Kerala Electrical And Allied Engineering Company Limited Tender

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Kerala Electrical And Allied Engineering Company Limited - KEL Tender

Works
Electrical and Electronics
Electrical Works
Eprocure
Opening Date28 Jul 2023
Closing Date4 Aug 2023
Tender AmountRefer Documents 
Notes
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BOQ Items

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DO_NOT_SHOW

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Supply &fabrication of MV Panel board using 1.6mm CRCA Sheet Powder Coated(excluding base frame) Incomer-250A TPN Isolator 250/5A,5VA accuracy class1,Resin Cast Metering CT-3 Nos Al busbar 32 x10mm(for R Y B N 1.5 mtr each) Al busbar 32 x6 mm(for outgoings) Cu earth bus 25 x3 mm Ammeter-3 nos VSS &Voltmeter-1 nos each Outgoings 100A,25kA,3Pole MCCB-2 nos 63A,25kA,3Pole MCCB-4nos 40A,25kA,4Pole MCCB-6 nos

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MINI SERVER PANEL

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Supply &fabrication of MV Panel board using1.6mm CRCASheet Powder Coated(excluding base frame) Incomer-250A TPN Isolator 250/5A,5VA accuracy class1,Resin Cast Metering CT-3 Nos Al busbar 32 x10mm(for R Y B N 1.5 mtr each) Al busbar 32 x6 mm(for outgoings) Cu earth bus 25 x3 mm Ammeter-3 nos VSS &Voltmeter-1 nos each Outgoings 100A,25kA,3Pole MCCB-2 nos 63A,25kA,3Pole MCCB-4nos 40A,25kA,4Pole MCCB-6 nos

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HVAC PANEL

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Supply &fabrication of MV Panel board using1.6mm CRCASheet Powder Coated(excluding base frame) Incomer-125A TPN Isolator 100/5A,5VA accuracy class1,Resin Cast Metering CT Al busbar 25 x6mm(for R Y B N 1.5 mtr each) Al busbar 25 x3 mm(for outgoings) Cu earth bus 25 x3 mm Ammeter-3 nos VSS &Voltmeter-1 nos each Outgoings 63A,25kA,3Pole MCCB-7 nos 32A,25kA,3Pole MCCB-3nos

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LSB PANEL

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Supply &fabrication of MV Panel board using1.6mm CRCASheet Powder Coated(excluding base frame) Incomer-125A TPN Isolator 100/5A,5VA accuracy class1,Resin Cast Metering CT Al busbar 25 x6mm(for R Y B N 1.5 mtr each) Al busbar 25 x3 mm(for outgoings) Cu earth bus 25 x3 mm Ammeter-3 nos VSS &Voltmeter-1 nos each Outgoings 63A,25kA,3Pole MCCB-7nos

1

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Supply and fixing of DG Alternative saide cable termination box with necessary connections,bolts&nuts etc

2

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Supply ,Fabrication & Fixing adequate size of exhaust line for 250 KVA DG Set-2 nos

12

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HT TOD METER/CT PT Unit testing Charge

1

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Supply & laying of DWC pipe in ordinary soil 0.75m below ground level including excavation 110/94 mm or nearest size

100

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Earthing Conductors Supply and providing the earth conductors of the following sizes and laying in earth excavated trenches, clamping in built up trenches , walls, trays, racks, risers, trusses, etc. using heavy duty Aluminium Flat or heavy duty GI spacer saddles of which spacing of clamps not exceeding 60cm without making holes in the earthing conductor and pulling through pipes including all minor civil works. All the joints should be properly tinned and connections should only be done using SS Nut and Bolts with double washers etc as required.

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25 x 3 mm Cu strip

10

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25 x 6 mm Cu strip

100

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25 x 6 GI Strip

200

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10 SWG bare copper

60

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8 SWG bare copper

200

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6 SWG bare copper

100

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POWER PANEL

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Supply &fabrication of MV Panel board using1.6mm CRCASheet Powder Coated(excluding base frame) Incomer-125A TPN Isolator 100/5A,5VA accuracy class1,Resin Cast Metering CT Al busbar 25 x6mm(for R Y B N 1.5 mtr each) Al busbar 25 x3 mm(for outgoings) Cu earth bus 25 x3 mm Ammeter-3 nos VSS &Voltmeter-1 nos each Outgoings 100A,25kA,3Pole MCCB-1nos 63A,25kA,3Pole MCCB-6 nos

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PLATE EARTHING Supply and providing earthing with CI earth plate 600mm x 600mm x 6mm thick electrode including accessories, and providing masonary enclosure with cover plate having locking arrangement and watering pipe of 2.7 meter long etc. with charcoal/coke and salt as required conforming to relevant IS, Electrical Inspectorate standards etc.

