HLL Lifecare Limited Tender

od70023/2023_2024 : Design, Supply, erection, testing and commissioning of suitable Automatic Power Factor Correction Panel having upto 150 kVAR capacitors. The panel must comprise of 320A MCCB as incomer and suitable outgoing switchgears as required. The panel shall have necessary inductors and shall maintain 0.99 lagging power factor and shall be designed as per standards of Electrical Inspectorate and Electricity Board.

od70028/2023_2024 : Supplying, Installation, testing commissioning of cubical type LT panel suitable for 415 V, 3 Phase, 4 Wire 50 Hz AC supply system having front surface area 10 sq.mtr (Approx.) fabricated in compartmentalized design from CRCA sheet steel of 2 mm thick for frame work and covers, 3 mm thick for gland, plates i/c cleaning finishing complete with 7 tank process for powder coating in approved shade, having 2500 Amp capacity extensible type aluminium bus bars of high conductivity, DMC / SMC bus bars of high conductivity, DMC/ SMC busbar supports, with short circuit withstand capacity of 31 MVA for 1 Sec., bottom base channel of MS section not less than 100 mm x 50 mm x 5 mm thick, fabrication shall be done in transportable sections, entire panel shall have a common copper earth bar of size 50 mm x 5 mm at the rear with 2 Nos. earth stud, solid connections from main bus bar to switch gears with required size of Al. bus bars and control wiring with sq. mm. PVC insulated copper conductor S/C cable, cable alleys, cable gland plates in two half, i/c providing following switch gears:- (I)Incoming :1 Nos 2500 Amps each four pole horizontal draw out type air circuit breaker of fault breaking capacity 50 KA (Ics=Icu upto 433 V manually operated, fitted with interlocked door, automatic safety shutters, mechanical ON/OFF and service/test/isolated position indicators and frame earthing contact, conforming to IS 1397- 2 : 1993 as amended up-to-date complete with following accessories for each ACB (a) Independent manual spring closing mechanism- 1 No. (b) Microprocessor release (EMI EMC certified) for over current, earth fault short circuit protection- 1 set.(c) Analog 96 mm square flush pattern / Digital* type Voltmeter (0-500 V), with selector switch back up HRC fuses/MCBs-1 set.(d) Analog 96 mm. square flush pattern/ Digital* type Ammeter (0-2500Amp), with selector switch and one set of 3 nos. CTs of ratio 2500/5A Class I accuracy and 15 VA burden- 1set. (e) 3 Nos. Phase indication LED lamps with 2 Amp back up HRC fuse, breaker ‘ON indicating light with 2 A HRC fuse, test terminal block set, fuses, circuits as per standard practice, auxiliary contacts for positive interlocking of the breakers as required.(f) Shunt trip coil 220 V A.C.(III) Bus Bars: TPN Aluminum bus bars of minimum 2500 Amps capacity with heat shrinkable colored sleeves and i/c DMC/SMC bus bar cross section, size supports their spacing etc. for withstanding fault level of 31 MVA for 1 Sec. (V) Outgoing :(1) (a) 1 Nos. 320 Amp 4 Pole MCCB (Ics = 36kA upto 433 V) (b) CTs of ratio 400/5 Amps (1 set of 3 Nos.) for each MCCB (c) Analog 96 mm sq/Digital* type ammeter (0-400 Amp) with selector switch set. (2) (a) 2 Nos. 100 Amp 4 Pole MCCB (Ics =25kA upto 433 V) (b) CTs of ratio 100/5 Amps set (1 set of 3 Nos.) for each MCCB (c) Analog 96 mm sq./Digital* type ammeter (0-100Amp) with selector switch set. (3) (a) 8 Nos. 250 Amp 4 Pole MCCB (Ics =35kA upto 433 V) (b) CTs of ratio 250/5 Amps set (1 set of 3 Nos.) for each MCCB (c) Analog 96 mm sq./Digital* type ammeter (0-250Amp) with selector switch set. Low set Earth Fault Relay,Restricted Earth Fault Relay (d)SPD-Class B with voltage protection level 1.3kV,Lightning current arresting capacity 50kA (10/350) per pole and upto 150kA (10/350) - 3Nos, MCD-Class B for neutral and arresting capacity of 125kA (10/350 microsecond), protection level 1.5kV- Nos.The switchgears/measuring instruments shall be as per the Choice of the Engineer in charge. The panel shall be mounted on required structural steel supports and frames for mounting, the price quoted shall be inclusive of the same. The panel shall have suitable provision for connecting to the bus duct and shall be provided with necessary earth leakage relays as per the Inspectorate Norms. The panel shall be as per the IS standards and shall conform to all norms of EB/Inspectorate. Make of Switchgear : ABB/L& T/Schneider Electric/Siemens

