The Pharmaceutical Corporation IM Kerala Limited Tender

Testing and Commissioning of electric driven pressurisation pump (Jockey Pump) suitable for automatic operation and consisting of following: complete in all respect as required as per the technical specifications. (a)Horizontal type, centrifugal pump of cast iron body & bronze impeller with stainless steel shaft, mechanical seal and flow of 180 lpm at 70 m head conforming to IS 1520. (b) Suitable HP Squrrel cage induction motor, TEFC, synchronous speed 2900 RPM, suitable for operation on 415 volts, 3 phase 50 Hz. AC with IP 55 protection for enclosure, horizontal foot mounted type with Class-'F' insulation, conforming to IS-325. (c) M.S. fabricated Common base plate, coupling, coupling guard, foundation bolts etc. as required. (d) Suitable cement concrete foundation duly plastered with anti vibration pads .Note: Bidder shall visit the site to evaluate existing system and quote accordingly.

Supply, Installation, testing and commissioning of electric driven pump set (terrace pump) (and connecting with the rsiers) and consisting of following: complete in all respect as required as per the technical specifications. Monoblock Pump rated for 900lpm, 35m head C.I body,SS shaft, bronze/ss impeller, mechanical seal, volute type with suitable HP SQ cage induction motor, suitable for operation on 415V, 3phase 50Hz, AC with IP 55 class of protection for enclosure, horizontal foot mounted type with class F insulation. M.S. fabricated common base plate, foundation bolts, anti vibration pads etc. as required. The rate must include the cost of suitable DOL starter and also 2 no.s of MCB isolators and necessary wirings from the location of pump to the Starter. Note: Bidder shall visit the site to evaluate existing system.

Testing & commissioning of cubicle type floor mounted panel (includes providing necessary cable and wire connections for successful operation) made out of 14 SWG MS sheet (Main Fire Pump Panel) complete with contactors, auxiliary contacts, indicating lamps, ammeters,voltmeters with selector switches, fuses, suitable motor starter including connections complete as required as per the technical specifications: Panel shall be enclosed and with all necessary components for 2 no. Fire Hydrant Pump(1 No. Main pump+ 1 No. Diesel engine pump set), 1 No Jockey Pump complete in all respects including necessary control wiring as per the details given below. Incoming: 250 Amps FP SDFU with 250A Cu Links - 1 no, Voltmeter 0 - 500 ( size 96 mm x 96 mm ) - 1 no, Voltmeter Selector Switch - 1 no, Ammeter ( 0 - 100A ) - 3 nos, 250/5A 15VA class 1 resin cast CT - 3 Nos, Indication Lamps (LED type )- 1 set ( 1 set of 3 Nos RYB ), Bus bar chamber with 315 Amps Aluminium Bus Bar, suitable for 3 phase and neutral system- 1 set, Required no of auxiliary contacts Outgoing: 200 Amps TPN SDFU with 200 A copper links - 1 no, 32 Amps TPN SDFU with 32 A copper links - 3 nos , 63 Amps TPN SDFU with 63 A Copper Links - 2 nos, Fully automatic star delta Starter without overload relay (60 HP) with LED illuminated ON OFF push button - 1 No., DOL starter (12.5 HP) with LED illuminated ON OFF push button - 1 No.,Auxiliary contacts for Main & Jockey Pumps, Auto Manual Selector Switch with Control wiring for Main, Diesel engine pump & Jockey Pump, Annunciator with hooter accept / reset & control wiring, Above panel to be supplied with suitable capacity power & control wiring to provide control power supply in case of power failure and with all the necessary acessories for suitable operation of the pumps.Note: Bidder shall visit the site to evaluate existing system.

Supply and laying (on cable tray/surface/other) of suitable size 1.1 KV grade XLPE insulated, PVC sheathed, armoured Aluminium /copper conductor cable conforming to IS 7098 (Part 1), together with required number and type of end termination with brass compression gland and aluminium lugs for the cables and GI or copper strip(tinned at the points of contacts) / wire on the surface with mounting saddles for conductor earth electrode including welding etc as required. Cabling works shall be such that the automatic operation of the fire pumps are made possible as per the sequence specified in Technical specification.Note: Bidder shall visit the site to evaluate existing system.

