The Fertilisers And Chemicals Travancore Limited Tender
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Costs
EMD
₹ 1,00,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Renovation And Retrofitting Works Of Phosphoric Acid Plant At Fact (cochin Division), Ambalamedu, Kochi.
Description
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Contact
Tender Id
2024_FACT_818181_1Bid Award Id
ViewTender No
04031/2024-2025/E29818Tender Authority
The Fertilisers And Chemicals Travancore Limited ViewPurchaser Address
-Website
http://eprocure.gov.in
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Documents
BOQ Items
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Chipping of unsound/weak concrete material from slabs, beams, columns etc. with manual Chisel and/ or by standard power driven percussion type or of approved make including tapering of all edges, making square shoulders of cavities including cleaning the exposed concrete surface and reinforcement with wire brushes etc. and disposal of debris for all lead and lifts all complete as per direction of Engineer- In-Charge-75mm average thickness
20
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Chipping of unsound/weak concrete material from slabs, beams, columns etc. with manual Chisel and/ or by standard power driven percussion type or of approved make including tapering of all edges, making square shoulders of cavities including cleaning the exposed concrete surface and reinforcement with wire brushes etc. and disposal of debris for all lead and lifts all complete as per direction of Engineer- In-Charge-50mm average thickness
50
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Chipping of unsound/weak concrete material from slabs, beams, columns etc. with manual Chisel and/ or by standard power driven percussion type or of approved make including tapering of all edges, making square shoulders of cavities including cleaning the exposed concrete surface and reinforcement with wire brushes etc. and disposal of debris for all lead and lifts all complete as per direction of Engineer- In-Charge-25mm average thickness
400
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Demolishing brick work manually/ by mechanical means including stacking of serviceable material and disposal of unserviceable material within 50 metres lead as per direction of Engineer-in charge.In cement mortar.
30
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Demolishing C.C/ R.C.C. work manually/ by mechanical means including stacking of steel bars and disposal of unserviceable material within 50 metres lead as per direction of engineer - in- charge
40
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Chipping & removing mosaic flooring / skirting in the toilet rooms and other areas very carefully without damaging the remaining portions and water supply items and removing the debris to places pointed out by the department.
300
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Disposal of building rubbish/ malba /similar unserviceable, dismantled or waste materials by mechanical means, including loading, transporting, unloading to approved municipal dumping ground or as approved by Engineer-in-charge, beyond 1500 m initial lead, for all leads including all lifts involved.
262
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Dismantling and removing doors with or without ventilators including removal of shutters, hinges, holdfast and all other fittings and stacking materials as per deptl.instructions
23
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Dismantling and removing windows/ventilators/shelves/cup boards/AC frames etc including removal of shutters, hinges, holdfasts and all other fittings and stacking materials as per deptl.instructions
365
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Dismantling the existing structural carefully without damaging the remaining portions including conveying and stacking at places pointed out & removal of debris if any within a lead of 150 m.
2
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Dismantling AC / GI / Tufflite / Aluminium/Zincalum sheet roofing, side cladding etc and depositing the debris away from plant limit within a distance of 150 m.
400
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Dismantle existing valley gutter, supply, conveying and fixing AC valley gutters VG 10 of Everest or equivalent make with all required specials such as drop ends,stop ends,nozzles,union clips,etc. with 8mm dia GI bolts and nuts GI &bitumen washers over MS brackets already provided and making the joints of gutter leak proof with 6mm dia asbestos rope and bituminous jointing compound etc. as per departmental instructions at all heights including the cost of scaffolding if required.
30
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Dismantling C.I. or asbestos rain water pipe with fittings and clamps including stacking the material within 50 metres lead :150mm dia
650
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Reinforcement Cleaning: Cleaning reinforcement of total rust by tapping or using wire brush or any other suitable way including from behind and around the reinforcement bars to give it a totally rust free finished steel surface.
50
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Rust Removal: Providing and applying approved alkaline chemical rust remover with paint brush and removing loose particles after 24 hours of its application.
50
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Anticorrosive Treatment to Steel:
Providing and applying single coat of zinc rich anti corrosive coating such as nitozinc primer in 40 micron thickness to the exposed reinforcing bars after application of alkaline rust remover on main and lateral links all complete as directed by EIC.
50
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Relnforced cement concrete 1:1.5:3 (l cement : 1.5 coarse sand(zone-II1) : 3 graded stone aggregate 20 mm nominal size) work at all- levels, excluding cost of centering, shuttering, finishing and reinforcement & including admixtures in recommended proportions as per IS: 9103 to accelerate, retard setting of concrete, improve workability without impairing strength and Curabillty as per direction of Enqineer in-charge.
