Travancore Devaswom Board Tender
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Travancore Devaswom Board - TDB Tender
Civil And Construction
Solid Waste Management
Eprocure
Opening Date10 Oct 2024
Closing Date14 Oct 2024
Tender Amount₹ 66,66,000
Costs
EMD
₹ 50,000Document Cost
₹ 2,950Tender Fee
Refer Documents
Description
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Contact
Tender Id
2024_TDB_695678_1Bid Award Id
ViewTender No
SDP/EE/ET-94A/24-25Tender Authority
Travancore Devaswom Board ViewPurchaser Address
-Website
http://http://travancoredevaswomboard.org/
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Documents
BOQ Items
Supply, fabrication and installation of new fire door for incinerator-I, the scope of work includes fabrication of new door using 6mm MS plate having dimension105 cmx 86cmx 15cm. and providing hinges using MS rod and plate. Providing Y type stiffeners on the door frame for supporting the refractory lining, providing Refractory lining for the door using one layer of super castable and one layer of insulation castable. The work also includes dismantling the defective door, painting of the new 2door using heat resistant aluminum paint etc
1
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Dismantling, overhauling, cleaning, and minor repair works to the FD fan assembly .The work includes complete cleaning of the impeller, motor, coupling and re assembling , and necessary patch work to the casing and painting . The rate inclusive of all taxes transportation and cost of consumables.
1
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Maintenance, repairing and complete overhauling of primary chamber. Cleaning the refractory lined furnace walls, arch, Patch work to the refractory lining and insulation layer using fire create cement ,bricks etc , making good the refractory lined charging door and ash doors using castables, and ceramic wool. The rate also includes complete painting (2 coats) of primary chamber out surface using heat resistant aluminium paint. The rates inclusive of all taxes, charges for tools and tackles, consumables and transportation charges.
1
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Maintenance, repairing and complete overhauling of secondary chamber . (2 set)Cleaning the refractory lined furnace walls, arch, Patch work to the refractory lining and insulation layer using fire create cement ,bricks etc , making good the refractory lined ash doors using castables, and ceramic wool. The rate also includes complete painting (2 coats)of secondary chamber out surface using heat resistant aluminium paint. The rates inclusive of all taxes, charges for tools and tackles, consumables and transportation charges.
1
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Dismantling of horizontal refractory lined duct connecting the secondary chamber with ventury scrubber , removing the defective refractory layer form the duct, cleaning and re casting the duct using refractory cement (grade whytete/K). the work also includes providing necessary ‘Y’ type jagers inside the surface for strengthening the refractory lining. The rate inclusive of all taxes cost of consumables , all tools , tackles , like tri-pole for lifting the duct.
1
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Complete dismantling of mono -bloc burner assembly in secondary chamber for the incinerators, cleaning of electrodes, solenoid valves, blower fans, transformer, burner rod, nozzle, photocell, sight glass, diffuser plate, cone etc., Reassembling and tuning of burner assembly for proper combustion of system. The rate inclusive of all taxes.
1
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-
Labour charges for cleaning of fuel day tank, fuel lines, fuel filter , Rectification of leakages to the fuel line, valves, fuel pump, Replacement of gland packing, gaskets, oil seal for both the incinerators.
1
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-
Labour charges for checking and necessary repairs of control panel board and related parts of Incinerator ensuring perfect and trouble free operation of all switches, contactors, OLR, MCBs, fuses, sequence controller, temperature controller, RTD, thermocouple, motors, photocell, visual and alarm monitors, limit switches, indication lamps, etc. and cleaning of all terminals using Carbon tetra chloride, painting of panel board.
1
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Dismantling overhauling cleaning and minor repair works to the ID fan assembly. The work includes reassembling the blower unit, motor, shaft, impeller, bearing block, in proper alignment and carrying out necessary cleaning and surface finishing for the outer casing, necesssary patch work to the casing and repainting using heat resistant hammer tone paint and labour charges for replacing of bearings, greasing of bearing, and dyanamic balancing of impeller .The rate inclusive of all taxes transportation and cost of consumables.
1
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Repairing and maintenance to the damaged grate bar and grates support using 25 mm for steel and ISMB-150x75.The work includes dismantling and removing the entire grate bar assembly, Cleaning the grate bars, re-assembling the same inside the furnace after repairing .The rates inclusive all taxes and transportation charges.
