Airports Authority Of India Tender
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Airports Authority Of India - AAI Tender
Civil And Construction
Building Construction
Eprocure
Opening Date27 May 2022
Closing Date21 Jun 2022
Tender Amount₹ 3,34,48,400
Costs
EMD
₹ 7,19,840Document Cost
₹ 1,120Tender Fee
Refer Documents
Description
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Contact
Tender Id
2022_AAI_114689_1Bid Award Id
ViewTender No
AAI/BPL/ENGG(E)/NIT-05/2022-23Tender Authority
Airports Authority Of India ViewPurchaser Address
-Website
http://https://www.aai.aero/
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Documents
BOQ Items
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33 KV 4 VCB (2 incomer + 2 outgoing) HT panel as mentioned above
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Supply, Installation, Testing & Commissioning of Cast Rasin Dry Type 1600 KVA, 33/ 0.433 KV, 3 Phase, 50 Hz, Dyn11 vector group, copper wound, class "F" insulation associated with winding temperature indicator / controller actuated by means of resistance temperature detector embedded in LV windings, indoor type Transformer (off circuit tap link) with Approximately 6% impedance, tapping for off load operation on HV side +5% to -5% in step of 2.5%, having cable end boxes on HV side suitable for 3x 300 sqmm XLPE cable of 33 KV grade and 2500 Amp. bus trunking arrangement on LV side with neutral brought out separately including supplying and laying of copper conductor multicore control cable from transformer to HT breaker for safety tripping, suitably mounted on M.S. Channel i/c supplying and grouting of suitable M.S. Channel with all accessories and confirming to IS 11171:1985 & as per specification attached complete in all respects as required at site. (Transformer losses as per ECBC)
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Supply, Installing, Testing and Commissioning of ‘Silent Type’ Diesel Generating set alongwith having Prime Power Rating of 750 KVA,3 Phase,50 Hz, 415 V AC System, comprising of Deisel Engine, Alternator, Engine Mounted instrument panel, Sound Attenuated Acoustic and weather proof enclosure as required complete with all other accessories as per specifications and as required.
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Diesel Engine:
Diesel engine multi cylinder, 4 stroke, water cooled, with engine driven or electrical motor driven radiator, turbo charged - after / inter cooled with charged air cooling, vaccume indicator, lube oil system, electronic governor, electric start, of suitable BHP at 1500 RPM for above output of alternator at 46 Degree C, and conforming to BS 5514, BS 649, IS 10000. The engine shall be fitted with all required accessories as per specifications.
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Alternator
Synchronous alternator rated at 750 KVA, 415 volts at 1500 RPM, 3 phase 50 Hz, AC supply with 0.8 lagging power factor at 46 degree C. The alternator shall be having SPDP enclosure, brushless excitation, continuous duty, self-excited and self-regulated through AVR conforming to IS: 4722/BS 2613 suitable for tropical conditions and with class - "H" Insulation.
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Base Frame :
Both the engine and alternator shall be mounted on common base frame made of MS channel with vibration isolation arrangement and shall be installed on existing cement concrete foundation as per recommendations of manufacturer.
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Fuel Tank:
Daily service fuel tank of 990 liters capacity fabricated out of 2 mm thick M.S./CRCA sheet complete with all standard accessories and fuel piping between fuel tank and diesel engine with MS class 'C' pipes of suitable dia. Complete with valves, level indications & accessories as required as per specifications.
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Exhaust System:
Residential / Hospital type silencer, SS braided rubber expansion bellows/ joints, exhaust piping upto silencer etc. as required.
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Starting System:
24V DC starting system comprising of starter motors: voltage regulator and arrangement for initial excitation complete with suitable Nos. of batteries (12 V, 160 / 180 Amp. Hour capacity) as required as per specifications.
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Engine mounted Instrument panel with mocroprocessor based fully integrated generating set controller (PCC 3.3 / WOODWARD / DEIF or equivalent) having digital display & Control devices for safety and monitoring alongwith indicators as required as per specifications.