40
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Steel reinforcement for R.C.C. work including straightening,cutting, bending, placing in position and binding all complete above plinth level.Thermo Mechanically Treated bars of grade Fe-500D or more.
4000
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Providing and applying bond coat on the prepared surface toreceive new polymer mortar/polymermodified concrete, with two componentsepoxy based bonding coat Concresive1414 of BASF/Nitobond EP of Fosroc orequivalent material in one full coat.Laying of reinstatement polymer mortaror micro concrete shall be completedwithin the overlay time of bonding coat.This bond coat act as bonding agentbetween old and new concrete. Item rateinclusive of all materials, labours,supervision, tools, tackles, transportation, fixing etc., complete as per specification and as directed.
450
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Providing and laying of polymer modified single component, alkaline resistant fibre reinforced, duel shrinkage-compensated, thixotropic, cementations patch repair mortar Emaco S48CT of BASF/ Renderoc SP 40 of Fosroc or equivalent material that achieves compressive strength of 35 MPa at 7 days and finishing with trowel carefully compacting the same around the rebars and finishing to bring it in line with existing concrete surface on the beams, slabs. pile caps etc., where the thickness of application is less than 50mm in patches as per specification after applying bonding coat (bonding coat shall be payable separately). Item rate inclusive of all materials, labours, supervision, tools, tackles, etc., complete as per specification and as directed.
400
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Providing and laying of polymer modified single component, alkaline resistant fibre reinforced, duel shrinkage-compensated, thixotropic, cementations patch repair mortar Emaco S48CT of BASF/ Renderoc SP 40 of Fosroc or equivalent material that achieves compressive strength of 35 MPa at 7 days and finishing with trowel carefully compacting the same around the rebars and finishing to bring it in line with existing concrete surface on the beams, slabs. pile caps etc., where the thickness of application is less than 50mm in patches as per specification after applying bonding coat (bonding coat shall be payable separately). Item rate inclusive of all materials, labours, supervision, tools, tackles, etc., complete as per specification and as directed.
(b) For Built up thickness up to 40 mm (incl.+5mm)
25
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Providing and Fixing Shear connectors of 10 mm dia. HYSD steel with two component, styrene & cement free, epoxy-acrylate fixing and anchoring compound (having the chnical parameters mentioned in material specifications) using standard sealant applicator gun after drilling holes of 12mm diameter to minimum depth of 100mm at required locations, inclusive of all material, manpower and equipment. MasterFlow 935 of BASF / Lokfix P25 of Fosroc or equivalent.
50
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Centering and shuttering including strutting, propping etc. and removal of form for :Edges of slabs and breaks in floors and walls.
50
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Centering and shuttering including strutting, propping etc. and removal of form for :Walls (any thickness) including attached pilasters, butteresses, plinth and string courses etc.
250
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Centering and shuttering including strutting, propping etc. and removal of form for :Lintels, beams, plinth beams, girders, bressumers and cantilevers.
10
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Centering and shuttering including strutting, propping etc. and removal of form for :Columns, Pillars, Piers, Abutments, Posts and Struts.
10
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Polymer Modified Micro- Concrete: Providing and laying of polymer modified micro- concrete like Emaco S46 T of BASF/Renderoc RG (S)of Fosroc/ReCon MC 40 of Conmix or equivalent material blended with washed, saturated surface-dry (SSD), graded, low absorption, high density aggregates of size 8 mm & below up to 30% by weight of micro-concrete and water at 4 lit. per 25 kg bag and pouring into the form work using suitable pumping device for uniform flow of concrete. The side shuttering can be removed after 3 days and the bottom shuttering after 7 days ensuring proper bond between the micro concrete and existing concrete substrate. Item rate inclusive of all materials, labours, supervision, tools, tackles, transportation, curing, etc., complete as per specification and as directed.
3
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Brick work with common burnt clay F.P.S. (non modular) bricks of class designation 7.5 in superstructure above plinth level up to floor V level in all shapes and sizes in :Cement mortar 1:4 (1 cement : 4 coarse sand).
30
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Cement plastering with CM 1:4,15 mm thick one coat floated hard and trowelled smooth at all levels including cost of cement
2000
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Scrapping old paint and Cleaning all surface by Jet Pressure pump of fresh water, removing all fungus, vegetation, Algae & Opening crack by grinder in 'V' shape up to 3mm, cleaning, 1 coat primer & filling all cracks by crack seal, finishing , Cleaning the surround surface etc. as per manufacturer specification.
20000
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Painting one coat of priming coat on plastered surface (interior) with approved quality cement primer after cleaning the surface including all cost of materials, labour etc.
22000
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Providing and applying white cement based putty of average thickness 1 mm, of approved brand and manufacturer, over the plastered wall surface to prepare the surface even and smooth complete.
