Steel Industrials Kerala Limited Tender

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Steel Industrials Kerala Limited - SILK Tender

Works
Eprocure
Opening Date21 Dec 2018
Closing Date28 Dec 2018
Tender AmountRefer Documents 
Notes
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BOQ Items

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Fabrication of fully partitioned, dust and vermin proof enclosure for panel assembly as per form 4 of IS 8623 (with latest amendments) using 1.60 mm CRCA sheet as per approved design and requirement. wiith frotr and rear access facility. bus bar chambers. hinged doors ror all switch gear compartments, earthing the doors using 4 sq mm braided copper conductor, providing necessary cut_outs for mounting meters, relays, indication lamps, bus bar interconnection at", detachable covers for bus bar chamber and cable aley, painting the assembly with 2 coats synthetic enamel paint over a coat of zinc chromate primer etc as required. CRCA sheet alone be used for the fabrication. Angles/ flats/ slotted angles etc shall not be used for the fabrication of panel assembly. The measurments should be taken the area of the complete sheets used for panel board including partitions, folding, shrouding etc. including control wiring

1.5

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Supply and fixing the following types of beeding along the periphery of doors/ other detachable comparrments to make the panel assembly dust & vermin proof including sticking with glue A' section neoprene beeding suitable for 1.60/ 2.00 mm sheet

2

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Fabrication, supply, conveyance and installation of angle iron frame work for wall mounting panel board using suitable size angle iron cut and welded to shape including painting with two coats of synthetic enamel paint over a coat of zinc chromate primer, bolting the frame to the panel using required bolt and nuts, fixing the whole to the wall, making good the damages etc. as required.

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Supply and fixing the following accessories in the existing meter board and giving connections etc.

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32 A,415 V Backelite fuse fitting

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32 A,415 V,2 way neutral link mounted on DMC/ SMC base.

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20-32 A, clip-on offset tag fuse link of size fl

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Supply and installation of the following accessories suitable for 50 Hz , AC supply conforming to IS 8828-1995/ IEC 60898 of the following current ratings in the existing enclosure and giving connections as required

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25 A,2 pole, 30 mA RCCB

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6 Ato25 A, l0 kA, DP MCB (C curve)

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32A,2Pole, AC I rated power contractor with lNO+lNC auxiliary contracts & with AC coil

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24 Hours Timer for operating automatic ON-OFF function

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Aluminium anodised DangerNotice Board of size 150 x 100 mm. with inscriptions (both in English and Malayalam) and conventional Skull and Bone in Red colour.

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Supply and wiring with 650/1100 V grade PVC insulated stranded single core copper conductor cables conforming to IS 694 part I 1990 for interconnecting the control devices/ equipments including providing suitable size sockets at the termination points, keeping the wiring firm by suitable tie/ tie mounts/ PVC duct etc as required. 4.00 sq mm single run without sockets

8

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Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of l.1 KV grade of the following sizes in the existing RCC HUME/ STONE WARE /GI/ DW C pipe as required.

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2 core 10 sq mm

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Supplying siemens/ tropodur type nickel plated Double compression brass cable gland for PVC insulated and PVC sheathed armoured aluminium/ copper conductor cable 1.1 KV grade, and making end termination suitable for2/ 3/3.5/4 core cable of the following sizes as required.l0 sq mm

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l0 sq mm

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Supplying and providing earth clamps for siemens tropodur type cable glands of suitable length and other dimensions noted along with each size of glands for the followinge sizes of cables as required.

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4sqmm-16 sq mm with 12 mm wide x 1 mm thick clip

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Supply of superior quality aluminium tubular cable socket and making core termination of cables of the following sizes including crimpirg etc. as required.

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10 sq mm

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Supply route marker with 102mmx102mm cast iron, spike 5mm thick with inscription 'LT Cable, there on bolted / welded to 35x35x6mm angle iron 60cm long and fixing the same in ground as required.

2

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Supplying, laying and jointing of the following sizes of double wall corurgated (DWC) pipes made out of HDPE conforming to IS 14930 Part II for mechanical protection to underground power cables with all required accessories in hard soil 0.75m below ground level including excavation

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40 / 32 mm or nearest size

17

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Supply and fixing the following sizes of PVC Conduit conforming to IS 9537 / 1983 part III along with all required accessories on existing pole/ concrete etc. as service/protection pipe as required

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32 mm dia light gauge

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Supply and providing plate earthing as per IS 3043 with 600x600x6.30 mm GI/CI earth plate ,20 mm GI watering pipe fixed to the earth plate with 20 x 3 mm GI clamps, GI funnel with weld mesh, filling required quantity of charcoal including construction of inspection chamber with a bed concrete of 1:4:8 PCC using 40 mm broken stone (10 cm thick), brick work in cement mortar l:6, plastering the surface of brick masonary and the exposed surface of PCC bed with cement mortar l:4, 12 mm thick, (the finished inside dimension shall be 300 x 300 x 300 mm) but excluding test joint, earth continuity conductor to the plate, and covering at the top. (in ordinary soil.