Supply, installation, testing and commissioning of pressure gauge 0-200 PSI ( 0 - 14 Kg ) range, 3/8" BSP bottom entry, 6" dial weather proof with stainless steel internals, siphon tube and ball valve including fittings, etc. complete as required as per the technical specification. Note: Bidder shall visit the site to evaluate existing system.

Supply, installation, testing and commissioning of industrial type pressure switch having 1/4" BSP(F) connection IP:32 enclosure protection, phosphor bronze bellows as sensing element, SPDT contact system, switch rating 6A Inductive/lOA resistive 380 V AC, 0.2A Inductive/10A resistive 250V DC suit with ball valve etc. complete as required as per the technical specifications. Note: Bidder shall visit the site to evaluate existing system.

Testing and commissioning of air vessel (Includes providing the drain pipe connection)made of 250 mm dia 8 mm thick MS sheet, 1200 mm in height with air release valve on top and flanged connection to riser, drain arrangement with 25 mm dia Gun metal wheel valve, with required accessories, pressure gauge and painting with synthetic enamel paint of approved shade as required as required as per the technical specifications. Note: Bidder shall visit the site to evaluate existing system.

C' class heavy duty MS pipe

Testing & commissioning (includes painting) of 'C' class heavy duty MS pipe conforming to IS 3589 and 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc., fixing the pipe on the wall/ceiling with suitable clamps and painting with two coats of primer and two coats of synthetic enamel paint of required shade complete as required as required as per the technical specifications. 150 mm dia

Testing & commissioning(includes painting) of 'C' class heavy duty MS pipe conforming to IS 3589 and 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc., fixing the pipe on the wall/ceiling with suitable clamps and painting with two coats of primer and two coats of synthetic enamel paint of required shade complete as required as per the technical specifications. 100 mm dia

Supply, Installation, Testing & commissioning(includes painting) of 'C' class heavy duty MS pipe conforming to IS 3589 and 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc., fixing the pipe on the wall/ceiling with suitable clamps and painting with two coats of primer and two coats of synthetic enamel paint of required shade complete as required as per the technical specifications.100 mm dia

Testing & commissioning(includes painting) of 'C' class heavy duty MS pipe conforming to IS 3589 and 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc., fixing the pipe on the wall/ceiling with suitable clamps and painting with two coats of primer and two coats of synthetic enamel paint of required shade complete as required as per the technical specifications.80 mm dia

Testing & commissioning(includes painting) of 'C' class heavy duty MS pipe conforming to IS 3589 and 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc., fixing the pipe on the wall/ceiling with suitable clamps and painting with two coats of primer and two coats of synthetic enamel paint of required shade completeas required as per the technical specifications.65 mm dia

Installation, Testing & commissioning(includes painting) of 'C' class heavy duty MS pipe conforming to IS 3589 and 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc., fixing the pipe on the wall/ceiling with suitable clamps and painting with two coats of primer and two coats of synthetic enamel paint of required shade as required as per the technical specifications.50 mm dia

Testing & commissioning(includes painting) of 'C' class heavy duty MS pipe conforming to IS 3589 and 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc., fixing the pipe on the wall/ceiling with suitable clamps and painting with two coats of primer and two coats of synthetic enamel paint of required shade complete as required as per the technical specifications. 25 mm dia

Testing & commissioning of 'C' class heavy duty MS pipe conforming to IS 3589 / 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc. in ground including excavation & providing cement concrete blocks as supports, anticorrosive wrapping coating as per IS10221, refilling the trench etc. of following sizes complete as required as per the technical specifications.

