Kochi Metro Rail Limited Tender
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Description
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Contact
Tender Id
2022_KMRL_512490_1Bid Award Id
ViewTender No
KMRL/PROC/TENDER/2022-23/101Tender Authority
Kochi Metro Rail Limited ViewPurchaser Address
-Website
http://etenders.kerala.gov.in
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BOQ Items
Suspended Sign fixing : Providing and fixing suspension for the signs using MS Hollow Circular sections cut, fabricated as per drawing and provided with connectors plates for mounting with holes and entire assembly finished in PU paint to colour to match RAL CLASSIC 7016 color as approved by the Engineer -in-chagre. Suspenders shall be made to required lengths for each sign for its location after studying the site and ensuring a perfectly aligned and leveled sign installation. This item includes all work done on false ceiling like opening/dismantling/local cutting to pass the suspender and reinstalling/doing good/assembling the same after fixing and installation on the sign. Length of suspender for one sign is calculated as total length of 2 suspenders used for that sign. Providing and fixing at location using 50mm dia NB 3.5mm thick MS hollow sections, fabricated and finished as specified. The cost shall be quoted for providing 1m long suspenders for 1 sign.The suspenders shall be fixed to the overhead concrete beams/slabs using 6mm thick MS plate.12mm dia anchor fastners of specified make duly approved by the Engineer-in-charge and connected to the sign using M8 Bolts with lock nuts and lock clip washers in numbers as specified in the drawings.This suspender shall include cover plate made in MS Hollow section with a 20mm flange made in 2mm thick CRCA MS sheet and powdercoated to match GreyG3 as specified and duly approved by the Engineeer-in-Charge (Drawing Ref 1.1.1susp)
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Face mounted sign, illuminated
Face Mounted (Drawing Ref 1.1.3 A,B,C )
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Providing and fixing illuminated signs including all operations from fabrication to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge.
Sign Box:
The sign box 70mm deep shall be fabricated out of 15 mm thick Aluminium extrusion channel. The frame work is to be completed with internally blind revetting and brackets. Complete sign box is to be powder coated in RAL classic 7916 as per approved sample.
Bilingual text panel - Illuminated surface
Providing and fixing of backlit sign panel on both side of sign box with 8mm thk clear acrylic with a layer of milky white translucent self-adhesive film as per specification applied on the entire surface of acrylic and plotter cut blockout self adhesive vinyl as per specification applied on top of the first layer to produce the desired design intent.
Sign panel - 1 side Illuminated face
Providing and fixing sign panel on front side of sign box made out of 8mm thick acrylic sheet. Sign face shall be made in 8mm thick clear white acrylic (as specified) having graphics pasted in Plotter cut vinyl and entire panel covered with a protective over laminate. The films to wrap around the edge of the acrylic to a distance of 25mm on the back side. The acrylic Sign Panel should be fixed on the Sign box with appropriate adhesive
Illumination
Providing and fixing the LED strips for proper illumination. Please see "Technical Specification" for LED Specification.
Above description generally holds good for the following signage unless otherwise specified except due modifications with special mention
Accessories: Providing and fixing all accessories such as nut-inserts, screws , rivets, bolts, washers, nuts, etc. complete as per drawing.
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Sizes : 1200 x 300, Drawing 1.1.3 A
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Sizes : 1500 x 300,Drawing 1.1.3 B
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Projected:
Providing a Sign post of 80mm dia NB 5 mm thick MS hollow sections including welded Base plate in 8mm thick MS Plate and as per drawing with Concrete footing. The post shall closed with a 300 mm Dia and 150 mm thick Sadarahalli Stone as per the drawing to ensure a rigid connection at site. Providing a 6A SPN MCB electrical junction box welded to the post as specified location and making holes in the post for passing the electrical cable. The entire post assembly shall be painted in PU paint to match colour Grey as specified and approved by the Engineer-In-charge. The Post shall be always be a single contnuous element without any joints.Cost to include all activities and temporary props used for a perfect vertical in plumb installation, shim Plates for adjustment of levels and filling the gap with concrete slury etc required for fixing the sign in an external location. (Drawing ref 1.1.9 Post)
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Sign Mounting :
Face :The sign mounting frame made up of 40x40x5mm MS Equal angles as a frame back to back provided with welded angle cleats plates in 40x40x5mm MS Equal angles along the perimeter of frame with slots to receive the rivets to fix the sign frame as per drawing . Complete mounting frame including channel supports are to be PU painted to match GreyG2 of approved make and duly approved by Engineer-in-Charge. Drawing 1.1.3face
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Suspended sign, Illuminated, 2 sided Suspended ,Drg. No.1.1.1 (1.1.1A,B,C)
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Providing and fixing Type IV Retroreflective Signage including all operations from fabrication to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge.
