Kerala Shipping And Inland Navigation Corporation Limited Tender
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Costs
EMD
₹ 1,00,000Document Cost
₹ 8,850Tender Fee
Refer Documents
Summary
Retender For Dry Dock Repairs Of Steel Marine Crafts At Ksinc Slipway Complex, Thoppumpady, For Two Years
Description
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Contact
Tender Id
2024_KSINC_696300_3Bid Award Id
ViewTender No
KSINC/100/2024-25Tender Authority
Kerala Shipping And Inland Navigation Corporation Limited ViewPurchaser Address
-Website
http://http://www.ksinc.in/
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Documents
BOQ Items
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Surface preparation of new M.S plates /angles etc to S.A 2.5 standard including the cost of equipment, materials & consumables
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Surface preparation of Vessel Hull to ST3 Std by Chipping, scrapping & Buffing a. For external areas
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b. For tanks/ internal compartments
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Removing the thickly formed oyster coating and other vegetation growth from the underwater portion of the vessel including cleaning the vessel complete as per the instruction of the Corporation Officers.
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HP washing of Vessel Hull using 3000 Psi High Pressure Pump
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LP Washing of Vessel Hull using Low Pressure Pump
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Painting of Vessel Hull - Air Less Spray Painting
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Painting of Vessel Hull - Air Spray Painting (Gravity Cup Spray)
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Painting of Vessel Hull and internal compartment - Roller/Brush Painting
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Application of metal putty for finishing works
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Steel renewal at various locations: Welding using IS 6013 / IS 7018 marine-grade welding rods, along with new plates of varying thickness (IS 2062 GR B/AH36 quality), for beams, gussets, and other structural plate work, matching the original size and shape. The process involves heating and bending the plates to the required shape, creating a V-cut on the mating edges, and performing three-layer welding on both sides.The quoted rate includes welding charges, tools, equipment, scaffolding, and all incidental expenses, as per the direction of KSINC officers. Additionally, the entire quantity of welding rods supplied shall be inspected and approved by KSINC. MS Plate - KSINC Supply. Note : IRS Class approved Welders to be deputed for Steel Renewal works of IRS Class Vessels,.---6 mm Plate
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" - 8mm MS Plates
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" - 10mm MS Plates
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" - 12mm MS Plates
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Welding using IS 6013/IS 7018 marine-grade welding rods, along with new mild steel (MS) round bars, angles, flats, and shaped components, to replace the damaged portions of the vessel. This includes heating and bending the materials to the required shape, creating a V-cut on the mating edges, and performing three-layer welding on both sides as per the directions of KSINC officers.The quoted rate covers welding charges, tools, equipment, scaffolding, and all incidental expenses, Stiffeners - KSINC Supply. Note: IRS Class approved Welders to be deputed for Steel Renewal works of IRS Class Vessels.
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Supply and welding using IS 6013/IS 7018 marine-grade welding rods, along with various sizes of mild steel (MS) items, for the fabrication of skylights, air cowls, doors, and other fittings, as directed by KSINC officers. The rate includes welding charges, tools, equipment, scaffolding, and all incidental expenses. Materials - KSINC Supply.
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Removal of Old Anodes brackets from Position and Welding new Zinc anodes on the underwater portion of the hull followed by touch up painting on the weld affected areas.
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Removal of the old rubber/Wooden fender by cutting the cleats and refitting new rubber/wooden fender with new cleats & fasteners as directed by KSINC officers. Fenders & fastners - KSINC Supply
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Removal and refitting of wooden or rubber fenders to facilitate steel fabrication.
