Kerala State Film Development Corporation Limited Tender

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Kerala State Film Development Corporation Limited - KSFDC Tender

Works
Eprocure
Opening Date29 Dec 2023
Closing Date20 Jan 2024
Tender Amount₹ 1,04,12,600 
Notes
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Costs

Summary

Acoustic And Screen Frame Work For Theatre Complex At Alagappanagar

Description

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Providing & fixing of the acoustical mineral fiber ceiling tile of 0.75NRC value on the 'T' 'T' Grid system from the Armstrong, AMF, Ecophon or any euivalent approved in the exit passege, including cutting of spot light , Sprinkler & any other related services cut out providing necessary 6mm thk ply support & redoing the same in good finish complete.Work will be carried out as per drawing & instruction of Acoustic consultant /site Engineer /Architect.

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Providing & fixing false ceiling in 01 layer of 12.5mm thk Indian Gypsum Plain board with 50mm thk 1000gsm denisty micron in between G.I frame work FRAME - G.I.frame fabricated with 45 x 15 x 0.8 mm thk Intermediate 'C' channel @ 1220mm c/c in one Direction & Ceiling sections 80 x 26 x 0.5 @ 450mm c/c in other direction including perimeter channel as required & 25x25x0.55mm ceiling angle securely fixed to structural truss / members above @ 1220mm c/c, last ceiling angle not more than 610 mm from adjacent wall, connecting clips etc as required with 50mm thk 1000 gsm density micron in Black RP Tissue bag, including scaffolding, cutting of spot light, AC diffuser, return air grill, Sprinkler & any other services cutout & providing necessary 6mm thk ply support & redoing the same in good finish etc complete. Work will be carried out as per drawing & instruction of Acoustc consultant / Site Engineer /Architect JOINTS - All joints of panels filled and finished with India Gypsum jointing compound jointing tapes etc. complete as per manufacturer specification for joint TOP COAT – Entire face of ceiling finished with two coats of top coat as per manufacturers specifications. Three coats of matt paint colour as approved by Architect till the satisfaction of site Engineer

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Wall lining treatment

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Providing & fixing of 50mm thk 1000gsm density micron in between G.I frame work finish with Black Crape fabric as approved FRAME - G.I.frame fabricated with 50 x 37.5 x 0.5 G.I 'C' section @ 1220mm c/c in horizontal direction fixed to or away from wall surface on necessary 50 x 50mm wooden 'T' dutta support with 50mm Air gap, above 'C' section have Ceiling sections of 80 x 26 x 0.5 @ 400mm c/c in vertical direction with 50mm thk 1000gsm density micron in between 'C' section frame fixed with chicken mesh backing of G.I 12x12mm square of 24 guage (as per approved sample), including scaffolding, machine screw, etc complete.Work will be carried out as per drawing & instruction of Acoustic consultant/ Site Engineer /Architect. FINISH: Entire frame /Micron shall be finish with (FR) Black Crape fabric as approved NOTE :All the wood shall be used will be coated with Fire painting & necessary Anti-termite treatment & All the frame work to be considered of Gypsum India company & All the Wooden dutta will have 100x100x12mm thk (Insu Sound-B cap rubber of Supreme ) behind between wall and wooden dutta

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Providing & fixing 01 layer of 595 x 595 x 12.5mm thk perforated gypsum tile with 50mm thk 1000gsm density micron in between G.I frame work finish with Black water base paint as marked in drawing (1200 x 1200mm in 'L' shape) FRAME - G.I.frame fabricated with 50 x 37.5 x 0.5 G.I 'C' section @ 1220mm c/c in horizontal direction fixed to or away from wall surface on necessary 50 x 50mm wooden 'T' dutta support with 50mm Air gap, above 'C' section have Ceiling sections of 80 x 26 x 0.5 @ 400mm c/c in vertical direction with 50mm thk 1000gsm density micron in between 'C' section frame fixed with chicken mesh backing of G.I 12x12mm square of 24 guage (as per approved sample), including scaffolding, machine screw, etc complete.Work 'will be carried out as per drawing & instruction of Acoustic consultant/ Site Engineer /Architect. FINISH: Perfoated gypsum tile shall be finish with Black Water base paint as approved NOTE :All the wood shall be used will be coated with Fire painting & necessary Antitermite treatment & All the frame work to be considered of Gypsum India company & All the Wooden dutta will have 100x100x12mm thk (Insu Sound-B cap rubber of Supreme ) behind between wall and wooden dutta

