Kerala Road Fund Board Tender

3.13.1.B:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work. Ordinary soil - Mechanical Means - (Depth upto 3 m)

12.1.3.A:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and backfilling with approved material. Hard Rock ( requiring blasting) - Manual Means

12.9.C:Providing and constructing one span service road to reach island location from one pier location to another pier location

OD238213/2022-2023:Putting up ringbund 1.5m wide at top and 4m width at bottom and 2.5m length two rows of 1/2 split coconut post 3.5m long at 60cm c/c,1/3 split coconut wailing pieces two rows at either side,1/3 annual reapers 5 rows at either side and full size bamboo post for supplying bund and ettamatt thatches at both side etc.

OD239763/2022-2023:Pumping or bailing out water and removing slush etc by using pump set including cost of labour,oil,hire charge of pump set etc complete.(observe data based on irrigation OD No.60.2.2)

OD238214/2022-2023:Providing dowel bar of size 25 mm dia. 3.00 m long at about 100 cm c/c at bottom of abutment keeping 1.5 m into rock and 1.5 m length in cement concrete after drilling holes in granite rock including all cost and conveyance of materials , cutting rods of required length and fixing in position with cement concrete grout 1:2 etc as directed by the departmental officers

12.8.D.2.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. PCC Grade M25 - With Batching Plant, Transit Mixer and Concrete Pump

12.8.G.2.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. RCC Grade M30 - Using Batching Plant, Transit Mixer and Concrete Pump

12.8.E.2.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. RCC Grade M25 - With Batching Plant, Transit Mixer and Concrete Pump

12.40:Supply, Fitting and Placing un- coated HYSD bar Reinforcement in Foundation complete as per Drawing and Technical Specifications

13.5.H.p.2:Plain/Reinforced cement concrete in sub-structure complete as per drawing and Technical Specifications RCC Grade M35 - With Batching Plant, Transit Mixer and Concrete Pump - Height upto 5m

13.6:Supplying, fitting and placing HYSD bar reinforcement in sub-structure complete as per drawing and Technical Specifications

OD239771/2022-2023:14.1E.1.1.B-Furnishing and Placing RCC/PSC Grade M40 Using Concrete Mixer as per drawing and Technical Specification. For solid slab super-structure - Height 5m to 10m

14.1F.2.B:"Furnishing and Placing PSC Grade M45 Using Batching Plant, Transit Mixer, and Concrete Pump as per drawing and Technical Specification. For T-beam & slab including launching of precast girders by launching truss upto 40 m span - Height 5m to 10m

14.2:Supplying, fitting and placing HYSD bar reinforcement in super-structure complete as per drawing and technical specifications

13.14:Supplying, fitting and fixing in position true to line and level elastomeric bearing conforming to IRC: 83 (Part-II) section IX and clause 2005 of MoRTH specifications complete including all accessories as per drawing and Technical Specifications.

14.3:High tensile steel wires/strands including all accessories for stressing, stressing operations and grouting complete as per drawing and Technical Specifications

14.11:Reinforced cement concrete approach slab including reinforcement and formwork complete as per drawing and Technical specification.

14.9:Drainage Spouts complete as per drawing and Technical specification

5.15:Providing and laying 25 mm thick mastic asphalt wearing course with paving grade bitumen (VG - 30) meeting the requirements given in table 500-40, prepared by using a mastic cooker and laid to the required level and slope after cleaning the surface, including providing an antiskid surface with bitumen precoated fine grained hard stone chipping of 13.2 mm nominal size at the rate of 0.005cum per 10 sqm and at an approximate spacing of 10 cm center to center in both directions, pressed into the surface when the temperature of surfaces is not less than 1000C, protruding 1 mm to 4 mm over mastic surface, all complete as per clause 516

