The Fertilisers And Chemicals Travancore Limited Tender

Replacement of Clariflocculator Wheel: The required site arrangement to replace clariflocculator wheel shall be done. Tools and tackles shall be arranged. Lifting the running frame of clariflocculator in Pollution Control plant by hydraulic jack, supporting it and remove the wheel with shaft, removing sprocket/bearing etc., replace the damaged bearing, damaged wheel etc, assembling and erecting at site and take trial run of clariflocculator, site cleaning and transporting the damaged parts to workshed/area earmarked for scrap/scrapyard as instructed by Shift-in-Charge.

Replacement of Drive Chains in Pollution Control: Repairing/Replacement of drive chain of clariflocculators, elevators etc. Arrange the required tools and tackles for the work. Collect the spare chain from store/workshed. Dismantle the damaged chain from the sporket. Assemble and erect the spare chain after inspection of sprocket. Lubricate the chain. Site cleaning and shift the damag

Replacement of Drive Sprockets in Pollution Control: Replacement of sprockets of clariflocculators/elevators etc. Arrange the required tools and tackles for the work. Collect the spare sprocket from store/workshed. Dismantle the drive chain. Dismantle/pull out the damaged sprocket from the shaft. Assemble the spare sprocket on the shaft. Assemble the drive chain. Lubricate the sporcket and chain. Site cleaning and shift the damaged sprocket to workshed/area earmarked for scrap/scrapyard.

Easing of Stuck Up Valves: Easing of stuck up valves at site as instructed by Engineer-in-Charge.

Fabrication and Erection of Chain Guard and Coupling Guard: Collect the materials and consumables for the work. Arrange necessary tools and tackles. Take measurement from the site. Fabricate chain guard and coupling guards to suit the site condition. Proper welding and grinding shall be done. Erect the chain guard/coupling guard at site. Necessary modification/providing structural support at site during erection shall be done. Clean the site and transport the scarp material to scrapyard.

Replacement of Gearbox/Motors in Pollution Control : The required site arrangements shall be done for the replacement of gearbox/motor at pollution control area. Arrangement of necessary tools and tackles for the work shall be done. Coupling guard/chain guards shall be removed. The gearbox/motor shall be decoupled. Foundation bolts of the existing gearbox/motor shall be loosened/removed and lead/ transport the damaged gearbox/motor to mechanical/electrical work shop. Collect the new/spare gearbox/motor from mechanical/electrical workshop and shall be transported to site. The gearbox/motor shall be kept in position and insert the foundation bolts, after cleaning the base plate.Check and correct the alignment of the gearbox/motor at the drive side and driven side (for gearbox). Jackbolts, foundation bolts, base plates etc. shall be adjusted/modified according to site condition. Jack bolts/foundation bolts if damaged shall be replaced. Full tighten the foundation bolts. Couple the gearbox/motor after inspection of alignment by Engineer-in-Charge. Provide chain guards/coupling guards. Site cleaning shall be done. Cleaning of damaged gearbox transported to mechanical workshop shall be done.

Supply/unloading and Handing over of 650/1100V, Copper conductor PVC insulated, armoured PVC outer sheathed cable of size 5 cores x 2.5 sq.mm. The cable shall be supplied at Q10 installation of FACT at Willingdon Island and must be unloaded as per the instruction of engineer-in-charge. Vechicles/loading and unloading shall be in contractors scope

Supply of single compression nickel plated brass cable glands suitable for 650/1100V cable of size 3.5 cores x 400 sq.mm., aluminium conductor, PVC/XLPE insulated, armoured, PVC outer sheathed. The bidder shall varify the entry thread, type of enclosure etc, to find out the actual type of gland required.

Supply of single compression nickel plated brass cable glands suitable for 650/1100V cable of size 3.5 cores x 185 sq.mm., aluminium conductor, PVC/XLPE insulated, armoured, PVC outer sheathed. The bidder shall varify the entry thread, type of enclosure etc, to find out the actual type of gland required.