150 mm dia

Non-return valve

Testing and commissioning of dual plate non-return valve of following sizes conforming to IS : 5312 complete with CI body, rubber gasket, GI bolts, nuts, washers etc. as required as per the technical specification. 150 mm dia

Supply, installation, testing and commissioning of dual plate non-return valve of following sizes conforming to IS : 5312 complete with CI body, rubber gasket, GI bolts, nuts, washers etc. as required as per the technical specification. 100 mm dia

Testing and commissioning of dual plate non-return valve of following sizes conforming to IS : 5312 complete with CI body, rubber gasket, GI bolts, nuts, washers etc. as required as per the technical specification.65 mm dia

Testing and commissioning of dual plate non-return valve of following sizes conforming to IS : 5312 complete with CI body, rubber gasket, GI bolts, nuts, washers etc. as required as per the technical specification. 50 mm dia

Butterfly valve

Testing and commissioning of butterfly valve PN 16, with Cast iron body, Bronze/Gunmetal seat duly ISI marked complete with Nuts, Bolts, washers, gaskets, conforming to IS 13095, of following sizes as required as per the technical specification. 150 mm dia

Supply, installation, testing and commissioning of butterfly valve PN 16, with Cast iron body, Bronze/Gunmetal seat duly ISI marked complete with Nuts, Bolts, washers, gaskets, conforming to IS 13095, of following sizes as required as per the technical specification. 150 mm dia

Supply, installation, testing and commissioning of butterfly valve PN 16, with Cast iron body, Bronze/Gunmetal seat duly ISI marked complete with Nuts, Bolts, washers, gaskets, conforming to IS 13095, of following sizes as required as per the technical specification. 100 mm dia

Testing and commissioning of butterfly valve PN 16, with Cast iron body, Bronze/Gunmetal seat duly ISI marked complete with Nuts, Bolts, washers, gaskets, conforming to IS 13095, of following sizes as required as per the technical specification. 80 mm dia

Supply, installation, testing and commissioning of butterfly valve PN 16, with Cast iron body, Bronze/Gunmetal seat duly ISI marked complete with Nuts, Bolts, washers, gaskets, conforming to IS 13095, of following sizes as required as per the technical specification. 50 mm dia

Providing, Installation, testing and commissioning of swing type Foot valve with CI body, strainer of following size confirming to IS specifications complete with gaskets, seal and accssesories as required as per the technical specification.

150 mm dia

80 mm dia

Supply, installation, testing and commissioning of priming tank of capacity 1500 lit. made of HDPE material with outlet/ inlet connection, water level indicator, over flow arrangement, float valve,mounting arrangement etc. completed as required as per the technical specification.

Testing and commissioning of gun metal fire hydrant valve ,single head oblique type with 63 mm instantaneous outlets with female socket for hose connection and inlet side with flange suitable for 80 mm pipe flange,valve conforming to IS:5290 complete with blank cap,Chain etc.

Testing & commissioning of First-aid Hose Reel with MS construction spray painted in Post office Red, conforming to IS 884 with up to date amendments, complete with the following as required as per the technical specification. (a) 30 m. long 20 mm (nominal internal dia water hose Thermoplastic (Textile reinforced) Type-2 as per IS: 12585 (b) 20 mm (nominal internal ) dia gun metal globe valve & nozzle. (c) Drum and brackets for fixing the equipments on wall. (d) Connections from riser with 40 mm dia stop valve (gun metal) & M.S. Pipe

Testing & commissioning of 63 mm dia, 15 mtr. Long RRL hose pipe with 63 mm dia Male and Female Gun metal couplings duly binded with GI wire, rivets etc. conforming to IS 636 (type-A) as required as per the technical specification.

Testing and commissioning of hose boxes wall/pedestal type of size 750 x 250 x 600 mm made out of 16 SWG MS sheet steel with front side glass, locking arrangement and painted with approved colour completed as required and as per specifications.

Testing and commissioning of Fire brigade collective breaching with 4 nos. of 150 mm flanged out let connection and built in check valves complete as required as per the technical specification.

Supply, installation, testing and commissioning of Air release valve complete as required as per the technical specification.

