The Kerala Ceramics Limited Tender

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The Kerala Ceramics Limited - TKCL Tender

Goods
Electrical and Electronics
Electrical Works
Eprocure
Opening Date25 Nov 2022
Closing Date12 Dec 2022
Tender Amount₹ 74,89,478 
This is an estimated amount, exact amount may vary.
Notes
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Costs

Description

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BOQ Items

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Modification in existing sub panel (SSB 2) by replacing exisitng 32A/63A MCCB - 2Nos. With 100A TP MCCB- 2Nos.

1

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Supply and installation of motor testing starter panel with 75HP star delta & DOL starter, 10HP DOL starter and necessary components.

1

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LT CABLES: Supply,Laying,Testing and Commissioning of 1100V grade L.T. XLPE insulated multistrand Al./ Cu. conductor cables on provided prefabricated trays/ pipe/ in trenches with necessary clamps, identification tag. & all other items required to complete the work. (Note:-Actual cable lengths shall be measured at per site requirement. Refer tender data sheet& specifications for requirement of Cables Including all labour charge, cost of material and all safety precausions, etc.

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3.5 C X 400 sq.mm XLPE Al. armoured cable

50

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3.5 C X 240 sq.mm XLPE Al. armoured cable

50

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3.5 C X 185 sq.mm XLPE Al. armoured cable

50

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3.5 C X 50 sq.mm XLPE Al. armoured cable

150

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3.5 C X 35 sq.mm XLPE Al. armoured cable

150

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4 C X 16 sq.mm XLPE Al. armoured cable

100

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4 C X 10 sq.mm XLPE Al. armoured cable

100

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3 C X 95 sq.mm XLPE Al. armoured cable

50

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3 C X 70 sq.mm XLPE Al. armoured cable

250

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3 C X 50 sq.mm XLPE Al. armoured cable

100

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3 C X 25 sq.mm XLPE Al. armoured cable

250

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3 C X 16 sq.mm XLPE Al. armoured cable

125

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3 C X 10 sq.mm XLPE Al. armoured cable

670

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3 C X 4 sq.mm XLPE Al. armoured cable

150

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3 C X 1.5 sq.mm XLPE Cu. armoured cable

1000

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4 C X 1.5 sq.mm XLPE Cu. armoured cable

1000

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10 C X 1.5 sq.mm XLPE Cu. armoured cable

100

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16 C X 1.5 sq.mm XLPE Cu. armoured cable

50

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19 C X 1.5 sq.mm XLPE Cu. armoured cable

100

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24 C X 1.5 sq.mm XLPE Cu. armoured cable

50

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3 C X 2.5 sq.mm XLPE Cu. armoured cable

800

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Supply and laying following size unarmoured flexible copper wire including reinforced flexible hose. Including all labour charge, cost of material and all safety precausions, etc.

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a) 6 run 35 Sq.mm

10

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b) 6 run 16 Sq.mm

10

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c) 6 run 10 Sq.mm

50

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LT cable Termination: Supply & making of Termination of XLPE insulated, PVC sheathed, 650/1100 V grade, armoured cable including stripping of cable insulation, supplying and fixingof Aluminum/ tinned plated copper lugs and crimping the same to the conductor, supply and fixing of double compression cable glands including all 'labour supply and consumable material required for jointing / terminations

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3.5 C X 400 sq.mm XLPE Al. armoured cable

2

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3.5 C X 240 sq.mm XLPE Al. armoured cable

4

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3.5 C X 185 sq.mm XLPE Al. armoured cable

2

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3.5 C X 50 sq.mm XLPE Al. armoured cable

10

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3.5 C X 35 sq.mm XLPE Al. armoured cable

10

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4 C X 16 sq.mm XLPE Al. armoured cable

10

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4 C X 10 sq.mm XLPE Al. armoured cable

10

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3 C X 95 sq.mm XLPE Al. armoured cable

10

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3 C X 70 sq.mm XLPE Al. armoured cable

4

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3 C X 50 sq.mm XLPE Al. armoured cable

10

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3 C X 25 sq.mm XLPE Al. armoured cable

4

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3 C X 16 sq.mm XLPE Al. armoured cable

8

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3 C X 10 sq.mm XLPE Al. armoured cable

8

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3 C X 6 sq.mm XLPE Al. armoured cable

10

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3 C X 4 sq.mm XLPE Al. armoured cable