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For 500kVA Transformer

6

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For 250kVA Generator(2 Nos)

6

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Installation of Generator

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Installation of 250kVA DG set on proposed CC foundation including fuel tank connections, fixing of remote control switch etc.

2

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Leading , Aligning and Fixing of DG Set in Foundation.

2

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Testing and Commissioning of DG Set at available load, including Diesel Fuel.

2

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500KVA Transformer Installation

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Installation of 500 KVATransformer Including Internal Wiring

1

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Leading, Aligning & Fixing of Transformer

1

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Testing & Commissioning of 500KVA Transformer

1

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MAIN SWITCH BOARD WITH PLC BASED AMF Supply, installation, testing & commissioning of inspecterate approved cubical type Main Switch Board Panel suitable for 415 V, 3 Phase, 4 Wire 50 Hz AC supply system having sufficient front surface area fabricated in compartmentalised design from CRCA sheet steel of 1.6 mm thick for frame work and covers, 3 mm thick for gland, plates cleaning and inishing complete with 7 tank process for powder coating in approved shade, having 1250 Amps capacity extensible type TPN Aluminum alloy bus bars of high conductivity, DMC / SMC / FRP bus bar supports, with short circuit withstand capacity of 31 MVA for 1 Sec., bottom base channel of MS section not less than 100 mm x 50 mm x 5 mm thick, fabrication shall be done in transportable sections, entire panel shall have a common copper earth bar of size 32 mm x 6 mm at the rear with 2 Nos. earth stud, solid connections from main bus bar to switch gears with required size of AL. bus bars and control wiring with 1.5 sections, entire panel shall have a common copper earth bar sections, of size 32 mm x 6 mm at the rear with 2 Nos. earth stud,solid connections from main bus bar to switch gears with required size of AL. bus bars and control wiring with 1.5 sq. mm. PVC insulated LSZH (Low Smoke Zero Halogen) copper conductor cables, cable alleys etc. For all MCCBs Ics shall be 100% Icu. The panel shall conform to the Electrical Inspectorate standards and it shall only be manufactured after getting approval from the Electrical Inspectorate and the consultant Busbar 2 Run of 100x 10mm AL.Busbar for each Phase 1 Run of 100 x 10mm AL.Busbar for Neutral

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EB Incomer 1 Nos - 800A, 50kA 4P Microprocessor based EDO ACB with O/C, E/F releases, having thermal memory, breaker contact wear and tear indication in percentage, provision to connect to computer through RS485 port in future and LSIG, Phase unbalance, Over temperature and Nuetral Protections. 1 Set - RYB Indication lamps with Control MCBs 3 Nos - 630/5A CL:1, 10VA CT 1 Nos - Digital Multifunction Meter measuring V, A ,F, KWH, KVA, PF with Control MCBs 1 Nos - Stand by Earth Fault Relay DG Incomer - I 1 Nos - 400 A 36kA 4P Microprocessor based MCCB with E/F releases, ROM and spreader 1 Set - RYB Indication lamps with Control MCBs 3 Nos - 400/5A CL:1, 10VA CT 1 Nos - Digital Multifunction Meter measuring V, A , F, KWH, KVA, PF with Control MCBs 1 Nos - 400A 4P Power Contactor (AC3) 1 Nos - Stand by Earth Fault Relay Surge Protection Device