SPRINKLER SYSTEM - 'C' class heavy duty MS pipe

Testing & commissioning (Including painting) of 'C' class heavy duty MS pipe conforming to IS 3589 and 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc., fixing the pipe on the wall/ceiling with suitable clamps and painting with two coats of primer and two coats of synthetic enamel paint of required shade complete as required as per the technical specification.80 mm dia

Testing & commissioning(Including painting) of 'C' class heavy duty MS pipe conforming to IS 3589 and 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc., fixing the pipe on the wall/ceiling with suitable clamps and painting with two coats of primer and two coats of synthetic enamel paint of required shade complete as required as per the technical specification.65 mm dia

Testing & commissioning (Including painting) of 'C' class heavy duty MS pipe conforming to IS 3589 and 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc., fixing the pipe on the wall/ceiling with suitable clamps and painting with two coats of primer and two coats of synthetic enamel paint of required shade complete as required as per the technical specification.50 mm dia

Testing & commissioning (Including painting) of 'C' class heavy duty MS pipe conforming to IS 3589 and 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc., fixing the pipe on the wall/ceiling with suitable clamps and painting with two coats of primer and two coats of synthetic enamel paint of required shade complete as required as per the technical specification.40 mm dia

Testing & commissioning (Including painting) of 'C' class heavy duty MS pipe conforming to IS 3589 and 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc., fixing the pipe on the wall/ceiling with suitable clamps and painting with two coats of primer and two coats of synthetic enamel paint of required shade complete as required as per the technical specification.32 mm dia

Testing & commissioning (Including painting) of 'C' class heavy duty MS pipe conforming to IS 3589 and 1239 including drop forged fittings like elbows, tees flanges, tapers, nuts bolts, gaskets etc., fixing the pipe on the wall/ceiling with suitable clamps and painting with two coats of primer and two coats of synthetic enamel paint of required shade complete as required as per the technical specification. 25 mm dia

Testing & commissioning of following type sprinkler as per the technical specifications: Quick response, standard coverage sprinkler, pendant type sprinkler ;1/2" NPT, K -80, Chrome Finish; operating temperature at 68 deg. C.

Supply, installation, testing and commissioning of butterfly valve PN 16, with Cast iron body, Bronze/Gunmetal seat duly ISI marked complete with Nuts, Bolts, washers, gaskets, conforming to IS 13095, of following sizes as required as per the technical specification.

100 mm dia

80 mm dia

Supply, installation, testing and commissioning of UL listed flow switch which shall be of Paddle type with SPDT contacts, with fixing accessories suitable for nominal pipe dia meters ranging from 1" to 6". The material of the construction of the paddle shall be of stainless steel or copper alloy. The body of the flow switch shall be water proof with IP55 class protection. There shall be inbuilt settings to adjust the flow rate and alarm retard time. The flow switch should have minimum withstand pressure of 15Kg/cm2 and operating pressure ranging from 3.5kg/cm2 to 10Kg/cm2.

Installation, testing and commissioning of hydraulically operated Sprinkler control valve of 100 mm dia, with water motor gong bell and trims as required, pressure gauges, drain valves, ball valves, check valves, strainers etc. complete. Alarm valve shall be BIS approved.

FIRE DETECTION AND ALARM SYSTEM Testing and commissioning of Addressable type Optical Smoke Detector (photoelectric type) complete with all accessories like base. base box, etc. to be installed under/above false ceiling, roof and concealed space, etc. interconnecting to loop cable complete as required as per the technical specification.

Testing and commissioning of Addressable type Manual Call Point Re-setable type via special key (non-breaking glass type)complete with push button, enclosed in box with provision for cable or conduit coupling. The unit to be painted fire red outside, white inside and having illustrations of operational instructions in case of fire.

Testing and commissioning of loop powered wall sounder beacon at different locations complete for both audio and visual indication with all fixing accessories, etc. under false ceiling, roof, wall, etc, with a time delay of max 30sec, interconnecting lo loop cable complete as required as per the technical specification.

Testing and commissioning of addressable Loop Isolators to protect one area or a number of devices with complete set to be installed under/above false ceiling, roof, concealed space, wall, etc. interconnecting to loop cable complete as required as per the technical specification.

