Kerala Road Fund Board Tender

14.5.a:Mastic ASphalt Providing and laying 12 mm thick mastic asphalt wearing course on top of deck slab excluding prime coat with paving grade bitumen meeting the requirements given in table 500-29, prepared by using mastic cooker and ladi to required level and slope after cleaning the surface, including providing antiskid surface with bitumen precoated fine-grained hard stone chipping of 9.5 mm nominal size at the rate of 0.005 cum per 10 sqm and at an approximate spacing of cm center to center in both directions, pressed into center in both directions, pressed into surface when the temperature of surfaces not less than 100 deg. C, protruding 1 mm to 4 mm over mastic surface, all complete as per clause 515

5.6.2.a:Providing and laying bituminous concrete with 80-100 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder( NRMB) @ 5.4 percent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects For Grading - II (13.2 mm Nominal Size)

OD167907/2023-2024:Providing and laying factory made coloured chamfered edge Cement Concrete Paver Blocks 25mm thick, of required strength, size/shape, made by table vibratory method using PU mould, laid in required colour & pattern in cement mortar 1:3 complete as per manufactures specifications & direction of Engineer-in-Charge.

OD238482/2023-2024:"Furnishing and Placing RCC/PSC Grade M35 Using Batching Plant, Transit Mixer and Concrete Pump as per drawing and Technical Specification. <br>For Ornamental concrete works - Height above 10m

14.2:Supplying, fitting and placing HYSD bar reinforcement in super-structure complete as per drawing and technical specifications

55.26a:Providing and applying elastic, elastomeric membrane forming system with anticarbonation and breathing properties. The system should be based on solvent free acrylic polymers with selected mineral fillers and should be ultra-violet resistant, crack bridging type, carbonation resistant, breathable, enviornment friendly, water proofing coating. For anticarbonation, equivalent air layer thickness denoted as R or SD CO2 grater than 50 m and for breathability equivalent air layer thickness denoted as SD H2O shall be less than 4 m for vapour transmitting barrier. The system consists of one coat primer @ 75- 100 g/m2. The consumption of main polymer coating to give film thickness of 200-225 microns (Solid contents- 70%+ -3%) should be approximately. 400-450 g/m2 per two coats depending upon the method of application (either by roller or brush) and surface smoothness of the concrete. The total dry film thickness of the coating system should be minimum 200 microns for the above system. Polymer coating should be in suitable approved shades, including cost of materials, cleaning, chipping and removing the dirt particles of the concrete slab with wire brush and water,labour charges for filling the bug holes, cracks, joints etc with one component polymer modified fine repair and cosmetic mortar, labour for applying the above coating, scaffolding charges,etc. complete as per IRC SP:80 Clause 6.5.1 and Clause 2808 in the Specifications Book for Roads & Bridges published by the Ministry during April 2013.

Appendix B :- Approach Road

2.1.4:Cutting of trees, including cutting of trunks, branches and removal of stumps, roots, stacking of serviceable material with all lifts and up to a lead of 1000 metres and earth filling in the depression/pit Girth above 1800 mm

2.4.1.B:Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres - Cement Concrete Grade M-15 & M-20. - By Manual Means

12.1.1:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and backfilling with approved material. Ordinary soil - Depth upto 3 m - Manual Means

2.5.2.A:Dismantling of flexible pavements and disposal of dismantled materials up to a lead of 1000 metres, stacking serviceable and unserviceable materials separately Bituminous course - By Mechanical Means

3.15:Scarifying the existing bituminous road surface to a depth of 50 mm and disposal of scarified material with in all lifts and lead upto 1000 metres by Mechanical Means

OD87881/2022-2023:Dry Rubble Masonry for Retaining Walls using Blasted Rubble size below 40 dm3 including wedging them tightly with chips including all cost and conveyance of materials, labour charges etc complete.

12.4:Plain cement concrete 1:3:6 nominal mix in foundation with crushed stone aggregate 40 mm nominal size mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days.

