Kerala State Rural Roads Development Agency Tender

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Kerala State Rural Roads Development Agency - KSRRDA Tender

Works
Eprocure
Opening Date21 Aug 2023
Closing Date4 Sep 2023
Tender Amount₹ 2,48,52,980 
Notes
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Costs

Summary

Kr0677 Mrl11-kokkad Ups Kurishadi Kaduvappara Road

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BOQ Items

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DO_NOT_SHOW

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Cutting of Trees including cutting of Trunks, Branches and removal of Stumps- Cutting of trees, including cutting of trunks, branhes and removal of stumps and roots, refilling, compaction and backfilling and stacking of servicable material by manual means with all lifts as per technical specification Clause 201.1 lead upto 100m

28

15884

567.29

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PAVEMENT COMPONENTS

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Scarifying Existing Bituminous Surface to a depth of 150mm - by Mechanical Means - Scarifying the existing granular surafce to a depth of 150mm and breaking boulder size aggregate to below 40 mm aggregate size and spreading as per technical specification Clause 301.4.1

8140.3

90357

11.1

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Dismantling of Cement Concrete Pavements- Dismantling of Cement Concrete Pavements by Mechanical Means and disposal of dismantled material upto a lead of 1000 m, stacking serviceable and unserviceable materials seperately as per technical specification

74.25

113875

1533.68

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Excavation in soil using Hydraulic Excavator and Tippers with disposal upto 1000m - Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross sections and transporting to the embankment location with a lift upto 1.5m and lead upto 1000m as per technical specification Clause 302.3

9763.16

338488

34.67

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Construction of embankment with material obtained from Roadway cutting - Construction of embankment with approved material deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacted to meet requirement of Table 300.1 and 300.2 as per technical specification Clause 301.5

5079.19

247813

48.79

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Compacting Original Ground Supporting Subgrade- Loosening of the ground upto a level of 300mm below the subgrade level, watered, graded and compacted in leyers to meet requirement given in Table 300.1 and 300.2 for subgrade coonstruction as per technical specification Clause 303.5.2

1332

80506

60.44

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Supplying, providing and laying woven Coir Geotextile fabric (coir fiber having 2.00 Metre minimum width of H2M5 grade and density .740kg/Sqm) in wrap direction of the embankment with suitable laps o prepared sub grade rolled to 100% of M.D.D as directed by the departmental officers at site.

1200

167052

139.21

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Granular Sub-base with well graded material (Table 400.1)-By Mix in Place Method- For Grading I material -Construction of granular sub-base by providing well graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotovator at OMC, and compacting with smooth wheel roller to achieve the desired density as per technical specification Clause 401

139.84

422814

3023.6

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Cement Concrete Pavement - Construction of un-reinforced dowel jointed at expansion and construction joint only,plain cement concrete pavement ,thickness as per design,over a prepared sub base,with 43 grade cement or any other type as per clause 1501.2.2 M 30 (grade),coarse and fine aggregates conforming to IS383,maximum size of coarse aggregate not exceeding 25 mm,mixed in a concrete mixer of not less than 0.2cum capacity and appropriate weigh batcher using approved mix design,laid in approved fixed side formwork spreading the concrete with showels,rakes,compacted using needle, screed, and plate vibrators and finished in continuous operation including provision of contraction and expansion ,construction joints, applying debonding strips, primer, sealant, dowel bars, near approaches to bridge /culvert and construction joints, admixtures as approved,curing of concrete slabs for 14 days,using curing compound and water finishing to lines and grade as per drawing and TechnicalSpecifications clause 1501

