The Kerala Ceramics Limited Tender
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Costs
EMD
₹ 90,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Renovation And Revamping Of Electrical Systems At The Kerala Ceramics Ltd
Description
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Contact
Tender Id
2018_TKCL_248466_1Bid Award Id
ViewTender No
25E/PS/1519/18-19Tender Authority
The Kerala Ceramics Limited ViewPurchaser Address
-Website
http://etenders.kerala.gov.in
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Documents
BOQ Items
HT Breaker- 630 Amps 11 kv Vacuum circuit breaker: 11k.V.HT. VCB PANEL:Supplying,instalation,testing & commissioning of indoor type floor mounted metal clad, 11k.V. VCB Panel with 1 No VCBs ,totally encosed & fully interlocked ,horizontal drawout ,horizontal isolation type breakers as per IS 13118,as amended up to date and additional specifications,having capacities mentioned below, single break trip free mechanism,motorised & manually charged and auto /manually closing breaker suitable for use on 11k.V. 3Phase ,50Hz, A.C. supply with short circuit fault level of 50 k.A.,complete with self contained,fully interlocked, rack in rack out mechanism, air insulated but encapsulated copper busbars of 630Amps capacity,breaker featured with mechnical ON/OFF indicator with hand trip device, 230V Single Phase A.C. spring charge coil, 24Volts D.C. shunt & Closing coil & auxiliary switch of 4No +4NC, with in built 24 Volts D.C. power pack & as per Tender technical specification & Electrical SLD.
1
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HT Cable End Termination: H.T. CABLE TERMINATIONS : supplying and making indoor cable end termination with heat shrinkable jointing kit complete with all accessories including lugs suitable for following size of 3 core, XLPE aluminium conductor cable of 11 KV grade as required; 300 Sq mm 3 core at VCB end
1
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Supplying and making outdoor cable end termination with heat shrinkable jointing kit complete with all accessories including lugs suitable for following size of 3 core, XLPE aluminium conductor cable of 11 KV grade as required : 300 Sq mm 3 core at 4 pole structure end( Out door type)( Optional)
1
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300 Sq mm at VCB end ( indoor type) (Optional)
1
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300 Sq mm at Transformer terminal box end(Indoor Type) (Optional)
1
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1500 KVA ,11KV / 415 VOLT OIL COOLED TRANSFORMER: Monitoring helthiness of transformer by conducting condition monitoring checks and to taking corrective action based on the study report; Condition monitoring; Leak correction & painting; Supply andfixing of Silica gel breather (1 kg) with round acrilic body; Supply and fixing resincast neutral CT ( Refer SLD) for REF protection; Supply and fixing resincast neutral CT ( Refer SLD) for stand by earth fault protection:
1
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Busduct: Supply and installation of 2500 Amps Aluminium copact busduct with suitable bends and copper flexibles at Transformer and LT panel ends with proper supports etc
3.5
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L.T. PANELS :Supply ,Installation, testing and commissioning of following L.T. panel boards Compartmental cubicle type, freestanding with appropriate cable entries, with Aluminium busbars & manufactured based on IS 8623,unloading, shifting, unpacking, Section assembly from storage place to desired Installation.All required protections will be as per Tender technical specification & tender electrical SLD. LT PANEL MSB ( Main Switch Board)
1
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LT PANEL-SSB ( Sub Switch Board)
1
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LT PANEL-MCC-1( Motor Control Center)
1
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LT PANEL-MCC-2
1
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LT PANEL-MCC-3
1
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LT PANEL-MCC-4
1
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LT PANEL-SSBw ( Sub Switch Board - Welding Supply)
1
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LT PANEL-LSB ( Lighting Switch Board)
1
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LT PANEL-MCC-5
1
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Supply,installation testing and commissioning of push button stations ( remote) near by equipments; Weather proof model near equipement in open area.(Model approval to be obtained fromM/s TKCL befroe procurement)
100