Sign Box
The sign box 100mm deep shall be fabricated out of 5 mm thick Aluminium sheet. The frame work is to be completed with internally blind revetting and brackets. Complete sign box is to be powder coated as described, and as per approved sample.
Sign panel - 2 side Non-Illuminated face
Providing and fixing sign panel on both side of sign box made out of 5mm thick aluminium sheet. Sign face shall be made in 5mm thick aluminium sheet (as specified) having graphics pasted in Plotter cut vinyl (Retroreflective) and entire panel covered with a protective over laminate. The films to wrap around the edge of the acrylic to a distance of 25mm on the back side.
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Direction Vacinity sign(Retro Reflective) Sizes 1350 x 450, (Drawing 1.1.8A) , 2 sided
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Providing and fixing Type IV Retroreflective Signage including all operations from fabrication to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge.
Sign Box
The sign box 100mm deep shall be fabricated out of 5 mm thick Aluminium sheet. The frame work is to be completed with internally blind revetting and brackets. Complete sign box is to be powder coated as described, and as per approved sample.
Sign panel - 1 side Non-Illuminated face
Providing and fixing sign panel on both side of sign box made out of 5mm thick aluminium sheet. Sign face shall be made in 5mm thick aluminium sheet (as specified) having graphics pasted in Plotter cut vinyl (Retroreflective) and entire panel covered with a protective over laminate. The films to wrap around the edge of the acrylic to a distance of 25mm on the back side.
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Direction Vacinity sign(Retro Reflective) Sizes 1350 x 450, (Drawing 1.1.8B) , 1 sided
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Post
Providing a Sign post of 80mm dia NB 5 mm thick MS hollow sections including welded Base plate in 8mm thick MS Plate and as per drawing with Concrete footing. The post shall closed with a 300 mm Dia and 150 mm thick Sadarahalli Stone as per the drawing to ensure a rigid connection at site. Providing a 6A SPN MCB electrical junction box welded to the post as specified location and making holes in the post for passing the electrical cable. The entire post assembly shall be painted in PU paint to match colour Grey as specified and approved by the Engineer-In-charge. The Post shall be always be a single contnuous element without any joints.Cost to include all activities and temporary props used for a perfect vertical in plumb installation, shim Plates for adjustment of levels and filling the gap with concrete slury etc required for fixing the sign in an external location. 1.1.8 Post Foundation and Pedestal
Providing and laying foundation for the Totem sign in PCC (concrete M20) including its compaction and all activities like Excavation, PCC base layer, Casting of holding down HTS anchor J bolts of 16mm dia using a sized template in MS 8mm thick for locating and accurate spacing of bolts as per drawing. Providing and fixing in position Sadarhalli stone pedestal in hand dressed rough finish surface in required size and shape as per drawing in 2 parts.The item cost includes cutting and opening the floor finish at location, and making good the location to the match the original finish after fixing and installation of sign
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Projected Sign, Non Illuminated, 2 sided
Projected,Drawing Ref 1.1.9A (1.1.9 A,B)
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Providing and fixing non illuminated signs in exterior areas of stations with/without the KMRL symbol close to the entrance visible form approach road including all operations from fabrication to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge.
Sign Box (Double Height)
The sign box 130mm deep shall be fabricated out of 15 mm thick Aluminium extrusion channel. The frame work is to be completed with internally blind revetting and brackets. Complete sign box is to be powder coated in RAL classic 7016 as per approved sample.
Sign panel - 2 side Non-Illuminated face
Providing and fixing sign panel on both side of sign box made out of 8mm thick acrylic sheet. Sign face shall be made in 8mm thick clear white acrylic (as specified) having graphics pasted in Plotter cut vinyl and entire panel covered with a protective over laminate. The films to wrap around the edge of the acrylic to a distance of 25mm on the back side. The acrylic Sign Panel should be fixed on the Sign box with appropriate adhesive.