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Providing & fixing 1 layer of 08mm thk site Perforated (08mm Random holes) 'E' board with 50mm thk 1000gsm density micron in between G.I frame work as per drawing.FRAME - G.I.frame fabricated with 50 x 37.5 x 0.5 G.I 'C' section @ 1220mm c/c in horizontal direction fixed to or away from wall surface on necessary 50 x 50mm wooden 'T' dutta support with 50mm Air gap, above 'C' section have Ceiling sections of 80 x 26 x 0.5 @ 400mm c/c in vertical direction with 50mm thk 1000gsm density micron in between 'C' section frame fixed with chicken mesh backing of G.I 12x12mm square of 24 guage (as per approved sample), including scaffolding, machine screw, etc complete.Work will be carried out as per drawing & instruction of Acoustic consultant/ Site Engineer /Architect. Up to 2.1m wall ht. NOTE :All the wood shall be used will be coated with Fire painting & necessary Antitermite treatment & All the frame work to be considered of Gypsum India company & All the Wooden dutta will have 100x100x12mm thk (Insu Sound-B cap rubber of Supreme ) behind between wall and wooden dutta

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Providing & fixing 1 layer of 12.5mm thk Perforated gypum tile with 50mm thk 1000gsm density micron in between G.I frame work as per drawing.FRAME - G.I.frame fabricated with 50 x 37.5 x 0.5 G.I 'C' section @ 1220mm c/c in horizontal direction fixed to or away from wall surface on necessary 50 x 50mm wooden 'T' dutta support with 50mm Air gap, above 'C' section have Ceiling sections of 80 x 26 x 0.5 @ 400mm c/c in vertical direction with 50mm thk 1000gsm density micron in between 'C' section frame fixed with chicken mesh backing of G.I 12x12mm square of 24 guage (as per approved sample), including scaffolding, machine screw, etc complete.Work will be carried out as per drawing & instruction of Acoustic consultant/ Site Engineer /Architect. Above 2.1m average Ht. NOTE :All the wood shall be used will be coated with Fire painting & necessary Anti-termite treatment & All the frame work to be considered of Gypsum India company & All the Wooden dutta will have 100x100x12mm thk (Insu Sound-B cap rubber of Supreme ) behind between wall and wooden dutta

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Providing & fixing 1 layer of 08mm thk site Perforated (08mm Random holes) 'E' board with 50mm thk 1000gsm denisty micron in between G.I frame work as per drawing.FRAME - G.I.frame fabricated with 50 x 37.5 x 0.5 G.I 'C' section @ 1220mm c/c in horizontal direction fixed to or away from wall surface on necessary 50 x 50mm wooden 'T' dutta support with 50mm Air gap, above 'C' section have Ceiling sections of 80 x 26 x 0.5 @ 400mm c/c in vertical direction with 50mm thk 1000gsm density micron in between 'C' section frame fixed with chicken mesh backing of G.I 12x12mm square of 24 guage (as per approved sample), including scaffolding, machine screw, etc complete.Work will be carried out as per drawing & instruction of Acoustic consultant/ Site Engineer /Architect.UP TO 1200MM HEIGHT NOTE :All the wood shall be used will be coated with Fire painting & necessary Anti-termite treatment & All the frame work to be considered of Gypsum India company & All the Wooden dutta will have 100x100x12mm thk (Insu Sound-B cap rubber of Supreme ) behind between wall and wooden dutta

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Providing & fixing G.I frame work paneling with 50mm thk 1000gsm denisty micron in between G.I frame work as per drawing.FRAME - G.I.frame fabricated with 50 x 37.5 x 0.5 G.I 'C' section @ 1220mm c/c in horizontal direction fixed to or away from wall surface on necessary 50 x 50mm wooden 'T' dutta support with 50mm Air gap, above 'C' section have Ceiling sections of 80 x 26 x 0.5 @ 400mm c/c in vertical direction with 50mm thk 1000gsm density micron in between 'C' section frame fixed with chicken mesh backing of G.I 12x12mm square of 24 guage (as per approved sample), including scaffolding, machine screw, etc complete.Work will be carried out as per drawing & instruction of Acoustic consultant/ Site Engineer /Architect. wall panelling above 1.2m ht NOTE :All the wood shall be used will be coated with Fire painting & necessary Anti-termite treatment & All the frame work to be considered of Gypsum India company & All the Wooden dutta will have 100x100x12mm thk (Insu Sound-B cap rubber of Supreme ) behind between wall and wooden dutta

