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National Fertilizers Limited Tender

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National Fertilizers Limited - NFL Tender

Works
Housekeeping Services
Eprocure
Guna, Madhya Pradesh
Opening Date21 Apr 2023
Closing Date13 May 2023
Tender AmountRefer Documents 
Notes
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Costs

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BOQ Items

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DO_NOT_SHOW

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View all details for FREE
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Removing of Level Gauges (Pr. Rating 40 Kg/cm2)

14

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Fixing of Level Gauges (Pr. Rating 40 Kg/cm2)

14

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Removing of Level Switches (Pr. Rating 40 Kg/cm2)

25

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-

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Fixing of Level Switches (Pr. Rating 40 Kg/cm2)

25

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Removing of Level Switches (Pr. Rating 40 Kg/cm2)

6

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-

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Fixing of Level Switches (Pr. Rating 40 Kg/cm2)

6

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Removing of Level Troll (Pr. Rating 40 Kg/cm2)

10

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Fixing of Level Troll (Pr. Rating 40 Kg/cm2)

10

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Removing of Level Ttroll (Pr. Rating 40 Kg/cm2)

2

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Fixing of Level Troll (Pr. Rating 40 Kg/cm2)

2

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Removing of Level Controller (Local) / Transmitter

3

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Fixing of Level Controller (Local) / Transmitter

3

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Removing of Level Transmitters (Purge type)

21

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Fixing of Level Transmitters (Purge type)

21

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Removing of Level DP Transmitter with / without capillary

25

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Fixing of Level DP Transmitter with / without capillary

25

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Removing of Ultrasonic/ Radar/ Capacitance type Level Transmitter with accessories

14

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Fixing of Ultrasonic/ Radar/ Capacitance type Level Transmitter with accessories

14

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Level Gauge Module removal (On line) for High Pressure Gauges

2

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Level Gauge Module fixation (On line) for High Pressure Gauges

2

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Removal of Electrode of Hydrastep (L.G)

2

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Fixation of Electrode of Hydrastep (L.G)

2

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Assistance in removal of Nuclear type Level Instt.

2

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Assistance in fixing of Nuclear type Level Instt.

2

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Removal of Local Float & Rope type Indicaters

2

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Fixation of Local Float & Rope type Indicaters

2

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Removal & cleaning of Purge tube/ Dip tube of Level Transmitter

34

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Fixation of Purge tube/ Dip tube after cleaning

34

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Changing of Gauge glass/ mica sheet/ gaskets of LGs

30

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PRESSURE MEASURING INSTRUMENTS

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Removing of Pressure Gauges (Ordinary) (all sizes & ratings)

188

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Fixing of Pressure Gauges (Ordinary) (all sizes & ratings)

188

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Removing of Seal Diaphram Pressure Gauges (without capillary) (all sizes & ratings)

27

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Fixation of Seal Diaphram Pressure Gauges (without capillary) (all sizes & ratings)

25

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Removing of Seal Diaphram Pressure Gauges (with capillary) (all sizes & ratings)

10

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Fixation of Seal Diaphram Pressure Gauges (with capillary) (all sizes & ratings)

10

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Removing of Pressure Switches all types/sizes

65

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Fixing of Pressure Switches all types/sizes

65

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Removing of Electronic/ Pneumatic Pressure Transmitters (without capillary) (all sizes & ratings)

46

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Fixing of Electronic/ Pneumatic Pressure Transmitters (without capillary) (all sizes & ratings)

50

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Removing of Electronic/ Pneumatic Pressure Transmitter/ Diff. Pressure Transmitter (with capillary) (all sizes & ratings)

15

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Fixing of Electronic/ Pneumatic Pressure Transmitter/ Diff. Pressure Transmitter (with capillary) (all sizes & ratings)

15

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Removing of Pr.Controller (Electronic) (Local panel mounted)

1

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Fixing of Pr.Controller (Electronic) (Local panel mounted)

1

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Removing of Air Pr. Regulators - Any size/rating

47

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Fixing of Air Pr. Regulators - Any size/rating

47

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Removing of Pressure Transmitter (Lens gasket) (Electronic/ Pneumatic) with capillary