1500
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Painting two coats with ready mixed plastic emulsion paint of approved quality and colour specified over the priming coat already done and paid separately after cleaning the surface well.
9500
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Wall painting with two coats of premium acrylic emulsion paint of interior grade, having VOC (Volatile Organic Compound ) content less than 50 grams/ litre of approved brand and manufacture, including applying additional coats wherever required to achieve even shade and colour.
12500
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Painting with one coat of zinc chromate yellow metal primer and two coats of synthetic enamel paint using approved brand & quality at all heights after cleaning the surface including cost of all paint and materials, labour charges etc.complete as per deptl instructions
1000
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Providing and fixing PVC door of syntex or equivalant make with shutter frame made of extruded plastic section having dimension of 60 x 24 mm or nearest, paneling with single panel hollow plastic section of 20 mm thick with average wall thickness of 1 mm and outer frame of door made of extruded plastic section of 48 x 40 mm or nearest including providing and fixing all required fittings such as stainless steel butt hinges, PVC tower bolts, PVC handles etc.complete as per manufacturers specifications.
20
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Supplying and fixing anodized Aluminium frame work of extruded sections and approved brand / manufacturer including mitering the joints, fixing the frame work with necessary screws, drilling holes in floors/walls, providing plugs for fixing screws, finishing the sides of packing between frame work and walls with plaster of Paris, cost of timber packing if necessary, Rubber lining for air tightness, providing corner cleats etc.complete as per standard practice for glazed Doors, Windows, Partitions, Ventilators etc.including hinges ,pivots, tower bolts, fixtures etc.complete (All Aluminum works including fittings measured in Kg)
4000
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Glazing the Aluminium frame work of windows with 3 mm or nearest thick plain glass panes and anodized Aluminium approved brand beadings, with EPDM / NEOPRINE weather seals, gaskets of EPDM or PVC etc and screws as per standard practice at all levels (Measurement for overall area of doors / windows / ventilators)
450
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Glazing/Panelling the Aluminium frame work of doors/other areas with 5.50 mm glass and 4 mm thick hylam sheets (40% hylam sheet aproximate) and powder coated Aluminium approved brand beadings, with EPDM / NEOPRINE weather seals, gaskets of EPDM or PVC etc and screws as per standard practice at all levels (Measurement for overall area of doors/other area)
50
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Providing and laying with approved brand rectified Glazed Ceramic floor tiles of size 600x600 mm or more (thickness to be specified by the manufacturer), of 1st quality conforming to IS : 15622, of approved make, in suitable colours laid on 20 mm thick cement mortar 1:4 (1 Cement: 4 Coarse sand), jointing with grey cement slurry @ 3.3 kg/ sqm including grouting the joints with white cementand matching pigments etc., complete.
50
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Providing and fixing first quality ceramic glazed wall tiles conforming to IS :15622 (thickness to be specified by the manufacturer ) of approved make in all colours, shades of any size as approved by Engineer-in-Charge for dadoing to walls over 12 mm thick bed of cement Mortar 1:3 (1 cement: 3 coarse sand) and jointing with grey cement slurry @ 3.3kg per sqm including pointing in white cement mixed with pigment of matching shade complete.
95
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Providing and laying double charged vitrified floor tiles with approved brand and of size 600x600mm or nearest available size (thickness to be specified by the manufacturer) with water absorption less than 0.08% and conforming to IS: 15622 and fixing floor tiles with cement based high polymer modified quick-set tile adhesive (Water based) conforming to IS: 15477 in average 3 mm thickness and Grouting the joints of flooring tiles having joints of 3 mm width, using epoxy grout mix of 0.70 kg of organic coated filler of desired shade (0.10 kg of hardener and 0.20 kg of resin per kg), including filling / grouting and finishing complete as per direction of Engineer-in-charge
91
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Supplying and fixing 125 mm (5 inch) Stainless steel floor gratings (two piece) to PVC trap as per instructions at site
9
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Supplying and fixing approved quality white glazed vitreous china flat back lipped front urinal of size 430x380x230 mm or nearest size with 1No. 15mm PVC heavy type connection and 1 No.15mm CP regulating valve of superior make ,CP spreader with flush pipe fixing the urinal to wall with Stainless steel screws with plastic grips including cutting and making good the walls etc. complete as per deptl instructions.
4
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Supplying and fixing urinal partition with "flair Division plate" of Johnson white colour or equivalent
3
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Supplying conveying and fitting 550x400mm or nearest size wash hand basin of white glazed vitreous china approved quality with a pair of special alloy bolts for fixing the basin on walls with 1 No. 15 mm heavy type CP brass pillar tap of approved make 1no.heavy type 15mm PVC connection and 1No.15 mm CP regulating valve of superior make ,1No. 15 mm CP waste coupling,32 mm PVC waste pipe with cp learning nut 1No. etc. including cutting and making good the walls,etc. complete.