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Providing & fixing of the 150mm wide x 37.5mm thk wooden moulding, Design as per Architect approved in side wall panelfix with necessary support on G.I frame work. Moulding will be finished with Melamine polish as approved & satisfied by Architect inccluding machine sanding,applying hard putty, scaffolding etc complete. work will be carried out as per drawing & instruction of acoustic consultant / Site Engineer /Architect. NOTE :All the wood shall be used will be coated with Fire painting & necessary Antitermite treatment. RAll the G.I frame work to be considered of Gypsum India company

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Providing & fixing of the 50mm wide x 37.5mm thk wooden moulding, Design as per Architect approved in side wall panelfix with necessary support on G.I frame work.Moulding will be finished with Melamine polish as approved & satisfied by Architect inccluding machine sanding,applying hard putty, scaffolding etc complete. Work will be carried out as per drawing & instruction of acoustic consultant/ Site Engineer /Architect .NOTE :All the wood shall be used will be coated with Fire painting & necessary Antitermite treatment.All the G.I frame work to be considered of Gypsum India company

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Providing & fixing G.I frame work for Black PP fabric masking as per drawing.FRAME -G.I.frame fabricated with 50 x 37.5 x 0.5 G.I 'C' section @ 1220mm c/c in horizontal direction fixed to or away from wall surface with top & bottom section and 'necessary 50 x 50mm wooden dutta if any required as per site condition, Above 'C' section have Ceiling sections of 80 x 26 x 0.5 @ 400mm c/c in vertical direction including scaffolding, machine screw , etc complete.Work will be carried out as per drawing & instruction of Acoustic consultant / Site Engineer /Architect. FINISH: Black PP fabric shall be finish on 75x12mm (FR) ply patty as per shapes,pattern as mentioned in the drawing on G.I frame work NOTE :All the wood shall be used will be coated with Fire painting & necessary Anti-termite treatment & All the frame work to be considered of Gypsum India company and Install PP fabric without wrinkles or folds maintaining horizontal / vertical alignment of warp/ woof of fabric using technique that will not damage the finish of fabric

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Providing & fixing of the 19mm thk FR ply Shutter in Black masking for Sound box access finished with Black PP Fabric from outside & Black Paint from inside, including the necessary frame for fixing shutter & hinges-02 no's, Concealed Handle, Bolkage etc complete. Work will be carried out as per drawing & instruction of acoustic consultant /Site Engineer/Architect. Shutter size -750 X 1200mm

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Providing / fixing 200mm high skirting in 19mm thk ply fixed on existing frame work.flushed with above panelling,Skirting finish with 1.5mm thk Black Laminate as approve by Architect till satisfaction including cutouts for power sockets.Work will be carried out as per drawing & instruction of acoustic consultant,Site Engineer / Architect.(Basic Rate of Laminate- = Rs - 650/sq.mt)

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Providing / Fixing 200mm x 150mm thk teak wood door frame with double rebate as per detail drawing including MS hold fast in plumb line and one coat of Black japan paint & Anti termite treatment on frame, etc complete.Work will be carried out as per drawing & instruction of acoustic consultant / Site Engineer /Architect.

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Providing & making of the 125mm thk Acoustical Door shutter in hard wood frame of 75x37.5mm all around both side and intermediate frame of 50x37.5mm @ 600 mm c/c in both direction, keep 50mm thk 1000gsm density micron in between frame both side with 01 layer of 10kg/m2 Tec sound & 01 layer of 12.5mm thk plain gypsum board in between both hardwood frame work, Door Shutter shall be finished with 1.5mm thk Laminate as per Architect, design drawing & pattern. All the edges of the shutter shall be finished with T.W lapping putty as per detail

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Providing & fixing of the port hole window 1000mm x 800mm or as per designed in 19 mm fire proof ply with necessary saalwood frame, Ply shall be finished with 1.5mm thk Black Laminate including 12mm thk clear no reflective Modi flat glass with 'U'rubber all around the glass complete in line & level etc,Work will be carried out as per drawing & instruction of acoustic consultant / Site Engineer / Architect. NOTE :All the wood shall be used will be coated with Fire painting & necessary Antitermite treatment

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Labour charges for fixing surround speaker bracket on existing ply base in side wall & rear wall as per detail including scaffolding, levelling etc complete.Work will be carried out as per drg & instruction of acoustic consultant /Site Engineer /Architect.