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Fitment & welding of split pipe fenders of size 6-inch or 8-inch with brackets spaced at 300 mm on straight sections and up to 500 mm on curved areas. Pipe & MS Plates - KSINC Supply
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Crop and removal of corroded and damaged pipes of the below specified sizes, including those with or without flanges of sea water and fresh water pipelines lines in various parts of the vessel. Ensure that the removal process does not damage any remaining components. Fabrication and welding of new B-class GI pipes, bends, and other fittings to replace the removed sections, matching the original dimensions and configurations. Installation of the new pipes with or without flanges as required and secure them using new bolts, nuts, and joints as per the instructions provided by department officers. ----- ----------------------------------------------19mm
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" -------- 25mm
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" -------- 40mm
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" -------- 50mm
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" -------- 65mm
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" -------- 80mm
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" -------- 100mm
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" -------- 150mm
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" -------- 200mm
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Repairs by Welding (using IS 6013/ IS 7018 grade electrodes)
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Repairs by Gas cutting
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Repairs by Gauging
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Repairs by Grinding
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Surface Preparation by Buffing
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Fit-up & Welding of doubler Plates of Thickness 4mm/6mm/8mm
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Renewal of exhaust pipeline of following sizes including necessary renewal of flanges, bends, brackets, and other components.---------- 1 ½ “
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" --------------------------- ------------- --2”
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" ----------------------------------------- 2 ½ “
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" ----------------------------- -------------- 3"
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Removal, Cleaning and refitment the exhaust pipe, including any associated flanges, bends, brackets, and other components ---------- 1 ½ “
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" ------------- ---2”
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" -------------- 2 ½ “
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" -------------- 3"
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Renewal of Single Bollard with doubler plate using 4” pipe
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Renewal of Single Bollard with doubler plate using 6” pipe
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Renewal of Double Bollard with doubler plate using 4” pipe
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Renewal of Double Bollard with doubler plate using 6” pipe
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Renewal of Towing post: 6" Dia
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Renewal of Towing post: 8" Dia
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Fabricate and welding of Statutory markings on the vessel, Draft Marks etc onto the vessel using mild steel (MS) plates, as directed by department officers.
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Renewal of air vent of Size 1“ to 3” dia
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Renewal of air ventof Size 4” to 6” dia
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Renewal of air ventof Size 6“ to 8”dia
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Removal and refitting of air ventof Size 1“ to 3” dia
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Removal and refitting of air ventof Size 4” to 6” dia
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Removal and refitting of air vent of Size 6“to 8”dia
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Fabrication of Bilge headers with fittings of its valves.
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Remove both anchors with cables (stud link chains) from chain locker and the winch. Chip, scrape, wire brush, and clean the chains, freeing the swivel links. Apply anti corrosive primer and paint the chains. Reinstall the chains and anchors through the winch as per direction and satisfaction of KSINC officers
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Manufacture and install the sea chest, including a drilled cover plate with bolting arrangements
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Manufacture & Installation of strum box for bilge suction lines.
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Laying of Wall and floor tiles for decks and floors after concreting. Materials - KSINC Supply.
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Removal and refitment of Bathroom W.C and Fresh Water pipelines.
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Installation of new bathroom W.C. in position, including all associated plumbing lines.
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Cleaning of Engine room bilges after removal platform plates and refitting the platform plates back in position.
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Renewal of scuppers
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Fixing of Pipe rails & stanchions on deck with doubler plates. ------------ 1" Dia
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Fixing of Pipe rails & stanchions on deck with doubler plates. ------------ 1 ½ ” dia
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Fixing of Pipe rails & stanchions on deck with doubler plates. ------------ 2” dia
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Fabrication & Installation of Berth frame(6’x21/2’)
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Renewal of chequered plates with frames and fastners(thickness - 4-5 mm)
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Removal and re fitting of Chequered plates
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Renewal of Louvre type windows size.
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Pit welding
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Fabrication & Installation of Rope guards for propeller shaft.
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Renewal of hylum sheets, Sunmica, ceiling plywood, and side paneling with new M.S cleats, wooden reapers, and 6mm/4mm plywood etc in Interior Compartments. Job includes the removal of old, damaged hylum sheets or plywood without causing damage to other parts
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Removal of hylum sheets, Sunmica, ceiling plywood, and side paneling with new M.S cleats, wooden reapers, and 6mm/4mm plywood. This includes the removal of old, damaged hylum sheets or plywood without causing damage to other parts to facilitate steel renewal.
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Renewal of Stern tube by maintaining the alignment.
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Loading of the main engines with gearbox onto the vessel, erection, and aligning it propeller shaft. The quoted rate should include all necessary modifications and steel fabrication work required to align the gearbox with the main engine. The replaced engine must be shifted back to the covered area of the yard.