Supply of single compression nickel plated brass cable glands suitable for 650/1100V cable of size 3.5 cores x 50 sq.mm., aluminium conductor, PVC/XLPE insulated, armoured, PVC outer sheathed. The bidder shall varify the entry thread, type of enclosure etc, to find out the actual type of gland required.

Supply of single compression nickel plated brass cable glands suitable for 650/1100V cable of size 3 cores x 50 sq.mm., aluminium conductor, PVC/XLPE insulated, armoured, PVC outer sheathed. The bidder shall varify the entry thread, type of enclosure etc, to find out the actual type of gland required.

Supply of single compression nickel plated brass cable glands suitable for 650/1100V cable of size 3 cores x 35 sq.mm., aluminium conductor, PVC/XLPE insulated, armoured, PVC outer sheathed. The bidder shall varify the entry thread, type of enclosure etc, to find out the actual type of gland required.

Supply of single compression nickel plated brass cable glands suitable for 650/1100V cable of size 5 cores x 2.5 sq.mm., copper conductor, PVC/XLPE insulated, armoured, PVC outer sheathed. The bidder shall varify the entry thread, type of enclosure etc, to find out the actual type of gland required.

Supply of heat srinkable cable jointing kit for armoured cable of size 3.5 cores x 300 sq.mm.

Supply of heat srinkable cable jointing kit for armoured cable of size 3 cores x 185 sq.mm.

Supply of heat srinkable cable jointing kit for armoured cable of size 3.5 cores x 120 sq.mm.

Supply of cable tags, aluminium or SS for cables (cable No. pre-fix will be given at the time of erection)

Supply and Installtion of UG LT Cable Route Marker as per engineer in charge instructions for cable identification

Laying of 650/1100V, Aluminium conductor PVC/XLPE insulated, armoured, PVC outer sheathed cable of size 3.5 cores x 400 sq.mm. through the existing cable tray at Q10 substation 25 mts / excavated trench 85 Mts and cable tray at phosphorc acid dic wall (35 Mts) as per the instruction of engineer-in-charge. The scope of work shall also include laying, dressing, fixing on cable trays/racks/risers/walls/columns clamping, tagging, tying, minor civil work etc. The rates quoted shall include supply of all accessories required such as, cable clamps, bolts, nuts, washers, cable tags, nylon ropes, etc.

Laying of 650/1100V, Aluminium conductor PVC/XLPE insulated, armoured, PVC outer sheathed cable of size 3/3.5 x 50 sq.mm. through the existing and newly fabricated cable tray at various locations in Q10 berth installations of FACT, as per the instruction of engineer-in-charge. The scope of work shall also include laying, dressing, fixing on cable trays /racks /risers /walls /columns clamping, tagging, tying, minor civil work etc. The rates quoted shall include supply of all accessories required such as, cable clamps, bolts, nuts, washers, cable tags, nylon ropes, etc.

Laying of 650/1100V, Aluminium conductor PVC/XLPE insulated, armoured, PVC outer sheathed cable of size 3 x 35 sq.mm. through the newly fabricated cable tray at phosphorc acid dic wall , as per the instruction of engineer-in-charge. The scope of work shall also include laying, dressing, fixing on cable trays /racks /risers /walls /columns clamping, tagging, tying, minor civil work etc. The rates quoted shall include supply of all accessories required such as, cable clamps, bolts, nuts, washers, cable tags, nylon ropes, etc.

Laying of 1 core x 70 sq.mm. (2 Run x 110 Meter) unarmoured, earthing cable through the existing cable tray at Q10 substation 25 mts / excavated trench 85 Mts and cable tray at phosphorc acid dic wall (35 Meters) as per the instruction of engineer-in-charge. The scope of work shall also include laying, dressing, fixing on cable trays/racks/risers/walls/columns clamping, tagging, tying, minor civil work etc. The rates quoted shall include supply of all accessories required such as, cable clamps, bolts, nuts, washers, cable tags, nylon ropes, etc.