149.21

1397324

9364.63

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Stabilisation of in-situ (existing pavement crust) or soil or otherwise sub base/base course up to the required depth by cold in-situ recycling using cement and chemical additives/otherwise: Providing pulverizing, spreading, milling and mixing of chemical additives at the appropriate rate as per job in mix design in accordance with IRC-SP-72-2015, I RC-37-2012 & 2018 and IRC SP 89 (part-II) 2018. Cementitious additive @ rate of a minimum of 5 - 7% and CCS/CS additive should be spread on the existing pavement using a mobile truck mounted containerized cement/additive spreader with microprocessor controlled weighing and spreading system. The additive spreader shall have variable working width sufficient to cover whole pavement lane. The in-situ stabilization process shall be carried out by a mobile and self-propelled stabilizer/reclaimer of working width of 2.4 m and with minimum engine horsepower 440 kw with a variable working depth up to 50 cm. The resultant stabilized mix then would be profiled to the required grade, level and thickness using motor grader and the mix would be compacted using 20 tonne pad foot roller in combination with smooth wheel roller to achieve desired proctor density as per IRC 37-2012 & 2018 and complete in all respect and curing with water as required including all materials, labour and machinery etc. The entire insitu process would be carried out in single pass with milling and pulverising of damaged asphalt pavement/soil/ aggregates/soi1-aggregate mixture to the desired depth and with simultaneous addition of additives and water with machine integrated spray bars fitted on the wheeled self-propelled and vibratory pad foot roller to achieve the desired proctor density in all respects. The tandem roller should be followed by Pneumatic Tyre Roller. The minimum unconfined compressive strength (UC’S) of’ stabilized subbase/base should be 4.5 to 7 MPa after 7/28 days of curing as per IRC-SP-72-2015, IRC-37-2012 & 2018 Also durability aspects (wet-dry cycles) of stabilized subbase should be satisfied as per IRC 37-2012 & 2018 and IRC SP 89 (part II) 2018. The gradation mixes and materials should be as per IRC 37-2012 & 2018 and IRC SP 89 (part II) 2018. The train of equipment to be used are binder spreader- water Tanker - Additive Truck - Recycler - Padfoot Roller (20 Tonne) + Single Drum Compactor- Grader- Tandom Roller- Pneumatic Tyre Roller (20 Tonne)

2541.61

8660336

3407.42

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BITUMINOUS WORKS

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Providing and laying paving fabric with physical requirements as per table 704-16 over a tack coat of paving grade Bitumen VG-30, laid at the rate of 1 kg per sqm over thoroughly cleaned and repaired surface to provide a water-resistant membrane and crack retarding layer. Paving fabric to be free of wrinkling and folding and to be laid before cooling of tack coat, brooming and rolling of the surface with a pneumatic roller to maximize paving fabric contact with the pavement surface

10875

720468

66.25

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Prime Coat - medium porosity-providing and applying primer coat with bitumen emulsion (Packed SS-1) on prepared surface of granular base including cleaning of road surface and spraying primer at a rate of 0.70 - 1.00 kg/sqm using mechanical means as per technical specification clause 502

10875

1114035

102.44

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Bituminous Concrete - Providing and laying bituminous concrete with 80-100 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder(VG-30) @ 5.4 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respectsGrading - II (13.2 mm Nominal Size) Using Bulk Bitumen VG-30 waste plastic additive @7% by weight of bitumen

326.3

3805647

11663.21

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PROTECTION WORKS

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-

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Excavation for Structures - Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material : Ordinary soil : Upto 3 m depth

104.05

76131

731.67

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DRY RUBBLE MASONRY _ Dry rubble without concrete levelling course masonry with good quality blasted rubble including packing to compactness to lines and levels cost and conveyance of all materials labour charges etc. complete as per direction of Departmental officers at site

443.5

1643483

3705.68

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RCC Grade M 20 - Providing concrete for plain/reinforced concrete in substructres complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203-

19.2

173494

9036.18

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Supplying, fitting and placing TMT bar reinforcement in substructures - complete as per drawings and technical specifications Clauses 1000 and 1202

1440

121752

84.55

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PCC Grade M 20 - Providing concrete for plain/reinforced concrete for wearing coat complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:2:4

7.65

63218

8263.83

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Guard Stones- Reinforced cement concrete M15 grade guard stones of size 20x20x120cm size embedded in PCC 1:4:8 block of 45x45x45cm sice with 30cm embedding of stones including painting etc. complete.