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Providing & fixing of the 125mm wide x 12mm thk ply batten fixed on the edge of the cinema steps for supporting the step light. Edge of the ply shall be well projected during the construction of the cinema steps.Work will be carried out as per drawing & instruction of acoustic consultant / Site Engineer / Architect.

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Finishing treatment

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Providing & fixing stretch fabric gripper system (UK) UPVC Grippers,standard,cove mono,edge, but as required by design & manufacture's specifications.CORE - Fire retardant compressible polyster padding of 25mm thk including scaffolding etc complete.Work will be carried out as per drawing & instruction of Acoustic Consultant/ Site Engineer /Architect. FRAME : Gripper fix on 75 x 12mm ply (fire retardant) patty with 25 mm thk Polyster padding as required by design. INSTALLATION: Installation in accordance with drawings and manufacturer's instruction. Installation of grippers in maximum fabric without wrinkles or folds, maintaining horizontal / vertical alignment of warp /woof of fabric, force fabric edges into clamping jaws, using tools and techniques that will not damage finish of the fabric complete to the satisfaction of the site Engineer-In-Charge. SUBMITTALS : Shop drawings indicating location, size, type,including frame, core & fabric finish components, for each panel in project. Drawings indicating construction details of interface with adjacent construction. The rates shall includes the shapes, pattern as mentioned in the drawing indicating graphics if any.

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Providing & fixing of Black Crape fabric on perforated gypsum ceiling tile with 75x12mm thk (FR) Ply patty as per grooves & pattern mentioned in drawing in line & level including scaffolding etc complete, Work will be carried out as per drawing & instruction of Acoustic Consultant / Site Engineer /Architect. Basic Rate of Fabric- = Rs - 225/mtr NOTE : Install Crape fabric without wrinkles or folds maintaining horizontal / vertical alignment of warp/ woof of fabric using technique that will not damage the finish of fabric

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Labour charges for Fixing departmentally supplied white perforated Galalite screen on the M.S screen frame including scaffolding. Work will be carried out as per drawing & instruction of acoustic consultant, Site Engineer /Architect

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Providing & fixing of 800gsm cut pile carpet with 06mm thk underlay to be fixed on cinema tiers as per design & drawing of Architect, Surface shall be clean properly before installing carpet, Carpet shall be fix with adhesive as per manufacture specifications, in perfect line & level , no joints should be visible, All as per approved design, shade & make etc complete. Complete work will be carried out as per drawing & instruction of site Engineer/Architect, (Basic Rate of Carpet- = Rs - 800/sq.mt)

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Applying 3 coats of Plastic paint of approved make & shade of Asian paint or Nerolac or ICI Dulux, Surface shall be clean and sanding by sand paper & applying one coat paint & putty & again sanding & leveling & two coats of paint till approved & satisfaction of Architect to shade colour including scaffolding etc complete work will be carried out as per drawing & instruction of acoustic consultant /Site Engineer/Architect

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Fabrication work

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Providing & Installing screen supporting from floor in 2mm thk 18 guage M.S pipe 50mm dia external frame and 25mm dia internal frame including Elbow as per detail drawing with 100x100x19mm thk (Insu Sound-Bcap rubber of Supreme) backing on floor & slab above behind base plate, MS pipe shall be finished with Black Paint, Work will be carried out as per drawing & instruction of Acoustic consultant, site Engineer/Architect.

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Providing & fixing of M.S speaker platform in M.S angle of 75mm X 75mm as per drawing with 02 layers of 19mm thk Ply above frame with fabrication, levelling etc complete including one coat of red oxide paint and two coat of Black paint as approved M.S. angle will be supported at 1200mm c/c with the 'L' bracket, The bracket will have 12mm thk (Insu Sound-B cap rubber of Supreme) in between wall & bracket. The instruction of acoustic consultant /Site Engineer /Architect.depth of the platform will be as per site.Work will be carried out as per drawing & direction as per Engineer in charge

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Providing & fixing of the Black color powder coated M.S pipe hand railing of 50mm dia along the wall fixed with 100 x 100 x 6mm thk Base plate support system with 100 x 100 x 12mm thk (Insu Sound-Bc ap rubber of Supreme), behind base plate on the wall @ 1200mm c/c in line & level as per site, etc complete. Work will be carried out as per drawing & instruction of acoustic consultant / Site Engineer /Architect.

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Providing & fixing of M.S 'C' channel of 100 x 50 x 6mm @ 1200mm C/C as per drawing & wherever required as per site requirement for supporting A/C ducts, False 'ceiling with necessary support from 'I' beam including weilding, grinding, scaffolding, Channel shall be finished with 01 coat of Red oxide & 02 coat of Black Paint etc complete. Work will be carried out as per drawing & instruction of structural consultant /site Engineer/Architect.