Testing & Commissioning, as per the technical specifications and relevant standards, of 16 bit intelligent Addressable Fire Alarm Control Panel with 1 loops ( each loop accessing at least 200 detectors ) which can be extended for 2 more loops in future, including battery backup. The panel shall be microprocessor based with its own micro controller, memory, communication module and fire device loop interface cards for indicating devices and should also be networkable in peer-to-peer basis with other Addressable Fire Alarm Panels. The Panel shall be able to give pin point location of all Fire/Fault conditions of addressable units via the address codes for each unit. The Panel shall also be able to automatically switch off all Control Switches when ever any Alarm is triggered. The panel shall have 54 Ah SMF Battery, Keypad operation, L C D unit to indicate Fire / Fault Signal of individual unit,etc complete in all respects. The Panel shall also have Logic hardware and software built into it for time delay operation of hooter and others as follows : (a) programming software for the system (b) automatic system test activates (c) detector sensitivity adjustments (d) alarm verification (e) Alpha/numerical display (f) provision to connect to PCs and external printers

Testing and commissioning of intelligent addressable Input module for monitoring purpose and send the signal from a flow switch to the alarm panel for initiating alarm when flow occurs.

Testing & commisioning of 2x 1.5sq.mm armoured Copper FRLS cable ISI marked with proper clamping, supports and terminations appropriately above ground, complete as required as per the technical specifications for the complete, proper and smooth operation of the fire alarm and detection system.

Testing & commisiioning of Beam Detector of 50 mtr range complete with all accessories/modules for successful operation as per the technical specifications.

Supply and installation of Cable tray of following sizes as required as per the technical specifications.

300 MM WIDTH X 50 MM DEPTH X 2 MM THICK

150 MM WIDTH X 50 MM DEPTH X 2 MM THICK

PORTABLE FIRE EXTINGUISHERS Refilling,Installation, testing & commmissioning of ABC Dry Chemical powder type 6 Kg capacity each made of high pressure steel cylinder wall mounting type with hook plate and anchor fastening, ISI marked, complete with wheel type valve internal discharge tube 1m long high pressure wire braided discharge hose discharge horn, having a jet length of 8m with discharge time of 10 sec fully charged with ABC powder, including all accessories conforming to IS 2171 and IS 2190.

Refilling,Installation, testing & commmissioning of Carbon-dioxide extinguisher of ISI marked 4.5 Kg capacity made of high pressure seamless steel cylinder (CCE marked) complete with wheel type valve with one meter long braided high pressure discharge hose complete in all respects including initial fill with CO2 gas.

Refilling,Installation, testing & commmissioning of Stored Pressure Water Co2 type Fire Extinguisher, 9 Liters capacity Fire Extinguishers pressurised by Nitrogen Gas fitted with brass valve, plastic syphon tube and discharge hose with Nozzle and Pressure Gauge to indicate pressure inside. Extinguisher is Phosphated and Epoxy powder coated internally and externally as per IS: 5 Shade No. 538 complete with wall brackets. The Extinguisher is manufactured as per IS 15683 -2006 bearing ISI Mark.

Supply and installation of glow signage (photoluminescent)such as Fire Duct/Hosereel/Fire Lift/Staircase signage etc. of standard size (500*200 MM) as per conventional design/ colour code on 3 mm thick aluminium composite panel. The signage will be either fixed on the wall with the help of screws & double tape or hanged from the false ceiling with the help of chain & screws etc. complete as required as per the technical specification.

Supply and installation of glow signage (photoluminescent)of FIRE ASSEMBLY POINT of standard size (500*200 MM) as per conventional design/ colour code on 3 mm thick aluminium composite panel. The signage will be either fixed on the wall with the help of screws & double tape or hanged from the false ceiling with the help of chain & screws etc. complete as required as per the technical specification.

Supply and installation of glow signage (photoluminescent)of "FIRE ORDER" of standard size (500*800 MM) as per conventional design/ colour code on 3 mm thick aluminium composite panel. The signage will be either fixed on the wall with the help of screws & double tape or hanged from the false ceiling with the help of chain & screws etc. complete as required as per the technical specification

Supply and installation of glow signage (photoluminescent) such as Emergency Exit/Fire Exit signage etc. of standard size (500*200 MM) as per conventional design/ colour code on 3 mm thick aluminium composite panel. The signage will be either fixed on the wall with the help of screws & double tape or hanged from the false ceiling with the help of chain & screws etc. complete as required as per the technical specification.

Supply and fixing of Fire Emergency Evacuation Plan of the building (Color) Printed in Photo Paper of Size A2 sandwitched in Clear acrylic sheets fixed using SS Studs and other accessories complete as required as per the technical specification.