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Size 1200 x300 (Drawing ref 1.1.9A) PROJECTED
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Projected
Providing a Sign post of 80mm dia NB 5 mm thick MS hollow sections including welded Base plate in 8mm thick MS Plate and as per drawing with Concrete footing. The post shall closed with a 300 mm Dia and 150 mm thick Sadarahalli Stone as per the drawing to ensure a rigid connection at site. Providing a 6A SPN MCB electrical junction box welded to the post as specified location and making holes in the post for passing the electrical cable. The entire post assembly shall be painted in PU paint to match colour Grey as specified and approved by the Engineer-In-charge. The Post shall be always be a single contnuous element without any joints.Cost to include all activities and temporary props used for a perfect vertical in plumb installation, shim Plates for adjustment of levels and filling the gap with concrete slury etc required for fixing the sign in an external location. (Drawing ref 1.1.9 Post)
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Suspended Sign, Non-Illuminated, 2sided, single Height,Suspended ,Drg. No. 2.1.2 (2.1.2 A,B,C)
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Providing and fixing non illuminated signs including all operations from fabrication to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge.
Sign Box (Double Height)
The sign box 130mm deep shall be fabricated out of 15 mm thick Aluminium extrusion channel. The frame work is to be completed with internally blind revetting and brackets. Complete sign box is to be powder coated in RAL classic 7016 as per approved sample.
Sign panel - 2 side Non-Illuminated face
Providing and fixing sign panel on both side of sign box made out of 8mm thick acrylic sheet. Sign face shall be made in 8mm thick clear white acrylic (as specified) having graphics pasted in Plotter cut vinyl and entire panel covered with a protective over laminate. The films to wrap around the edge of the acrylic to a distance of 25mm on the back side. The acrylic Sign Panel should be fixed on the Sign box with appropriate adhesive.
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Sizes 550 x 500, Drawing 2.1.2B
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Suspended Sign fixing : Providing and fixing suspension for the signs using MS Hollow Circular sections cut, fabricated as per drawing and provided with connectors plates for mounting with holes and entire assembly finished in PU paint to colour to match RAL CLASSIC 7016 color as approved by the Engineer -in-chagre. Suspenders shall be made to required lengths for each sign for its location after studying the site and ensuring a perfectly aligned and leveled sign installation. This item includes all work done on false ceiling like opening/dismantling/local cutting to pass the suspender and reinstalling/doing good/assembling the same after fixing and installation on the sign. Length of suspender for one sign is calculated as total length of 2 suspenders used for that sign. Providing and fixing at location using 50mm dia NB 3.5mm thick MS hollow sections, fabricated and finished as specified. The cost shall be quoted for providing 1m long suspenders for 1 sign.The suspenders shall be fixed to the overhead concrete beams/slabs using 6mm thick MS plate.12mm dia anchor fastners of specified make duly approved by the Engineer-in-charge and connected to the sign using M8 Bolts with lock nuts and lock clip washers in numbers as specified in the drawings.This suspender shall include cover plate made in MS Hollow section with a 20mm flange made in 2mm thick CRCA MS sheet and powdercoated to match GreyG3 as specified and duly approved by the Engineeer-in-Charge
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3D CHANNEL LETTER,Illuminated), Face mounted, Drawing 2.2,(2.2a,b,c)
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Providing and fixing 3D Channel Letter station name sign on exterior walls of stations for visibility and identification from approaching roads including operations from fabrication to installation all complete as per relevant drawings, technical specifications, signae schedule and to the satisfaction of the Engineer-in-charge.
Logo
Providing and fixing Logo mounted on wall, made out of 3 mm thick Aluminium sheet white color(as specified) folded to required size and shape as per drawing and fixing to Wall. The Front facia to be made out of 8mm thick Acrylic(Milky White 040) with Transluscent Vinyl as per Pantone shade to be pased on front surface of Acrylic. Providing the LED lighting insice the 3D
Logo with proper illunination, and providing all the necessay Power controls, Wiring etc. All corners and hairline joints of sign face shall be finished and filled neat wigh white/clear silicon sealent. Cost includes all the necessary arrangement like templates, props, scaffolding, and parfect alignment and placement of the sign as specified and approved by the Engineer-in-charge.
Name Panel Letters
Providing and fixing 3D Channel letter mounted on wall, made out of 3 mm thick Aluminium sheet white color(as specified) folded to required size and shape as per drawing and fixing to Wall. The Front facia to be made out of 8mm thick Acrylic(Milky White 040) with Transluscent Vinyl as per Pantone shade to be pased on front surface of Acrylic. Providing the LED lighting insice the 3D
Channel Letters with proper illunination, and providing all the necessay Power controls, Wiring etc. All corners and hairline joints of sign face shall be finished and filled neat wigh white/clear silicon sealent. Cost includes all the necessary arrangement like templates, props, scaffolding, and parfect alignment and placement of the sign as specified and approved by the Engineer-in-charge.
