The Pharmaceutical Corporation IM Kerala Limited Tender

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The Pharmaceutical Corporation IM Kerala Limited - OUSHADHI Tender

Goods
Civil And Construction
Pipe Line Project
Eprocure
Opening Date30 Jun 2023
Closing Date26 Jul 2023
Tender Amount₹ 1,86,96,477 
Notes
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Costs

Summary

Piping And Allied Works For Oil And Lehyam Plant And Raw Material Washing And Drying Facility At Oushadhi Kuttanellur

Description

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BOQ Items

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DO_NOT_SHOW

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50 NB, SCH-10 S

48

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80 NB, SCH-10 S

37

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100 NB, SCH-10 S

4

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200 NB, SCH-10 S

26

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250 NB, SCH-10 S

6

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300 NB, SCH-10 S

19

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CS Pipes and fittings Supply, installation and testing CS pipes for steam line conforming to ASTM A 106 GR B Sch: 40 with all fittings including elbows, flanges, gaskets, SS nuts and bolts, suitable washers, reducers, pipe supports, structural supports, painting, steam stop valves for steam lines, steam trap etc. complete as required as per the technical specification for the following pipe sizes.

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15 NB

64

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20 NB

13

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25 NB

42

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40 NB

36

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50 NB

90

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65 NB

10

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80 NB

42

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100 NB

131

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125 NB

4

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150 NB

73

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CS Pipes and fittings (IBR) Supply, installation and testing of above ground CS pipes ASTM A 106 Grade A conforming to IBR specifications including, nuts bolts and washers, all pipe fittings and spiral wound gaskets conforming to IBR, pipe supports, structural supports painting etc. complete as required for the satisfactory functioning of the system. Agency to consider all tools and tackles and necessary scaffolding or staging with personal protective equipment etc complete as required to withstand the internal design pressure of steam at 10 bar pressure and as per the technical specification.

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65 NB

44

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125 NB

34

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200 NB

1

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CPVC Pipes and fittings Supply, installation and testing of ISI marked PVC pipes as per IS 4985 and specials such as tees, elbows, bends, flanges, supports, reducers, end caps, saddles, plugs, coupling, etc. as per IS 7834 or IS 10124 as the case may be including cost of all jointing materials like solvent cement, bolts, nuts, rubber washers, ferule, etc. hire of tools and plant, rectifying leakage or defects, cost and conveyance of water for testing etc. complete so as to withstand the internal design pressure of 10 kg/cm2 and as per the technical specification.

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25 NB

107

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32 NB

21

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VALVES, GAUGES, FLOW METERS AND STRAINER Ball Valves (BV) - SS Supply, fixing and testing of Stainless Steel Ball Valve of 3 piece construction, screwed end, 150# conforming to ANSI B1.20.1, with teflon seat complete as required as per the technical specification for the following sizes

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15 NB

1

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20 NB

1

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25 NB

2

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50 NB

24

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Supply, fixing and testing of Stainless Steel Ball Valve of 3 piece construction, flanged end, 150# conforming to ANSI B16.5, with teflon seat complete as required as per the technical specification for the following sizes

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80 NB

2

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100 NB

1

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Ball Valves (BV) - CS Supply, fixing and testing of Ball valve of class 150, Cast Carbon Steel (ASTM A216 GR. WCB) Body & Flange, (ASTM A351 Gr.CF8) Ball, Stem, PTFE Seats & Seals, Flange ends as per ASME 16.5, Class-150 complete with nuts, bolts, washers, gaskets, painting, conforming to relevant standards etc complete as required as per the technical specification for following sizes as required.

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15 NB

7

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25 NB

17

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40 NB

4

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50 NB

6

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65 NB

2

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80 NB

2

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100 NB

1

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125 NB

1

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Ball Valves (BV) - PP Supply, fixing and testing of Manual lever operated Polypropylene ball valve, including supplying and fixing necessary tail pieces, flanges with bolts, nuts etc. complete as requiredas per the technical specification appropriate with following PVC lines

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20 NB

6

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25 NB

8

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Butterfly Valves (BFV) -SS Supply, fixing and testing of Stainless steel SS 304 Wafer Type Butterfly valve, 150#, to suit flanged end ANSI B16.5, appropriate with SS lines with suitable Body and seat, complete with nuts, bolts, suitable washers, gaskets etc. complete as required as per the technical specification for following sizes

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200 NB

3

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Non Return Valves (NRV) - SS Supply, fixing and testing of Stainless Steel SS 304 non-return valve of wafer type, 150#, to suit flanged end ANSI B16.5, of approved quality, including all necessary fittings flanges with bolts, nuts etc. complete as required as per the technical specification for following sizes

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15 NB

3

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25 NB

5

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50 NB

10

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Non Return Valves (NRV) - CS Supply, fixing and testing of Non-return valve of wafer type, 150#, to suit flanged end ANSI B16.5, appropriate for Carbon Steel pipe of approved quality, including all necessary fittings flanges with bolts, nuts, painting etc. complete as required as per the technical specification for following sizes

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15 NB

1

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25 NB

5

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40 NB

1

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80 NB

1

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Non Return Valves (NRV) - PP Supply, fixing and testing of Poly propylene non-return valve of approved quality, including all necessary fittings flanges with bolts, nuts etc. complete as required appropriate with CPVC lines confirming to IS 4985 as per technical specification.