Laying of 1 core x 35 sq.mm. unarmoured, earthing cable through the newly fabricated cable tray at phosphorc acid dic wall , as per the instruction of engineer-in-charge. The scope of work shall also include laying, dressing, fixing on cable trays /racks /risers /walls /columns clamping, tagging, tying, minor civil work etc. The rates quoted shall include supply of all accessories required such as, cable clamps, bolts, nuts, washers, cable tags, nylon ropes, etc.

Laying of 650/1100V, Aluminium conductor PVC/XLPE insulated, armoured, PVC outer sheathed cable of size 5 cores x 2.5 sqmm armoured coper cable (4 run x 35 Meter) through the newly fabricated cable tray at phosphorc acid dic wall, as per the instruction of engineer-in-charge. The scope of work shall also include laying, dressing, fixing on cable trays /racks /risers /walls /columns clamping, tagging, tying, minor civil work etc. The rates quoted shall include supply of all accessories required such as, cable clamps, bolts, nuts, washers, cable tags, nylon ropes, etc.

Rerouting and Laying of 650/1100V, Aluminium conductor PVC/XLPE insulated, armoured, PVC outer sheathed cable of size 3.5 x 185 sq.mm. through the excisting cable tray at phosphorc acid dic wall , as per the instruction of engineer-in-charge. The scope of work shall also include laying, dressing, fixing on cable trays /racks /risers /walls /columns clamping, tagging, tying, minor civil work etc. The rates quoted shall include supply of all accessories required such as, cable clamps, bolts, nuts, washers, cable tags, nylon ropes, etc.

Glanding and Termination of cable of size 3.5 core x 400 sq.mm. at PAT MCC Incomer and substation out going with suitable lugs and crimping.

Glanding and Termination of cable of size 3.5 core x 185 sq.mm. at PAT MCC Outgoing with suitable lugs and crimping.

Glanding and Termination of cables of size 3.5 core x 50 sq.mm. at various locations in Q10 berth installations of FACT with suitable lugs and crimping.

Glanding and Termination of cables of size 3 core x 50 sq.mm. at PAT to motor terminal (30 KW Motor, 2 Nos.) with suitable lugs and crimping.

Glanding and Termination of cables of size 3 core x 35 sq.mm. at PAT to motor terminal (15 KW Motor, 2 Nos.) with suitable lugs and crimping.

Termination of earthing cable of size 1 core x 70 sq.mm. at PAT MCC and substation with suitable lugs and crimping.

Termination of earthing cable of size 1 core x 35 sq.mm. at PAT MCC to motor terminals at acid P2O5 pump house with suitable lugs and crimping.

Glanding and Termination of cables of size 5 core x 2.5 sq.mm. at PAT MCC module to motor push button station with suitable lugs and crimping.

Jointing of armoured cable of size 3.5 cores x 300 sq.mm. using heat srinkable cable jointing kit

Jointing of armoured cable of size 3 cores x 185 sq.mm. using heat srinkable cable jointing kit

Jointing of armoured cable of size 3.5 cores x 120 sq.mm. using heat srinkable cable jointing kit

Excavation and back filling of cable trench for laying power/ earthing cables/ cable trench of not less than 300 mm width and 600 mm depth (0.6 meter depth from ground level)

Shifting of existing PAT MCC to temporary shed. The scope of work includes dismandling MCC and all incoming/outgoing cables and shifting to nearest temporary shed./reassembling/fixing the MCC and providing 1 number of incoming cable of size 3.5 cores x 400 sq.mm. and 5 numbers of out going power cables (2 no.s of 3 cores x 50 sq.mm., 2 no.s of 3 cores x 35 sq.mm., 1 no.s of 3.5 cores x 185 sq.mm.) and 4 numbers of control cables (5 cores x 2.5 sq.mm.) in newly fabricated cable tray/trench with suitable single compression gland.