85

168522

1982.62

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DRAIN WORKS

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-

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Excavation for Structures - Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material : Ordinary soil : Upto 3 m depth

51

37315

731.67

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PCC Grade M 10 - Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:3:6

3.4

26572

7815.58

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PCC Grade M 15 - Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:2.5:5

9.95

80015

8045.84

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DR PACKING with Departmental RubbleUnder foundation - Dry stone packing under foundation with good quality departmental rubble including conveyance of material and labour charges etc. complete as per direction of departmental officers at site.

10

27663

2766.37

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PCC Grade M 20 - Providing concrete for plain/reinforced concrete for wearing coat complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:2:4 without 40 mm brocken stone and formwork

2.94

23321

7945.99

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RCC Grade M 20 - Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203-

0.3

2710

9036.18

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Supplying, fitting and placing TMT bar reinforcement in substructures - complete as per drawings and technical specifications Clauses 1000 and 1202

22.5

1902

84.55

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Surface Drains in Soil - Construction of unlined surface drains of average cross sectional area 0.40sqm in soil to specified lines, grades, levels and dimensions. Excavated material to be used in embankment with a lift upto 3.0m and lead of 50m as per technical specification Clause 307 - By Mannuall Means

1617

295781

182.92

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CD WORKS

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-

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Dismantling Stone Masonry- Dismantling existing structures like culverts, bridges, retaining walls and other structures comprising of masonry, cement concrete, woodwork, steelwork, including T&P and scaffolding whereever necessary, sorting the dismantled material, disposal of unserviceable and stacking serviceable material with all lift and lead of 1000m as per technical specification Clause 202.1 - Rubble Stone Masonry in Cement Mortar

44.75

27117

605.96

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Dismantling of structures- Dismantling existing structures like culverts, bridges, retaining walls and other structures comprising of masonry, cement concrete, woodwork, steelwork, including T&P and scaffolding whereever necessary, sorting the dismantled material, disposal of unserviceable and stacking serviceable material with all lift and lead of 1000m as per technical specification Clause 202.1 - Reinforced Cement Concrete (RCC) - By Mechanical Means

23.91

31479

1316.48

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RING BUND Type - 1 - Putting up of ring bund as per approved shape 2.50 m bottom width, 1.00 m top width and average height of 2.00 m using empty gunny bag/ Polythene bags filled with earth placed in 2 rows at 0.6m apart and filled in between with puddle clay to form bund including labour charges for dismantling the bund after completion of the work etc complete.

10

27043

2704.34

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Bailing out water Using 5HP Pump- Bailing out water with 5HP engine and pump set including conveyance to site and erection,cost of fuel, lubrication oil and other stores, pay of staff etc complete

48

15595

324.91

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Excavation for Structures - Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material : Ordinary soil : Upto 3 m depth

75.35

55131

731.67

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DR PACKING Under foundation - Dry stone packing under foundation with good quality blasted rubble including conveyance of material and labour charges etc. complete as per direction of departmental officers at site.

33.14

91663

2766.37

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PCC Grade M 10 - Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:3:6

14.21

111043

7815.58

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PCC Grade M 15 - Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:2.5:5

13.52

108773

8045.84

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RCC Grade M 25 - Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203-

19.43

174213

8965.29

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Supplying, fitting and placing TMT bar reinforcement in foundation - complete as per drawings and technical specifications Clauses 1000 and 1202

2331.84

196270

84.17

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RCC Grade M 25 - Providing concrete for plain/reinforced concrete in substructure complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- upto 5.00m Height

40.64

386298

9505.37

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Supplying, fitting and placing TMT bar reinforcement in substructure - complete as per drawings and technical specifications Clauses 1002, 1005,1010 and 1202

5079.3

429454

84.55

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RCC Grade M 25 - Providing and laying reinforced cement concrete in superstructure complete as per drawings and technical specifications Clause 800, 1205.4 and 1205.5 -upto 5.00mtr Height

18.25

188551

10331.58

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Supplying, fitting and placing TMT bar reinforcement in super structure - complete as per drawings and technical specifications Clauses 1000 and 1202

2055

179134

87.17

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Randum Rubble masonry in cement mortar 1:5 -Stone masonry work in cement mortar in substructure complete as per drawing and technical specifications Clauses 702, 704, 1202 & 1204.