5

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Fixing of Pressure Transmitter (Lens gasket) (Electronic/ Pneumatic) with capillary

5

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LEVEL MEASURING INSTRUMENTS

-

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Removing of Purge / On-line Rotameters of all sizes/ ratings

20

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Fixing of Purge/ On-line Rotameters of all sizes/ ratings

20

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Removing of DP type Flowmeter - Electronic/ Pneumatic (without Seal)

12

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Fixing of DP type Flowmeter - Electronic/ Pneumatic (without Seal)

12

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Removing of DP type Flowmeter - Electronic/ Pneumatic (with Seal)

6

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Fixing of DP type Flowmeter - Electronic/ Pneumatic (with Seal)

6

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Removal of Turbine Flowmeter

1

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Fixing of Turbine Flowmeter

1

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Removal of Electro Magnetic type Flowmeter

1

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Fixing of Electro Magnetic type Flowmeter

1

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Removing of DPI / DP type Local Flowmeter

3

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Fixing of DPI / DP type Local Flowmeter

3

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Removing of Pitot Tube/ Annubar of any size/rating

1

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Fixing of Pitot Tube/ Annubar of any size/rating

1

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Removing of Flow Switches for line size upto 2"

1

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Fixing of Flow Switches for line size upto 2"

1

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Removing of Flow Switches for line size 2"

1

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Fixing of Flow Switches for line size 2"

1

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TEMPERATURE MEASURING INSTRUMENTS

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Removing of the Thermo-Couple/ RTD Elements (Single, Duplex, Triplex) including elecrical termination

68

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Fixing of the Thermo-Couple/ RTD Elements (Single, Duplex, Triplex) including electrical termination

68

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Removing of the Temperature Recorder/ Indicator/ Monitor from Panel

5

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Fixing of the Temperature Recorder/ Indicator/ Monitor from Panel

5

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Removing of Local Temperature Gauge (Bimettalic/ Filled) with mounting

78

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Fixing of Local Temperature Gauge (Bimettalic/ Filled) with mounting

78

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Removing of Temperature Switch including Electrical termination

2

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Fixing of Temperature Switch including Electrical termination

2

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Removing of Capillary filled type local Temperature Gauge with mounting

4

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Fixing of Capillary filled type local Temperature Gauge with mounting

4

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Removal of Thermowell of all sizes & ratings

12

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Fixing of Thermowell of all sizes & ratings

12

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ANALYSERS

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Removing and cleaning of Water Analysers (pH, Conductivity, Residual Chlorine) including asssociated accessories

30

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Fixing back of Water Analysers (pH, Conductivity, Residual Chlorine) including asssociated accessories

30

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Removing and cleaning of the Gas Analysers (CO, CO2, Methane, NH3, O2, H2, etc.) including accessories

5

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Fixing of the Gas Analysers (CO, CO2, Methane, NH3, O2, H2, etc.) including accessories

5

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Removal and cleaning of Chlorine Detectors including accessories

3

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Fixing of Chlorine Analyser Detectors including accessories

3

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Removal and cleaning of Chlorine Ejector

10

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Fixing of Chlorine Ejector

10

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Removal and cleaning of Chlorine Regulator

4

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Fixing of Chlorine Regulator

4

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Removing, cleaning & tightening of Water Analyser sampling system components

20

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Removing and cleaning of pH Analyser filters & fixing them back

30

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Removing of Calibration Gas cylinders with regulators & connections

6

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Fixing of Calibration Gas cylinders with regulators & connections

6

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Removing of Gas Regulators from Gas Cylinders

10

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Fixing of Gas Regulators from Gas Cylinders

10

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Removal of damaged Sample Cooling Coil, Repair/ Fabrication of new coil from 6mm SS Tube & mounting of same in sample cooler

6

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IMPULSE LINE PIPING FOR TRANSMITTERS

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Laying, Fabrication, Erection & Testing including required Cutting, Fitting & Welding jobs for following Pipe size/rating:

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Size 1/2" Carbon Steel, Non IBR Sch 40

11

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Size 1/2" Carbon Steel, Non IBR Sch 80

