Trichur Cooperative Spinning Mills Limited Tender

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Trichur Cooperative Spinning Mills Limited Tender

Works

Eprocure

Thrissur, Kerala

Opening Date20 May 2021

Closing Date14 Jun 2021

Tender AmountRefer Documents

Notes

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Costs

EMD
₹ 1,00,000
Document Cost
₹ 5,900
Tender Fee
Refer Documents

Description

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Tender Id
2021_TCSM_423173_2
Tender No
TCSM/NCDC/E-Proc/2021-22/Elec3
Tender Authority
Trichur Cooperative Spinning Mills Limited View
Purchaser Address
-
Website
http://etenders.kerala.gov.in

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Documents

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Tender Notice-2642.2 kBTendernotice_1.pdf

NIT

Tender Notice-1628.1 kBElecNIT2.pdf

NIT

BOQ-1489.5 kBBOQ_600824.xls

BOQ

Report Missing Document

BOQ Items

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H T CABLE TERMINATIONS: Supply and providing end termination for the following sizes of HT XLPE cables including all materials required for frim joints. (Heat shrinkable type, Raychom/ M Seal Make)----- 3Cx300SQMM OUTDOOR

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3Cx300SQMM INTDOOR

Quantity5

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EMERGENCY OFF PUSH BUTTON:- Supply, Installation ,testing and commissioning of Lockable Push Button for Emergency OFF facility of the HT VCB Panel for the Incomer VCB. [Cable shall also be included, Out side Trfo Room-1, Out side Trfo Room-2 & I/C VCB]

Quantity3

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OUT DOOR CT/PT UNITS FOR SUPPLIERS METERING: Supply, installation, testing and commissioning of 11kV outdoor type CT/PT unit with, class 0.2S, 15VA CT with suitable ration as required as per KSEBL and 11kV/110V class 0.2S, 150VA PT on the existing DP structure with all necessary accessories for connecting 11kV lines, control cable, etc. as required. The existing CT PT Unit, Metering KIOSK and control cable shall be dismantled from the structure and stacked in stores as directed by the engineer incharge/ consultant. The Unit shall be duly tested at the TMR section of KSEB and the certificates should be submitted to the concerneed authorities for obtaining HT supply/ Regularised, as required.

Quantity1

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TOD METER - SUPPLIERS METERING]:- Supply, Installation ,testing and commissioning of a TOD meter for KSEB within HT Metering panel including connections from CT and PT etc. as per KSEB/ Suppliers recommendation. The Meter shall be duly tested at the TMR section of KSEB and the certificates should be submitted to the concerneed authorities for obtaining HT supply, as required. [Make L&T; Trivector Meter Class 0.2s, Model ER300P Class 0.2s (Base Mounting) OR Equivalent. All statutory chargers shall be reimbursed from clients on production of proper receipts.

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TOD METER KIOSK [OUTDOOR]:- Supply, Installation, testing and commissioning of HT Out door Metering KIOSK/Panel with glass window and sufficient number of terminal connectors with 25% spares, for connections from CT and PT etc. as per KSEB/ Suppliers recommendation, Control fuses, etc. The KIOSK shall be made out of 2mm thick CRCA sheet steel, totally enclosed, IP 54, weather proof, with rain guard, undergone seven tank process, powder coated finish, earthing, entire civil work including suitable foundation and all mounting accessories as required complete as per the rquirement of KSEBL.

