The Fertilisers And Chemicals Travancore Limited Tender
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Costs
EMD
₹ 65,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Renovation Of Regional Mixing Centre (rmc) And Allied Works At Agro Service Centre (asc) In Palakkad.
Description
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Contact
Tender Id
2024_FACT_821191_1Bid Award Id
ViewTender No
01020/2024-2025/E29935Tender Authority
The Fertilisers And Chemicals Travancore Limited ViewPurchaser Address
-Website
http://eprocure.gov.in
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Documents
BOQ Items
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Demolishing stone rubble masonry (dry rubble or random rubble in cement / lime mortar) manually/ by mechanical means including stacking of serviceable material and disposal of unserviceable material within the premises of FACT for all leads and lifts as per direction of Engineer in-charge.
10
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Dismantling frames and shutters of doors, windows and ventilators including chowkhats, architrave, holdfasts etc.complete and stacking within the premises of FACT for all leads and lifts as per direction of Engineer in-charge. (Measured for masonry opening size)
10
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Taking out existing wooden door shutter, repairing damaged portions by replacing with wood of same make and quality as possible, cleaning the whole shutters with emery paper, applying a coat of pink wood primer followed by two coats of synthetic enamel of required shade etc. and refixing of repaired door shutters to existing door frames, including replacement with fixtures such as hinges, screws, bolts, mortice locks, aldrops, rollers etc. as required, all complete as per the direction of the Engineer-in-charge. (Measured for shutter size irrespective of thickness)
100
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Dismantling existing roofing sheets from truss, including removal of bolts, lowering the sheets to the ground carefully, stacking the reusable material and disposal of debris within the premises of FACT for all leads and lifts as per direction of Engineer incharge.
140
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Dismantling existing ridges, hips, valleys and gutters from truss, including removal of bolts, lowering them to the ground carefully, stacking the reusable material and disposal of debris within the premises of FACT for all leads and lifts as per direction of Engineer in-charge.
100
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Dismantling steel work in single or built-up sections in angles, tees, flats, beams and channels including all gusset plates, bolts, nuts, cutting rivets, welding etc. including dismembering and stacking within premises of FACT as per directions of Engineering in-charge. The rate includes necessary scaffolding and supporting arrangement for safe dismembering of steel members while the remaining steel part is to be keptfunctioning.
2000
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Chipping existing plaster of thickness 12 mm to 20 mm from walls including cutting the patch in proper shape, raking out joints and preparing the surface for replastering and disposal of rubbish to the dumping ground, all complete as per direction of Engineer-in-Charge.
250
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Earth work in excavation in all kinds of soil including hard laterite not requiring blasting by mechanical means (Hydraulic excavator) / manual means in foundation trenches or drains, including dressing of sides and ramming of bottoms, keeping the sides from collapsing and bailing out water to keep the trenches dry for concreting, for lift up to 1.5m, including getting out the excavated soil, back filling after construction of foundation in layers of 300mm and compacting each layer and disposal of surplus excavated soil as directed, for all leads within the premises as directed by Engineer in-charge. Item measured on excavation with 30cm additional width on each side of bottom most excavation for all depths.
60
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Earth work in open excavation in all kinds of soil including hard laterite not requiring blasting, by mechanical means (Hydraulic excavator) / manual means over areas exceeding 10sqm on plan including getting out and disposal of excavated earth in for all lifts and leads within the premises, as directed by Engineer incharge
90
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Filling available excavated earth (excluding rock) in trenches, plinth, sides of foundations etc. in layers not exceeding 20cm in depth, consolidating each deposited layer by ramming and watering, for all leads within the premises and lifts up to 1.5m.
40
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Providing and laying in position, LDPE sheet of thickness not less than 8 Mil (0.2mm) for use under concrete footings, beam or slabs, placed over shuttering sheet or over compacted earth.