2

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Size 1/2" Carbon Steel, Non IBR Sch 160

2

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Size 1/2" Stainless Steel, Non IBR Sch 40/80

53

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Size 1/2" Stainless Steel, Non IBR Sch 160

2

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Size 1/2" Alloy Steel, Non IBR Sch 40

2

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Size 1/2" Alloy Steel, Non IBR Sch 80

2

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Size 1/2" Alloy Steel, Non IBR Sch 160

2

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Size 1/2" Alloy Steel, IBR Sch 40

2

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Size 1/2" Alloy Steel, IBR Sch 80

2

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Size 1/2" Alloy Steel, IBR Sch 160

2

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Size 1" Carbon Steel, Non IBR Sch 40/80

2

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Size 1" Stainless Steel, Non IBR Sch 40/80

2

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Size 2" Carbon Steel, Non IBR Sch 40/80

2

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Size 2" Stainless Steel, Non IBR Sch 40/80

2

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Removal of Piping with supports including cutting for all sizes irrespective of pipe material & rating

80

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Laying & testing of GI Pipe including cutting, fitting & welding jobs for following pipe sizes:

-

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SIZE 1/2"

2

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SIZE 1"

2

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SIZE 2"

2

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Removal of GI Pipe with supports including cutting for all sizes

2

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Arrest the leakage of a joint by welding/ rewelding of joint/ welding of crack or broken parts

-

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For Carbon Steel material & all rating

70

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For Stainless Steel material & all rating

125

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Removal of Condensate Pots including related cutting

1

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Fixing of Condensate Pots including cutting & welding

1

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Fabrication & installation of Float guide upto 4" pipe

1

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TUBING JOBS (including connections & testing)

-

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-

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Size 6mm S.S./ Copper Tube laying

1100

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Size 6mm S.S./ Copper Tube removing

650

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Size 8mm S.S./ Copper Tube laying

90

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Size 8mm S.S./ Copper Tube removing

65

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Size 10mm S.S./ Copper Tube laying

150

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Size 10mm S.S./ Copper Tube removing

80

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Size 12mm S.S./ Copper Tube laying

400

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Size 12mm S.S./ Copper Tube removing

170

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CABLING JOBS: Cable laying on Cable Tray/ Trench/ Conduits, Glanding, Termination & checking of cables for Loop continuity. Removing of Cables from Cable Trays/ Trench/ Conduits including Electrical Terminations and storing them with proper marking. Cable types: Signal, Power, Control, Thermocouple, RTD Cables - conductor size =0.5mm2 (armoured/unarmoured), optical fiber cable for CCTV.

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Laying of Cable, 2 core To 6 core

6050

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Removing of Cable, 2 core To 6 core

3300

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Laying of Cable, 7 core To 24 core

3000

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Removing of Cable 7 core To 24 core

1500

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Fixing of Junction Box complete with accessories (Area=500 cm2)

23

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Removal of Junction Box disconnecting electrical cables (Area=500 cm2)

23

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Fixing of Junction Box complete with accessories (Area500 cm2)

6

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Removal of Junction Box disconnecting electrical cables (Area500 cm2)

6

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Digging 300mm wide 0.5 m deep trench, laying of bricks & filling back with sand/earth after laying the cable

15

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Laying conduit/GI pipe=2" through the trench 300mmwide 0.5m deep

15

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Dressing of the Cables (2 to 24 core) with proper clamping

2000

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Removal of Broken Bolts of JB Covers & fixing new bolts.

74

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Replacement of Cable gland/ Pipe fitting/ Tube fitting, where cable laying/ pipe laying/ tube laying is not desired. Size upto 2" and all rating & material.

155

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Laying of optical fiber cable

2510

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Removing of optical Fiber cable

500

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Crimping/Splicing of optical fiber cable pieces

50

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TRAY & OTHER MISC. JOBS Tray/ Angle Iron laying (for tubing/cables) fixing of supports - including related cutting, welding, fitting jobs for different sizes:

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size : 2"/ 50 mm wide

280

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size : 4"/100 mm wide

30

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size : 8"/200 mm wide

30

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size : 16"/400 mm wide

10

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Al. Tray Cover Fixation Size 200 mm.