5
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Supplying and fixing at all levels approved quality /brand European type vitreous china white glazed water closet pan with P/S trap and White/Black duro plastic seat and lid with CP brass hinges and CP rubber buffers, 10 litre capacity PVC low level flushing cisternof approved make with all fittings 1No.32mm CP brass flush bend, 1No:15mm superior PVC connection heavy type ,15mm CP regulating valve,cutting and making good the walls and floors including giving connection to sewer pipe with all necessary specials,etc. complete as per direction at site
5
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Supplying Angle valve with wall flange of standard range (CERA, JOHNSON or equivalent)
8
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Supplying Long body bib cock of standard range CERA/JOHNSON or equivalent type
5
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Supplying to Civil store 100 mm CP brass shower rose with 15 mm / 20 mm inlet and of approved brand / manufacturer
5
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Supplying and fixing 600 x 450 mm or nearest size bevelled edge mirror of approved quality superior make " with hard board or plastic sheet on the rear and fixing the same in position with necessary plugs & SS screws etc complete
5
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Suppling and fixing 600 x20 mm or nearest Stainless steel heavy duty approved brand towel rod with brackets with necessary SS screws, pastic grips etc. complete
7
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Supplying and fixing Health faucets of standard range approved by Engineer-in-Charge (CERA,JOHNSON or equivalent brand).
5
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Supplying and fixing best quality SS soap dish including cost of screws, wooden plugs etc.
5
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Supplying, Conveying, fabrication and erection of structural steel work bolted or welded at all levels as per scope drawing for trusses, purlins, louver brackets, louver runners bracings, stair cases, platforms, hand rails ladder, threaded sag rods, splices, etc. with M.S angles, channels, tees, flats, RSJs, rods, pipes and plates including cutting, welding, cleaning, erecting and painting with two coats of zinc chromate primer (one shop coat and one coat after erection) and two coats of chemical resistant enamel paint of approved quality and colour over the primer including supply of necessary MS bolts and nuts other than holding down bolts.(The structural steel material shall be of M/s. SAIL / RINL / TISCO /JINDAL make) - Required gas and electrodes will be supplied free of cost by FACT at stores
2
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Providing non-asbestos high impact Polypropylene reinforced cement, 5.50 mm minimum thick, corrugated sheets (as per IS: 14871) of suitable colour as approved by Engineer-in-charge, roofing up to any pitch and fixing with polymer coated J, or L hooks, bolts and nuts 8 mm dia. G.I. plain and bitumen washers or with self drilling fastener and EPDM washers etc. complete (excluding the cost of purlins, rafters and trusses), including cutting sheets to size and shape wherever required
400
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Providing corrugated serrated adjustble ridges or hips in Non- asbestos fibre cement high impact polypropylene reinforced roofing with suitable fixing accessories or self drilling fastener and EPDM washer , etc. complete as per instructions.
30
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Providing and fixing on wall face unplasticised Rigid PVC rain water pipes conforming to IS : 13592 Type A, including jointing with seal ring conforming to IS : 5382, leaving 10 mm gap for thermal expansion at all levels.110mm diameter pipe.
720
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Waterproofing of Roof :- (Elastomeric Water proofing)
i) Surface preparation by suitable means to remove laitance, loose particles, debris,weather prrof course etc.
ii) All pipe penetration shall be sealed with polymer modified mortar (PMM).
iii) Necessary coving the corners of walls, bore packing with SBR latex mortar, any cracks treatment with low viscous epoxy injection resin on places wherever required.
iv) Saturate the surface with clean water before application of waterproof coating system. Once water get dried off apply two coats of highly acrylic elastomeric waterproof coating system on to the entire surface and allow to cure by itself. Rate of application of acrylic elastomeric waterproof coating system shall be as per manufacturer specification.
1400
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Protect the waterproofing membrane coating with protective concrete screed (1:1.5:3) of average 50mm thick made to proper slope for water outway and compacting using power floating machine as per direction of EiC. The rate shall be inclusive of labour, machinery and material.
1400
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Supplying fitting and fixing rolling shutters/rolling grills of approved make, with 80 x 1.25mm M.S laths interlocked together through their entire length and jointed together at the end by end locks mounted on specially designed pipe shaft with brackets, hood made out of 18 gauge sheet steel ball bearings, side guides and arrangements for inside and outside locking with handles and with push and pull operation etc. complete including cost of providing and fixing necessary 27.5cm long wire springs grade No. 2 and with 1.25mm thick top cover and preparation of surface by very thorough scraping and wire brushing using power tools and painted with two coats of chemical resistant enamel paint of approved quality and colour over two coats of zinc chromate primer as directed by the Engineer-in-Charge
30
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