60
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Providing and laying in position volume batched and machine mixed cement concrete of nominal mix 1:4:8 (1 cement: 4 coarse sand (Zone II / Zone III): 8 40mm nominal size graded hard granite broken stones) for cement concrete work, including all charges for mixing concrete, transporting, laying, compacting, finishing to level and slope, curing (with water and gunny bags as required or with approved curing compounds), etc. complete at all levels as per standard specifications including the cost of necessary shuttering as per the drawings / instructions of the Engineer in-charge. - for all works up to plinth level
2
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Providing and laying in position volume batched and machine mixed cement concrete of nominal mix 1:3:6 (1 cement: 3 coarse sand (Zone II or Zone III): 6 20mm nominal size graded hard granite broken stones) for cement concrete work, including all charges for mixing concrete, transporting, laying, compacting, finishing to level and slope, curing (with water and gunny bags as required or with approved curing compounds),etc. complete at all levels as per standard specifications including the cost of necessary shuttering as per the drawings /instructions of the Engineer in-charge. - for all works up to plinth level
50
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Providing and laying in position volume batched and machine mixed cement concrete of nominal mix 1:2:4 (1 cement: 2 coarse sand (Zone II or Zone III): 4 20mm nominal size graded hard granite broken stones) for cement concrete work, including all charges for mixing concrete, transporting, laying, compacting, finishing to level and slope, curing (with water and gunny bags as required or with approved curing compounds), etc. complete at all levels as per standard specifications including the cost of necessary shuttering as per the drawings / instructions of the Engineer in-charge. - for all works up to plinth level
55
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Providing and laying in position volume batched and machine mixed cement concrete of nominal mix 1:1.5:3 (1 cement: 1.5 coarse sand (Zone II or Zone III): 3 20mm nominal size graded hard granite broken stones) for cement concrete work, including all charges for mixing concrete, transporting, laying, compacting, finishing to level and slope, curing (with water and gunny bags as required or with approved curing compounds), etc. complete at all levels as per standard specifications including the cost of necessary shuttering as per the drawings / instructions of the Engineer in-charge. - for works at all levels
15
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Supplying, fabricating, conveying, and fixing reinforcement in position in RCC works at all levels with Thermo-mechanically treated (TMT), high yield strength deformed bars of Fe500D / Fe550D grade conforming to IS 1786 including all charges for uncoiling and straightening rods, cutting rods to required lengths, bending cold and placing in position by tying with 14- gauge black annealed MS wires and placing cover block.
5500
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Providing and laying in position as per drawings and instructions of Engineer in-charge, factory made, properly cured pre-cast cement concrete solid blocks of required wall thickness, having a compressive strength not less than 5N/mm2 from approved manufacturer for all brick works below plinth level, using cement mortar 1:6 (mortar thickness 8-12mm) in proper line and levels and curing the work with water.
3
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Providing and laying in position as per drawings and instructions of Engineer in-charge, factory made, properly cured pre-cast cement concrete solid blocks of required wall thickness, having a compressive strength not less than 5N/mm2 from approved manufacturer for all heights above the finished ground level, using cement mortar 1:6 (mortar thickness 8-12mm) in proper line and levels and curing the work with water. The charges also include the necessary scaffolding leaving holes between the brickwork for air circulation or exhaust, and adjustments for positioning door and window/ventilator frames.
10
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Random rubble masonry with hard stone available at site in foundation and for works up to plinth with cement mortar 1:6 (1cement: 6 coarse sand) using stones already available at site including levelling up with cement concrete 1:6:12 (1 cement: 6 coarse sand: 12 stone aggregate 20 mm nominal size) wherever required and pointing the joints with CM 1:6
3
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Structural steel work in single or built-up sections of grade Fe410 conforming to IS 2062 (channels, angles, beams, joists, plates and rods), including supplying, cutting, drilling holes as required, hoisting, fixing in position to lines and levels at all heights after cleaning thoroughly with power tools and painting as per painting specifications given in specific requirements of work including welding and/or bolting with special shaped washers etc. including cost of skilled/unskilled manpower, tools, materials, machinery, scaffolding etc. complete.
2000
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Providing and fixing pre-coated galvanised iron profile sheets (colour, size, shape and pitch of corrugation as approved by Engineer-in-charge) 0.50 mm (+ 0.05 %) total coated thickness with zinc coating 120 grams per sqm as per IS: 277, in 240 mpa steel grade, 5-7 microns epoxy primer on both side of the sheet and polyester topcoat 15-18 microns. Sheet should have protective guard film of 25 microns minimum to avoid scratches during transportation and should be supplied in single length up to 12 meter or as desired by Engineer in-charge. The sheet shall be fixed using self-drilling /self-tapping screws of size (5.5x 55 mm) with EPDM seal, complete up to any pitch in horizontal/ vertical or curved surfaces, including cutting to size and shape wherever required and fixing at all heights including the cost of necessary scaffolding.