Above description generally holds good for the following signage unless otherwise specified
except due modifications with special mention
Accessories: Providing and fixing all accessories such as nut-inserts, screws , rivets, bolts,
washers, nuts, etc. complete as per drawing.
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3D Channel Letters ,Size 600 x6500, Drawing Ref 2.2.A
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Sign Mounting : Face :The 3D Channel Letters should be fixed to wall with ACP Cladding frame. Complete mounting including the ACP sheet, supporting members/ channels ect. and PU painted to match GreyG2 of approved make and duly approved by Engineer-in-Charge. ,
All corners and hairline joints of sign face shall be finished and filled neat wigh white/clear silicon sealent. Cost includes all the necessary arrangement like templates, props, scaffolding, and parfect alignment and placement of the sign as specified and approved by the Engineer-in-charge. Drawing 2.2face
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Station Name sign, , Illuminated Suspended/ facemounted/post mounted with pedestal foundation ,Drawing 2.3B (2.3 A,B,C)
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Providing and fixing -illuminated signs including all operations from fabrication to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge.
Logo
Providing and fixing Logo mounted on Sinage structure MS square box100x100x5mm welded to base plate anchored toterrace floor level / fixed to ceiling side, made out of 3 mm thick Aluminium sheet white color(as specified) folded to required size and shape as per drawing and fixing to Wall. The Front facia to be made out of 8mm thick Acrylic (Milky White 040) with Transluscent Vinyl as per Pantone shade to be pased on front surface of Acrylic. Providing the LED lighting insice the 3D Logo with proper illunination, and providing all the necessay Power controls, Wiring etc. All corners and hairline joints of sign face shall be finished and filled neat wigh white/clear silicon sealent. Cost includes all the necessary arrangement like templates, props, scaffolding, and parfect alignment and placement of the sign as specified and approved by the Engineer-incharge. Name Panel Letters
Providing and fixing 3D Channel letter Sinage structure MS square box100x100x5mm welded to base plate anchored toterrace floor level / fixed to ceiling side, made out of 3 mm thick Aluminium sheet white color(as specified) folded to required size and shape as per drawing and fixing to Wall. The Front facia to be made out of 8mm thick Acrylic(Milky White 040) with Transluscent Vinyl as per Pantone shade to be pased on front surface of Acrylic. Providing the LED lighting insice the 3D Channel Letters with proper illunination, and providing all the necessay Power controls, Wiring etc. All corners and hairline joints of sign face shall be finished and filled neat wigh white/clear silicon sealent. Cost includes all the necessary arrangement like templates,props, scaffolding, and parfect alignment and placement of the sign as specified and approved by the Engineer-in-charge.
Above description generally holds good for the following signage unless otherwise specified except due modifications with special mention
Accessories: Providing and fixing all accessories such as nut-inserts, screws , rivets, bolts, washers, nuts, etc.
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Overhead Station name each set of, Size 9400x1500, Drawing 2.3A ("Bolgatty") (Letters - "Kochi Water Metro") . POST MOUNTED
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Sign Mounting : The 3D Channel Letters should be fixed on the MS Box Structure, which is to be fixed on Ceiling/roof frame work /roof beam/pelmet/ pedastal and foundation with expansion Bolts(Hilty) as per drawing . Overhead station name (Bolgatty) signages are mounted with ACP cladding and frame. Complete mounting including PU painted to match GreyG2 of approved make and duly approved by Engineer-in-Charge(REFER Corresponding drawing for locationof OVERHEAD SIGNAGE)
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Overhead Station name(Bolgatty)(Post mounted with pedestal foundation on flat roof including cost of RCC foundation)
Post
Providing a Sign post of 80mm dia NB 5 mm thick MS hollow sections including welded Base plate in 8mm thick MS Plate and as per drawing with Concrete footing. The post shall closed with a 300 mm Dia and 150 mm thick Sadarahalli Stone as per the drawing to ensure a rigid connection at site. Providing a 6A SPN MCB electrical junction box welded to the post as specified location and making holes in the post for passing the electrical cable. The entire post assembly shall be painted in PU paint to match colour Grey as specified and approved by the Engineer-In-charge. The Post shall be always be a single contnuous element without any joints.Cost to include all activities and temporary props used for a perfect vertical in plumb installation, shim Plates for adjustment of levels and filling the gap with concrete slury etc required for fixing the sign in an external location. 1.1.8 Post Foundation and Pedestal
Providing and laying foundation for the Totem sign in PCC (concrete M20) including its compaction and all activities like Excavation, PCC base layer, Casting of holding down HTS anchor J bolts of 16mm dia using a sized template in MS 8mm thick for locating and accurate spacing of bolts as per drawing. Providing and fixing in position Sadarhalli stone pedestal in hand dressed rough finish surface in required size and shape as per drawing in 2 parts.The item cost includes cutting and opening the floor finish at location, and making good the location to the match the original finish after fixing and installation of sign
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Post mounted sign(picto), Retroreflective,2-sided, Post mounted ,(Drawing 2.1.6) (2.1.6 A,B,C)
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Providing and fixing Non-illuminated Location signs as Pictograms in exterior areas of stations including all operations from fabrication to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge.