46.58

341371

7329.5

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RCC Grade M 20- providing concrete for plain\ reinforced concrete in open foundations complete as per drawings and technical specifications clause 802, 803, 1202, 1203

2.7

24397

9036.18

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Providing and Laying RCC pipe NP3 as per design in single row - Providing and laying RCC pipe NP3 culverts on first class bedding of granular material in single row with cement mortar 1:2 but excluding excavation, protectio works, backfilling, concrete and masonry works in head walls and parapets as per technical specification clause 1106 : 1200mm Dia

7.5

64230

8564.12

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PVC WHEEP HOLES - Providing weep holes using 75mm dia PVC pipes 4 kg/sq cm including cost of material , labour charges etc. complete

15

2078

138.59

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Plastering with cement mortar 1:4 as per drawing and technical specification clauses 613.4 and 1204

101.62

31910

314.02

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Painting two coats icluding primer coat after filling the surface with synthetic enamel paint in all shades on new, plastered / concrete surfaces as per drawing and technical Specification

101.62

18220

179.3

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TRAFFIC SIGNS, MARKINGS AND OTHER APPURTENANCES

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-

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Providing and Fixing 'Logo' of PMGSY Project - Providing and fixing of typical PMGSY informatory sign board with Logo as per MORD specifications and drawing. Three MS Plates of 1.6 mm thick, top and middle plate duly welded with MS flat iron 25mm x 5m size on back on edges. The lower plate will be welded with MS angle iron frame of 25mm x 25mm x 5mm. The angle iron frame of the lower most plate and flat iron frame of middle plate will be welded to 2 nos. 75mm x 75 mm of 12 SWG sheet tubes posts duly embedded in cement concrete M-15 grade blocks of 450mm x 450mm x 600mm, 600mm below ground level. The top most diamond plate will be welded to middle plate by 47mm x 47mm of 12 SWG steel plate tube. All M.S. will be stove enameled on both sides. Lettering and printing arrows, border etc. will be painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.1

1

17343

17343.81

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Providing and Fixing typical PMGSY citizens information board as per MoRD specifications and drawings- Two vertical 76.1mm outer diameter MS sheet tube posts of 3.60mm thickness (medium class) duly embedded in cement concrete M-15 grade blocks of 600mm x 600mm x750mm, 600mm below ground level with two horizontal M S Sheet Tubes of 1000mm length to make the frame of board, four horizontals and two verticals with M S Sheet rectamngular Tube 50x25x2mm to make the frame to fix the board as per drawing, two M S Sheet 2.00 mm thick boards of size 900x750mm strengthened by 25mmx5mm MS flat iron including painting with stove enameled paint on both sides as per MoRD specifications. Lettering and printing arrows, border etc. will be painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.1

1

23601

23601.55

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Providing and Fixing typical PMGSY Maintenance information board as per MoRD specifications and drawings- Two vertical 76.1mm outer diameter MS sheet tube posts of 3.60mm thickness (medium class) duly embedded in cement concrete M-15 grade blocks of 600mm x 600mm x750mm, 600mm below ground level with two horizontal M S Sheet Tubes of 1000mm length to make the frame of board, four horizontals and two verticals with M S Sheet rectamngular Tube 50x25x2mm to make the frame to fix the board as per drawing, two M S Sheet 2.00 mm thick board of size 900x1500mm strengthened by 25mmx5mm MS flat iron including painting with stove enameled paint on both sides as per MoRD specifications. Lettering and printing arrows, border etc. will be painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.1