140
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Providing and fixing pre-coated galvanised iron profile roof accessories such as ridges, flashings and gutters (colour, size, shape and pitch of corrugation as approved by Engineer-incharge) 0.50 mm (+ 0.05 %) total coated thickness with zinc coating 120 grams per sqm as per IS: 277, in 240 mPa steel grade, 5-7 microns epoxy primer on both side of the accessories and polyester topcoat 15-18 microns. Accessories should have protective guard film of 25 microns minimum to avoid scratches during transportation. Accessories shall be fixed using selfdrilling /self-tapping screws of size (5.5x 55 mm) with EPDM seal including cutting to size and shape wherever required and fixing at all heights including the cost of necessary scaffolding.
100
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Replacing damaged roofing sheets / side cladding with sheets of same material available at site after cleaning the sheets, cutting them to sizes, laying in position and fixing them to purlins / runners with anchor fasteners or J bolts of required size, and making them water tight by proper lapping with existing sheets on all sides etc. complete including the materials, Labour, cost of scaffolding etc. for working at all heights
70
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Replacing damaged roofing accessories like ridges, hips, valleys and gutters with same material available at site after cleaning the accessories and cutting them to sizes, laying in position and fixing with anchor fasteners / J bolts of required size, and making them water tight by proper lapping with existing sheets on all sides etc. complete including the materials, Labour cost of scaffolding etc. complete
50
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Supplying and fixing ‘clear’ Polycarbonate sheet of thickness not less than 1.2mm and width not less than 1000mm, having a transparency not less than 85%, and profile matching with the existing asbestos / polypropylene/ galvanized sheets fixed to purlins with 8mmm dia. G.I. plain and bitumen washers or with self-drilling fastener and EPDM washers etc. complete including cutting sheets to size and shape wherever required. The pitch and height shall be suitable for overlap with the roofing sheets being laid, so that the overlap shall be watertight and secure.
30
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Providing anti-terminate treatment, along the external masonry wall using Chlorpyriphos / Lindane E.C. 20% with 1% concentration or approved equivalent anti-termite chemical emulsions @ 2.25 litres per linear metre of wall, including drilling holes at 30cm apart at bottom of walls and plugging holes with chalk and white cement after injecting chemicals etc. and spraying the wooden doors and windows with ant-termite solution
170
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Providing woodwork with 1st quality Anjily wood in frames of doors in position with hold fast lugs or with dash fasteners of required diameter & length and applying two coats of synthetic enamel paint of approved shade over a coat of premium pink wood primer. The rate includes cost of wood, labour and cost of all materials and fixtures.
0.1
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Providing and fixing 25-40mm thick panelled shutters for doors made from 1st quality Mahagony wood after applying two coats of synthetic enamel paint of approved shade over a coat of premium pink wood primer (Area measured to frame cut for door panel) to existing door frames already fixed using 100mm SS hinges and SS screws, with fixtures such as 2 nos SS tower bolts, 1 nos SS handles, and aldrop of SS finish.
10
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Plastering with cement mortar 1:4, 12mm - 15mm thick, one coat floated hard and trowelled smooth to get an even levelled surface without defects at required levels, slope and verticality, at all heights including the cost of necessary scaffolding.
600
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Applying one coat of exterior grade water thinnable cement primer of approved brand on plastered surfaces, applied as per manufacturers application specifications.
800
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Finishing walls / roofs with smooth weatherproof quality acrylic exterior emulsion paint of required shade for new work with two or more coats applied with coverage as per manufacturers specifications over cement primer / paint / putty already applied (ASIAN APEX ULTIMA / BERGER WEATHERCOAT LONGLIFE) after cleaning the surface properly as required for application of paint.
