Kochi Metro Rail Limited Tender

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Kochi Metro Rail Limited - KMRL Tender

Services
Eprocure
Opening Date26 Dec 2018
Closing Date27 Feb 2019
Tender Amount₹ 30,05,00,000 
Notes
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Costs

Summary

Implementation Of Smart Led Lights In Abd Area Of Kochi

Description

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BOQ Items

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Supply, erecting, testing and commissioning of (ILM) Individual Lamp Monitoring Devices for differential pole - with street optics along with luminaire of suitable wattage with system lumens 3500 lumens

160

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Supply, erecting, testing and commissioning of (ILM) Individual Lamp Monitoring Devices for post top cylindrical pole - with symmetrical throw along with luminaire of suitable wattage with system lumens 3500 lumens

160

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Supply of LED street light fixture with pressure die cast aluminium housing body with optimal heat sink for better thermal dissipation. All the LED chips shall be with peanut lens made of PMMA to provide a good streetlight distribution. The lens shall be mechanically fixed (not glue pasted)and made of poly carbonate materials with high transmission index, delivering superior light output. Rated life burning hours 50,000 hr@lumen maintenance of 70 %, CCT5500 K, IP 66 optical and electrical compartment & impact resistance of complete luminaire /= IK08. Power factor 0.9 with surge protection min 4 KV internal and 10 KV external. Compliance to IS 10322/IEC 60598, LM 79 & LM 80, adherence with RoHS. Luminaire efficiency 105 lumens / Watt. The lumaire shall be controlled from feeder pillar with group control.

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GLS Street light with suitable wattage having system lumen output 1000 lumens

235

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GLS Street light with suitable wattage having system lumens 3000 lumens

1150

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GLS Street light with suitable wattage having system lumens 6800 lumens

470

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GLS Street light with suitable wattage having system lumens 10000 lumens

180

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Feeder Pillar and SIM

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Feeder Pillar : Supplying, unloading at site, shifting to site, assembling, levelling, grouting, erecting, earthing Testing, & Commissioning of Street light Feeder Pillar boxes as per tender specification. It Shall be a GPRS/GSM/ RF based remote street light monitoring system with capacity for self - protection from short circuit, over voltage and anti-theft alert, one contactor for each phase is to be provided. Device capability for scheduling the on/off timings of lighting control switchgears based on the available sun-rise and sunset. Special emergency on/off facility with wireless control. System capability to capture and provide all electrical parameters at variable time intervals and live data collection timings. Smart Energy meter with ISI marking class 0.5 accuracy for measuring power consumption.

130

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Supply and providing GSM sim

130

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Providing and fixing following IP-66 protected high power LED flood light system with pressure die cast aluminium housing with powder coating, 200 - 275 volt voltage with dimmable driver. PF 0.9 , should meet ANSI 2G vibration test, compliance to UL/CE with integrated dimmable driver. The driver shall be high efficiency having efficiency more than 85 % and in compliance with IEC standards. system life of 50,000 burning hours with 70 % lumens of initial lumens can be maintained. Overload and short circuit protection. Compliance to IS 10322/IEC 60598, LM 79 & LM 80. Adherence with RoHS.

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15000 lumens

156

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10000 lumens

12

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12000 lumens

12

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Fabricating, supplying and erection of following hot dip galvanised octagonal pole with BSEN 10025 grade S 355 JO steel plate for shaft, IS 2062 for base plate with door opening arrangements, including suitable boards Bakelite sheet and MCBs as per IS specifications suitable to withstand the wind speed of 45 m/s for GI pole in single section and single joint welded having dimensions bottom mm, top mm with 3 mm thick suitable base plate and 4 nos of J bolts along with template and the pole shall be hot dip galvanised in single dipping with not less than 70 microns as per ASMT- A 123 along and with suitable pole brackets of same material of pole. 8 way connector and 2A MCB inside pole and 40 mm diameter GI pipe for each cable entry. Pole shall be coated with epoxy zinc phosphate primer of 40 microns and finished using environmentally stable polyurethane based paint of 40 microns. Colour of coating shall be as approved by the Employer.

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7mtr along with 1000 mm GI double Arm ornamental bracket.

130

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Differential Arm - 7mtr & 5mtr pole along with 1000 mm GI ornamental bracket.

150

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7mtr pole along with 1000 mm GI single Arm ornamental bracket.