235

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Al. Tray Cover Fixation Size 400 mm.

50

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Tray/ Angle Iron removing (for tubing/cables) including related cutting & grinding jobs for different sizes:

-

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size : 2"/ 50 mm wide

50

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size : 4"/100 mm wide

5

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size : 8"/200 mm wide

5

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size : 16"/400 mm wide

5

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Al. Tray Cover Removal Size 200 mm.

50

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Al. Tray Cover Removal Size 400 mm.

40

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Fabrication/ Re-conditioning & Erection of GI/MS sheet Canopies/ Protection Covers for Transmitters/ other Instruments of size upto 1 sq m. area

95

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Fabrication of Supports of Structural Steel

1700

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Fabrication of Stanchions for mounting Insts. As per standards

45

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Dismentling of structure by opening bolts, gas cutting, removal & shifting from site to scrap stores

300

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Removing of Canopy/ Protection Cover for Maintenance job of Instrument and Fixing back (any size)

40

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ISOLATION VALVES & GLAND PACKING JOBS Fixing of Isolation Valves (Socket Weld /Threaded type) including fitting, welding & pressure testing job for following sizes :

-

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size 1/4", upto 1500# Lbs rating CS/ SS

10

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size 1/2", 1500# - 3000# Lbs rating CS/ SS

20

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size 1", 1500# - 3000# Lbs rating CS/ SS

2

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size 2", 1500# - 3000# Lbs rating CS/ SS

2

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Removal of Isolation Valves (Socket Weld/ Threaded type) including fitting,cutting job irrespective of material, rating & upto size 2" inclusive

25

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Gland Packing of Isolation Valves / Control Valves of any sizes

48

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Opening of Flanges, Cleaning, Repair & Polishing of Gasket Surfaces (including Lapping of Ring/ Lens Joint type) and boxing up as & when required. Size upto 4" and all ratings

40

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Dismentaling, Cleaning and Assembling of Condensate Drain System in Passivation Air Comprs.(K-3)

12

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-

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CONTROL VALVE JOBS

-

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Opening of Control Valve from Actuator/ Bonnet / Line upto 2" size & any rating

96

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Opening of Control Valve from Actuator/ Bonnet / Line upto 3" size & any rating

55

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Opening of Control Valve from Actuator/ Bonnet upto 4" size & any rating

24

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Opening of Control Valve from Actuator/ Bonnet upto 5" & 6" size & any rating

11

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Opening of Control Valve from Actuator/ Bonnet upto 8" & 10" size & any rating

6

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Opening of Control Valve from Actuator/ Bonnet above 10" size & any rating

3

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Fixing back of Control Valve Actuator/ Bonnet on the Body / Line upto 2" size & any rating

96

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Fixing back of Control Valve Actuator/ Bonnet on the Body / Line upto 3" size & any rating

56

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Fixing back of Control Valve Actuator/ Bonnet on the Body upto 4" size & any rating

16

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Fixing back of Control Valve Actuator/ Bonnet on the Body upto 5" & 6" size & any rating

11

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Fixing back of Control Valve Actuator/ Bonnet on the Body upto 8"& 10" size & any rating

6

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Fixing back of Control Valve Actuator/ Bonnet on the Body above 10" any rating

3

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Removal of Valve Positioner with it's Pneumatic/ Electrical connection

37

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Removal of Pilot Relay/ Lockup relay, Limit Switch alongwith Pneumatic/ Electrical connection

14

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Removal of Volume Booster alongwith it's Pneumatic connection

7

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Removal of I/P Convertor alongwith Pneumatic/ Electrical connection

18

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Removal of Solenoid Valve alongwith Pneumatic/ Electrical connection

34

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Fixing of Valve Positioner alongwith Pneumatic/ Electrical connection

38

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Fixing of Pilot Relay/ Lockup relay, Limit Switch alongwith Pneumatic/ Electrical connection

14

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Fixing of Volume Booster alongwith it's Pneumatic connection

7

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Fixing of I/P Convertor alongwith it's Pneumatic/ Electrical connection

18

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Fixing of Solenoid Valve alongwith Pneumatic/ Electrical connection