55.26:Providing and applying elastic, elastomeric membrane forming system with anticarbonation and breathing properties. The system should be based on solvent free acrylic polymers with selected mineral fillers and should be ultra-violet resistant, crack bridging type, carbonation resistant, breathable, enviornment friendly, water proofing coating. For anticarbonation, equivalent air layer thickness denoted as R or SD CO2 grater than 50 m and for breathability equivalent air layer thickness denoted as SD H2O shall be less than 4 m for vapour transmitting barrier. The system consists of one coat primer @ 75- 100 g/m2. The consumption of main polymer coating to give film thickness of 200-225 microns (Solid contents- 70%+ -3%) should be approximately. 400-450 g/m2 per two coats depending upon the method of application (either by roller or brush) and surface smoothness of the concrete. The total dry film thickness of the coating system should be minimum 200 microns for the above system. Polymer coating should be in suitable approved shades, including cost of materials, cleaning, chipping and removing the dirt particles of the concrete slab with wire brush and water,labour charges for filling the bug holes, cracks, joints etc with one component polymer modified fine repair and cosmetic mortar, labour for applying the above coating, scaffolding charges,etc. complete as per IRC SP:80 Clause 6.5.1 and Clause 2808 in the Specifications Book for Roads & Bridges published by the Ministry during April 2013.

Bridge Proper ( DAR Items )

11.20.3:Chequerred precast cement concrete tiles 22 mm thick in footpath & courtyard, jointed with neat cement slurry mixed with pigment to match the shade of tiles, including rubbing and cleaning etc. complete on 20 mm thick bed of cement mortar 1:4 ( 1 cement : 4 coarse sand).Dark shade pigment using ordinary cement

OD240820/2022-2023:Supplying and fixing Granite of 18 mm thick on bridge parapet wall for name board, technical features of bridge including fixing charges etc. complete.

OD240821/2022-2023:Engraving letters in granite slab including painting etc. complete.

Appendix B Protective Works

12.1.B.1:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and backfilling with approved material. Ordinary Soil - Depth upto 3m - Mechanical Means

12.8.A:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications PCC Grade M15 ( Without formwork)

OD238212/2022-2023:Dry rubble masonry for foundation and superstructure including all cost as per design and drawing and clause 1405 of MORTH Specifications.

13.4.A:Random Rubble Stone masonry (coursed/uncoursed) work in cement mortar 1:3 for substructure complete as per drawing and Technical Specifications

12.8.1.C:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications RCC Grade M20 - Using Concrete Mixer - (Without formwork)

12.8.1.C.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications RCC Grade M20 - Using Concrete Mixer

3.16:Construction of embankment with approved material obtained from borrow pits with all lifts and leads, transporting to site, spreading, grading to required slope and compacting to meet requirement of table 300-2.

3.17:Construction of embankment with approved materials deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacted to meet requirement of table 300-2.

13.5.B:Plain/Reinforced Cement Concrete in sub-structure complete as per drawing and Technical Specifications PCC Grade M20 - Height upto 5m

12.40:Supply, Fitting and Placing un- coated HYSD bar Reinforcement in Foundation complete as per Drawing and Technical Specifications

13.6:Supplying, fitting and placing HYSD bar reinforcement in sub-structure complete as per drawing and Technical Specifications

13.10:Providing and laying of Filter media with granular materials/stone crushed aggregates satisfying the requirements laid down in clause 2504.2.2. of MoRTH specifications to a thickness of not less than 600 mm with smaller size towards the soil and bigger size towards the wall and provided over the entire surface behind abutment, wing wall and return wall to the full height compacted to a firm condition complete as per drawing and Technical Specification.

OD240822/2022-2023:Providing Weep Holes using 110 mm PVC pipes working pressure 4 kgf/cm2 including cost of materials, conveyance, labour charges etc. complete.

Appendix C; Approach Road

2.3.1.A:Clearing and grubbing road land including uprooting rank vegetation, grass, bushes, shrubs, saplings and trees girth up to 300 mm, removal of stumps of trees cut earlier and disposal of unserviceable materials and stacking of serviceable material to be used or auctioned, up to a lead of 1000 metres including removal and disposal of top organic soil not exceeding 150 mm in thickness In area of light jungle - By Manual Means

3.15:Scarifying the existing bituminous road surface to a depth of 50 mm and disposal of scarified material with in all lifts and lead upto 1000 metres by Mechanical Means

4.2.A.2:Construction of granular sub-base by providing graded material, spreading in uniform layers with a motor grader on a prepared surface, mixing by mix in-place method with rotavator at OMC, and compacting with a vibratory roller to achieve the desired density, complete as per clause 401. Grading-IV - For lower sub-base - Mix in Place Method

4.12:Providing, laying, spreading and compacting graded stone aggregate to Wet Mix Macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density.