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3 Nos - 4 Module DIN Rail Mounting Type 1 + Type 2 / Class 1 + class II 100kA SPD on the incoming side of EB Incomer Supply, DG Incomer 1 Supply and DG Incomer 2 Supply with all accessories etc.complete as required. connections to RYB Phases, Neutral and Earth shall be done using 16 Sq.mm Single Core Flexible Copper conductor cables with less than 0.45m in length. DG Incomer - 2 1 Nos - 400 A 36kA 4P Microprocessor based MCCB with E/F releases, ROM and spreader 1 Set - RYB Indication lamps with Control MCBs 3 Nos - 400/5A CL:1, 10VA CT 1 Nos - Digital Multifunction Meter measuring V, A , F, KWH, KVA, PF with Control MCBs 1 Nos - 400A 4P Power Contactor (AC3) 1 Nos - Stand by Earth Fault Relay Surge Protection Device 3 Nos - 4 Module DIN Rail Mounting Type 1 + Type 2 / Class 1 + class II 100kA SPD on the incoming side of EB Incomer Supply, DG Incomer 1 Supply and DG Incomer 2 Supply with all accessories etc.complete as required. The connections to RYB Phases, Neutral and Earth shall be done using 16 Sq.mm Single Core Flexible Copper conductor cables with less than 0.45m in length.

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Bus Coupler 1 Nos - 800A, 50kA 4P Microprocessor based EDO ACB with O/C, E/F releases, having thermal memory, breaker contact wear and tear indication in percentage, provision to connect to computer through RS485 port in future and LSIG, Phase unbalance, Over temperature and Nuetral Protections. 800A 4Pole Contactor-1 nos 400A 4Pole Contactor-2 nos PLC Based AMF with LoadSharing -1 Unit Outgoings 3 Nos - 250A 36kA 4P Thermal Magnetic Type MCCB having 70 to 100% setting provision with E/F releases, ROM and spreader 4 Nos - 250A 36kA 4P Thermal Magnetic Type MCCB having 70 to 100% setting provision with E/F releases, ROM and spreader 2 Nos -125A 36kA 4P Thermal Magnetic Type MCCB having 70 to 100% setting provision with E/F releases, ROM and spreader 1 Nos -160A TP Isolator

1

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HT TOD Meter

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Supply, installation, testing and commissioning of HT TOD Meter of approved brand & Conforming to relevant IS and KSEB, Electrical Inspectorate regulations, IP 51 with unbreakable transparent cover, provision for sealing, anti-tamper features real time and calibrated quartz clock tested by KSEB. This scope also includes the testing of TOD Meter and obtaining test certificate from Electrical Inspectorate / KSEB / TMR. (*All Statutory fees shall be remitted by the Client /Consumer or it shall be reimbursed on the submission of supporting documents.

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HT CABLE Supply, laying, testing and commissioning of 11 KV grade XLPE insulated armoured cables of the following size and laying in earth excavated trenches, clamping in built up trenches, trays using heavy duty Aluminium or GI Flat or byusing heavy duty GI spacer saddles and on 11 KV pole structure using necessary heavy duty GI supports and clamps of which spacing of clamps not exceeding 50cm and pulling through pipes etc including all minor civil works.

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3C x 300 Sq.mm

60

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HT END TERMINATION

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Supply and making outdoor cable end termination with heat shrinkable jointing kit complete with all accessories including lugs, additional sleeves etc suitable for following size of 3 core, XLPE Aluminium conductor cable of 11KV grade as required.

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300 sq mm

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Supply and making indoor cable end termination with heat shrinkable jointing kit complete with all accessories including lugs, additional sleeves etc suitable for following size of 3 core, XLPE Aluminium conductor cable of 11KV grade as required.

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300 sq mm

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Supply & erection of vertical and horizontal type cable trays and cable supports fabricated out of MS flats with sufficient width and spacing between successive cross members and supported at adequate spacing. The cable trays and supports shall be painted with 2 coats of Zinc Chromate Primer and 2 coats of enamel paint.

1500

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LT CABLES Supply, laying, testing and commissioning of PVC 1.1 KV grade XLPE insulated armoured Aluminium / Copper cables of the following sizes and laying in earth excavated trenches, clamping in built up trenches, trays, racks, risers, trusses, walls etc using heavy duty Aluminium Flat or heavy duty GI spacer saddles of which spacing of clamps not exceeding 50cm and pulling through pipes including all minor civil works.