360

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Fabricating, supplying and erection of 3.5 to 4 meter hot dip galvanised cylindrical pole as per IS 1239 suitable boards Bakelite sheet and MCBs as per IS specifications suitable to withstand the wind speed of 45 m/s for GI pole in single section and single joint welded suitable base plate and 4 nos of J bolts along with template and the pole shall be hot dip galvanised in single dipping with not less than 70 microns as per ASMT- A 123 along and with suitable pole brackets of same material of pole. 8 way connector and 2A MCB inside pole and 40 mm diameter GI pipe for each cable entry. Pole shall be coated with epoxy zinc phosphate primer of 40 microns and finished using environmentally stable polyurethane based paint of 40 microns for pole surface to make absolutely rust and corrosion proof as well as giving a pleasing appearance through antique finish. Colour of coating shall be as approved by the Employer.

160

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Supply and erection of Hot Dip Galvanised composite Octagonal Pole with cross arm and other accessories suitable for mounting LED light and carrying 415 V 4 wire ACSR conductor of following height and 3mm thickness with baseplate including cost of nuts, bolts and all accessories supplied by the manufacturer including cost of foundation accessories etc., There should be a provision for 3 phase 4 wire 415 volt ACSR rabbit conductor, with suitable junction box for giving service connections, isolator and fuse carrier with connecting wires up to junction box on the Octagonal poles , 8 way connector and 2A MCB inside pole and 40 mm diameter GI pipe for each cable entry . The foundation bolts as per manufacturer’s design should be hot dipped galvanised complete with door locking arrangement with sleeve type door for the cut out compartment. Terminal plate consisting of 2nos. of 100 A, 4 pole neutral links including cost of RCC 1:1:5:3 for foundation of size as per drawing and able to withstand ASCR conductor load as well as wind load of 45 m/s . The rate is inclusive of fixing the pole with labour and material required to complete the job in all respect to the satisfaction of Engineer -in-charge

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9 meter Composite pole with single arm bracket

2100

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7 meter Composite pole with single arm bracket

220

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Providing and laying The conductors shall be annealed, stranded high conductivity Aluminium/Copper high grade, HRPVC insulated, laid up extruded PVC (FRLS) inner sheathed, single galvanized round steel/Aluminium wire armoured and overall jacketed with PVC (FRLS) PVC sheathed cable of 1.1 KV grade aluminium conductor armoured approved make in DW HDPE duct pipe as per IS:1225 including excavation of 30 cmx 75 cm size trench, 25 mm thick under layer of sand, second class brick covering, refilling earth, compaction of earth, making necessary connection, testing etc. as required of size. Supply, testing and Laying PVC steel/GI wire/flat armoured cable of 1100 V grade of Aluminium Conductor of following sizes in trench as per standards, with necessary cable identification mark to be provided at distance of 10 mt and cable tag at two ends of the cable.

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3.5 Core 50 sq.mm

2000

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4 core 10 sq.mm

70000

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Supplying and Wiring up to the light fixture from the junction box using 3 x 1.5 Sq. mm flexible copper wire.

28000

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Supplying & fixing double compression weather proof glands ( CMRI Approved) making joint with necessary bi metallic crimping socket of long neck type connecting the same to various equipment/panel/DB etc. for the following sizes:

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3.5 Core 50 sq.mm

260

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4 core 10 sq.mm

7000

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3 x 1.5 Sq. mm flexible copper wire.

7000

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Supply , Installing following size of perforated Hot Dipped galvanised Iron cable tray ( galvanisation thickness shall not be less than 50 microns) with perforations not more than 17.5%, in convenient sectioned joined with connectors, suspended from ceiling with GI suspenders including GI bolts & nut bolts etc. as required .

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300X50x1.6 mm thickness

200

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225X50X1.6 mm thickness

100

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100X50X1.6 mm thickness

100

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Supply , Installing following size of perforated Hot Dipped galvanised Iron cable tray "bends" ( galvanisation thickness shall not be less than 50 microns) with perforations not more than 17.5%, in convenient sectioned joined with connectors, suspended from ceiling with GI suspenders including GI bolts & nut bolts etc. as required .

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300X50x1.6 mm thickness

25

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225X50X1.6 mm thickness

25

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100X50X1.6 mm thickness

50

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Supply , Installing following size of perforated Hot Dipped galvanised Iron cable tray "Tee" ( galvanisation thickness shall not be less than 50 microns) with perforations not more than 17.5%, in convenient sectioned joined with connectors, suspended from ceiling with GI suspenders including GI bolts & nut bolts etc. as required .

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300X50x1.6 mm thickness

10

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225X50X1.6 mm thickness

15

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100X50X1.6 mm thickness

20

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Supply, installation, testing and commissioning of Nickel coated Copper bonded electrode made from low carbon steel. Earth rods and molecularly bonded with 99.9 % pure electrolytic copper with 250 micron coating, 17.2 mm dia with pressed contact including stainless steel nut, bolts and washers.