Indoor HT Panel

od70020/2023_2024 : Supply, installation, testing and commissioning of Indoor type Single HT VCB panel, floor mounted, fabricated with 2mm thick CRCA sheet suitably reinforced, powder coated, with segregated HT LT compartment consisting of One no. 11 kV, 630A, TP, 350-500 MVA, VCB, with suitably interlocked earthswitch, having horizontal draw out and isolation. The VCB shall be fitted with spring mechanism (manual) for closing, ON, OFF LED /mechanical indication lamp, emergency trip, Microprocessor based Protection relays (3 OC 1 EF), high speed tripping relay, trip circuit supervision relay, safety shutter etc. Thebreaker shall be complete with closing coil, tripping coil and shunt trip. Providing necessary power pack (in-built) also forms part of the scope. The panel shall be provided with the required no. of auxiliary contacts with 4NO+4NC spare contacts. Components in the panel shall also include, but not limited to the following items. 1 no. Trip neutral close (T-N-C) switch. 1 no. Digital voltmeter scaled 0-15KV with selector switch, 1 no. Digital ammeter scaled 0-100 A with selector switch, 1 set On, Off, Trip, Trip healthy, spring charge indication lamp, 1 set panel earth bus. 1 set Inbuilt Power pack of 110V AC input with DC output for control indication, 1 set Draw out type 3 limb, 11 kV/110V, 50/100VA, class 0.2, epoxy cast resin potential transformer with necessary HT LT fuses. 1 set Epoxy resin cast CT with suitable ratio as per demand load, with 15VA, class 0.2S for metering 15VA class 5P10 for protection, 1 No. 3 phase 4 wire, HT TOD meter, class 0.2S including all accessories like test terminal block, control fuse, control cable etc as per the requirement of KSEB, 1 no Panel heater with a control switch and illumination lamp with door switch. 1 set Test terminal block. 1 set 630A, 26.2kA, TP copper bus having a current density of 1.2A per sqmm duly sleeved with all accessories and insulators complete as required. Necessary surge protectors as per requirement of KSEB shall be provided. Required Danger boards,signages, lettering etc. The panel shall be subjected to all routine tests as per IS/IEC standards. Type test certificate of identical panel shall be submitted. The VCB panel shall be provided with all necessary standard safety feature as per IS door interlocks such as breaker cannot be drawn out when breaker is in ON position and similarly breaker cannot be closed unless it is fully in drawn in condition. In addition to the above, 11kV HT panel shall be with all requirements as per the guidelines by Local E.B authorities and Electrical inspectorate

HT Cabling and Termination

od70016/2023_2024 : Supply of following 11kV (E) grade XLPE insulated PVC sheathed compact circular armoured aluminium conductor HT power cable, insulation screened with extruded semi conducting compound in combination with copper tape suitable for 11kV earthed system confirming to relevant standard. 3C x 300 sq mm

8.1.2 : Laying of one number PVC insulated and PVC sheathed / XLPE power cable of 11 KV grade of following size direct in ground including excavation, sand cushioning, protective covering and refilling the trench etc as required.Above 120 sq. mm and upto 400 sq. mm