Sign Box
The sign box 100mm deep shall be fabricated out 5mm thick Aluminium sheet. The frame work is to be completed with internally blind revetting and brackets.Complete sign box is to be powder coated in RAL classic 7016 as per approved sample.. 5mm thk aluminium sheet is bent and fixed to the box frame with angles and printed opaque vinyl as per specification is applied on the surface. Refer drawing for details.
Sign panel - Retroreflective 2 side non-Illuminated face
5mm thk aluminium sheet is bent and fixed to the box frame with angles and printed opaque vinyl as per specification is applied on the surface. Refer drawing for details.
Above description generally holds good for the following signage unless otherwise specified except due modifications with special mention
Accessories: Providing and fixing all accessories such as nut-inserts, screws , rivets, bolts, washers, nuts, etc. complete as per drawing.
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Drop-off point & Paking signs, Size 325 x 300(Drawing 2.1.6A)
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Post Providing a Sign post of 60mm dia MS hollow sections including welded Base plate in 8mm thick MS Plate as per drawing with Concrete footing. The post shall closed with a 300 mm Dia and 150 mm thick Sadarahalli Stone as per the drawing to ensure a rigid connection at site..The entire post assembly shall be painted in PU paint to match colour Grey as specified and approved by the Engineer-In-charge. The Post shall be always be a single contnuous element without any joints.Cost to include all activities and temporary props used for a perfect vertical in plumb installation, shim Plates for adjustment of levels and filling the gap with concrete slury etc required for fixing the sign in an external location. Foundation and Pedestal
Providing and laying foundation for the Totem sign in PCC (concrete M20) including its compaction and all activities like Excavation, PCC base layer, Casting of holding down HTS anchor J bolts of 16mm dia using a sized template in MS 8mm thick for locating and accurate spacing of bolts as per drawing. Providing and fixing in position Sadarhalli stone pedestal in hand dressed rough finish surface in required size and shape as per drawing in 2 parts. Making cavity in stone for accommodating electrical box installing the two halves joined together by filling Plain cement concrete (M25) keeping a clear groove of 25mm wide recessed and finished as per drawing. 2mm thk SS clamps bolted and set into 3mm thk groove made 150mm from top and 200mm from bottom of the pedestal to keep it intact and flushed to face. The item cost includes cutting and opening the floor finish at location, and making good the location to the match the original finish after fixing and installation of sign Drawing 2.1.6Post
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Suspended Sign, Non-Illuminated, 2sided, single Height,Suspended
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Providing and fixing Non-illuminated signs including all operations from fabrication to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge.
Sign Box-The sign box 98mm deep shall be fabricated out of 5 mm thick Aluminium sheet. The frame work is to be completed with internally blind revetting and brackets. Complete sign box is to be powder coated in RAL classic 7016 as per approved sample. Sign panel - 2 side non-Illuminated face -Providing and fixing sign panel on both side of sign box made out of 5mm thick aluminium sheet. Sign face shall be have graphics pasted in Plotter cut vinyl and entire panel covered with a protective over laminate. The films to wrap around the edge of the acrylic to a distance of 25mm on the back side. The acrylic Sign Panel should be fixed on the Sign box with appropriate adhesive.Above description generally holds good for the following signage unless otherwise specified except due modifications with special mention
Accessories: Providing and fixing all accessories such as nut-inserts, screws , rivets, bolts, washers, nuts, etc. complete as per drawing.