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LT CABLES: Supply,Installation,Testing andCommissioning of1100V grade L.T.XLPE insulated multistrand Al./ Cu. conductor cables on provided prefabricated trays/ pipe/ in trenches with necessary clamps, identification tag. & all other items required to complete the work. (Note:-Actual cable lengths shall be measured at per site requirement..Refer tender data sheet& specifications for requirement of Cables; 3.5 C x 400 Sq mm XPLE AL armoured cable
340
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LT CABLES : 3.5 C x 240 Sq mm XPLE AL armoured cable
370
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LT CABLES : 3.5 C x 185 Sq mm XPLE AL armoured cable
50
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LT CABLES : 3.5 C x 95 Sq mm XPLE AL armoured cable
160
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LT CABLES : 3.5 C x 70 Sq mm XPLE AL armoured cable
50
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LT CABLES : 3.5 C x 50 Sq mm XPLE AL armoured cable
295
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LT CABLES : 4 C x 16 Sq mm XPLE AL armoured cable
540
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LT CABLES : 4 c x 10 Sq mm XPLE AL armoured cable
265
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LT CABLES : 3 C 95 Sq mm XLPE AL armoured cable
100
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LT CABLES : 3 C 50 Sq mm XLPE AL armoured cable
390
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LT CABLES : 3 C 35 Sq mm XLPE AL armoured cable
250
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LT CABLES : 3 C 25 Sq mm XLPE AL armoured cable
380
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LT CABLES : 3 C 16 Sq mm XLPE AL armoured cable
820
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LT CABLES : 3 C 10 Sq mm XLPE AL armoured cable
740
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LT CABLES : 3 C 6 Sq mm XLPE AL armoured cable
3985
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LT CABLES : 3 C 4 Sq mm XLPE AL armoured cable
280
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Control Cables( MULTISTRAND): 3 C 1.5 Sq mm XLPE CU armoured cable
2000
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Control Cables( MULTISTRAND): 4 C 1.5 Sq mm XLPE CU armoured cable
1500
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Control Cables( MULTISTRAND): 10 C 1.5 Sq mm XLPE CU armoured cable
500
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Control Cables( MULTISTRAND): 19 C 1.5 Sq mm XLPE CU armoured cable( optional)
150
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Control Cables( MULTISTRAND): 24 C 1.5 Sq mm XLPE CU armoured cable(optional)
200
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LT cable Termination: Supply & making of Termination of XLPE insulated, PVC sheathed, 650/1100 V grade, armoured cable including stripping of cable insulation, supplyingandfixingof Aluminum/ tinnedplatedcopper lugs andcrimping the same to the conductor, supply and fixing of double compression cable glands including all 'labour supply and consumable material required for jointing / terminations; 3.5 C x 400 Sq mm XPLE AL armoured cable
8
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LT cable Termination: 3.5 C x 240 Sq mm XPLE AL armoured cable
10
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LT cable Termination: 3.5 C x 185 Sq mm XPLE AL armoured cable
4
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LT cable Termination: 3.5 C x 95 Sq mm XPLE AL armoured cable
4
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LT cable Termination: 3.5 C x 70 Sq mm XPLE AL armoured cable
2
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LT cable Termination: 3.5 C x 50 Sq mm XPLE AL armoured cable
2
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LT cable Termination: 4 C x 16 Sq mm XPLE AL armoured cable
16
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LT cable Termination: 4 c x 10 Sq mm XPLE AL armoured cable
10
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LT cable Termination: 3 C 95 Sq mm XLPE AL armoured cable
4
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LT cable Termination: 3 C 50 Sq mm XLPE AL armoured cable
52
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LT cable Termination: 3 C 35 Sq mm XLPE AL armoured cable
12
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LT cable Termination: 3 C 25 Sq mm XLPE AL armoured cable
12
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LT cable Termination: 3 C 16 Sq mm XLPE AL armoured cable
40
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LT cable Termination: 3 C 10 Sq mm XLPE AL armoured cable
34
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LT cable Termination: 3 C 6 Sq mm XLPE AL armoured cable
