Kerala Industrial Infrastructure Development Corporation Tender

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Kerala Industrial Infrastructure Development Corporation - KINFRA Tender

Works
Civil And Construction
Eprocure
Opening Date11 Nov 2022
Closing Date12 Dec 2022
Tender AmountRefer Documents 
Notes
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Costs

Description

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BOQ Items

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Storage Bins of 40 Tonnes with 8 partitions of 5 tonnes each with all structural supports / mezzanine floor etc complete as required along with bucket elevator system

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Soaking/Cooking Tanks of 40 Tonnes with 8 partitions of 5 tonnes each with all structural supports / mezzanine floor etc complete as required with conveyors and bucket elevator

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Hot Water Tank of adequate capacity as per design.

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Paddy Dryer of 40 Tonnes capacity as per design to meet the requirements along with bucket elevator etc. complete as required.

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Tempering Bins (3 nos) of 20 Tonnes Capacity each along with bucket elevator to provide feed including conveyors etc complete as required.

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Unit B - Milling and Sorting Pre-cleaner of 5TPH Capacity

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Destoner of 5TPH Capacity

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Husk Sheller of 5TPH Capacity

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Husk Separator of capacity as per design

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Paddy separator of 5TPH Capacity

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Rice Whitener of adequate capacity along with cyclone separator and blowers complete as required

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Rotary Sifter of adequate capacity

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Rice Polisher of adequate capacity

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Intermediate storage bins / hoppers, cyclone separators and blowers complete as required.

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Thickness Grader of adequate capacity

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Length Grader of adequate capacity

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Colour Sorter of capacity as per design to process through 7 chute to cater minimum 1.5 - 13 tonnes per hour etc complete as required with all accessories, air conditioning, cabin etc.

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Rice Storage Bins of 20 Tonnes Capacity ( 1 No. for Broken Rice, 2 No. for Head Rice and 1 No. for Bagging)

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Bucket elevators of (20 numbers minimum) with adequate chutes or ducts, blowers , airlock valves etc complete as required for free flow.

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Semi- Automatic bagging machine with adequate capacity as per design to pack bags of 5 kg, 10 kg, 20 kg, 25 kg , 75 kg etc complete as required.

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Slat conveyor (Stainless Steel) for outdoor application with all elctromechanical components / structural supports and synchronized with the Semi- automatic bagging machine. The conveyor system is intended to convey bags/ packets from the milling section to finished goods godown. The system should have guide rolls and mechanism to take 90 degree turns.

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Supply, installation, testing and commissioning of Silo storage system Design, Engineering, Fabrication and Supply, installation, testing and commissioning of silo storage system at Rice Technology Park in KINFRA Mega Food, palakkad with all Mechanical, Electrical, piping, supports, ducts, chutes, Instrumentation and controls including necessary supporting structures (including freight & landing charges, insurance, transportation, loading and unloaidng including all applicable taxes except GST and duties in country of origin or in India etc.) of the following items complete as required for the proper functioning of the system as detailed in technical specification.

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MECHANICAL Galvanized Flat Bottom Silos (2500MT) with 16.4 meter dia including Discharge gates for Flat Bottom Silos complete as required

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Galvanized Hopper Bottom Silo (250MT) with 6.4 m dia Discharge gates for Flat Bottom Silos complete as required

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Galvanized Hopper Bottom Silo (500MT) with 8.2 m dia Discharge gates for Flat Bottom Silos complete as required

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Grain Level Sensors - 2 Nos per Silo

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Aeration System for Flat Bottom Silos with minimum 15% floor area aeration etc. complete as required

2

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Aeration System for Hopper Bottom Silos

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Sweep auger with motor for Flat Bottom Silos etc. complete as required.

2

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Temparature monitoring system with probs

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Catwalk systems

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Receiving hopper and manual discharge gate (2MT capacity)

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Pre-cleaner (20 T) with cyclone, holding bin and mounting frame etc. complete as required

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Drier (60 T) with Centrifugal air blower and Steam heat exchanger etc. complete as required

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Bucket elevators for loading the feed to Pre cleaner, intermediate silo, drier, silo A, B and C

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Supporting structures for Elevators, Ladders etc. complete as required

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Chain conveyors (interconnecting conveyors including the conveyor to feed hopper inside plant building

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Pneumatic two way gate valves, Pneumatic three way gate valve/distributor and Pneumatic sliding gate (inlet and central outlet of silo)

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Spouts and chutes

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Canopy (closed) for chain conveyors with inspection windows and canopy for conveyors at silo top to interconnect the same and manway to inspect the conveyors.

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Electricals All the electrical works including electrical panels, Switch boards, control units,MCC panel with control gear, cables, all electrical componenets, Electrical wirings including MCB DB's, Switchs, Sockets, Power Cables and Control Cables for entire units, Earthing including lightning protection, Light fixtures, fans, street light poles and fixtures etc. complete as required

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Instrumentation All the instrumentation including PLC and necessary control looping and cabin for accomodating the same.

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Air Compressor Design, Supply, Installation, Testing and Commissioning of Oil Injected Screw type Air Compressor at Rice Technology Park at KINFRA Mega Foord Park, Palakkad (inclusive of all taxes and duties except GST, charges, transportation, loading, unloading) having capacity at 150 cfm (minimum) and discharge pressure at 7.5kg/cm2 minimum with integrated dryer and receiver of adequate capacity, all accessories & fittings etc complete as required as per technical specification for satisfactory functioning of the system.

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GI pipes & fittings Design, Supply, Installation, Testing and Commissioning of GI pipes (including freight & landing charges, insurance and all applicable taxes except GST, and duties in country of origin or in India etc.) of IS 1239 Heavy duty including necessary valves, FRL, ferrule, nuts, nylon tubing, bolts and washers, all pipe fittings, gaskets, pipe supports, structural supports painting etc complete as required as per technical specification for satisfactory functioning of the system.

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