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Size 1500 x 450,Drawing 2.1.9A
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Suspended Sign fixing : Providing and fixing suspension for the signs using MS Hollow Circular sections cut, fabricated as per drawing and provided with connectors plates for mounting with holes and entire assembly finished in PU paint to colour to match RAL CLASSIC 7016 color as approved by the Engineer -in-chagre. Suspenders shall be made to required lengths for each sign for its location after studying the site and ensuring a perfectly aligned and leveled sign installation. This item includes all work done on false ceiling like opening/dismantling/local cutting to pass the suspender and reinstalling/doing good/assembling the same after fixing and installation on the sign. Length of suspender for one sign is calculated as total length of 2 suspenders used for that sign. Providing and fixing at location using 50mm dia NB 3.5mm thick MS hollow sections, fabricated and finished as specified. The cost shall be quoted for providing 1m long suspenders for 1 sign.The suspenders shall be fixed to the overhead concrete beams/slabs using 6mm thick MS plate.12mm dia anchor fastners of specified make duly approved by the Engineer-in-charge and connected to the sign using M8 Bolts with lock nuts and lock clip washers in numbers as specified in the drawings.This suspender shall include cover plate made in MS Hollow section with a 20mm flange made in 2mm thick CRCA MS sheet and powdercoated to match GreyG3 as specified and duly approved by the Engineeer-in-Charge
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Door signs, non-illuminated, 1 sided ,Face mounted (Drawing 2.5)(2.5a,b,c)
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Providing and fixing Non-illuminated Information poster sign in interiors of stations form procuring, fabrication to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge.
Sign frame
Providing and fixing plate signs made in 2mm Aluminium Sheet neatly trimmed and corners rounded and dressed with holes punched/drilled as per size given in drawing. Complete plate on both faces to be powdercoated in white colour as specified and duly approved by Engineer-in-charge, edge to edge graphics to be pasted on the plate printed over self adhesive vinyl as per artwork and complete plate covered with an protective overlaminate as specified and duly approved by Engineer-in-charge. Cost to include fixing of sign at location on to Plastared surface/concrete/Granite cladding etc including all marking, alignment, drilling, plugs, Philips hexagonal head stainless steel screws and 3mm thick EPDM Rubber spacers etc complete as specified in drawings and at locations approved by the Engineer-in-charge
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Door names ,Size 162.5X150/ 450X150 Drawing 2.5A
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Face mounted sign, non-illuminated
Face Mounted , (Drawing Ref 3.1.1 ) (3.1.1 A,B,C)
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Providing and fixing Non-illuminated Information poster sign in interiors of stations form procuring, fabrication to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge.
Sign frame Providing and fixing at location made in readily available hinged clickable secure aluminium extrusions(Cosign Optiframe) (max 30mm wide on face and capable of holding a sandwhich graphic with total thickness of max 8mm) made into a frame with miter joint and assembled with corner pieces, entire frame mounted on same size 2mm thick aluminium sheet powder coated in White (RAL 9016), mounted with fabricated angle cleats 25x25x3 of MS equal angle to mount on the mounting frame. The Aluminium sections shall be powdercoated in colour as specified and and approved by the Engineer-in-charge base on a presented sample of the sign.
Graphics. Providing and fixing, matt laminated printed graphic cut to size and mounted on 3mm PVC foam sheet inside the frame covered and protected with a cut to size 4mm thick Clear polycarbonate sheet. The graphic shall be printed using original artworks and all colours in graphcis shall be duly approved by the Engineer-in-charge based on a sample print.
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1189 x 841 (Drawing Ref 3.1.1 C)
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Sign Mounting : Face :The sign mounting frame made up of 40x40x5mm MS Equal angles as a frame back to back provided with welded angle cleats plates in 40x40x5mm MS Equal angles along the perimeter of frame with slots to receive the rivets to fix the sign frame as per drawing . Complete mounting frame including channel supports are to be PU painted to match GreyG2 of approved make and duly approved by Engineer-in-Charge. (Drawing 3.1.1face)
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Suspended sign, Illuminated, 1 sided, single height(Drawing No 4.1)(4.1A,B,C)
Suspended
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Providing and fixing brought out illuminated signs including all operations from fabrication to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge. The Artwork to be fixed on Toughened Glass of 6mm thickness. Part Name :ISIGN DISPLAY.
Manufacturer : Cosign Modular Sign Systems or equivalent.
The Company appointed Executer will manufacture as per size and also fix at site. Sign Box
The sign box 50mm deep shall be fabricated with Aluminium extrusion channel from Cosign. The frame work is to be completed with internally blind revetting and brackets. Complete sign box is to be powder coated to match Grey as per specifications.. Sign panel - 2 side Illuminated faceProviding and fixing sign panel on both side of sign box made out of 6 mm thickTougnened Glass. The Glass Sign Panel should be fixed on the Sign box with appropriate adhesive
Illumination Providing and fixing the LED strips for proper illumination. For the details of LED, please refer "Technical Specification".