134
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LT cable Termination: 3 C 4 Sq mm XLPE AL armoured cable
14
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Control Cables( MULTISTRAND): 3 C 1.5 Sq mm XLPE CU armoured cable
80
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Control Cables( MULTISTRAND): 4 C 1.5 Sq mm XLPE CU armoured cable
80
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Control Cables( MULTISTRAND): 10 C 1.5 Sq mm XLPE CU armoured cable(optional)
10
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Control Cables( MULTISTRAND): 19 C 1.5 Sq mm XLPE CU armoured cable( optional)
10
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Control Cables( MULTISTRAND): 24 C 1.5 Sq mm XLPE CU armoured cable(optional)
10
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Earthing System: Providing earthing stations at locations as called for including providing and laying 2.5 Mtr Long x 50 mmDia G.I. electrode with 25 x 6 mm thick G.I. strip, To form earth electrode with inspection chamber,Watering funnel with 20 gauge G I Sheet ,600 x600 mm heavy duty Chamber with CI Manhole cover etc.(Scope including excavation by manual/Machines /Boaring, Charcoal, salt, or Bentonie slurry etc)
4
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Providing earthing stations at locations as called for including providing and laying 1200mm x 1200 mm x 12 mm thick C I Plate. electrode with 50 x 6 mm thick G.I. strip, To form earth electrode with inspection chamber,Watering funnel with 20 gauge G I wire ,600 x600 mm heavy duty Chamber with CI Manhole cover etc.(Scope including excavation by manual/Machines /Boaring, Charcoal, salt, or Bentonie slurry etc)
6
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Supply, installation, testing of GI/ Cu. earthing strips & wires in ground at a depth of 600 mm. or in ready made trenches or on ready tray with necessary clamps & bimetallic strips as per specification. (excavation required for this will be measured separately.) Refer layout & tender spec for various applications; 50 mm x 5 mm GI Strip
200
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25 mm x 5 mm GI Strip
300
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10 SWG CU WIRE
500
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Hot Dipped Galvanized Iron Cable Tray( Ladder Type): Supplying and installing following size of ladder type pre fabricated Hot Dipped Galvanised Iron cable tray with cross member (Galvanisation thickness not less than 50 microns) with perforation not more than 17.5%, in convenient sections, joined with connectors, suspended from the ceiling with G.I. suspenders including G.I. bolts & nuts, etc. as required./erection on overhead structures in open areas / through fabricted supports inside plant; 150 mm width
100
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Hot Dipped Galvanized Iron Cable Tray( Ladder Type): 300 mm width
200
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Hot Dipped Galvanized Iron Cable Tray( Ladder Type): 450 mm width
100
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Hot Dipped Galvanized Iron Cable Tray( Ladder Type): 600 mm width
200
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Hot Dipped Galvanized Iron perforated cable trays: Supplying and installing following size of perforated painted with powder coating M.S. cable trays with perforation not more than 17.5%, in convenient sections, joined with connectors, suspended from the ceiling with M.S. suspenders including bolts & nuts, painting suspenders etc as required; 100 mm width X 50 mm depth X 1.6 mm thickness
100
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Hot Dipped Galvanized Iron perforated cable trays: 150 mm width X 50 mm depth X 1.6 mm thickness
100
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Supply & Installation of M.S. ladder type cable tray made from suitable angle iron frames and cross beams, painting with two coats of zinc chromate primer and two coats of enamel paint as required.
2
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MS Structural frames: Supply, fabrication &installation of suitable structures in MS for erection of cable trays over head in open area as well as inside factory building.Painting the same with two coat of Zinc chomate primer and two coat of enemel paint as required.
3
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Over head platform for panel erection: Supply ,fabrication and erection of suitable size of platform in MS with supports from ground .Cover platform open space using 5 MM chequered MS plate by proper bolting / welding . Painting the same with two coat of Zinc chomate primer and two coat of enemel paint as required.