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All the above (except Day Oil tank) housed in an Accoustic and weather proof enclosure of thickness not less than 16 SWG CRCA sheet steel with arrangement for fresh air intake for cooling of the engine & alternator, extraction, discharging hot air into the atmosphere complying to CPCB norms etc. complete as required.
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Diesel Generating set (750 KVA) as described above.
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Supplying and fixing exhaust gas piping of suitable dia. for 750kVA D.G. Set MS Black Pipe P/E conforming to IS:3589 cut to required lengths and installed with necessary bends, supports and clamps, anti-vibration mountings, insulation of exhaust system with mineral wool/ Rockwool, 50 mm thick wiremesh & aluminum cladding etc., as required as per specifications.
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STRUCTURE FOR EXHAUST PIPING
Providing & fixing for MS support structure for exhaust fume pipes from DG Sets (Exhaust pipe to be measured and paid for separately) along horizontal and vertical runs upto the height (as per CPCB norms) including cutting, welding etc and applying two coats of red oxide and two coats of synthetic enamelled paint of colour and shade as directed by client/Architect. The design of the support structure shall be done by the contractor and shall be as per CPCB norms approved etc. as required.
8000
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Supply & fixing of Stainless Steel Expansion Joints, Corrugated bellow for 750 kVA to fit in exhaust pipe.
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M.V. PANEL
Design, Manufacture, Supplying, Transport to the site, Receiving, Unloading, Shifting to various locations, handling, assembling, installation in correct aligned position, grouting with dash fasteners, GI nuts-bolts, testing and commissioning of Totally Type Tested Panels (Form-4B construction) complying to IEC:61439 -1/2 cubical with Internal arc withstand of 50kA for 0.3 second and minimum impact resistance IK10 as per IEC:62262 with each compartment front and back sheet steel metal door. The degree of protection of minimum IP:42 for indoor and IP:65 for outdoor use. Panels shall be tested for an Impulse Withstand Voltage of 12kV. Suitable for 415V, 3Phase, 4 Wire 50 Hz Ac supply system bolted fabricated in compartmentalized (preferably) design from CRCA sheet steel of 2mm thick for frame work and covers, 3mm thick for gland plate, bottom base channel of MS section not less than 100mmx 50mmx50mmx 5mm thick for Main L.T. Panel and 40mmx25mmx25mmx 5mm thick plates for MDB/MCC and SDBs etc.
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incl. cleaning & finishing complete, SMC bus bar supports, with short circuit withstand capacity of minimum 50kA for 1 Sec., fabrication shall be done in transportable sections and all front and back doors shall be hinged type and earth with frame, Entire panel shall have a common copper continuous earth bar of size 40mm x 6mm or as specified below at the rear with 2 Nos. earth stud each side, solid inter connections from main bus bar to switch gears upto cable alley with required size. bus bars and insulated control wiring with suitable size of FRLSH PVC insulated copper conductor cable, cable alleys, cable gland plates in two half, incl. providing following switch gears :-
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The Bus bars will be electrolytic grade E91 Aluminium. Panels will be powder coating (60-80micron as per IS:13871 for indoor and 90-100 micron for outdoor), include one size higher terminal block in cable alley and interconnecting wires between bus bars and terminals via MCB. All Bus-Bar alley and relay compartments shall be provide fully automatic control thermostat with strip heater.
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INCOMING- I & II (FROM TRANSFORMER)
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2 Nos. 2500 Amps four pole electrically operated fully drawout type air circuit breaker (50kA) with built in microprocessor based release unit protection for short circuit, over current and earth fault protection with adjustable setting as per specification + 100% Capacity Neutral contactor and each incomer with following accessories:
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1 Set of RYB phase indicating LED lamps controlled by 2 amp MCB.
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1 Set of 'ON', 'OFF','TRIP & TCH (Trip circuit healthy) LED lamps controlled by 2 amp MCB.