Above description generally holds good for the following signage unless otherwise specified except due modifications with special mention
Accessories: Providing and fixing all accessories such as nut-inserts, screws , rivets, bolts, washers, nuts, etc. complete as per drawing.
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Way to ETS at platform,Size 600 x 300, (Drawing 4.1A)
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Sign Mounting :
Face :The sign mounting frame made up of 40x40x5mm MS Equal angles as a frame back to back provided with welded angle cleats plates in 40x40x5mm MS Equal angles along the perimeter of frame with slots to receive the rivets to fix the sign frame as per drawing . Complete mounting frame including channel supports are to be PU painted to match GreyG2 of approved make and duly approved by Engineer-in-Charge. Drawing 1.1.3face
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Suspended sign, Illuminated, 2 sided Suspended ,Drg. No.4.1B
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Providing and fixing illuminated signs including all operations from fabrication to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge.
Sign Box.
The sign box 130mm deep shall be fabricated out of 15 mm thick Aluminium extrusion channel. The frame work is to be completed with internally blind revetting and brackets. Complete sign box is to be powder coated in RAL classic 7016.. Bilingual text panel - Illuminated surface
Providing and fixing of backlit sign panel on both side of sign box with 8mm thk clear acrylic with a layer of milky white translucent self-adhesive film as per specification applied on the entire surface of acrylic and plotter cut blockout self adhesive vinyl as per specification applied on top of the first layer to produce the desired design intent.
Pictogram panel - Illuminated surface
Providing and fixing of backlit sign panel on both side of sign box with 8mm thk clear acrylic cut and bent as per design detail specification.The acrylic is pasted on the base acrylic panel with 3M VHB adhesive. The edge of the acrylic to be frosted.The surface is finished with self-adhesive translucent vinyl as per specification. Plotter-cut block out vinyl as per specification is applied above the translucent vinyl. Refer drawing for details
Illumination
Providing and fixing the LED strips for proper illumination. Please see "Technical Specification" for LED Specification.
Above description generally holds good for the following signage unless otherwise specified except due modifications with special mention
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Platform/gates Size 1200 x 300,(Drawing 4.1B)
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Suspended Sign fixing : Providing and fixing suspension for the signs using MS Hollow Circular sections cut, fabricated as per drawing and provided with connectors plates for mounting with holes and entire assembly finished in PU paint to colour to match RAL CLASSIC 7016 color as approved by the Engineer -in-chagre. Suspenders shall be made to required lengths for each sign for its location after studying the site and ensuring a perfectly aligned and leveled sign installation. This item includes all work done on false ceiling like opening/dismantling/local cutting to pass the suspender and reinstalling/doing good/assembling the same after fixing and installation on the sign. Length of suspender for one sign is calculated as total length of 2 suspenders used for that sign. Providing and fixing at location using 50mm dia NB 3.5mm thick MS hollow sections, fabricated and finished as specified. The cost shall be quoted for providing 1m long suspenders for 1 sign. The suspenders shall be fixed to the overhead concrete beams/slabs using 6mm thick MS plate.12mm dia anchor fastners of specified make duly approved by the Engineer-in-charge and connected to the sign using M8 Bolts with lock nuts and lock clip washers in numbers as specified in the drawings.This suspender shall include cover plate made in MS Hollow section with a 20mm flange made in 2mm thick CRCA MS sheet and powdercoated to match GreyG3 as specified and duly approved by the Engineeer-in-Charge Drawing 4.1 suspended
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Face mounted frame sign, non-illuminated,
Face mounted (Drawing 3.2)(Drawing 3.2 A,B,C)
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Providing and fixing non-illuminated signs including all operations from fabrication to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge.
Sign Box
Providing and fixing frame signs made in 2mm thick aluminium sheet powder coated in white (RAL9016) fabricated as tray with a 28mm return with corners joined on inside with Silicon sealant and neatly finished on outside and mounted on a frame made out of 3mm thick MS fabricated equal anges 25x25 powdercoated to match colour Grey. Printed Graphics over self Adhesive Vinyl as per artwork to be pasted on the sign face wrapped on the sides and complete plate covered with an protective overlaminate as specified and uly approved by Engineer-in-charge. Cost to include fixing of sign at location on to Plastared surface/concrete/Granite cladding etx., including all marking aignment, drilling, ;lugs, counter sunk stainless steel screws and 8mm thick EPDM Rubber spacers etc complte as specified in drawings and at locations approved by the Engineer-in-charge
.Above description generally holds good for the following signage unless otherwise specified except due modifications with special mention
Accessories: Providing and fixing all accessories such as nut-inserts, screws , rivets, bolts, washers, nuts, etc. complete as per drawing.