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Providing & fixing of the M.S speaker platform in M.S angle 75x 75mm as per drawing for the sub woofer Base for Atmos speaker supported from the wall with 12mm thk (Insu Sound-B cap rubber of Supreme) between the M.S frame & wall to avoid Vibrational sound in structure, including 2 layers of 19mm thk ply & 01 layer of 19mm thk rigid rubber on ply complete with necessary weilding, grinding levelling etc. complete including one coat of Red oxide paint and two coat of Black paint as approved by Architect, Vendor to give necessary shop drawing for the same for structural consultant approval Work will be carried out as per drawing & instruction of acoustic consultant/Site Engineer/Architect (Platform size : 1350 X 1000mm)

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Providing & fixing of the M.S bracket in square box pipe of 50x50mm for the speaker bracket for Atmos speaker from the ceiling to be supported from the sub frame of M.S truss girder with necessary base plate & 12mm thk(Insu Sound-B cap rubber of Supreme) at Junction to avoid Vibrational sound in structure, including necessary weilding,grinding finished with 1coat of Red oxide & 2 coat of Black Paint etc complete.Vendor to give necessary shop drawing for the same for structural consultant approval Work will be carried out as per drawing & instruction of acoustic consultant/Site Engineer/Architect.

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Providing & Fabricating 1200mm x 900mm x 450mm(for tender to be provided as per system supplier’s drawings) fire cabinet boxes in all the theatres made from 12mm thk 'E'-board finished with 1.5mm matt Black laminate. 100x30 Salwood shutter frame. 6mm Modi Flat Clear Glass with frosted film fitted in the frame with 6mm neoprene ‘U’ gaskets. 2 UNION make heavy duty SS hinges. 1UNION Matt Black water based paint etc complete for intended use in every respect, Work will be carried out as per drawing & instruction of MEP consultant / Site Engineer/Architect

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Isolation Treatment

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Providing & fixing - 03 layer of 12.5mm thk plain gypsum board One side of M.S stud section frame work in staggered joint screwed to stud frame as per drawing FRAME - GI Stud frame fabricated with 146 x 34 x 36 x .55 'C' section @ 600 mm c/c in one diection with necessary 50 x 50mm wooden 'T' support as required as per site condition, including 75mm thk 1000gsm density micron fixed with chicken mesh back of G.I 12x12mm square of 24 guage & Black Crape fabric from back side of framing,including scaffolding etc complete.Work will be carried out as per drawing & instruction of Acoustic consultant/ Site Engineer / Architect. JOINTS - All joints of Gypsum panels filled and finished with India Gypsum jointing compound, jointing tapes etc.complete as per manufacturer specification for joint TOP COAT – Final Layer of Gypsum shall be finished with Black Paint as approved by Architect / till the satisfaction of site Engineer

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Providing & fixing of size 450 x 300 x 19mm thk Ply for the speaker bracket fixing on wall with 100 x100 x 19mm thk (Insu Sound-B cap rubber of Supreme) 04 nos in between ply & wall as per detail etc complete. Work will be carried out as per drawing & instruction of acoustic consultant /Site Engineer /Architect.

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Providing & making of the isolation base for the main speaker as per drg in 02 layer of 19mm thk ply & in between ply have 01 layer of 100 x 100 x 25mm thk rigid rubber pads on all four sides & keep 25mm thk 32kg/m3 gsm density glass wool in between ply.Base shall be covered with Black resin & shall be mounted on 2 layer of 150 x 150 x 25mm thk rubber of sylomor @ 04 corners, etc complete as per detail. Work will be carried out as per drawing & instruction of acoustic consultant /Site Engineer/Architect. ( Isolation Base size = 750mm X 600mm )

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Providing & making of the isolation base for the subwoofer as per drg in 02 layer of 19mm thk ply & in between ply have 01 layer of 100 x 100 x 25mm thk rigid rubber pads on all four sides & keep 25 mm thk 32 kg/m3 density Glass wool in between ply The base shall be covered with Black resin & shall be mounted on 2 layer of 150 x 150 x 25 mm thk rubber of sylomor @ 04 corners, etc complete as per detail. Work will be carried out as per drawing & instruction of acoustic consultant /Site Engineer/Architect. ( Isolation Base size = 1200mm X 900mm )

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