13.5.E.p.2:Plain/Reinforced cement concrete in sub-structure complete as per drawing and Technical Specifications RCC Grade M20 - With Batching Plant, Transit Mixer and Concrete Pump - Height upto 5m

13.5.F.P.2:Plain/Reinforced cement concrete in sub-structure complete as per drawing and Technical Specifications RCC Grade M25 - With Batching Plant, Transit Mixer and Concrete Pump - Height upto 5m

13.5.A:Plain/Reinforced cement concrete in sub-structure complete as per drawing and Technical Specifications PCC Grade M15 - Height upto 5m

OD88386/2022-2023:providing 63 mm pvc pipe for weep hole in retaining wall including all cost conveyance and labour charges etc.

13.6:Supplying, fitting and placing HYSD bar reinforcement in sub-structure complete as per drawing and Technical Specifications

13.9.A:Back filling behind abutment, wing wall and return wall complete as per drawing and Technical Specification Granular material

3.16:Construction of embankment with approved material obtained from borrow pits with all lifts and leads, transporting to site, spreading, grading to required slope and compacting to meet requirement of table 300-2.

3.17:Construction of embankment with approved materials deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacted to meet requirement of table 300-2.

13.10:Providing and laying of Filter media with granular materials/stone crushed aggregates satisfying the requirements laid down in clause 2504.2.2. of MoRTH specifications to a thickness of not less than 600 mm with smaller size towards the soil and bigger size towards the wall and provided over the entire surface behind abutment, wing wall and return wall to the full height compacted to a firm condition complete as per drawing and Technical Specification.

3.18:Construction of sub-grade and earthen shoulders with approved material obtained from borrow pits with all lifts & leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of table No. 300-2

4.1.A.1:Construction of granular sub-base by providing graded Material, mixing in a mechanical mix plant at OMC, carriage of mixed Material to work site, spreading in uniform layers with a motor grader on the prepared surface and compacting with vibratory power roller to achieve the desired density, complete as per clause 401 Grading-I - Plant Mix Method

4.12:Providing, laying, spreading and compacting graded stone aggregate to Wet Mix Macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density.

5.1.a:Providing and applying primer coat with bitumen emulsion ( SS) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.70 - 1.0 kg/sqm using mechanical means.

5.2.a:Providing and applying tack coat with bitumen emulsion( RS) using emulsion pressure distributor at the rate of 0.20 - 0.30 kg per sqm on the prepared bituminous surface cleaned with mechanical broom.

5.2.b:Providing and applying tack coat with bitumen emulsion (RS) using emulsion pressure distributor at the rate of 0.25 - 0.30 kg per sqm on the prepared Granular Surface cleaned with mechanical broom.

5.2.c:Providing and applying tack coat with bitumen emulsion (RS) using emulsion pressure distributor at the rate of 0.30 - 0.35 kg per sqm on the prepared Cement Concrete pavementcleaned with mechanical broom.

5.4.2a:Dense Graded Bituminous Macadam:- For Grading II (26.5 mm nominal size) Providing and laying dense graded bituminous macadam with 80-100 TPH HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder (VG 30) @ 4.0 to 4.5 percent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 505 complete in all respects.

5.6.2.a:Providing and laying bituminous concrete with 80-100 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder( NRMB) @ 5.4 percent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects For Grading - II (13.2 mm Nominal Size)

8.20:Providing, Fixing and erecting 50 mm dia GI pipe railing in 3 rows duly painted on Tubular Steel Railing on Medium Weight Steel Channel ( ISMC series) 100 mm x 50 mm, 1.2 metres high above ground, 2 m centre to centre, complete as per approved drawings including painting over suitable primer .

8.1.A:Construction of cement concrete kerb with top and bottom width 115 and 165 mm respectively, 250 mm high in M 20 grade PCC Using Concrete Mixer on M-10 grade foundation 150 mm thick, foundation having 50 mm projection beyond kerb stone, kerb stone laid with kerb laying machine, foundation concrete laid manually, all complete as per clause 409

Appendix C :- Road Safety and Signages

8.4.11:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 75 cm triangle

8.4.3:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 60 cm circular

8.4.8:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 75 cm octagon

8.5:Providing and fixing of direction and place identification retro-reflectorised sign with 7 years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with area not exceeding 0.9 sqm, with suitable back supporting frame of MS angle 40x40x6 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc.

8.6:Providing and fixing of direction and place identification retro-reflectorised sign with 7 years warranty manufactured as per IRC :67 High Intensity Micro Prismatic (Type IV) grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with an area exceeding 0.9 sqm, with suitable back supporting frame of MS angle 40x40x6 and supported on suitably designed GI pipe pole not less than 50mm NB , 2 Nos. confirming to IS 1239, firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc.