750
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Painting over new steel structures after cleaning the surface properly with One coat (40 – 60µm) of Epoxy Zinc Phosphate primer of Whitish Grey color, Matt finish to be applied over the cleaned surface, followed by two coats of (70 – 110µm) Micaceous Iron Oxide epoxy paint, Brown color, Matt finish followed by one coat of (40 – 50µm) Two pack poly amide cured high build epoxy finish paint, white color, semi glossy finish, applied as per manufacturers specification, including cost of all scaffolding and labour at all heights.
200
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Painting over existing steel structures after cleaning the surface properly with two coats of ASIAN PAINTS RUSTOCAP (70 – 80µm) Product code 7040 or equivalent with a coverage of 7.5sqm per litre first coat dark grey and second coat light grey colour applied as per manufacturers specification, including cost of all scaffolding and labour at all heights.
1650
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Applying one coat of synthetic enamel paint of approved brand and manufacture of required colour to give an even shade on wood or metal, over primer coat or existing coat of paint after properly cleaning the surface, as per manufacturers specification.
100
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Supplying and fixing 4mm thick float glass panes in existing ventilators, at all heights
10
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Cleaning existing glass panes of wooden louver type ventilators at all heights by taking out the glass carefully, washing them with water, scrapping off any dirt or paints and placing them back in position after drying and wiping them clean. (Measured for area of glass panes cleaned
10
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Engaging man helper for cleaning works per day (8 hours /day)
10
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Providing and fixing in walls / RCC PVC pipes of 50 mm diameter(nominal) having a pressure rating of 6kg/cm2 .
10
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Providing and fixing on walls / RCC column face PVC pipes of 100 mm diameter(nominal) rainwater pipes using SS clamps and nails or binding wires and attaching one end to rainwater gutters with proper sealants. The sections shall include necessary end pieces, bends, sockets and down take pieces.
20
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Providing and fixing on walls / RCC column face PVC or UPVC pipes of 150 mm diameter(nominal) rainwater pipes using SS clamps and nails or binding wires and attaching one end to rainwater gutters with proper sealants. The sections shall include necessary end pieces, bends, sockets and down take pieces.
20
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Supplying and fixing in position half round rain-water gutters of 150mm diameter made from UPVC pipe conforming to IS 13592 Type A, including connecting them to down water pipes with suitable joint sealants. The sections shall include necessary end pieces and down take pieces
20
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Supplying, drilling/cleaning hole and fixing of HILTI / FISCHER Torque Controlled Expansion Anchor HST3 of HILTI or FAZ II of Fischer, of sizes ranging M10 / M12 / M16, to the specified embedment depth and activated with adequate torque as per manufacture’s specification, with the applicable tools and tackles, under the guidance of the manufacturer’s supervisor or authorised personnel.
10
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Anchoring rebar after placing in position and inserting into the holes drilled and grouted using the grout manufactured by HILTI / FISCHER or equivalent make for beams as directed by the engineer in-charge. Rate shall include supply of all materials (except reinforcement rods), conveyance, all charges for cleaning the surface, drilling holes, fixing rebar, grouting etc, at all levels by HILTI / FISCHER authorised personnel (reinforcement rods will be paid in separate item) for 16mm /20mm dia bars with HILTI RE-500 V4 adhesive or equivalent adhesive from FISCHER
10
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Supply and Erection of 415V, 32A 3 Ph & N, 4WAY Lighting Distribution Board with one number 32A, 4 pole RCBO (30mA) as incomer and 12 Nos 10A Single Pole MCBs as outgoing feeders. The DB shall have separate buses for phases, neutral and earth. The DB shall be double door type and suitable for conduit entry for outgoing and incoming. All MCBs shall be of Ccurve and 10kA short circuit capacity. DBs shall conform to IS 13032 and Bus bar rating shall be 100A minimum. The scope also includes the cost of termination of incoming wires including supply of lugs. The earth bus shall be suitable for taking individual earth leads for each circuit. The DB shall be suitable for flush mounting on a wall unless otherwise indicated in the layout drawing. The enclosure shall have IP43 protection. The gaskets used, if any, shall be of neoprene only. Spare slots provided for MCB mounting if any shall be properly blanked. Make of DB and fittings inside shall be LEGRAND / HAVELLS / INDOASIAN / STANDARD ELECTRICALS / C&S
1
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Supply and erection of 63A three phase surface / recess mount type meter box with IP43 metallic enclosure suitable for conduit entry for incoming and outgoing cables, fixing of 3 phase metre obtained from KSEB in the name of the owner, Supply and erection of 415V, 63A 4Pole isolator as incomer and 2 Nos of 32A, 4 pole isolators, including all liaison works with KSEB,providing all necessary cable connections and reconnections as required for the smooth functioning of the meter and approval of KSEB. Make of Meter box shall be FYBROS or equivalent and fittings inside shall be LEGRAND / HAVELLS / INDOASIAN /STANDARD ELECTRICALS / C&S
1
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Supply and wiring for circuit / submain wiring along with 4 runs 6sq.mm FRLSH PVC insulated stranded single core copper conductor cable, through 20mm / 32mm dia 1.5mm thick Electrical grade PVC conduit with ISI mark concealed in wall, ceiling or column or floor including supply of all fixing materials and interconnections complete as required for circuit wiring from the meter board to distribution board.