Quantity1

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M. V PANELS/ DISTRIBUTION BOARDS- SSB#01 & SSB#01 Refer SLDs and Technical Specifications

Quantity2

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SSB-03 (DRAWING) Refer SLDs and Technical Specifications

Quantity1

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SSB-04 AND SSB-05 (SIMPLEX) Refer SLDs and Technical Specifications

Quantity2

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SSB-06 (COMBER) Refer SLDs and Technical Specifications

Quantity1

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MCC-A AND MCC-B (HUMIDIFICATION PLANT FOR SPG-I&II) Refer SLDs and Technical Specifications

Quantity2

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MCC-C (EXHAUST PLANT FOR SPG-I,II&III) Refer SLDs and Technical Specifications

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MCC-D (EXHAUST PLANT FOR SPG-IV&V) Refer SLDs and Technical Specifications

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MCC-E (SUPPLY&EXHAUST PLANT FOR PREPARATORY) Refer SLDs and Technical Specifications

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MCC-F (SUPPLY&EXHAUST PLANT FOR POST SPG) Refer SLDs and Technical Specifications

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REPAIRING OF LT PANELS Supply of all necessary materials and carrying out repaire and maintenance works of the following LT panels [Existing] as shown in the One Line Diagrams including cleaning, priming, spray painting with required colour [Grey], replacing of Bus Bar insulators/ SMC Supports [Pillar Type/ Finger Type], PVC Sleeves etc. as required and testing and commissioning. All panels boards shall be tested at site [SAT] and ensure all the values are sufficient and satifactory as per standards and requirements at the point of electrical safety rules as per CEA regulations/ KSEI Guidelines/ Orders and shall be recorded in presents of the Engineer in Charge/ Consultant. ------- MSB [MAIN MV PANEL-DOUBLE BUS PANEL]

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PCC-1

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PCC-2

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PCC-3

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PCC-4

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PCC-5

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PCC-6

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PCC-7

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PCC-8

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PCC-9

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PCC-9-A

Quantity1

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PCC-10

Quantity1

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BUS DUCT 2000A, 4POLE, 415V.

Quantity20

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RETROFITTING DAMAGED SWITCHGEARS/ COMPONENTS.: Supply, installation, testing and commissioning of the following switch gears with in the existing LT Panel Boards including cecessary cutting, drilling, extension of Bus Bars, Interconnections etc. as required as per standards complete. The scope also includes dismantling and stacking of existing damages switches/ bus bars etc. as directed by the Engineer in Charge/ Consultant. ---- 400A TPN Isolators

Quantity2

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315A TPN Switch Fuse Units

Quantity1

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250A TPN Switch Fuse Units

Quantity4

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100A TPN Switch Fuse Units

Quantity6

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63A TPN Switch Fuse Units

Quantity4

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Heavy Duty APP Capacitors of Different ratings with in the APFC Panel

Quantity250

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HRC FUSE LINKS: Supply, installation, testing and commissioning of the following rating HRC Fuse Links DIN Type [Bolted Type for lower rating] suitable for 315A/ 250A/100A/63A SFUs with in the existing Panel Boards/ Switchgears. The Fuse links shall be provided as per the Standards and requirements of the Scheme Approval from the Department of Electrical Inspectorate in order to achieve Grading in between sections. The scope also includes dismantling and stacking of existing damages FUSE LINKS as directed by the Engineer in Charge/ Consultant. 400A

Quantity3

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300A/315A

Quantity30

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250A

Quantity3

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200A

Quantity6

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160A

Quantity36

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150A

Quantity36

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125A

Quantity33

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120A

Quantity21

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100A

Quantity9

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80A

Quantity72

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63A

Quantity3

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50A

Quantity3

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40A/35A

Quantity6

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25A

Quantity3

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2A [Control Fuses]

Quantity60

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METERS AND INSTRUMENTS: Supply, installation, testing and commissioning of the following instruments/ Cast Resin CTs/ panel accessories with in the existing Panel Boards. The CTs shall be provided as per the Standards and requirements of the Scheme Approval from the Department of Electrical Inspectorate. The scope also includes dismantling and stacking of existing damages CTs/ Components Etc. as directed by the Engineer in Charge/ Consultant. --- RYB/ Trip Indication Lamps LED

Quantity48

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Cast Resin CTs 1250/5A, Class 05, 10VA