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Shifting of the main engines with gearbox from their positions within the Engine Room to facilitate steel renewal. Upon completion of the steel renewal, reposition and align them with the propeller shaft and ensure torque tightening.
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Shifting of the Diesel Generators, Auxiliary Engines etc from their positions within the Engine Room to facilitate steel renewal. Upon completion of the steel renewal, reposition and align them and ensure torque tightening.
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Installation of Hydraulic steering system with required modification onboard and commissioning it. System - KSINC Supply
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Installation of new Semi rotary pump with required pipes and flanges.
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Open the manhole cover of the diesel service tank or lube oil storage tank, drain the existing diesel or lube oil, and ensure the tank is made gas-free. Clean the tank thoroughly and refill it with diesel or lube oil from barrels. Close the manhole cover using new bolts, nuts, and joints as per the instructions of Corporation officers
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Open the manhole cover of freshwater storage tanks of various capacities. Remove the sediments and thoroughly clean the entire surface of the tank. Apply paint coating to the inside of the tank, then refit the manhole cover using new bolts, nuts, and joints, as directed by department officers
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Fabricate and weld tire hook and ring using a 20mm dia M.S rod for the tire fenders, as per the directions and satisfaction of department officers
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Removal of the window glasses in the wheelhouse/accommodation, buff the glass surface, and replace any damaged rubber beadings, locks, and screws with new ones of the original size. Reinstall the glass as per the directions and satisfaction of Corporation officers.
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Cutting and removing the broken and damaged fender holding brackets, bolts, nut sand wooden bits. Welding a pair of M.S clits size (100mmx100mmx8mm) at an interval of 42cm between the adjacent cleat and around the vessel. Fixing firmly the wooden fender in between the cleats after making 20mm bolt with washer etc complete as per the direction of Corporation officers (fender of 15cmx20cm).Fenders will be supplied by KSINC.
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Clear removal of the old plastering in various places in the vessel and plastering the cement mortar with 1:3 15 mm thick one coat on various places of the vessel as per the direction of Corpn. Officers.(including material)
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Renewal of manhole and cover as per the existing size and fitting with packing and fasteners etc.
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Renewal of Fresh water tank, PVC Pipeline fixing and connections to E/R, Kitchen & Toilet excluding cost of tank & fittings.Material - KSINC Supply
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Cropping, Renewal & Alignment of Propeller shaft bracket
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Cropping, Renewal & Alignment of A bracket for Stern Gear System
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Renewal of Damaged handrails of size 1”and1½“Gipipe --------------- 1"
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" 1 ½ “
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" 2”
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" 2 ½ “
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Sea chest gratings removal, cleaning both gratings and sea chest, and refitting with fastens and lock the sea chest as per standard
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Fabrication of Vertical ladders inside internal compartment& on Decks of the vessel by using 35x35mm M.S angles.
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Renewal of Sanitary pipes of Various Sizes (PVC/MS)
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Manufacturing & Fitment of Rudder stuffing box
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Removal and refittment of Rudderstock
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Removal and refitting of Steering chain pulley
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Removal of old foundation of Auxiliary engine & Refitting with new one
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Damaged Corrugated sheet removal and Installation of new inposition
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Removal of old lagging & Relagging thermal insulation including pin welding
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FRPCoating (200GSM)
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Cleaning and gas freeing of the cargo tanks, forepeak tank, cofferdam, cargo pump room, and cargo pipelines of the oil barge, ensuring compliance with the standards and certification requirements of P.E.S.O. officials.--- 200 MT Barge
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300 MT Barge
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650 MT Barge
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Plimsoll mark making, cutting, and Welding Port & STBD
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Air Vent Repair with New Cover & Fitting
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Remove & refitment of Diesel Service tank in Engine room for Steel renewal at ship side area . Fit back all pipe line connected to tank.