1
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Design, supply, fabrication of MS duct for replacing the defective duct portion between deoplet seperator and ID fan, ID fan to chimney, having 400 mm dia, 4mm thick, with mitter bend flanges, drain point, etc. coated with 2 coats of aluminum paint. The rate is inclusive of dismantling of existing duct, transportation charges etc
7.5
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Supply and installation of Thermax Make monobloc burner assembly including Burner Casing, Burner fan motor 3 phase flange mount type, Burner Aluminium Fan, Blower Fan with Fuel pump coupling system Ignition transformer Fuel pump , Oil pressure gauge with isolation valve Solenoid valve Electrode Set Diffuser plate Burner rod Electrical connection box the rate inclusive of necessary modifications as in incinerators 2&3
1
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PART I - Overhauling and operation of Incinerator Unit I
Appendix B - (Spare Parts)
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Thermocouple K Type (For primary chamber)
1
-
-
Thermocouple KER 710 (For secondary chamber)
1
-
-
Nozzle
2
-
-
V Belt B-97
6
-
-
RTD assembly for ventury outlet
1
-
-
Hose Metallic Braided 3/8 x 40
5
-
-
Digital Temperature Controller 0-1200degC
2
-
-
Contactor 32 A,230 V coil
3
-
-
Contactor 12 A ,230 V coil
2
-
-
Overload Relay 14-23A
1
-
-
Overload Relay 1.4-2.3A
1
-
-
Overload Relay 4.5-6.5A
1
-
-
Transfomer 14.5 kva
1
-
-
Electride assembly
2
-
-
Roller bearing 1312 K
2
-
-
Sleeve H 312
2
-
-
Star/delta timer
1
-
-
MCB 63 A 3 pole
1
-
-
MCB 32 A 3 pole
1
-
-
MCB 40 A 3 pole
1
-
-
Blower fan for burner (secondary )
2
-
-
Diffuser plate
2
-
-
Fuel pump AJ 6 (burner assembly )
1
-
-
burner motor flanged, 2800 rpm0.5 HP suitable for burner assembly
2
-
-
electrode cap
4
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High Tension cable
4
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PART I - Overhauling and operation of Incinerator Unit I
Appendix C - (Labour Charges)
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-
Engaging overall supervisor for 80 days. (1 No. /shift for 3 shifts/day) (3*80=240 Nos.)
240
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-
Engaging SCAVENGER for loading of garbages into the incinerator for 80 days.(1 Nos. of machines) (3 Nos./shift for 3 shifts/day /machine) (3*3*80*1)=720 Nos.)
720
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-
Engaging SCAVENGER to segregate bio-degradable waste and plastic materials from the garbages for 80 days. (5 Nos./shift for 3 shifts/day) (5*3*80)=1200 Nos.)
1200
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PART I - Overhauling and operation of Incinerator Unit I
Appendix D
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Conveyance charges for departmentally supplied Diesel
7500
-
-
Cloth Mask
35
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-
Antisceptic Lotion
5
-
-
Rubber Gloves 14''
20
-
-
Rubber Gloves 18''
20
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PART II - Overhauling and operation of Incinerator Unit II & III
Appendix A
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Maintenance, repairing and complete overhauling of primary chamber. (2 set) Cleaning the refractory lined furnace walls, arch, Patch work to the refractory lining and insulation layer using fire create cement ,bricks etc , making good the refractory lined charging door and ash doors using castables, and ceramic wool. The rate also includes complete painting (2 coats) of primary chamber out surface using heat resistant aluminium paint. The rates inclusive of all taxes, charges for tools and tackles, consumables and transportation charges.
2
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-
Maintenance, repairing and complete overhauling of secondary chamber . (2 set)Cleaning the refractory lined furnace walls, arch, Patch work to the refractory lining and insulation layer using fire create cement ,bricks etc , making good the refractory lined ash doors using castables, and ceramic wool. The rate also includes complete painting (2 coats)of secondary chamber out surface using heat resistant aluminium paint. The rates inclusive of all taxes, charges for tools and tackles, consumables and transportation charges.
2
-
-
Complete dismantling of mono -bloc burner assembly in primary and secondary chamber for the incinerators, cleaning of electrodes, solenoid valves, blower fans, transformer, burner rod, nozzle, photocell, sight glass, diffuser plate, cone etc., Reassembling and tuning of burner assembly for proper combustion of system. The rate inclusive of all taxes.
2
-
-
Dismantling, overhauling, cleaning, and minor repair works to the FD fan assembly .The work includes complete cleaning of the impeller, motor, coupling and re assembling , and necessary patch work to the casing and painting . The rate inclusive of all taxes transportation and cost of consumables.
2
-
-
Dismantling of horizontal refractory lined duct connecting the secondary chamber with ventury scrubber , removing the defective refractory layer form the duct, cleaning and re casting the duct using refractory cement (grade whytete/K). the work also includes providing necessary ‘Y’ type jagers inside the surface for strengthening the refractory lining. The rate inclusive of all taxes cost of consumables , all tools , tackles , like tri-pole for lifting the duct.
2
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-
Maintenance to the ventury scrubbing unit of each incinerator by dismantling all the water inlet connections from the unit, cleaning the spray nozzles, inside surface, damper mechanism, thermo well and re assembling the unit using new gaskets, nuts bolts etc. the defective gaskets, nuts bots , . The rate inclusive all taxes cost of consumables etc.
2
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-
Maintenance to the droplet separator unit of each Incinerator by dismantling the unit from the incinerator assembly , and de-ashing the same using suitable chemical solution, Re assembling the unit using new high quality gasket, nuts, bolts and painting using heat resistant hammer tone painting .The work includes repairing and cleaning of ‘U’ bend connecting the droplet separator with ID fan consumables.