Quantity6

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Cast Resin CTs 400/5A, Class 05, 10VA

Quantity39

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Cast Resin CTs 300/5A, Class 05, 10VA

Quantity3

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25A HRC Fuse Units [Control Fuses]

Quantity60

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Digital Combination Meters V,A,F,PF, kVA, PF & kWhr

Quantity2

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Digital Combination Meters V,A & F

Quantity14

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Analogue Ammeters [0-1250A]

Quantity6

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Analogue Volt meters [0-500V]

Quantity2

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Volt Meter Selector Switches

Quantity2

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Mechanical Interlocks between Switchgears

Quantity10

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LOCAL ISOLATION FOR MOTORS/ EQUIPMENTS:- Supply, Installation, Testing and commissioning of Lockable OFF PBs with in suitable Sheet Steel Powder coated enclosures complete.

Quantity20

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Supply, Installation, Testing and commissioning of 32A TP Isolators, MCB Type with in suitable Sheet Steel Powder coated enclosures complete.

Quantity12

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Supply, Installation, Testing and commissioning of 63A TP Isolators, MCB Type with in suitable Sheet Steel Powder coated enclosures complete.

Quantity4

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POWER FACTOR IMPROVEMENT CAPACITORS: Supply, Installation, Testing and commissioning of the following ratings Heavy Duty, APP Capacitors with in suitable Sheet Steel Powder coated enclosures, and giving connections as direct connection near by Motors/ Equipments, complete. --- 15kVAR

Quantity20

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10kVAR

Quantity6

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LT CABLES AND CABLING:- Supply, laying, Testing and Commissioning of the following sizes of 650/1100 Volts Power/ Control Cables with Aluminium/ Copper Conductor (Solid up to 10 sqmm and Stranded for balance), XLPE Insulated, Cores Laid Up, Inner Sheathed, Armoured and Extruded PVC Type ST2 Outer Sheathed As Per IS-7098 (Part 1) 2011 with Up To Date Amendments. The cables shall be laid in cable trenches or on wall or through pipes as per specifications, including providing of cable route makers in every 50M and at all strategic turning/ diversion points [if burried Directly in ground], etc. Necessary clamping should be providing while burying cables in prepared trenches etc.as per standards. ALUMINIUM CONDUCTOR POWER CABLE --- 3.5x240 Sq.mm

Quantity460

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3.5x185 Sq.mm AL Armoured

Quantity448

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3.5x150 Sq.mm AL Armoured

Quantity15

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3.5x50Sq.mm AL Armoured

Quantity10

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3.5x35Sq.mm AL Armoured

Quantity10

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3.5x25Sq.mm AL Armoured

Quantity10

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3.0x25Sq.mm AL Armoured

Quantity110

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4.0x16Sq.mm AL Armoured

Quantity10

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3.0x16Sq.mm AL Armoured

Quantity270

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4.0x10Sq.mm AL Armoured

Quantity20

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3.0x10Sq.mm AL Armoured

Quantity310

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4.0x6Sq.mm AL Armoured

Quantity10

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3.0x6Sq.mm AL Armoured

Quantity186

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COPPER CONDUCTOR POWER CABLE --- 3.5x120 Sq.mm

Quantity465

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3.5x95 Sq.mm - Cu Armoured

Quantity1

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3.5x70Sq.mm - Cu Armoured

Quantity565

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3.5x25Sq.mm - Cu Armoured

Quantity264

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4.0x16Sq.mm - Cu Armoured

Quantity48

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4.0x4Sq.mm - Cu Armoured

Quantity5

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3.0x4Sq.mm - Cu Armoured

Quantity35

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4.0x2.5Sq.mm - Cu Armoured

Quantity165

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3.0x2.5Sq.mm - Cu Armoured

Quantity600

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COPPER CONDUCTOR CONTROL CABLE 16.0x1.5Sq.mm