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Size 450 x 690, Drawing 3.2A
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Size 450 x 375, Drawing 3.2B
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Sign Mounting : Face :The sign mounting frame made up of 40x40x5mm MS Equal angles as a frame back to back provided with welded angle cleats plates in 40x40x5mm MS Equal angles along the perimeter of frame with slots to receive the rivets to fix the sign frame as per drawing . Complete mounting frame including channel supports are to be PU painted to match GreyG2 of approved make and duly approved by Engineer-in-Charge. (Drawing 3.2 face)
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Vinyl Sign, non-illuminated,
Face mounted (Drawing 7.1) (7.1 A,B,C)
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Providing and fixing non-illuminated signs including all operations from printing to installation all complete as per relevant drawings, technical specifications, signage schedule and to the satisfaction of the Engineer-in-Charge.
Sign Face
Providing and fixing graphics directly pasted on the glass surfaces. printed over self adhesive vinyl as per artwork and completed and laminated with protective overlamite as specified and duly approved by Engineer-in-chanrg. Cost to include fixing of sign at location on to glass surface inlucing its cleaning. marking, alignment, complete as spedified in drawings and at locations approved by the Engineer-in-charge Above description generally holds good for the following signage unless otherwise specified except due modifications with special mention
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300 x 225 (Drawing 7.1A)
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1500 x 300 (Drawing 7.1D)
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2700x300 (Drawing 7.1F),
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Sign frame:
Providing and fixing plate signs made in 4mm Aluminium composite panles neatly trimmed and as per size given in drawing. The edge to edge graphics to be pasted on the ACP sheet printed over self adhesive vinyl as per artwork and complete sheet covered with an protective overlaminate as specified and duly approved by Engineer-in-charge. Cost to include fixing of sign at location on to Plastared surface/concrete/Granite cladding etc including all marking, alignment, drilling, plugs, Philips hexagonal head stainless steel screws and 3mm thick EPDM Rubber spacers etc complete as specified in drawings and at locations approved by the Engineer-in-charge
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OTHER ITEMS
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4 Way TPN MCB DB
Incomer:63 A 4 Pole, 10kA, 'C' curve MCB - 1No.
Outgoings:12 Nos 10A, SP MCBs as per DB SLD & Specification.(MCB-B curve for lighting ,C curve for power load)
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4 Way, SPN MCB DB
Incomer:16A 2 Pole, 16kA, MCB - 01No.
Outgoings:4 Nos 10A, SP MCBs as per DB SLD & Specification.(MCB "C" curve for power load)
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Supply, laying and testing and commissioning of following sizes of XLPE /PVC Insulated, cores laid up, PVC tape/Extruded Inner sheathed,galvanised steel strip armoured, Extruded PVC Type ST2 Sheathed, Aluminium conductor 1.1 kv grade cable as per IS 7098(Part 1) 1988 on wall/ceiling/ cable tray / masonry duct/pipes with suitable MS Clamps wherever required as per specification.(Cost including Excavation & Refilling of UG cable work) ALL CABLES TO BE IDENTIFIED WITH METAL IMPRINT CABLE TAG ON BOTH ENDS
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4C x 4sqmm Cu Cable
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Supply and installation of the Junction Control Box proposed for Station name sign on exterior sign shall have provision of mounting 2 Nos. S.P. M.C.Bs. of 6A (10 KA breaking capacity) for control / Isolation of incoming and outgoing cables / wires along with separate neutral link and earth link. This junction box shall be of size 150x225x100 mm. Fabricated out of 16 S.W.G M.S. sheet duly painted of same shade and as per specifications specified for painting of structure . This shall have a front openablehinged door, provided with Neoprene gasket and double screwed knobs for closing. The complete junction control box shall be weatherproof and shall have Index of Protection of I.P. – 53.
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Wiring for circuit/ submain wiring alongwith earth wire with the following sizes of FRLS PVC insulated copper conductor, single core cable in surface/ recessed medium class PVC conduit as required
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2 X 1.5 sq. mm + 1 X 1.5 sq. mm earth wire
30
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2 X 2.5 sq. mm + 1 X 2.5 sq. mm earth wire
30
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2 X 4 sq. mm + 1 X 4 sq. mm earth wire
30
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2 X 6 sq. mm + 1 X 6 sq. mm earth wire
30
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Supplying and fixing of following sizes of medium class PVC conduit along with accessories in surface/recess including cutting the wall and making good the same in case of recessed conduit as required.
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20 mm
30
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25 mm
30
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32 mm
30
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