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1 No. Digital MFM meter and 3 nos. Cast resin CTs of ratio 2500/5A , Class 0.5 accuracy and 15 VA burden. digital multifunction meter suitable to measure voltage, Ampere, Frequency, Power Factor, Measurement of both KVA/KW/kVAH/MDI, Individual Odd Harmonics for voltage and current including THD with RS-485 port.
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1 Set of Single phase preventer indicating LED lamps controlled by 2 amp MCB for trip and hooter for alarm.
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1 Set of Phase Reversal relay indicating LED lamps controlled by 2 amp MCB for trip and hooter for alarm.
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BUSCOUPLER
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1 Nos. 4000 Amps four pole electrically operated fully drawout type air circuit breaker (50kA) with built in microprocessor based release unit protection for short circuit, over current and earth fault protection with adjustable setting as per specification + 100% Capacity Neutral contactor and each with following accessories:
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1 Set of 'ON', 'OFF','TRIP LED lamps controlled by 2 amp MCB.
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Provide electrical and mechanical interlocking between Main incomers and buscoupler.
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BUSBARS SECTION-I & II
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4P aluminium bus bars of 4000A capacity with heat shrinkable coloured sleeves i/c SMC bus bars supports at required intervals complete for cross section, size supports & their spacing etc. for withstanding fault level of 50 KA for 1 sec.
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The electrical panel shall be fully ventilated to maintain internal body temp. 40 deg 'C' when room amb. temp. is equal of less than 35 deg 'C'. Required ventilation fans shall be provided and tested.
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OUTGOING SECTION-I & II
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1 Set of 'ON', 'OFF','TRIP LED lamps controlled by 2 amp MCB with each MCCB outgoing.
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1 Set of 'ON', 'OFF','TRIP & TCH (Trip circuit healthy) LED lamps controlled by 2 amp MCB with each ACB outgoing.
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4 Nos. 1250 Amps four pole electrically operated fully drawout type air circuit breaker (50kA) with built in microprocessor based release unit protection for short circuit, over current and earth fault protection with adjustable setting as per specification + 100% Capacity Neutral contactor and each incomer with following accessories:
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2 Nos. 630A 4P MCCB with built in Microprocessor based release with adjustable thermal setting (Ics = Icu =50 KA)
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2 Nos. 400A 4P MCCB with built in Microprocessor based release with adjustable thermal setting (Ics = Icu =50 KA)
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Each outgoing with digital MFM meter and 3 nos. Cast resin CTs of ratio as required, Class 0.5 accuracy and 10 VA burden. digital multifunction meter suitable to measure voltage, Ampere, Frequency, Power Factor, Measurement of both KVA/KW/kVAH/MDI, Max. Demand with RS-485 port.
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Each outgoing MCCB shall be with 1 Set of earth leakage relay (ELR) (30-3000mA) with CBCT & TRIP due to earth leakage Indicating LED Lamps with 2 Amp MCB for each outgoing MCCB.
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MAIN L.T. PANEL (E.S.S BLOCK) as described above
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HPFC PANEL - 400 Amp. APF3N + 200 KVAR (Detuned RTPFC) Panel
Design, fabrication, assembly, wiring, supply, erection, testing and commissioning of Hybrid Power Factor Correction Panel to achieve 0.99 Lag and THDI / THD less than 5%. The Solution should have an incomer of MCCB as specified below, 433V, +/- 10 % 50Hz, 3 phase, 50KA, 3 Wire System. The system shall be of certified design as per IS 16636. The degree of protection of enclosures system shall be IP42 in accordance with IEC 60529.The switching device of the active compensation system shall be IGBT based. The active compensation system should be CE certified. The active compensation system should filter harmonics from 2nd to 51st individual harmonic order and shall be selectable for the entire range. The active compensation system should have feature to improve PF correction as well. The active compensation system should have a Multi master operation. Response time shall be equal or less then 100 micro Sec. The switching device of the passive compensation system shall be thyristor Based. The capacitor bank shall compromise of capacitor units, de tuning reactors, PF controllers, circuit breakers etc as specified below:
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Controller- The system shall have integrated DSP controller based for Active and Passive section and shall be able to sense the reactive current requirement of the network and shall switch ON/OFF the required stages of a capacitor bank.