20
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Supply and wiring for circuit/ submain wiring along with earth wire with 2 runs 2.5 sq.mm + 1 run 2.5 sq.mm (earth wire) FRLSH PVC insulated stranded single core copper conductor, through 20mm/32mm dia 1.5mm thick Electrical grade PVC conduit with ISI mark in concealed / surface in wall, ceiling or column or floor including supply of all fixing materials and interconnections complete as required for circuit wiring from the distribution board to first switch board
400
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Supply and wiring for circuit/ submain wiring along with earth wire with 2 runs 1.5 sq.mm + 1 run 1.5 sq.mm (earth wire) FRLSH PVC insulated stranded single core copper conductor cable, through 20mm/32mm dia 1.5mm thick Electrical grade PVC conduit with ISI mark in concealed/surface in wall, ceiling or column or floor including supply of all fixing materials and interconnections complete as required for circuit wiring from the switch board to light point (only for wiring light point for godown area)
550
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Supply and fixing of 3 pin 5/6 amps modular socket (LEGRAND 675550 or equivalent) outlet and 5/6 amps modular switch (LEGRAND 675501 or equivalent), with modular front plate and cover in suitable size GI metal box concealed in wall with all fixing materials and interconnections as required.
10
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Supply and fixing 10A SP modular switch (LEGRAND 6730 05 or equivalent) with modular front plate and cover in suitable size GI metal box concealed in wall including all fixing materials and interconnection complete as required. (For controlling the lights inside godown)
10
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Supply and installing 18W LED type tube light fixed on industrial type batten suitable for surface/suspension mounting prewired up to terminal block with all accessories such as drivers, lamp holders, lamp etc. with transparent polycarbonate cover and all related accessories like rods for suspension, wires etc. (PHILIPS TC450 1XTLED+ Essential LED Tube or equivalent type of Crompton Greaves/ Philips /GE Lighting Ltd / WIPRO/ Havells)
15
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Supply and erection of angle holder along with 20W LED bulb with B22 base complete with all accessories including connections etc. as required (PHILIPS T Bulb or equivalent type of Crompton Greaves/ Philips / GE Lighting Ltd / WIPRO/ Havells/ Bajaj)
18
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Supply and erection of pendant holder along with 20W LED bulb with B22 base complete with all accessories including connections etc. as required. The holder shall be suspended from ceiling using a 20mm dia ISI marked PVC / steel conduit fixed in the ceiling / roof truss. (PHILIPS 20W standard Bulb or equivalent type of Crompton Greaves/ Philips /GE Lighting Ltd / WIPRO/ Havells/ Bajaj)
44
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Supply, Erection, Testing, Commissioning and Handing over of maintenance free copper bonded earthing system approved by Kerala state Electrical Inspectorate, comprising of 3m long, diameter not less than 17mm, earth electrode of low carbon steel with 250-micron copper bonding on outer surface and having terminals to connect the conductor. The electrode shall be surrounded with suitable environment friendly carbon-based back fill compound. A chamber with brick of suitable dimensions shall be provided for the Electrode as instructed by the EIC
2
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Supply and erection of PVC covered Aluminium conductors of size 16 sq.mm for DB earthing
40
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Dismantling of existing light fittings / ceiling fans, switch boards, MCB switchboards, Air conditioners, wirings, etc. and storing the same at locations within premises as per the instruction of Engineer in-charge.
1
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