1.5
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Open cable trench covering using chequered plate: Fabrication of MS Channel / Angle iron frame of suitable size and erecting over open cable trench and covering open potion with 5 mm chequered plate and appling paint,primer and two coat enemel paint.
2
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Civil Jobs: Excavation for foundation in soft soil including dressing of sides and ramming of bottoms, lift upto 1.5 m including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 metres
1
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Excavation for cable trenches of depth upto 1.2 m in soft soil including getting out the excavated soil and disposal of surplus excavated soil as directed within a lead of 50 metres.
1
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Filling available excavated earth (excluding rock) in trenches, sides of foundations etc. in layers not exceeding 20cm in depth, consolidating each deposited layer by ramming and watering, lead up to 50 metres
1
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Excavation for cable trenches in soft soil, depth upto 1.2 m including dressing of sides lift upto 1.5 m, including getting out the excavated soil, refilling with sand and or good soil after laying of cable/ pipe etc in layers of 20 cm, ramming, watering and disposal of surplus excavated soil as directed, within a lead of 50 metres.
1
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Providing and laying in position cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) in foundation of pump, DG set etc including form work etc as required.
1
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Providing and laying in position cement concrete 1:3:6 (1 cement : 2 coarse sand : 6 graded stone aggregate 20 mm nominal size) in foundation of pump, DG set etc including form work etc as required
1
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Providing brick work (in width 225 mm or more) with F.P.S. bricks of class designation 7.5 in cement mortar 1:4 (1 cement : 4 coarse sand) at all levels
1
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Providing 15mm thick cement plaster of mix 1:4 (1 cement : 4 fine sand) at all levels
1
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Providing, laying and fixing following dia G.I. pipe (medium class) in ground complete with G.I. fittings including trenching (75 cm deep)and re-filling etc as required: 50 mm dia
1
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80 mm dia
1
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100 mm dia
1
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150 mm dia
1
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Supplying and laying of following size DWC HDPE pipe ISI marked along with all accessories like socket, bend, couplers etc. conforming to IS 14930, Part II complete with fitting and cutting, jointing etc.direct in ground (75 cm below ground level) including excavation and refilling the trench but excluding sand cushioning and protective covering etc., complete as required; 63 mm dia (OD-63 mm & ID-51 mm nominal)
1
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90 mm dia (OD-90 mm & ID-76 mm nominal)
1
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120 mm dia (OD-120 mm & ID-103 mm nominal)
1
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160 mm dia (OD-160 mm & ID-135 mm nominal)
1
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200 mm dia (OD-200 mm & ID-175 mm nominal)
1
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SAFETY ITEMS: Supply and providing 5 Kg. Dry Chemical Powder type Fire Extinguisher with hose and clamps including fixing it to wall as required
6
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SAFETY ITEMS: Supply and providing 9 Litre capacity GI Fire Bucket painted in post office red with primer coat of red oxide and written with white paint 'FIRE' mounted on MS angle frame work/ wall bracket filled with fine sand, painting the bracket/ floor stand including making good the damages, colour washing etc. as required.
4
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SAFETY ITEMS: Supply and laying of 11kV Grade, electromat 90 cm wide 2mtr long
2
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SAFETY ITEMS: Supply and laying of 1.1kV Grade, electromat 90 cm wide 2mtr long
10
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SAFETY ITEMS: Supply of 11kV grade rubber gloves
2
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SAFETY ITEMS: Supply and fixing of 'DANGER'' boards made out of MS sheet metal with two coats of Non-corrosive enameled paint as per standards
5
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Supply & fixing Laminated drawings of electrical layout and schematic drawing on good frame work.
3
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Supply & fixing shock treatment chart etc on good frame work.
3
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EB / Statutary authorities approval: Preparation Drawings / Documents / Getting approval and sanction for energisation including Liason work with KSEB & Electrical inspectorate . Statutary Fees will be paid by us on production of the reciept.
1
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