10

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3 C X 1.5 sq.mm XLPE Cu. armoured cable

60

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4 C X 1.5 sq.mm XLPE Cu. armoured cable

60

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10 C X 1.5 sq.mm XLPE Cu. armoured cable

20

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16 C X 1.5 sq.mm XLPE Cu. armoured cable

10

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19 C X 1.5 sq.mm XLPE Cu. armoured cable

10

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24 C X 1.5 sq.mm XLPE Cu. armoured cable

10

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3 C X 2.5 sq.mm XLPE Cu. armoured cable

60

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Supply and providing glanding for the following unarmoured copper cable

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a) 35 Sq.mm

4

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b) 16 Sq.mm

4

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c) 10 Sq.mm

8

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Motor Terminal Box Supply and installation of motor terminal box for following size belt loaded motors Including all labour charge, cost of material and all safety precausions, etc.

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60-75 HP

2

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50-55 HP

1

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25-45 HP

2

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10-20 HP

4

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Earthing System

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Providing earthing stations at locations as called for including providing and laying 1200mm x 1200 mm x 12 mm thick C I Plate. electrode with 50 x 6 mm thick G.I. strip, To form earth electrode with inspection chamber,Watering funnel with 20 gauge G I wire ,600 x600 mm heavy duty Chamber with CI Manhole cover etc.(Scope including excavation by manual/Machines /Boaring, Charcoal, salt, or Bentonie slurry etc)Including all labour charge, cost of material and all safety precautions, etc.

4

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Earthing System: Providing earthing stations at locations as called for including providing and laying 2.5 Mtr Long x 50 mmDia G.I. electrode with 25 x 6 mm thick G.I. strip, To form earth electrode with inspection chamber,Watering funnel with 20 gauge G I Sheet ,600 x600 mm heavy duty Chamber with CI Manhole cover etc.(Scope including excavation by manual/Machines /Boaring, Charcoal, salt, or Bentonie slurry etc)Including all labour charge, cost of material and all safety precautions, etc.

2

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Supply, installation, testing of GI/ Cu. earthing strips & wires in ground at a depth of 600 mm. or in ready made trenches or on ready tray with necessary clamps & bimetallic strips as per specification. (excavation required for this will be measured separately.) Refer layout & tender spec for various applications Including all labour charge, cost of material and all safety precautions, etc.

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1) 50x10 GI strip

150

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2) 40 x 6 GI Strip

100

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3) 25X6 GI Strip

800

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4) 25 X 3 Cu Strip

100

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5) NO.4 SWG Copper

100

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6) NO.6 SWG Copper

100

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7) NO.8 SWG Copper

50

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8) NO.10 SWG Copper

500

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10) Earth Bench (25X3) 50 cm

100

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Hot Dipped Galvanized Iron Cable Tray( Ladder Type): Supplying and installing following size of ladder type pre fabricated Hot Dipped Galvanised Iron cable tray with cross member (Galvanisation thickness not less than 50 microns) with perforation not more than 17.5%, in convenient sections, joined with connectors, suspended from the ceiling with G.I. suspenders including G.I. bolts & nuts, etc. as required./erection on overhead structures in open areas / through fabricted supports inside plant; Including all labour charge, cost of material and all safety precautions, etc.

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150 mm width

50

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300 mm width

50

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450 mm width

50

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600 mm width

50

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Supply & Installation of M.S. ladder type cable tray made from suitable angle iron frames and cross beams, painting with two coats of zinc chromate primer and two coats of enamel paint as required. Including all labour charge, cost of material and all safety precausions, etc.

2000

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Supply & Installation of FRP ladder type tray

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300 mm

50

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600 mm

70

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750 mm

30

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Supply, fabrication & installation of suitable structures in MS for erection of cable trays over head in open area as well as inside factory building.Painting the same with two coat of Zinc chomate primer and two coat of enemel paint as required.

2000

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Supply ,fabrication and erection of suitable size of platform for pannel erction in MS with supports from ground .Cover platform open space using 5 MM chequered MS plate by proper bolting / welding . Painting the same with two coat of Zinc chomate primer and two coat of enemel paint as required.

1000

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Supply installation testing and commissioning of push button stations (remote) near by equipments

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Weather proof model near equipment in open area. (model approval to be obtained from M/s.TKCL before procurement)

10

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Supply, installation, testing and commissioning of VDBs, LDBs & PDBs as given below

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Supply and installation, testing and commissioning of 12Way TPN MCB DD VDB with incoming 63A 4P isolator & 40A TP MCB -6 Nos. 32A TP MCB -6 Nos.