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The Hybrid Power Factor Correction panel shall comprising of following:
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Main Incomer MCCB
1 No. of 630 A Microprocessor based release FP MCCB with inbuilt O/C, S/C & carth fault protection (lcs = lcu = 25 KA) with 1 Set of Digital flush type caliberated Intelligent multifunction meters (with communication port) suitable rating class - 1.0 accuracy, showing V. A. PF, KW, KWH, Total harmonic distortion with 3 Nos. current transformers of dual core CT's of suitable Amp. ratio, 15 VA Class 1.0 metering, Tinned copper Spreader links, Phase barrier both side and extended rotary handle of circuit breaker complete with Interconnection connections etc.
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Bus Bar:
Electrolytic high conductivity Aluminium extensible three phase and neutral busbars rated at 800 amps auxiliary Bus Bars of suitable capacity insulated with heat shrinkable coloured PVC sleeves & clip on shrouds for joints having a maximum current density as per indian standards suitable to with stand symmetrical fault level of 36 kA at 500 volts i/e polyamide bus bars supports at required intervals complete for cross section, size supports & their spacing etc. The neutral busbar is to be 100% of phase bus-bars.
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Hybrid Solution of Active filter of 400A and Passive component of 200kVAr:
1 nos of 400A, Active harmonic filter with 400Amp, FP 35kA (Ics-Icu upto 433 V), MCCB with inbuilt O/C, S/C & E/F protection and 400A, TP, AC3 contactor.
6 nos x 33.1 kVAr @ 525V with output of 25kVAR @ 415V, de-tuned MPP Heavy duty capacitor bank with 100A, 3P, MCCB 35kA (les-leu upto 433 V) with inbuilt O/C, S/C & E/F protection. Each capacitor bank shall have 50 kVAR thyristor switching module and 110A Semi-conductor HRC Fuses.
4 Nos. 50 kVAR, 14% copper Detuned reactor.
Integrated Digital signal Processor (DSP) controller which shall control both the capacitors as well as Active Filter.
The Solution should have surge arrestors 100kA and over temperature protection 45 deg C. The system should be with compatible with Grid Power or D.G. Power Supply.
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The capacitor banks should be of type tested design and temperature rise test report of the capacitor bank performed at an independent laboratory should be submitted. HPFC PANEL-400 Amp. APF3N + 200 KVAR Panel as described above.
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HPFC Panel - 400 Amp. APF3N + 200 KVAR Panel as described above.
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Earthing with G.I. earth plate 600 mm X 600 mm X 6 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 meter long etc. with charcoal/ coke and salt as required.
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Earthing with copper earth plate 600 mm X 600 mm X 3 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 meter long etc. with charcoal/ coke and salt as required.
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Providing and fixing 25 mm X 5 mm copper strip in 40 mm dia G.I. pipe from earth electrode including connection with brass nut, bolt, spring, washer excavation and re-filling etc. as required.
140
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Providing and fixing 50 mm X 6 mm G.I. strip in 80 mm dia G.I. pipe from earth electrode including connection with G.I. nut, bolt, spring, washer excavation and re-filling etc. as required.
130
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Providing and fixing 25 mm X 5 mm copper strip on surface or in recess for connections etc. as required.
60
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Providing and fixing 50 mm X 6 mm G.I. strip on surface or in recess for connections etc. as required.
110
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BUS DUCT
Supplying, installing by suspension on ceiling/along the wall, testing and commissioning of 2500 A, Isc = 50 kA for 1 second capacity Sandwich Type Rising Mains for use on 3 phase 4 wire 415 V, 50Hz A.C. supply with metal clad enclosure having IP-54 rating after fixing the tap off boxes and all accessories, made of 1.6mm thick steel sheet duly powder coated in convenient sections complete with 4 Nos. ETP grade aluminium bus bars with 99.5% purity at nominal current rating, crossovers joints, necessary joints, elbow joints & expansion joints and bends, fire barrier at each floor, provision of tapping at every meter, adopter box and copper flexible for joints, continuous earthing with 2 Nos. aluminium strip of suitable size (one on each side) including, G.I. clamping brackets, suspenders, angle iron bracket, steel fasteners, connecting to earthing system etc. as required.
