CU) PVC flexible cable (Un Armoured)(Yellow /Green) for earthing.

532

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Providing and fixing of perforated /ladder Cable tray with horizontal & vertical Bends, reducers, Tee's, cross over member and other accessories as required and supporting system for suspension from ceiling & fixing at walls/coloumn with Hot Dip Galvanized Armstruct type. The tray shall be made of minimum 1.5 mm thick sheet steel hot dip galvanised. (Rate shall be inclusive of cost for primary & secondary supporting arrangement as per standards, site conditions and Connection of 10 sqmm copper flexible wire to earth terminals at coupling of cable trays ).

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450 mm width x 100 mm height perforated type

253

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300 mm width x 75 mm height perforated type

313

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200 mm width x 75 mm height perforated type

260

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100 mm width x 75 mm height perforated type

18

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50 mm width x 50mm height perforated type

798

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Covers for perforated cable trays : Supply and installing following size unperforated cable tray covers hot dipped Galvanized and including supporting arrangement as per standard & site condition.

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450 mm width x 1.6 mm Thickness

23

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300 mm width x 1.6 mm Thickness

40

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200 mm width x 1.6 mm Thickness

72

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100 mm width x 1.6 mm Thickness

18

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50 mm width x 1.6 mm Thickness

342

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INDUSTRIAL SOCKETS (RAW POWER & UPS PLUG & SOCKETS) Supply, fixing, wiring, termination and testing of following industrial plug and sockets with all necessary accessories and circuit destination marking complete.

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415V, 63A, 3P+N+E PLUG AND SOCKETS WITH 63 A PLUG AND 63A 4P MCB.

4

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415V, 32A, 3P+N+E PLUG AND SOCKETS WITH 32A PLUG AND 32A 4P MCB.

18

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250V, 16A, 2P+E PLUG AND SOCKETS WITH 16A PLUG AND 16A DP MCB.

20

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JUNCTION BOXES Supplying & fixing of IP 66 thermoplastic junction boxes with proper size Metal Gland/Grommets and connectors inside, supports, nut bolts etc. complete Equv. to Hensel make.

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88 MM X 88 MM X 53 MM

72

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200 MM X 200 MM X 180 MM

6

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Providing & Fixing of IP 65 water proof enclosure box with MCB 16 Amp 4 Pole 10 kA.

3

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Providing & Fixing of IP 65 water proof enclosure box with MCB 32 Amp 4 Pole 10 kA.

6

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Switches / Sockets (Note:- All UPS switch sockets colour must be required Black Mat Finish its mandotory for ABTL Project)

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Providing & Fixing of wall mounted 2 numbers of 6/16 Amps multi pin flush type socket outlets controlled by 16 Amps flush type SP switch. Including with dummy plate 1 no. & including 6 module surface plate & PVC surface box. (RAW).

18

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Providing & Fixing of wall mounted 3 numbers of 6 Amps multi pin flush type socket outlets controlled by 20 Amps flush type SP switch. dummy plate 1 No. & including 8 module surface plate & PVC surface box. (UPS).

18

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Providing & Fixing of 6 Amp Socket+6 Amp switch with Box and Face Plate Module.(Raw Power).

8

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Providing & Fixing of 6 Amp Socket+6 Amp switch with Box and Face Plate Module.(UPS Power).

8

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Providing & Fixing of 6 Amp socket with box and surface plate module.(RAW Power) for Exit signage board.

17

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Providing & Fixing of 6 /16 Amp socket & 16 Amp switch with box and surface plate module.(Raw Power).

28

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Providing & Fixing of 6/16 Amp socket & 16 Amp switch with box and black face plate module.(UPS Power).

12

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Providing & Fixing of 2 way switch 6 amps.

8

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Providing & Fixing of Flameproof 4 way 6 Amp switches qty 4 Nos way with Box and Face Plate Module.

4

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Providing & Fixing of Flameproof 2 way 6 Amp switches qty 2 Nos way with Box and Face Plate Module.

3

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Providing & Fixing of Flameproof 1 way 6 Amp switches qty 1 Nos way with Box and Face Plate Module.

4

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Providing & Fixing of Flameproof 6 Amp Socket+ 6 Amp switch with Box and Face Plate Module.

59

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Providing & Fixing of Flameproof 16 Amp Socket+16 Amp switch with Box and Face Plate Module.

68

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Providing & Fixing of Flameproof 3 phase Industrial 32A socket outlet (Raw Power).

20

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Providing & Fixing of Flameproof 3 phase Industrial 63A socket outlet (Raw Power).