5.1.a:Providing and applying primer coat with bitumen emulsion ( SS) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.70 - 1.0 kg/sqm using mechanical means.

5.2.a:Providing and applying tack coat with bitumen emulsion( RS) using emulsion pressure distributor at the rate of 0.20 - 0.30 kg per sqm on the prepared bituminous surface cleaned with mechanical broom.

5.4.2a:Dense Graded Bituminous Macadam:- For Grading II (26.5 mm nominal size) Providing and laying dense graded bituminous macadam with 80-100 TPH HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder (VG 30) @ 4.0 to 4.5 percent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 505 complete in all respects.

5.6.2.a:Providing and laying bituminous concrete with 80-100 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder( NRMB) @ 5.4 percent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects For Grading - II (13.2 mm Nominal Size)

3.13.1.B:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work. Ordinary soil - Mechanical Means - (Depth upto 3 m)

12.4:Plain cement concrete 1:3:6 nominal mix in foundation with crushed stone aggregate 40 mm nominal size mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days.

12.8.1.C.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications RCC Grade M20 - Using Concrete Mixer

8.13:Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorising glass beads on Bituminous Surface @ 250 gms per sqm area, the thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35. The finished surface to be level, uniform, and free from streaks and holes.

55.10.1:Providing and erecting retro-reflectorised Object Hazard Marker 300mm x 900mm Providing and erecting retro-reflectorised Object Hazard Marker sign with 07 years warranty, manufactured as per IRC 67 USING Type IV ASTM D 4956-09 micro prismatic retro reflective sheeting fixed over aluminium sheetig, 2 mm thick / aluminium composit material sheeting 4 mm thick with suitable back support frame and supported on a mild steel angle iron post 75mmx75mmx6mm, firmly fixed 30cm above ground level by means of properly designed foundation with M 15 grade cement concrete 30cmx30x45cm, 45cm below ground level including painting all non-reflective faces with epoxy paint 2 coats over epoxy primer as per approved drawing and clause 801.300 mm x 900 mm

8.4.3:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 60 cm circular

8.4.1:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 90 cm equilateral triangle

55.38a:Providing and erecting a "W" metal beam crash barrier comprising of 3 mm thick corrugated sheet metal beam rail, 70 cm above road/ground level, fixed on Structural Steel c section vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 1.8 m high, 1.1 m below ground/road level, all steel parts and fitments to be galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post with a spacer of structural steel c section 150 x 75 x 5 mm, 330 mm long complete as per clause 811.3.

8.35:Providing and fixing reflective road studs (Raised Pavement Marker) of ' category A' made out of ASA/HIPS/ABS moulded body with shanks and conforming to ASTM D 4280, strong enough to support a load of more than 13.635 T when tested in accordance with ASTM D 4280, reflective panel confirming to ASTM D 788, and reflectivity conforming to clause 804.4. including installation, drilling, fixing with adhesive etc. with 2 years warranty for the road stud as well as for in field performance as per clause 804.7.3 Road Markers/Road Stud with Lense Reflector :-

8.5:Providing and fixing of direction and place identification retro-reflectorised sign with 7 years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with area not exceeding 0.9 sqm, with suitable back supporting frame of MS angle 40x40x6 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc.

55.14:Providing and fixing retro-reflectorised ceramic tilesProviding and fixing retro-reflectorised ceramic tiles of size 10cmX20cm using High Intensity Micro Prismatic (Type IV) grade sheeting with 7 years warranty fixed over Ist quality ceramic glazed tiles including cost of glue, cutting charges, fixing with suitable adhisive on concrete or other surface etc complete.

55.16:Providing and fixing guard post Providing and fixing guard post of size 200mmx200mm, 1400mm long, 800mm above ground level and 600mm below GL. casted in M20 Grade concrete reinforced with 4 nos of 8mm dia longitudinal bars and 6mm dia stirrups @ 100mm c/c, firmly fixed in position by means of foundation of size 0.5mx0.5mx0.7m in M15 grade concrete below ground level including painting 2 coats on exposed surface with synthetic enamel paint in alternate white & black band 20cm wide