55.10.1:Providing and erecting retro-reflectorised Object Hazard Marker 300mm x 900mm Providing and erecting retro-reflectorised Object Hazard Marker sign with 07 years warranty, manufactured as per IRC 67 USING Type IV ASTM D 4956-09 micro prismatic retro reflective sheeting fixed over aluminium sheetig, 2 mm thick / aluminium composit material sheeting 4 mm thick with suitable back support frame and supported on a mild steel angle iron post 75mmx75mmx6mm, firmly fixed 30cm above ground level by means of properly designed foundation with M 15 grade cement concrete 30cmx30x45cm, 45cm below ground level including painting all non-reflective faces with epoxy paint 2 coats over epoxy primer as per approved drawing and clause 801.300 mm x 900 mm

55.10.2:Providing and erecting retro-reflectorised Object Hazard Marker 450mm x 900mm Providing and erecting retro-reflectorised Object Hazard Marker sign with 07 years warranty, manufactured as per IRC 67 USING Type IV ASTM D 4956-09 micro prismatic retro reflective sheeting fixed over aluminium sheetig, 2 mm thick / aluminium composit material sheeting 4 mm thick with suitable back support frame and supported on a mild steel angle iron post 75mmx75mmx6mm, firmly fixed 30cm above ground level by means of properly designed foundation with M 15 grade cement concrete 30cmx30x45cm, 45cm below ground level including painting all non-reflective faces with epoxy paint 2 coats over epoxy primer as per approved drawing and clause 801. 450mm x 900 mm

8.4.12:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 50cmx 60 cm rectangular (Single chevron etc.)

8.13:Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorising glass beads on Bituminous Surface @ 250 gms per sqm area, the thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35. The finished surface to be level, uniform, and free from streaks and holes.

8.35:Providing and fixing reflective road studs (Raised Pavement Marker) of ' category A' made out of ASA/HIPS/ABS moulded body with shanks and conforming to ASTM D 4280, strong enough to support a load of more than 13.635 T when tested in accordance with ASTM D 4280, reflective panel confirming to ASTM D 788, and reflectivity conforming to clause 804.4. including installation, drilling, fixing with adhesive etc. with 2 years warranty for the road stud as well as for in field performance as per clause 804.7.3 Road Markers/Road Stud with Lense Reflector :-

55.38a:Providing and erecting a "W" metal beam crash barrier comprising of 3 mm thick corrugated sheet metal beam rail, 70 cm above road/ground level, fixed on Structural Steel c section vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 1.8 m high, 1.1 m below ground/road level, all steel parts and fitments to be galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post with a spacer of structural steel c section 150 x 75 x 5 mm, 330 mm long complete as per clause 811.3.

55.16:Providing and fixing guard post Providing and fixing guard post of size 200mmx200mm, 1400mm long, 800mm above ground level and 600mm below GL. casted in M20 Grade concrete reinforced with 4 nos of 8mm dia longitudinal bars and 6mm dia stirrups @ 100mm c/c, firmly fixed in position by means of foundation of size 0.5mx0.5mx0.7m in M15 grade concrete below ground level including painting 2 coats on exposed surface with synthetic enamel paint in alternate white & black band 20cm wide

OD87879/2022-2023:Providing Diamond Retro-reflectorised sheets pasted on glazed tiles of size 20x10cm including all charges etc complete.

55.12:Providing and fixing of median marker Providing and fixing of median marker made of tough, high impact resistant, injection-molded, thermoplastic body having a mnimum Notched Izod Impact strength value of 600J/m at room temperature, when tested accordance with ASTM D256 and shall retain at least 70% of this value when subjected to accelerted weathering for 1000hrs as per ASTM G155 or UL 746C. The Median marker shall have, fluorescent yellow color retro-reflective sheeting min 10cmx10cm/10cm dia size with reflectivity values as per IRC:67 and ASTM D4956 type XI specifications , edge protected with no exposed edges to prevent edge lifting, vandalism, sheeting damage, etc. and fixed by a combination of epoxy adhesive and anchoring

8.8:Painting two coats after filling the surface with synthetic enamel paint in all shades on new plastered concrete surfaces