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Supply and providing the following sizes of cast iron gully trap with covering at the top of the inspection chamber of earth pit as required

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300 x 300 x 6 mm cast iron gully trap with covering

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Supply and providing test joint for the earthing system using 2 Nos of the following sizes of strips including cutting and bending to shape, drilling necessary holes and fixed to the watering pipe etc as required.

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2x25 x 3 mm GI strip

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Supply and providing earth lead from the test joint to the earth electrode using the following sizes of conductors/ strips including cutting, drilling necessary holes (in case of strip) and fixing firmly with plate test ioint etc as required.

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25 x 3 mm GI strip

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Supply and drawing bare earthing conductors of the following sizes along with wiring/ cables and giving connection as required.

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3.15 mm copper conductor (10 SWG)

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25 x 3 mm GI strip

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Supply of superior quality copper earth socket for the following sizes of earth conductor including crimping etc. as required.

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3.12 mm (10SWG)

4

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Supply and providing thefollowing sizes of bolt and nut with washers on the existing MS box i earth bus etc. as required including drilling necessary holes as required

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25 x 6mm brass bolt & nut

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25 x 8 mm GI bolt & nut

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Fabrication, supply and conveyance and installation of name board with Granite stone with requird inscriptions such as scheme and the required names etc. supported by using suitable size angle iron frame work including painting and fixing the whole near the high mast pole as required including two nos photograps

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Charges for KSEB connection including all laison works (Actual Amount paid on production of receipt).

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SUPPLY AND INSTALLATION OF 12 MTR HIGH MAST SYSTEM WITH 6 NOS. OF 180W LED LIGHTS -2 Nos

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(a) Supply 12Mtr High Mast system with its accessories . Mast shaft shall be in one or two section, Galvanisation of single hot dipped, suitable for wind velocity as per IS 875, Head frame assembly 2point suspention system with steel wire rope 5mm dia (7/19 construction) and double drum winching system arrangement conforming to IS with galvanised lantern carriage suitable for accommodating 6nos flood light luminaires symmetrically and its control gear box and lightining spike. The mast shall have an integral 3 phase operation power tool installed inside the base compartment for its operation., (b Supply and conveyance foundation bolt made of special steel along with nuts, washers, anchor plates and templates. (c) Supply, errection, testing and commissioning of LED aviation obstruction light. (d) Supply and errection control box consists of :6-25A 4pole MCB incomer, 25A 4pole RCCB, single dial 24 hour timer with charging facility and contactor for automatic operation, and suitable size conection cable from control panel to flood light fittings . it shall also consists of suitable control for power tool three phase motor and giving connection.(e)Construction of suitable shallow foundation with 1:2:4 Concrete for the high mast considering the safe soil bearing capacity at site as 10 T/Sqmtr at 2 Meter depth with reiforcement for RCC works,bend tied and placed in position (plain grill requiring bend cold ) using for steel including form work for reinforced cement concrete and excavation of soil including neat banking. (f) Erection and commissioning of the above high mast with the help of crane/derrick and other suitable equipment and wiring of luminaries with wiring materials.

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Supply,installation,testing and commissioning of 180W LED flood light luminair with extruded aluminium heat sink pressure die cast aluminium cover on both side for holding of extruded aluminium heat sink and with voltage range ( 140 - 270V AC). The luminair shall be minimum IP 66 Protected. LED Driver efficiency should be greater than 105 % with colour temperature should be greater than 5700K range. Inbuilt-surge protection 10kv and power factor 0.95 with THD less than 10%.

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Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of 1.1KV grade of the 4 core 6 sq mm sizes in the existing RCC/ HUME / STONE WARE/ GI/ DWC pipe as required.

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Supply & laying of one No. PVC insulated and PVC sheathed armoured aluminium power cable of 1.1 KV grade of the following sizes in the existing masonry open duct as required.4 core 6 sq mm

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Supply & laying of DWC pipe in ordinary soil 0.75m below ground level including excavation 50 / 38 mm or nearest size

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Supplying siemens / tropodur type nickel plated Single compression brass cable gland for PVC insulated and PVC sheathed armoured aluminium/ copper conductor cable 1.1 KV grade, and making end termination suitable for 2/ 3/ 3½/ 4 core cable of the 6 sq mm sizes as required.

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Supplying and providing earth clamps for siemens/ tropodur type cable glands of suitable length and other dimensions noted along with each size of glands for the 6 sq mm with 12 mm wide x 1 mm thick clip sizes of cables as required.