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6Way TPN MCB DD DB with incoming 40A 30mA ELCB + MCB-1No & 6/10/20A SP MCB -18Nos. As outgoing

2

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6Way TPN MCB DD DB with incoming 40A 100mA ELCB + MCB-1No & 10/16/20A SP MCB -18Nos. As outgoing

2

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Wiring

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Wiring with 2x2.5 Sq.mm FRLS PVC insulated 1100V grade copper wires and 1 x 1.5 FRLS PVC insulated earth wire in 2mm thick FRLS PVC conduit.

500

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Wiring with 3x4 Sq.mm FRLS PVC insulated 1100V grade copper wires and 1 x 1.5 FRLS PVC insulated earth wire in 2mm thick FRLS PVC conduit.

200

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Wiring with 2 x 1.5 Sq.mm FRLS PVC insulated 1100V grade copper conductor wires and 1 x 1.5 FRLS PVC insulated earth wire in 2mm thick FRLS PVC conduit.

800

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Point Wiring: Wiring with 2x1.5 FRLS PVC insulated 1100V grade copper conductor wires and 1 x 1.5 FRLS PVC insulated earth wire in 2mm thick FRLS PVC conduit upto 8 Mtr. Including all labour charge, cost of material and all safety precausions, etc.

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One light point controlled by one switch

50

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Two light point controlled by one switch

15

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Three light point controlled by one switch

6

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Ceiling fan point controlled by one switch

10

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6Asocket with 6A switch in independent position excluding wiring

25

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6Asocket with 6A switch in combined position

25

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Supply and installaltion following metal clad sockets with MCB

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32A 3 phase Metal clad socket with 32A TP MCB

10

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32A 1 phase Metal clad socket with 32A TP MCB

10

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20A 1 phase Metal clad socket with 20A SP MCB

8

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Supply and installation of 16A Power socket with switch

10

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Supply and laying following conduits

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20mm PVC conduit

500

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32mm PVC flexible conduit

250

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Supply and installation of following

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Light terminal boxes

20

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Industrial type 60W LED light fittng with supporting

15

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200W LED flood light fittng with supporting

5

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1 x 18/20W LED tube light fixtures

25

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Supply, installation, testing and commissioning of 9mtr high hot dip galvanised octagonal street light pole with 130mm bottom A/F & 70mm top A/F made out of 3mm thick HT sheet along with base plate of size 200 x 200 x 16mm thick. PCD - 20mm with supply of 4 nos. of M20x 600 long j type EN 8grade foundation bolts along with template PCD 200mm including 1mtr long hot dip galvanised single arm standard bracket made up of 40NB dia GI pipe suitable to mount on pole having top 70mm A/F, terminal box and interconnections. Including all labour charge, cost of material and all safety precausions, etc.

4

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Supply and installation of 2 Ton 5 star inverter type AC with stabilizer, outdoor unit if necessary, drain pipe etc. complete Location: Electrical substation, Ofice room- MD

4

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Supply and installation of 1 Ton 5 star inverter type AC with stabilizer, outdoor unit if necessary, drain pipe etc. complete Location: Laboratary, Control room

2

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KSEB/EI

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Testing of CT/PT unit & TOD meter at TMR division of KSEB, Thirumala including getting letter to TMR division from local section of KSEB, up and down transportation of the unit, obtaining of test certificate from TMR etc. complete (excluding satutory and sundry charges)

1

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Power Enhancement :-Preparing power allocation application and related documents for submitting to KSEB, arranging inspection by KSEB officials and giving assistance for obtaining power enhancementfrom KSEB

1

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Completion Report/HT Agreement:- Preparing completion report/HT agreement and related documents and submitting to KSEB for obtaining power sanction under section 44 of Indian Electricity Act 1948,arranging inspection by KSEB officials upto the level of A.E/ Dy.Chief Engineer excluding statutory and Sundry charges.

1

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Completion Report/LT Agreement:- Preparing completion report/LT agreement and related documents and submitting to KSEB for obtaining power sanction under section 44 of Indian Electricity Act 1948,arranging inspection by KSEB officials upto the level of A.E/Executive Engineer excluding statutory and Sundry charges.

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