Quantity74

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12.0x1.5Sq.mm - Cu Armoured

Quantity246

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10.0x1.5Sq.mm - Cu Armoured

Quantity45

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8.0x1.5Sq.mm - Cu Armoured

Quantity96

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7.0x1.5Sq.mm - Cu Armoured

Quantity32

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6.0x1.5Sq.mm - Cu Armoured

Quantity38

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4.0x1.5Sq.mm - Cu Armoured

Quantity128

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3.0x1.5Sq.mm - Cu Armoured

Quantity1

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2.0x1.5Sq.mm - Cu Armoured

Quantity1

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3Cx0.75sQ.mm Copper Shielded Cable

Quantity90

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CABLE TERMINATIONS- ALUMINIUM CONDUCTOR POWER CABLE:- Supply and providing end terminations using siemens type compression gland for PVC insulated and PVC sheathed armoured conductor cable 1.1KV grade for the followings sizes including earthing the glands as required as per standards.--- 3.5x240 Sq.mm

Quantity14

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3.5x185 Sq.mm

Quantity24

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3.5x150 Sq.mm

Quantity2

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3.5x50Sq.mm

Quantity2

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3.5/3.0x35Sq.mm

Quantity2

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3.5x25Sq.mm

Quantity2

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3.0x25Sq.mm

Quantity8

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4.0x16Sq.mm

Quantity2

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3.0x16Sq.mm

Quantity16

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4.0x10Sq.mm

Quantity1

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3.0x10Sq.mm

Quantity8

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4.0x6Sq.mm

Quantity1

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3.0x6Sq.mm

Quantity12

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CABLE TERMINATIONS- COPPER CONDUCTOR POWER CABLE --3.5x120 Sq.mm

Quantity18

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3.5x95 Sq.mm

Quantity2

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3.5x70Sq.mm

Quantity2

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4.0x25Sq.mm

Quantity14

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4.0x16Sq.mm

Quantity2

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4.0x4Sq.mm

Quantity2

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3.0x4Sq.mm

Quantity2

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4.0x2.5Sq.mm

Quantity16

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3.0x2.5Sq.mm

Quantity48

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CABLE TERMINATIONS- COPPER CONDUCTOR CONTROL CABLE --16.0x1.5Sq.mm

Quantity4

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12.0x1.5Sq.mm

Quantity8

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10.0x1.5Sq.mm

Quantity2

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8.0x1.5Sq.mm

Quantity4

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7.0x1.5Sq.mm

Quantity2

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6.0x1.5Sq.mm

Quantity2

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4.0x1.5Sq.mm

Quantity8

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3.0x1.5Sq.mm

Quantity2

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2.0x1.5Sq.mm

Quantity2

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3Cx0.75sQ.mm Copper Shielded Cable

Quantity2

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GENERAL EARTHING BARE COPPER EARTHING CONDUCTORS:- Supply, Laying/ fixing of earthing conductor with Purity not less than 99% of the following sizes/ type, jointing as per IS:3043/87 in trench walls pulling through pipes etc.as required. All joints in the system shall be braced properly with lead. 50x6 mm Copper Strip

Quantity560

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40x6 mm Copper Strip

Quantity360

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31x6 mm Copper Strip

Quantity470

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25x3 mm Copper Strip

Quantity530

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Copper wire No.4 SWG

Quantity310

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Copper wire No.10 SWG

Quantity1700

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MAINTENANCE OF EARTHING STATIONS: Supply of all necessary materials and carrying out repaire works of the existing stations including replacing of damaged bolts/ nuts/ washers/ bracing the ends, etc. and taking earth reading in presence of the EIC/ Consultant to obtain a satifactory value for each station, etc. complete.

Quantity10

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MISCELLANEOUS ITEMS:- Supply and Fixing of FRAMED KEY ONE LINE DIAGRAM in A-1 Size with frame work and glass at desired locations including supply of all fixing materials as required and as directed by EIC/ Consultant.