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3.5C x 400 Sq.mm Al. cable

40

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3.5C x 300 Sq.mm Al. cable

80

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3.5C x 240 Sq.mm Al. cable

50

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3.5C x 185 Sq.mm Al. cable

130

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3.5C x 150 Sq.mm Al. cable

50

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3.5C x 120 Sq.mm Al. cable

30

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3.5C x 95 Sq.mm Al. cable

50

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3.5C x 70 Sq.mm Al. cable

22

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3.5C x 50Sq.mm Al. cable

60

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3.5C x 35 Sq.mm Al. cable

60

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4C x 25 Sq.mm Al. cable

90

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4C x 16 Sq.mm Al. cable

30

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4C x10 Sq.mm Al. cable

45

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4C x 6 Sq.mm Al. cable

20

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4C x4 Sq.mm Al. cable

1

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2C x 2.5 sq.mm cu cable

60

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2C x 1.5sq.mm cu cable

1

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6C x 1.5mmsq.mm cu cable

1

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6C x 2.5mmsq.mm cu cable

100

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GLANDING AND TERMINATION Supply and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE Aluminium conductor cable of 1.1 KV grade as required.

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3.5C x 400 Sq.mm Al. cable

6

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3.5C x 300 Sq.mm Al. cable

1

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3.5C x 240 Sq.mm Al. cable

1

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3.5C x 185 Sq.mm Al. cable

12

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3.5C x 150 Sq.mm Al. cable

4

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3.5C x 120 Sq.mm Al. cable

4

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3.5C x 95 Sq.mm Al. cable

4

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3.5C x 70 Sq.mm Al. cable

4

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3.5C x 50Sq.mm Al. cable

2

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3.5C x 35 Sq.mm Al. cable

2

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4C x 25 Sq.mm Al. cable

4

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4C x 16 Sq.mm Al. cable

2

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4C x10 Sq.mm Al. cable

2

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4C x 6 Sq.mm Al. cable

4

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4C x4 Sq.mm Al. cable

4

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SAFETY EQUIPMENTS

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Supply and fixing HT danger notice plate of 250 mm x 200mm, made of mild steel at least 2mm thick and vitreous enamelled white on both sides and with inscriptions in signal red colour on front side as required.

4

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Supply and fixing MV danger notice plate of 200 mm x 150mm, made of mild steel at least 2mm hick and vitreous enamelled white on both sides and with inscriptions in signal red colour on front side as required.

3

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Supply and fixing 2Kg Dry Chemical Powder (DCP) type fire extinguisher complete with Gun Metal cap, hose with squeeze grip nozzle, wall fixing brackets conforming to BIS: 2171 and with ISI mark

3

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Supply and fixing safety instruction chart in word duly framed in good frame work as required.

1

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Supply and providing a set of 2 Nos. 9.5 Litre capacity GI bucket painted in post office red colour with prior coat of red oxide paint and written with white paint "FIRE" and mounted on MS angle iron frame with bracket of appropriate size and capacity including filling sand etc.

3

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Supply and providing First Aid Box as approved by St. John Ambulance Brigade / Indian Red Cross conforming to IS 2217: 1963

1

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Supply and fixing laminated shock treatment chart duly mounted on a good frame work

1

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Supply and providing electrical grade rubber mat of size 2m x 1m having 12mm thickness in front of panels and DBs conforming to IS 15652 : 2006 standard.

2

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Supply and providing electrical grade rubber mat of size 2m x 1m having 6mm thickness in front of panels and DBs conforming to IS 15652 : 2006 standard.

2

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Supply and providing 1 pair of 11KV tested rubber gloves conforming to IS 4770 : 1991.

1

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Supply and providing 11KV tested discharge rod conforming to IEC 61230

1

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Supply and providing tested industrial safety helmet conforming to IS 2925 : 1984

2

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DOCUMENTATION

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Taking soil resistivity at site and obtaining test certificate from Electrical Inspectorate (*All Statutory fees shall be remitted by the Client / Consumer or it shall be reimbursed on the submission of supporting documents).

1

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Preparation of drawings and getting approval from Electrical Inspectorate. (*All Statutory fees shall be remitted by the Client / Consumer or it shall be reimbursed on the submission of supporting documents).

1

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Submission of completion report, arranging inspection and obtaining Sanction Order from Electrical Inspectorate. (All Statutory fees shall be remitted by the Client / Consumer or it shall be reimbursed on the submission of supporting documents

1

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Co-ordination with KSEB for getting power allocation by submission of 7 sets of HT agreement and executing the agreement etc.(All Statutory fees shall be remitted by the Client / Consumer or it shall be reimbursed on the submission of supporting documents).

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