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Supply of copper bonded rod of size (17.2mmx3000mm) with 1 nos chemical bag of 40 kg. with all accessories. Approximate weight of copper electrode is 5.62 kg

30

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Supply of copper bonded rod of size (17.2mmx2000mm) with 1 nos chemical bag of 25 kg. with all accessories. Approximate weight of copper electrode is 5.62 kg

1450

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Tinned earth bench /strip of 25X3 mm size with threaded screw ports with stainless steal screws and washers with 6 holes.

130

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Providing and fixing 25mm x5mm Copper strip for connecting from the earth electrode including connection with Brass nut, Bolt, spring washer excavation and refilling etc as required

500

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Supplying and laying 6 SWG GI wire at 0.5m below the ground level for conductor earth electrode including connection, termination with GI thimble etc as required

75000

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Tinned earth bench /strip of 25X3 mm size with threaded screw ports with stainless steal screws and washers with 8 holes.

20

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Boring earth pit from 0 to 15m

2990

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Supply and providing PVC warning tape 150mm wide and 100 micron thick below ground but above the cables as required

75000

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Cable Route marker

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Supplying and making cable route marker with cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) of size 60 cm x 60 cm at the bottom and 50 cm x 50 cm at the top with a thickness of 10 cm including inscription duly engraved as required.

2500

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Supplying and laying of following size DWC HDPE pipe ISI marked along with all accessories like socket, bend, couplers etc. conforming to IS 14930, Part II complete with fitting and cutting, jointing etc. in the existing trench, complete as required

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63 mm dia (OD-63 mm & ID-51 mm nominal)

75000

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120/103.5 mm (Outer/Inner Dia.)

1000

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Energy Meter

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Three phase smart energy meter with enclosure as per KSEB specification and approval.

130

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Setting up of a Centralised Control and Monitoring Centre and Project Office for all the two regions ( Fort Kochi and Ernakulum ) of the ABD of Kochi Smart City with all required Hardware and soft wares and required quantity of furniture to man the Centre, with features like remote monitoring, management and control of lamps on an individual or group level through intuitive software, with real time accurate data and shall be robust and secure, regular data back ups, automatic failure reports to improve corrective and preventive maintenance, accurate energy metering. Compatible with third party hardware and software - to enable addition of various smart city application in future etc. Periodic software upgrades to provide enhanced functionalities. capable of supporting seventy five lights. Map based visualisation etc.

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Supply, installation, testing and commissioning of 55" flat screen HD LED TV with remote control and wall mount unit / floor stand unit complete with making connections etc as required. ( Sony / Samsung/Panasonic make )

1

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Supply, Installation, testing and commissioning of Server type:2U rack configuration flexibility; Processors : Two dual core 64 bit intel CPUs, 2.4 GHz: Memory 8 GB RAM; Local storage : 2 hard drives, 1 TB each, Opearting system : Windo Server 2012, enterprise edition or higher; net work adaptor: dual embedded gigabit ether net NIC& PCI NIC; power supply : 750 W Hot plug power supply ; Key board and montor: inside the rack - HP rack , Colour printers - A4, and A3 laser jet.

1

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Supply, installation, testing and commissioning of Intel i7, 5 th generation process 3 GHz, 4 GB RAM with 2 TB hard disk, DVD - RW/ key Board, optical mouse/lLAN card/19" LED monitor. Minimu 6 USB ports. With pre laoded licensed windows 7 professional software or higher.

2

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Supply, Installation, testing and commissioning of Smart Street light Management Soft ware

1

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Supply, Installation, testing and commissioning of 3 KVA online UPS with min battery backup 1 hours with batteries. ( Battery make Exide/Amron/Quanta) UPS make Emerson/APC/Numeric.(This is UPS is required for the central server room)

1

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Supply, Installation, testing and commissioning of 1 KVA online UPS with min battery backup 1 hours with batteries. ( with main switch 32 A DP and enclosure) ( Battery make Exide/Amron/Quanta) UPS make Emerson/APC/Numeric.

2

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Supply, installation, testing and commisoning of 1.5 T split Air Conditoners with auto swithc over circuit complete in all respects. ( make Voltas/ Bluestar/ Mitsubishi)