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Providing, fixing & pasting in position 1000 mm wide, Electrical Insulating Mats as per IS 15652:2006, 3mm thick, suitable for 33 KV, fire retardant, no effect of acids, alkalies and transformer oils, moisture proof, high tensile strength and (Anti slip, marking on top).
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SUPPLY OF HT CABLES
Supply of 33 kV (E) 3 Core 300 sq. mm Stranded Class-2 Compact Circular Aluminium Conductor, Conductor Screen With Extruded Semi Conducting Compound, XLPE Insulated, Insulation Screening with extruded Semi Conducting Compound in combination with Copper Tape (0.2kA for 1 sec/Core), cores laid up, innersheath/Outer of FRLS PVC tape, galvanised flat steel strip armoured and overall PVC Sheathed Cable conforming to IS 7098 / (PART-II) 1985 with latest amendments.
2000
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TERMINATION FOR 33kV H.T CABLE Supplying and making indoor cable end termination with heat shrinkable jointing kit complete with all accessories including lugs suitable for following size of 3 core, XLPE aluminium conductor cable of 33 kV grade as required.
300 sq. mm
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Supplying and making outdoor cable end termination with heat shrinkable jointing kit complete with all accessories including lugs suitable for following size of 3 core, XLPE aluminium conductor cable of 33 kV grade as required.
300 sq. mm
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STRAIGHT THROUGH JOINTS FOR HT CABLES
Supplying and making straight through cable jointing with heat shrinkable jointing kit complete with all accessories including ferrules suitable for following size of 3 core, XLPE aluminium conductor cable of 33 kV grade as required.
300 sq. mm
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LAYING OF HT CABLES
Laying of one number XLPE power cable of 33 kV grade of following size in the existing RCC/ HUME/ METAL pipe as required.
Above 120 sq. mm and upto 400 sq. mm
200
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Laying of one number XLPE power cable of 33 kV grade of following size in the existing masonry open duct as required.
Above 120 sq. mm and upto 400 sq. mm
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Laying of one number PVC insulated and PVC sheathed / XLPE power cable of 33 KV grade of following size direct in ground including excavation, sand cushioning, protective covering and refilling the trench etc as required.
Above 120 sq. mm and upto 400 sq. mm
800
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Laying of one number additional PVC insulated and PVC sheathed / XLPE power cable of 33 KV grade of following size direct in ground in the same trench in one tier horizontal formation including excavation, sand cushioning, protective covering and refilling the trench etc as required.
Above 120 sq. mm and upto 400 sq. mm
800
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Supplying and fixing of Medium Class G.I. pipe of 150 mm dia. (nominal) 3 metres length along the pole for protection of under ground cable as required.
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Providing, laying and fixing following dia RCC pipe NP2 class (light duty) in ground complete with RCC collars, jointing with cement mortar 1:2 (1 cement : 2 fine sand) including trenching (75 cm deep) and refilling etc. as required.
100
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Supplying and making cable route marker with cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) of size 60 cm X 60 cm at the bottom and 50 cm X 50 cm at the top with a thickness of 10cm including inscription duly engraved as required.
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Supplying installing, testing & commissioning of outdoor H.T., AB switch assembly set gang operated with brass H.T., AB switch assembly set gang operated with brass contact parts, including required GI pipe operating rod, handle & locking arrangement on On-Off position conforming to IS complete with required material and installing on existing DP structure to complete the job as required as per specification.(Set of 3 nos.) 33KV 600 Amp (Market Rate)
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Supplying installing, testing & commissioning D.O. fuse assembly with brass part contact for 33 or 11/0.4 KV DP Structure set of 3 Nos. with fuse barrel i/c required fuse element & other materials as per specification on existing D.P. structure as required. (Market Rate)
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