Quantity2

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Supply and fixing of standard Shock Treatment Chart with frame work and glass including supply of all fixing materials as required and as directed by EIC/ Consultant.

Quantity4

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CABLE TRAYS/ SUPPORTS: Supply and Erection of Vertical/Horizontal type M.S. Cable Trays and cable supports fabricated out of M.S.Angles (ISA) and M.S. flats with sufficient width and Spacing between successive cross members and supported at adequate spacing. The cable trays and supports 'shall be painted with 2coats of Zinc chromate 'primer and 2coats of enamel paint. 25x25x6mm MS angles and 20x6mm MS flats shall be used for trays up to 450mm wide and 40x40x6mm MS angles and 20x6mm MS flats shall be used for trays up to 900mm wide.

Quantity1200

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Amount -

CIVIL WORKS: Excavtion of soil in all classes up to a depth of 750mm suitable for Cable Trench directly burrying and backfilling with excavated soil after laying of cable including supply and laying of bricks, sand cushioning, etc. as required as per the standards for cable laying.

Quantity12

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Amount -

CT&PT METER TESTING: Transporting CT/PT units and TOD meter (11KV) to the testing laboratories of KSEB and obtaining the necessary certificates for approval and load sanction from power supply company.

Quantity1

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TRANSFORMER PROTECTION CUM MAINTENANCE:- 'Supply and Providing protection Class, Cast Resin, CTs suitable for REF Protection Relay [4 CT Method], Class PS, 10VA with suitable ID and outer dimensions.

Quantity8

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Supply and Providing protection Class, Cast Resin, CTs suitable for Low set E/F Protection Relay. The NCT provided in the Earthing conductor shall be provided with necessary control box and supports.

Quantity2

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Supply and providing Buchholz Relay, Oil Temperature and Winding Temperature [high] Indicators [OTI&WTI], with marshaling box and provision for alarm trip at Primary Breaker.

Quantity2

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Supply of all necessary materials, labour etc. and carrying out Over all maintenance for the Existing 800 kVA ONAN OCTC Transformer, replacement of full set Gasket, Breather, Cleaning, Primimg and Painting with approved cloour Epoxy Paint, etc. complete. Test certificates/reports shall also be issued after conducting all necessary routeen tests, through competent and approved agency.

Quantity2

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Supply and Filling of Brand New Transformer Oil as per IS 335 of sufficient quantity for 800kVA ONAN Transformer, [740 Ltr] tested for BDV including draining out the old oil, cleaning and washing the tank etc. complete.

Quantity2

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Supply and providing new Radiators (4nos) with dimensions of (1100mm x 520mm x 10 fins.). Butterfly valve (8nos) along with fasteners and all necessary accessories, pipes etc. This scope includes all necessary fabrication, assembling and including replacing the existing tank, comlete.

Quantity2

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Supply off all materials necessary for refurbishing of Four pole structure including patch works for rusted RS Joists, MS channels, Angles, cutting, welding, aluminium painting etc. including supply and installation of following overhead line accessories :- 2 Sets- of 11KV, 400A, 3 phase gang operated , vertical single make/break type off load Air breake switches with operating rods, handle locking arrangements, 2 sets -DO fuses, 2 sets-9kV, 5kA, Lightning arrestors, 11KV pin insulators, 11KV Disc insulators & complete with all hardwares, re-conditioning of SWG '0' Copper Jumpering, 25x3mm Cu Earthing the structure, bolts, nuts, etc., 6 SWG Copper for Lightning arrestor earthing including repairing and painting of all round fencing to a height of 1.8 meter with allround clearance of 1.25 meter and filling of 40mm granite gelly in the yard all as per standard requirements of Electrical inspectorate.