1

23601

23601.55

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Providing and fixing of retro-reflectorised logo board at different locations of road asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixed over aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450mm x 450 mm x 600 mm, 600 mm below ground level as per drawings and Technical Specification Clause 1701- 600mm x 600mm size logo and sign board of 1100x300mm

2

12054

6027.05

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Retro-reflective Traffic Signs - Providing and fixing of retro-reflectorised cautionary, mandatory and informatory sign asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixed over aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450mm x 450 mm x 600 mm, 600 mm below ground level as per drawings and Technical Specification Clause 1701- 600mm equilateral triangle board

14

54690

3906.43

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Traffic Signs- Retro-reflective Traffic Signs - Providing and fixing of retro-reflectorised cautionary, mandatory and informatory sign asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixed over aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450mm x 450 mm x 600 mm, 600 mm below ground level as per drawings and Technical Specification Clause 1701- 600mm circular board

8

35286

4410.77

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Traffic Signs- Retro-reflective Single Chevron of 50cm x 60cm size - Providing and fixing of retro-reflectorised Object hazard marker sign asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixed over aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450mm x 450 mm x 600 mm, 600 mm below ground level as per drawings and Technical Specification Clause 1701

8

35784

4473.05

... More
Traffic Signs- Retro-reflective Object hazard marker of 300mm x 900mm size - Providing and fixing of retro-reflectorised Object hazard marker sign asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixed over aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 300mm x 300mm x 450 mm, 450 mm below ground level as per drawings and Technical Specification Clause 1701

16

43021

2688.82

... More
Traffic Signs- Direction and place identification sign upto 0.90 sqm size board - Retro - reflective Traffic Signs - Providing and erecting direction and place identification retro-reflectorised sign as per IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixed over aluminium sheeting, 2 mm thick with area not exceeding 0.9 sqm supported on 2 inch dia GI Pipe firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450 x 450 x 600 mm, 600 mm below ground level as per approved drawing and Tehnical Specification Clause 1701.

5.4

41165

7623.33

... More
Traffic Signs- Retro-reflective Traffic Signs - Providing and fixing of retro-reflectorised cautionary, mandatory and informatory sign asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixed over aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450mm x 450 mm x 600 mm, 600 mm below ground level as per drawings and Technical Specification Clause 1701- 900mm sides octogonal board

2

11911

5955.56

... More
Kilometre Stone- Reinforced cement concrete M15 grade kilometre stone / local stone of standard design as per IRC:8 fixing in position including painting and priming etc.as per drawing and technical Specification clause 1703 - Ordinary Kilometre stone (pre-cast)

4

13682

3420.65

... More
Hectometre Stone- Reinforced cement concrete M15 grade Hettometre stone / local stone of standard design as per IRC:8 fixing in position including painting and priming etc.as per drawing and technical Specification clause 1703 - 200m stone (pre-cast)

13

12065

928.11

... More
Boundary Piller- Reinforced cement concrete M15 grade boundary pillers / local stone of standard design as per IRC:8 fixing in position including painting and priming etc.as per drawing and technical Specification clause 1704

15

14643

976.24

... More
Printing new letters and figures of any shade - printing new letter and figures of any shade with synthetic enamel paint black or any other approved colour to give a even shade as per drawings and technical specifications clause 1701- English and roman

250

307

1.23

... More
Total Construction cost

11067.1

22800899

0.74

... More
Maintenance for 5 years

-

-

-

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Maintenance for first Year after completion

3.13

143646

1

... More
Maintenance for second Year after completion

3.13

164166

1

... More
Maintenance for third Year after completion

3.13

205208

1

... More
Maintenance for fourth Year after completion

3.13

615624

1

... More
Maintenance for fifth Year after completion

3.13

923436

1

... More
Total Maintenance cost

3.13

2052080

1



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