10

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GI CONDUITS Supply and laying GI CONDUITs in concealed/Surface conduit system using conduit accessories like junction boxes, collars, bends, elbows, binding wires, etc.

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25 mm dia conduit

50

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ISOLATOR BOXES IP 65 Enclosures Supply installation, testing and commissioning of MCB/MCCB/ACB Isolator Metal Boxes with proper size encloser and Connectors inside supports, nut bolts etc complete with all accessories.

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Providing & Fixing of IP 65 Enclosure box of 16A DP MCB of 1 phase MCB with MS Enclosure Box & Cable connection cable end box of suitable ampere ratings of cables

3

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Providing & Fixing of IP 65 Enclosure box of 32A 3 phase MCCB with MS Enclosure Box & Cable connection cable end box of suitable ampere ratings of cables

5

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Providing & Fixing of IP 65 Enclosure box of 40A 3 phase MCCB with MS Enclosure Box & Cable connection cable end box of suitable ampere ratings of cables

1

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Providing & Fixing of IP 65 Enclosure box of 63A 3 phase MCCB with MS Enclosure Box & Cable connection cable end box of suitable ampere ratings of cables

4

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Providing & Fixing of IP 65 Enclosure box of 80A 3 phase MCCB with MS Enclosure Box (UPS Power) & Cable connection cable end box of suitable ampere ratings of cables

2

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Providing & Fixing of IP 65 Enclosure box of 100A 3 phase MCCB with MS Enclosure Box & Cable connection cable end box of suitable ampere ratings of cables

2

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Providing & Fixing of IP 65 Enclosure box of 125A 3 phase MCCB with MS Enclosure Box & Cable connection cable end box of suitable ampere ratings of cables

4

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Providing & Fixing of IP 65 Enclosure box of 160A 3 phase ACB with MS Enclosure Box & Cable connection cable end box of suitable ampere ratings of cables

2

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Providing & Fixing of IP 65 Enclosure box of 400A 3 phase ACB with MS Enclosure Box & Cable connection cable end box of suitable ampere ratings of cables

2

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Providing & Fixing of IP 65 Enclosure box of 1000A 3 phase ACB with MS Enclosure Box & Cable connection cable end box of suitable ampere ratings of cables

1

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Circuit Mains and Power Wiring : Supply and drawing of 1100V grade, multi strand FRLS insulated copper conductor wire. drawn into concealed / open conduit system or trunking as per site requirements.

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2 Runs of 2.5 sqmm multi strand FRLS insulated copper conductor wire drawn in 25mm GI conduit along with 1 Run of 1.5 sq.mm multi strand FRLS insulated copper earth wire. (For Lighting and Power)

3209.61

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Supply,installation, testing & commisisoning of 1100 V grade, XLPE insulated, PVC extruded inner sheathed and FR PVC Outer Sheathed Aluminum /Copper conductor 3 C x 2.5 Sq.mm. (CU) armoured.

1979

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Providing and Fixing LV cable end termination for below listed cable with copper/AL lugs,Bimetallic Lugs, brass cable glands (Double compression type), tapping, crimping, etc. complete. End termination of LT cables including making holes in gland plates and fixing the same, installation of cable glands, minor modification of terminals, identifying the cable, cutting, stripping of insulation, seperation of cable cores, removing of armor, earthing of armor, crimping of lugs on the conductor, supply and numbering of cores with ferrules, dressing/ teeing with ties of the cores inside the panel, connections of cable etc., complete with testing and commissioning with all labors, tools and tackles, consumables 3 C x 2.5 Sq.mm. (CU) armoured.

458

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POINT WIRING: Primary Wiring for light point / fan point With regulator / exhaust fan point / call bell point with 2 x 2.5 sq.mm FRLS PVC insulated copper conductor single core cable in surface / recessed G.I. conduit, with modular switch, modular plate, suitable Metal box, Blank caps and earthing the point with 1.5 sq.mm. FRLS PVC insulated copper conductor single core cable etc. as required. quoted rate to include required length of copper wires, M.S. conduits with all accessories as per requirement.)

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Primary Light Point with 25mm dia GI conduit and cu flexible FRLS grade wire of 2x1.5 Sq.mm wire+1.00 sq.mm earth wire and 6 Amp Switch with back box and Modular plate complete with all accessories etc. (For UP TO Length 10 mtr.)

75

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Secondary Light Point with 25mm dia GI conduit and cu flexible FRLS grade wire of 2x1.5 Sq.mm wire+1.00 sq.mm earth wire with all accessories etc.(Without Switches, MS Boxes, Plates.) (For UP TO Length 5 mtr.)