3

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Solar LED street light

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Supply, transportation , delivery and installation of 44 w Standalone Integrated 6 meter Solar Street Light modular design, plug & play connection lead with (1) Battery (LiFePO4) capacity of 100Ah, IP rating of IP 68 , Operating temperature of -0 to 60 ºC, Life cycles of 2000 cycles @ 90% DOD. (2) PV module of mono-Si Battery technology, Watt peak rating per module of 180 Wp/23Voc, Number of 8 strings (3) Luminaire shall have typical service life of 50,000 hours, Standard light profile 6H 100% + 6H 50%, CCT=5000K; CRI70 ,Maximum luminous flux of 6000lm, LED Street Light (system lumen 6000 ) (4) Column of 6 meter , Size of square column size 172x172mm , Construction of Aluminium alloy material with Powder painting surface finish, Special locking mechanism for accessories for outdoor installation as per specifications designed for outdoor use with high quality 6 meter aluminium alloy pole Integrated with vertical PV panel into pole Philips model BRP711 LED60/CW 44W 12V DM SD 6.0M / Schreder / GE / Transrail or equivalent or as directed by the departmental authorities

2

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Supply, transportation, delivery and installation of 25 w Standalone Integrated 4 meter Solar Post top Light with modular design, plug & play connection lead with (1) Battery (LiFePO4) capacity of 60Ah, IP rating of IP 68 , Operating temperature of -0 to 60 ºC, Life cycles of 2000 cycles @ 90% DOD. (2) PV module of mono-Si Battery technology, Watt peak rating per module of 180 Wp/23Voc, Number of 4 strings (3) Luminaire shall have typical service life of 50,000 hours, Standard light profile 6H 100% + 6H 50%, CCT=5700K; CRI70 ,Maximum luminous flux of 2500lm, LED post top Light (4) Column of 4 meter , Size of square column size 172x172mm , Construction of Aluminium alloy material with Powder painting surface finish, Special locking mechanism for accessories for outdoor installation as per specifications designed for outdoor use with high quality 4 meter aluminium alloy pole Integrated with vertical PV panel into pole Philips model BGP161 LED2500/NW 12V SD / Schreder / GE / Transrail or equivalent or a

2

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Foundation and erection charges with special T&P, for 7.50 Mtrs long Octagonal /Conical pole duly erecting on base plate duly providing 4 Nos foundation bolts with nuts with providing of 0.45Mtr x 0.45Mtrs x1.20 Mtr size M20 cc work vibrated concreting mixing with necessary steel (10kgs) reinforcement and curing for 7 days as directed by the field engineers during execution including excavation of Earth/BT all labour charges and cost and conveyance of materials etc. complete.

4

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DISMANTLING

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Cost of dismantling of old Tubular Poles and fittings wherever required

1000

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Dismantling( without damage) LT 3 phase 4/5 wire OH line including existing structure, strut, stays, cross arms, insulators etc. and transportation and stacking of all materials as per the instructions including digging out, loading and unloading to lorries without damaging the materials.

135

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Stringing and shackling, fitting cross arms, insulators and binding, giving jumper connections etc. using ACSR Rabbit conductor for phase and ACSR weasel for neutral, LT 3 phase 4 wire line including cutting and removing tree branches where ever necessary and conveyance of all materials from stacking place.

45

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Supply at site ACSR Rabbit conductor

105

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Supply at site ACSR Weasel conductor

35

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OPERATION AND MAINTENANCE

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Operation and Maintenance of street lighting system for 1 st year after Operational Acceptance

1

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Operation and Maintenance of street lighting system for 2nd year after Operational Acceptance

1

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Operation and Maintenance of street lighting system for 3rd year after Operational Acceptance

1

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Operation and Maintenance of street lighting system for 4 th year after Operational Acceptance

1

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Operation and Maintenance of street lighting system for 5 th year after Operational Acceptance

1

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CIVIL FOUNDATIONS OF LIGHT POLS AND CCMS PANELS

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Earth work in excavation by mechanical means (Hydraulic excavator) /manual means in foundation trenches or drains (not exceeding 1.5 m in width or 10 sqm on plan), including dressing of sides and ramming of bottoms, lift up to 1.5 m, including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 m.All kinds of soil

1820.1

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Bailing out water icluding removing slush including pumpset

820

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Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level:1:4:8 (1 cement : 4 coarse sand : 8 graded stone aggregate 40 nominal size

60.86

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Providing and laying in position machine batched and machine mixed design mix M-25 grade cement concrete for reinfrced cement concrete work, using cement content as per approved design mix, including pumping of concrete to site of laying but excluding the cost of centering, shuttering, finishing and reinforcement, incuding admixture in recommended proportions as peer IS: 9103 to retard settting concrete improve workablit without impairing strength and durability as per engineer in charge. Note the cement content considered in this item is @330 kg/ cubic meter. Excess or less cement used as per .

1394.91

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Steel reinforcement for RCC work incuding straightening, cutting, bending,placing position and binding all complete up to plinth level thermo mechanically treated bars of grade Fe- 500 more

55796.4

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Centering and shuttering including strutting etc, and removal of form for foundation, footings, bases of column, etc for mass concrete.

11458.8

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