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25 NB

4

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Piston Valves (PV) Supply, fixing and testing of Piston valve of class 150, Body Material of Cast Carbon Steel (ASTM A216 Gr. WCB) with Renewable Type of Seat & Disc, Gasket, Flanged ends as per ASME 16.5 Class-150 complete with nuts, bolts, washers, gaskets, painting, conforming to relevant standards etc complete as required as per the technical specification for following sizes

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15 NB

9

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25 NB

10

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80 NB

1

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100 NB

3

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150 NB

1

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250 NB

2

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Air vent (AV) Supply, fixing and testing of Air Vent assembly of Brass/Stainless Steel construction, with air collector bottle, air vent and piston valve and end connections shall be flanged ASA 150# etc complete as required as per the technical specification for following sizes

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15 NB Air Vent(CS)

8

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Pressure reducing station Supply, Installation, Testing and Commissioning of Pressure Reducing Station for reducing the pressure of saturated steam from 10 kg/cm2(g) to 3.5 kg/cm2(g) with Steam flow rate of 4923 kg/hr at 3 bar at outlet along with all accessories including Moisture Separator, Thermodynamic Trap Module, Inlet Pressure Gauge with Siphon and Isolation valve, Inlet Valve, Strainer, Bypass Valve, Pressure Reducing Valve (PRV), Outlet Valve, Outlet Pressure Gauge with Siphon and Isolation valve, Safety Relief Valve etc. complete as required, as approved by Engineer-In-Charge. Contractor shall consider necessary inter connecting pipes/spool pieces of ASTM A106 Gr. A including, nuts bolts and washers, all pipe fittings, reducers in required numbers, flanges (ASTM A105 / ANSI B 16.5, ASA 150# / Equivalent), blind flanges, gaskets, pipe camps, etc. complete as required for the satisfactory completion of the system

1

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Supply, Installation, Testing and Commissioning of Pressure Reducing Station for reducing the pressure of saturated steam from 10 kg/cm2(g) to 3.5 kg/cm2(g) with Steam flow rate of 1435 kg/hr at 3 bar at outlet along with all accessories including Moisture Separator, Thermodynamic Trap Module, Inlet Pressure Gauge with Siphon and Isolation valve, Inlet Valve, Strainer, Bypass Valve, Pressure Reducing Valve (PRV), Outlet Valve, Outlet Pressure Gauge with Siphon and Isolation valve, Safety Relief Valve etc. complete as required, as approved by Engineer-In-Charge. Contractor shall consider necessary inter connecting pipes/spool pieces of ASTM A106 Gr. A including, nuts bolts and washers, all pipe fittings, reducers in required numbers, flanges (ASTM A105 / ANSI B 16.5, ASA 150# / Equivalent), blind flanges, gaskets, pipe camps, etc. complete as required for the satisfactory completion of the system

1

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Steam Trap Supply, fixing and testing of Ball float steam trap Assembly including isolation valves and strainer, CS body, ends shall be threaded to NPT etc. complete as required for the following sizes

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15 NB

4

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25 NB

8

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40 NB

1

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Flow Meters Supply, fixing and testing of Rotameter with Flanged end, Borosilicate Glass tube, SS-316 float, with IP 55 enclosure, end fittings in SS-304 etc. complete as per technical specification for the following measuring ranges

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1-10 m3/hr, Media: Aqueous extract/Herbal Juice

5

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Pressure Gauges Supply, fixing and testing of Pressure gauge of 0-10 bar measuring range, bourdon tube type, SS 304 case and movement mechanism, Aluminum dial of 150 mm dia, neoprene gasket, sheet glass window etc. complete as required as per the technical specification for following sizes

28

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Y-type strainer Supply, fixing and testing of Carbon steel Y-Type strainers with stainless screen, flanged end, painting etc. complete as required as per technical specification

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125 NB

1

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INSULATION Supply, fixing and testing of Thermal insulation for the following pipes and equipment, LRB Matress tubing, mineral wool of 120 Kg/m3 along with wire netting of 3/4"X 24 SWG; 51 mm thick, Aluminum coils of W 915X 0.55 mm thick, grade 8011/H14, primer paints, binding materials, lap cement, self tapping screws etc. with all necessary auxillary materials complete as required.

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Pipes, fittings and valves

274

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Equipments

58

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STRUCTURALS Design, supply, fabrication and erection of structural steel permanent pipe supports inside and outside the building, hangers, pipe clamps, brackets for valves, bolts including anchor bolts, nuts, washers etc. and other structural work required for pipe support with painting as specified.

4000

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