34

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Replacement of Actutor Diapragm (Pneumatic) of any size actuator

14

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Removal of Piston/Power Cylinder alongwith Pneumatic connection

2

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Fixing of Piston/Power Cylinder alongwith Pneumatic connection

2

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Lapping of Plug ,Seat & Other Sealing Surface of Control Valves

35

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Greasing of Control Valve Parts

120

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Removal of Air Filter Regulator set with fittings

57

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Fixing of Air Filter Regulator set with fittings

57

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JOBS IN BAGGING PLANT AREA

-

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Removal and cleaning of Level Probes & refixing

2235

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Cleaning of Machines, Weigh Pans, Solenoid Valves, Power Cylinders etc.

46800

-

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Replacement of broken Weigh Pan assembly of Bagging Machines & Repairing by doing necessary Cutting/ Welding, cleaning etc.

40

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Cleaning of "Avery/Tulaman" pre-determined Weighing Scales (Check-Weighers)

10000

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Cleaning of ET-6 Belt Weigher's framework and related equipments

150

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Assistance in calibration of Bagging Machines by putting weights

4500

-

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Fixing of Power Cylinder of Piston Dia.upto 100mm on the machine

836

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Removing of Power Cylinder of Piston Dia.upto 100mm from machine

836

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... More
Removal of Solenoid Valve spool type 5 ports

836

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-

... More
Fixing of Solenoid Valve spool type 5 ports

836

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... More
Laying/ Removing PVC / Nylon Tubing upto 12mm size

451

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... More
Filling of oil in Bagging Machine Air Regulators

1276

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... More
Replacement of Proximity Sensor in Pandoor/ Bagholder of Bagging Machines

52

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... More
Replacement & Repairing of broken Feed Gate Assembly of Bagging Machines by doing necessary Cutting/ Welding, cleaning etc.

46

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... More
Removing, cleaning & fixing of Anti-vibration Pads in Bagging Machines

86

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... More
Replacement & Repairing of broken Bag Holder assembly of Bagging Machines by doing necessary Cutting/ Welding, cleaning etc.

86

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... More
Replacement of Load Cell (including all accessories) of Urea Bunker Level measuring system/ Urea Belt Weigher/ Weigh Bridges

8

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OTHER MISC.JOBS

-

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Removing of Manual Call Points MCP) including accessories

550

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... More
Refixing of Manual Call Points MCP) including glanding and termination

550

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... More
Removing of Heat, Flame or Smoke Detectors & termination

645

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... More
Refixing of Heat, Flame or Smoke detectors & termination

645

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... More
Painting of Control Valves, Actuators including accessories & other insts. with mounting stand

375

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... More
Writing of Tag Nos. on Instruments, Control Valves, etc

1290

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... More
Cleaning of Instruments, Control valves, Local panels, CCR cabinets etc

20000

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... More
Laying of Heat Detector Cable on Cable Trays & their connections

70

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... More
Removing of Heat Detector Cable on Cable Trays

70

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... More
Removal of Speed/ Vibration/ Axial Displacement Probe/ Extension Cable

6

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... More
Fixation of Speed/ Vibration/ Axial Displacement Probe/ Extension Cable

6

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-

... More
Removal of Field Tachometer/ Speed Indicator

2

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... More
Fixation of Field Tachometer/ Speed Indicator

2

-

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... More
Control Panel cutting (for cable entry or providing new instrument)

325

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... More
Removal of Low Explosive Limit Detector/ Ammonia Detector/ CO Detector

3

-

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... More
Fixation of Low Explosive Limit Detector / Ammonia Detector/ CO Detector

3

-

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... More
Transportation of Instruments/ Materials from respective Plant to Instrument Workshop/ Store

1800

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Transportation of Instruments/ Materials from Instrument Workshop/ Store to respective Plants

1800

-

-

... More
Removal of UV Flame Scanner & cleaning

2

-

-

... More
Fixation of UV Flame Scanner

2

-

-

... More
Removal of Weephole Probe in Urea reactors

21

-

-

... More
Fixing of Weephole Probe in Urea reactors

21

-

-

... More
Removal, Cleaning/ Washing and Fixing of Suction Air Filters of CCR/ LCR Control Cabinets (DCS/ESD/OPS/HIS/VMS & Printer Consoles)