Quantity1

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DOCUMENTS & APPROVAL- ELECTRICAL INSPECTORATE APPROVALS & SANCTION ORDERS: Preparation of all documents, applications, forms and conducting Soil resistivity tests, submission of Scheme, obtaining Scheme Approval, Conducting Electrical Inspection, as installaed drawings, obtaining Energisation Sanction Orders for the Entire Installation including installations/ equipments/ panels/ loads, etc. existing at the premises but to be regularised as per statutes, etc. complete. (Excluding statutory charges).

Quantity1

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SUPPLY AUTHORITY CONNECTED LOAD/ CD REGULARISATION: 'Preparation of necessary documents, forms, drawings, schemes, certificates, submitting completion reports, Executing HT Supply Agreement, etc. and obtaining Power sanction/ additional Power Sanction service connection @ 11kV from KSEB for the installation. All statutory charges shall be remitted by the clients.

Quantity1

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150 More

H T INSTALLATION [11kV INCOMING AND OUT GOING PANELS- 3PANEL VCB & BUS PT]: Design, fabrication, supply, installation, testing and Commissioning of 11kV VCB panel as per the scope of work, technical specification and drawing. The panel comprises of following major components. 11 kV, 800 A, 350MVA (3 sec) VCB - 3Nos. [1-I/C from Grid Supply and 2 O/Gs to 2Nos 800kVA OCTC ONAN Existing Transformers] Numerial protection relays having Modbus connectivity Digital power analyser/meter having RS 485 communication facilities Analog meters, control MCB, indication lamps, annuunciator, Hooters etc. Panel lighting (LED lamp) and panel heater with temperature control thermostat. Current density of aluminium busbar: 0.8 Amps/Sq.mm. The control supply voltage is 30V DC. The VCB shall be suitable for remote controlling and monitoring. The rate includes the control wiring including supply of cable and other acessories from the battery charger to the VCB panel, supply and fixing of MS channe l(minimum 100x50x6mm) support, cutting the existing chequered plate provided over the trench, painting using epoxy paint for channel and chequered plat,etc. Dismantling of existing HT panel at substation and termination of power, control, metering and protective cables of existing HT panel and the same shall be terminated to the new HT panel. Earthing truck shall be provided for earthing the feeders and Bus Bars. All the necessary Control Cables armoured with Copper Conductor of approved make from Transformers/ HT CT/PT Units/ LT CTs/ Nutral CTs, DC/ AC Control Supply, etc. shall be supplied laid/ clamped. Power cable and Control Cables shall be laid through separate trenches/ Trays as per standards. [REFER Technical specification and SLDs, VCB & VCB Panel shall be Manufacturede by Approved VCB Manufacturer; Siemens, ABB, L&T, Schneider]]

1SET--

30V DC BATTERY, BATTERY CHARGER AND DC DB.: Supply,Installation, Testing & Commissioning of indoor,floor mounted 30V DC power supply system with 50Amps rated float and boost type battery charger, 15 nos. of 2Volt, 160AH (minimum) stationary type SMF VRLA batteries on a suitable stand. Battery charger shall be suitable for 3 Phase, 415V , 50Hz ,ac input and shall be capable of delivering continuous load of 50A, complete with DC DB Panel having 50A DP MCB as incomer and 6 nos: 25A DP MCB's as outlets. [REFER Technical specifications] Battery, Battery Charger and DC DB shall be Manufactured by Approved Manufacturer; Amara Raja, Exide,HBL, Waves Electronics, ]

1SET--

11kV CABLES AND CABLING:- Supply, Laying/ clamping testing and commissioning of the following HT Cable with Stranded compact circular ALUMINIUM conductor, conductor screened with Extruded semiconducting compound, XLPE Insulated, Insulation Screened with Extruded semiconducting compound in combination with Copper Tape, Aluminium Flat Strip / Round Wire armoured, and overall PVC ST2 Sheathed cable Conforming to IS:7098 Part-II 2011 with latest amendments. 3C X 300 SQ.MM. HT cable

165MTR--

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Trichur Cooperative Spinning Mills Limited Tender