100

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MOTION SENSOR: Supply, Installation, testing and Commissioning of 3600 PIR Pet Immune Motion Sensor (wall mounted) with necessary accessories etc. (installed in Toilets) Equiv. to Wipro CRADDPS10R010A)

2

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Luminaries/Lamps Supply, installation, testing and commissioning of luminaries complete with fixture, lamps, ballast, starter, HPF condenser, standard down rod, connecting cord, etc. The rate shall include all necessary fixing accessories like GI hooks, GI supports, fasteners, connector boxes, flexible cables through flexible metal conduits from JB to Light fitting etc.

-

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120W Flamproof radial high bay LED fitting shall compily IEC60079 all parts suitable zone I& II T3 class,EX d type Including flameproof Junction box.

60

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Immaculate: 2x2 Recessed Type 36 Watt LED Light Fixture complete with all accessories.

25

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40W Surface tube lighting fixtures complete with all accessories.

97

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10W mirror lighting fixtures complete with all accessories.

2

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18W recessed circular down lighter of lighting fixtures complete with all accessories.

20

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60W Street light of lighting fixtures complete with bracket pipe with all accessories.

6

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40W Flood lighting fixtures complete with all accessories.

8

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Providing & Fixing 300mmX300mm exhaust fan complete with all accessories.

3

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Providing & Fixing of 1200 MM double bearing energy saver Ceiling Fan with Fan Rod Complete with all accessories including regulator.

4

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Providing & Fixing of 600mm X 600 mm 3 Blade Wall Fan complete with all accessories.

2

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Supply, fabrication, installation of earthling strip of following sizes with necessary excavation, backfilling ,jointing of two strips etc. burried in ground, laid in trenches, on trays, walls, columns, along with cable trays ,alongwith with suitable sizes spacer, insulators and clamps and Nut Bolts etc.

-

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Providing & Fixing of 50 x 6 GI Flat Conductor earthing strip.

986

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Providing & Fixing of 25 x 3 GI Flat Conductor earthing strip.

1146

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Supply, installation, testing and commissioning of lightening arrester, 75 mm dia sphere,6 mm. thick, tined GI with 5 nos. of spikes of 25 mm dia 600 mm long tinned GI rod,with suitable nut bolts as per IEC 62305 detailed drawing and instruction of engineer in charge.

7

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Safety and miscellanious items

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Supply of electrical insulating rubber mats suitable for 1.1 kV Voltage 2 mtr X 1 mtr as per IS 15652 with test certificate.

39

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Providing & Fixing of emergency exit signage board with in built battery back up for 2 hours.

17

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Supply of Wooden framed glass fronted shock treatment chart as per IE rules fixed to wall.

1

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Supply & Fixing of Main SLD Laminated with Wooden framed glass SLD must be from Main source up to DB outgoing SLD with as built drawings. This item also includes to provide 4 Nos of hardcopy of as built drawing & 3 Nos of softcopy of as built drawing of all SLD, Lighting,IPS, Switch sockets & whole project SLD in single line diagram acceptable to Engineer Incharge.

1

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Supply and Fixing of Fire Protection foams.

-

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Supply and Fixing of Fire resistant Mortar with fire resistance class S90 according to testing standard DIN 4102 Part 9 DIBT approval Z- 19.15 – 2046 suitable to seal the openings with all kinds of cables, pipes and cable support system in steel and , aluminium and plastic profiles ( Except hollow core conductors). The residual openings shall be closed with filler. The size of the opening shall be appropriate size and the minimum insulation thickness shall be 30cm. The measurement will be taken as per length & Width of the opening in Meter.

10

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Supply and Fixing of Fire Protection foam from with fire resistance class to EI120 according to testing standard EN 1366 PART 9 approval ETA 11/0527, VKF 22552,22553,22554,22555 suitable to seal the openings with a combination insulation cables, pipes and the cable trays (Except hollow core conductors ). The maximum size of the opening shall be 45 x 45 cm and in case of hole the max diameter shall be 30 cm, and the minimum insulation thickness shall be 10 cm for massive wall and lightweight partition wall, 15 cm for solid ceiling.

10

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Supply and Fixing of Fire resistant Mortar with fire resistance class S90 according to testing standard DIN 4102 Part 9 DIBT approval Z- 19.15 – 2046 suitable to seal the openings with all kinds of cables, pipes and cable support system in steel and , aluminium and plastic profiles ( Except hollow core conductors). The residual openings shall be closed with filler.The maximum size of the opening shall be 100 x 200 cm and the minimum insulation thickness shall be 15cm.Pyrosit NG fire protection foam.

10

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