240

-

-

... More
Panel Cooling Fans removing, cleaning & checking

180

-

-

... More
Panel Cooling Fans fixing (including mounting arrangement)

180

-

-

... More
VARIOUS PLANT JOBS: To assist NFL employees in executing various Instrument maintenance jobs in routine day to day maintenance in General shift, Central shift. (8 Hrs of Normal Working) MANDAYS FOR SR NO 14.01 -14.02, 1. Bidder has to ensure due diligence to comply with statutory obligations as NIT clause of STC (Annexure-XIV) 2. Price bids will be rejected if the quoted rate is found less than the notified minimum wages for Unskilled/Skilled workers applicable as on 01.04.2023 plus statutory obligation @ 32.91% of the applicable minimum wages as on 01.04.2023 to comply statutory obligations. Reference calculation for item S.No 14 (14.01-14.02) are as under: (minimum 32.91% ) (8 Hrs of Normal Working) (1) Minimum wages for Helper (Unskilled) = 494 + 162.58= 656.58 (2) Minimum wages for Skilled Manpower = 695 + 228.72=923.72 Quoted Rate shall not be less than minimum amount as mentioned above.

-

-

-

... More
Helper (Un-skilled)

6864

-

-

... More
Manpower (Skilled)

1248

-

-

... More
OT Hours : To assist NFL employees in executing various Instrument maintenance jobs during unforeseen Breakdown/Short Shutdown & Emergency requirement. (Beyond 8 Hrs of Normal Working). Refernce calculation included ESI @3.25% on minimum wage as on 01.04.2023 for items under S.No 15 & 17 are as under: (1) Minimum wages for Helper (Unskilled) = (494+16.06 (ESIC) /8)*2= 127.51. (2) Minimum wages for Skilled Manpower = (695+22.59 (ESIC) /8)*2= 179.40. Party shall be paid above fixed rate without any service charge as per clause 1 (ii) of STC & TC annexure-XIV.

-

-

-

... More
Helper (Un-skilled)

2520

-

-

... More
Manpower (Skilled)

480

-

-

... More
PLANNED SHUTDOWN: Supply of Contract labour for Planned Shutdown of Line-I & Line-II. (8 Hrs of Normal Working) MANDAYS FOR SR NO 16.01 - 16.06, 1. Bidder has to ensure due diligence to comply with statutory obligations as per NIT clause of STC (Annexure-XIV). 2. Price bids will be rejected if the quoted rate is found less than the notified minimum wages for Unskilled/ Skilled workers applicable as on 01.04.2023 plus statutory obligation @ 16.25% of the applicable minimum wages as on 01.04.2023 to comply statutory obligations. Refernce calculation for item S.No 16 (16.01 to 16.06) are as under: (minimum 16.25% ) (8 Hrs of Normal Working) (1) Minimum wages for Helper( Unskilled) = 494 + 80.28 = 574.28. (2) Minimum wages for Skilled Manpower = 695 +112.94 = 807.94. Quoted Rate shall not be less than minimum amount as mentioned above.

-

-

-

... More
Helper (Un-skilled)

1640

-

-

... More
Fitter(Skilled)

80

-

-

... More
Rigger (Skilled)

40

-

-

... More
Welder (Skilled)

40

-

-

... More
Electrician (Skilled)

80

-

-

... More
Technician (Skilled)

80

-

-

... More
OT HOURS : Supply of Contract labour for Planned Shutdown of Line-I & Line-II. (Beyond 8 Hrs of work). Party shall be paid fixed rate without any service charge as mentioned at Sl. No. 15 above as per clause 1 (ii) of STC & TC annexure-XIV.

-

-

-

... More
Helper (Un-skilled)

6560

-

-

... More
Fitter (Skilled)

160

-

-

... More
Rigger (Skilled)

160

-

-

... More
Welder (Skilled)

160

-

-

... More
Electrician (Skilled)

160

-

-

... More
Technician (Skilled)

160

-

-



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