2
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Dismantling overhauling cleaning and minor repair works to the ID fan assembly. The work includes reassembling the blower unit, motor, shaft, impeller, bearing block, in proper alignment and carrying out necessary cleaning and surface finishing for the outer casing, , necessary patch work to the casing and repainting using heat resistant hammer tone paint and labour charges for replacing of bearings ,greasing of bearing and dyanamic balancing of impeller .The rate inclusive of all taxes transportation and cost of consumables.
2
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-
Labour charges for cleaning of fuel day tank, fuel lines, fuel filter , Rectification of leakages to the fuel line, valves, fuel pump, Replacement of gland packing, gaskets, oil seal for both the incinerators . The rate is inclusive of all taxes etc
2
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-
Labour charges for checking and necessary repairs of control panel board and related parts of Incinerator ensuring perfect and trouble free operation of all switches, contactors, OLR, MCBs, fuses, sequence controller, temperature controller, RTD, thermocouple, motors, photocell, visual and alarm monitors, limit switches, indication lamps, etc. and cleaning of all terminals using Carbon tetra chloride, painting of panel board.
2
-
-
PART II - Overhauling and operation of Incinerator Unit II & III
Appendix B (Spare Parts)
-
-
-
Thermocouple K Type (For primary chamber)
2
-
-
Thermocouple KER 710 (For secondary chamber)
2
-
-
Nozzle
4
-
-
V Belt B-97
6
-
-
RTD assembly for ventury outlet
2
-
-
Hose Metallic Braided 3/8 x 40
12
-
-
Digital Temperature Controller 0-1200degC
4
-
-
Contactor 32 A,230 V coil
4
-
-
Contactor 12 A ,230 V coil
4
-
-
Overload Relay 14-23A
2
-
-
Overload Relay 1.4-2.3A
2
-
-
Overload Relay 4.5-6.5A
2
-
-
Electride assembly
2
-
-
Transformer
1
-
-
roller bearing 1312 K
4
-
-
sleeve H 312
4
-
-
Star/delta timer
2
-
-
MCB 63 A 3 pole
2
-
-
MCB 32 A 3 pole
2
-
-
MCB 40 A 3 pole
2
-
-
Blower fan for burner
4
-
-
Diffuser plate
2
-
-
Fuel pump AJ 6
1
-
-
electrode cap
8
-
-
HT cable
6
-
-
PART II - Overhauling and operation of Incinerator Unit II & III
Appendix C (Labour Charges)
-
-
-
Engaging overall supervisor for 80 days. (1 No. /shift for 3 shifts/day) (3*80=240 Nos.)
240
-
-
Engaging SCAVENGER for loading of garbages into the incinerator for 70 days.(2 Nos. of machines) (3 Nos./shift for 3 shifts/day /machine) (3*3*80*2)=1440 Nos.)
1440
-
-
Engaging SCAVENGER to segregate bio-degradable waste and plastic materials from the garbages for 70 days. (5 Nos./shift for 3 shifts/day) (5*3*80)=1200 Nos.)
1200
-
-
PART II - Overhauling and operation of Incinerator Unit II & III
Appendix D
-
-
-
Conveyance charges for departmentally supplied Diesel
15000
-
-
Cloth Mask
70
-
-
Antisceptic Lotion
10
-
-
Rubber Gloves 14''
40
-
-
Rubber Gloves 18''
40
-
-
PART III - Operation of Incinerator II & III during the monthly pooja for Kumbham 1200 ME (February 2025) including conveyance charges of Diesel.
Appendix A
-
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Servicing of Mono Block burner assembly in primary and secondary chamber, cleaning of nozzle, electrode assembly, diffuser plate, solenoid etc and tuning of burner assembly for proper combustion of system.
1
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-
Labour charges for checking and replacement of burner wires, Contractors, sockets etc, Re-commissioning of panel board, ID, FD and recirculation of pump sets for trouble free operation of Incinerators.
1
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-
PART III - Operation of Incinerator II & III during the monthly pooja for Kumbham 1200 ME (February 2025) including conveyance charges of Diesel.
Appendix B
-
-
-
Conveyance charges for departmentally supplied Diesel
700
-
-
PART III - Operation of Incinerator II & III during the monthly pooja for Kumbham 1200 ME (February 2025) including conveyance charges of Diesel.
Appendix C
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Engaging Overall supervisor 1 no per day For 7 days (Mistry 1×7=7)
7
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-
Engaging Coolie for loading of garbages into the Incinerator 5 nos/shift/Mechine for (7 DAYS) 2 Nos of machine (7×10 = 70)
70
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-
Engaging Coolie to segregate Plastic materials from the garbages (4 nos/shift/machine for 2 nos of machine) for 7 nos of days ( 7×4×2= 56 )
56
-
-
PART III - Operation of Incinerator II & III during the monthly pooja for Kumbham 1200 ME (February 2025) including conveyance charges of Diesel.
Appendix D
-
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Hire charges of Hydraulic excavator with driver and fuel including the cost of services of operating staff, cost of fabricating oil, diesel / petrol / kerosene oil, other consumbable for running the plant and machines ( for cleaning and leveling food waste disposal area at Sabarimala and Pamba after monthly pooja and constructing new pits for disposing food waste for the next monthly pooja period and any other jobs as directed by the Engineer in charge )
1
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