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Removal and refitment Windlass for steel repair underneath on forecastle deck
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A bracket repairing and bush flange fitting
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Trueness checking and correction between stern tube and A bracket by piano wire
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Main engine alignment with propeller shaft
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Overhauling of Valves:- Degutting of Valves from System with proper Name Tallies, Dismantling of Valves, Cleaning and Inspection of valves, New Spare Inspection, Boxing Up, Painting as per colour code, Pressure Testing of Valves at Work Shop, Regutting of Valves with the System followed by Proving the System for satisfactory operation - Globe Valve Size ----------------19 mm
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Globe Valve Size ---------------- 25mm
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Globe Valve Size ----------------32mm
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Globe Valve Size --------------- 40mm
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Globe Valve Size ---------------- 50mm
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Globe Valve Size ---------------65mm
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Globe Valve Size ---------------- 80mm
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Globe Valve Size ----------------100mm
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Globe Valve Size ----------------125mm
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Globe Valve Size ---------------- 150mm
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Globe Valve Size ----------------175mm
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Globe Valve Size ---------------- 200mm
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Globe Valve Size ---------------- 250mm
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Globe Valve Size ---------------- 300mm
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Globe Valve Size ---------------- 350mm
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Globe Valve Size ---------------- 400 mm
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Gate Valve Size ----------------19 mm
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Gate Valve Size ----------------25 mm
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Gate Valve Size ----------------32mm
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Gate Valve Size ----------------40 mm
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Gate Valve Size ----------------50 mm
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Gate Valve Size ----------------65 mm
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Gate Valve Size ----------------80 mm
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Gate Valve Size ----------------100 mm
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Gate Valve Size ----------------125 mm
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Gate Valve Size ----------------150 mm
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Gate Valve Size ----------------175 mm
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Gate Valve Size ----------------200 mm
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Gate Valve Size ----------------250 mm
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Gate Valve Size ----------------300 mm
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Gate Valve Size ----------------350 mm
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Gate Valve Size ----------------400 mm
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Storm Valve Size ----------------19 mm
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Storm Valve Size ----------------25 mm
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Storm Valve Size ----------------32 mm
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Storm Valve Size ----------------40 mm
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Storm Valve Size ----------------50 mm
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Storm Valve Size ----------------65 mm
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Storm Valve Size ----------------80 mm
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Storm Valve Size ----------------100 mm
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Storm Valve Size ----------------125 mm
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Storm Valve Size ----------------150 mm
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Storm Valve Size ----------------175 mm
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Storm Valve Size ----------------200 mm
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Storm Valve Size ----------------250 mm
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Storm Valve Size ----------------300 mm
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Storm Valve Size ----------------350 mm
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Storm Valve Size ----------------400 mm
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Chemical cleaning and pressure testing of pipelines:- Degutting of Pipelines from System with proper Name Tallies, Chemical Cleaning and Inspection of Pipelines, Surface preparation and Painting of Pipeline as per color code, Pressure Testing of pipelines at Work Shop, Regutting of pipelines with the System followed by Proving the System for satisfactory operation. Removal, cleaning & Refitment of Pipe Size Up to 15 mm
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' ------------------- 15 mm to 25 mm
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' ---------------------------25 mm to 32 mm
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' ---------------------------32 mm to 40 mm
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' ---------------------------40 mm to 50 mm
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' ---------------------------50 mm to 65 mm
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' ---------------------------65 mm to 80 mm
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' ---------------------------80 mm to 100 mm
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' ---------------------------100 mm to 125 mm
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' ---------------------------125 mm to 150 mm
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' --------------------------150 mm to 200 mm
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' ---------------------------200 mm to 250 mm
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' ---------------------------250 mm to 300 mm
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Chemical Cleaning & Pressure Testing of Pipe Size……………………………... Up to 15 mm
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' ---------------------------15 mm to 25 mm
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"………………………….. 25 mm to 32 mm
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' ---------------------------32 mm to 40 mm
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' ---------------------------40 mm to 50 mm
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' ---------------------------50 mm to 65 mm
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' ---------------------------65 mm to 80 mm
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' ---------------------------80 mm to 100 mm
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' ---------------------------100 mm to 125 mm
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' ---------------------------125 mm to 150 mm
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"--------------------------150 mm to 200 mm
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' ---------------------------200 mm to 250 mm
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"--------------------------250 mm to 300 mm
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