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Supply of superior quality aluminium tubular cable socket and making core termination of cables of the 6 sq mm sizes including crimping etc. as required.

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Supply and providing plate earthing as per IS 3043 with 600x600x6.30 mm GI/CI earth plate, 20 mm GI watering pipe fixed to the earth plate with 20 x 3 mm GI clamps, GI funnel with weld mesh, filling required quantity of charcoal including construction of inspection chamber with a bed concrete of 1:4:8 PCC using 40 mm broken stone (10 cm thick), brick work in cement mortar 1:6, plastering the surface of brick masonry and the exposed surface of PCC bed with cement mortar 1:4, 12 mm thick, (the finished inside dimension shall be 300 x 300 x 300 mm) but excluding test joint, earth continuity conductor to the plate, and covering at the top. (in hard soil)

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Supply and providing the 300 x 300 x 6 mm cast iron gully trap with covering sizes of cast iron gully trap with covering at the top of of the inspection chamber of earth pit as required.

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Supply and providing test joint for the earthing system using 2 Nos of the 2 x 25 x 3 mm GI strip sizes of strips including cutting and bending to shape, drilling necessary holes and fixed to the watering pipe etc as required.

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Supply and providing earth lead from the test joint to the earth electrode using the 25 x 3 mm GI strip sizes of conductors/ strips including cutting, drilling necessary holes (in case of strip) and fixing firmly with plate test joint etc as required.

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Supply and drawing bare earthing conductors of the 3.15 mm copper conductor (10 SWG) sizes along with wiring/ cables and giving connection as required.

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--------Do---------2.65 mm copper conductor (12 SWG)

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supply of superior quality copper earth socket for the 3.15 mm (10 SWG)sizes of earth conductor including crimping etc. as required.

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Supply and laying the 25 x 3 mm GI strip sizes of strips laid 0.60 m below ground level including excavating trench of suitable size and refilling etc. as required (in ordinary soil).

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Supply and laying strips of the 25 x 3 mm GI strip sizes along with wiring/ cables and giving connection as required.

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Supply and providing the 25 x 6 mm GI bolt & nut sizes of bolt and nut with washers on the existing MS box / earth bus etc. as required including drilling necessary holes as required

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--------Do----------25 x 8 mm GI bolt & nut

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Supply and wiring with 4.00 sq mm single run without sockets. 650/1100 V grade PVC insulated stranded single core copper conductor cables conforming to IS 694 part I 1990 for interconnecting the control devices/ equipments including providing suitable size sockets at the termination points, keeping the wiring firm by suitable tie/ tie mounts/ PVC duct etc as required.

10

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Aluminium anodised Danger Notice Board of size 150 x 100 mm. with inscriptions ( both in English and Malayalam) and conventional Skull and Bone in Red colour.

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Supply and clamping the following sizes of "B" class GI pipe on wall with all required accessories & clamps etc., including cutting and making good the walls, painting the exposed portions etc., as protective covering to earth leads / cables. 40 mm dia (for service)

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Earth work excavation in ordinary soil and depositing with a lead up to 50 m and lift up to 1.50 m including neat banking

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Brick work in cement mortar 1:6 with country burnt bricks 19cm x 9cm x 9cm for foundation and basement.

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Plain cement concrete 1:4:8 using 40mm ( Normal size ) broken stone. ( m3 )

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Plastering with cement mortar 1:4, 12mm thick one coat.

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Fabrication, supply & installation of dust and vermin proof, wall mounting, thermoplastic meter box of folowing size suitable for fixing KSEB meter,fuse units, CT etc, hinged door construction for the front side with compartments if necessary, providing vision panel for the meter compartment, knock out for cable entry and exit. 600x300x214mm

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300x300x170mm

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Fabrication, supply, conveyance & installation of angle iron frame work for wall mounting panel board using suitable size angle iron cut and welded to shape including painting with two coats of synthetic enamel paint over a coat of zinc chromate primer, bolting the frame to the panel using required bolts and nuts, fixing the whole to the wall, making good the damagesetc as required.

15

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Supply and providing 32 A, 415 V Backelite fuse fitting

3

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16 A, clip-on offset tag fuse link of size f1

3

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32 A, 415 V, 2 way neutral link mounted on DMC/ SMC base.

1

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6 A to 25 A, 10 kA, 4 pole MCB (C curve)

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Fabrication ,supply and conveyance and installation of name board by using a plaque granite carrying the inscription "MPLAD Works" indicating the cost involved, the commencement, completion and inauguration date the name of MP sponsoring the project and name of the institution should be permanantly and prominently, erected in granite by using required bolt nad nuts as required. ( Actual Amount paid on production of recipt)

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KSEB Charges ( Actual Amount paid on production of recipt)

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