10.4.4 : Supplying and making indoor cable end termination with heat shrinkable jointing kit complete with all accessories including lugs suitable for following size of 3 core, XLPE aluminium conductor cable of 11 KV grade as required:300 sq. mm

10.5.4 : Supplying and making outdoor cable end termination with heat shrinkable jointing kit complete with all accessories including lugs suitable for following size of 3 core, XLPE aluminium conductor cable of 11 KV grade as required :300 sq. mm

14.14.3 : Providing, laying and fixing following dia RCC pipe NP2 class (light duty) in ground complete with RCC collars, jointing with cement mortar 1:2 (1 cement : 2 fine sand) including trenching (75 cm deep) and refilling etc as required.250 mm dia

LT Cabling and Termination

90.12.5.41 : Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of 1.1KV grade of the following sizes in the existing RCC/ HUME / STONE WARE/ GI/ DWC pipe as required. 4 core 16 sq mm

9.1.2 : Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.2 X 10 sq. mm (19mm)

90.12.37.3 : Supply & laying of one number PVC insulated and PVC sheathed armoured copper power cable of 1.1KV grade of the following sizes in ground including excavation of trench of size 35 x 75 cm, refilling the trench etc. as required but excluding sand cushioning and protective covering (in ordinary soil).2 X 10 sq. mm

90.12.5.37 : Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of 1.1KV grade of the following sizes in the existing RCC/ HUME / STONE WARE/ GI/ DWC pipe as required. 3.5 core 400 sq mm

90.12.5.12 : Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of 1.1KV grade of the following sizes in the existing RCC/ HUME / STONE WARE/ GI/ DWC pipe as required. .3 core 4 sq mm

90.12.7.12 : Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required. .3 core 4 sq mm

Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.3 1/2X 400 sq. mm (62mm)

90.12.7.29 : Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required. 3.5 core 50 sq mm

9.1.33 : Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.4 X 16 sq. mm (28mm)

9.2.19 : Supplying and making outdoor end termination with cast resin compound including aluminium lugs and other jointing materials for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.3 1/2 X 50 sq. mm

9.1.27 : Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.3 1/2X 185 sq. mm (57mm)

90.12.24.13 : Supply of superior quality copper tubular cable socket and making core termination of cables of the following sizes including crimping etc. as required. 185 sq mm

od73735/2023_2024 : Supply laying of one number PVC insulated and flexible copper power cable of 1.1KV grade of the following sizes in the existing RCC/ HUME / STONE WARE/ GI/ DWC pipe as required.single core 185 sq mm

GI Pipe

14.13.4 : Providing, laying and fixing following dia G.I. pipe (medium class) in ground complete with G.I. fittings including trenching (75 cm deep)and re-filling etc as required 150 mm dia

14.13.2 : Providing, laying and fixing following dia G.I. pipe (medium class) in ground complete with G.I. fittings including trenching (75 cm deep)and re-filling etc as required 80 mm dia

14.15.4 : Supplying and laying of following size DWC HDPE pipe ISI marked along with all accessories like socket, bend, couplers etc. conforming to IS 14930, Part II complete with fitting and cutting, jointing etc. in the existing trench, complete as required.160 mm dia (OD-160 mm & ID-135 mm nominal)

14.15.5 : Supplying and laying of following size DWC HDPE pipe ISI marked along with all accessories like socket, bend, couplers etc. conforming to IS 14930, Part II complete with fitting and cutting, jointing etc. in the existing trench, complete as required.200 mm dia (OD-200 mm & ID-175 mm nominal

Switchgear and DB

2.5.1 : Supplying and fixing of following ways surface/ recess mounting, vertical type, 415 volts, TPN MCB distribution board of sheet steel, dust protected, duly powder painted, inclusive of 200 amps tinned copper bus bar, common neutral link, earth bar, din bar for mounting MCB's (but without MCB's and incomer ) as required .(Note : Vertical type MCB TPDB is normally used where 3 phase outlets are required.)4 way (4 + 12), Double door

2.10.1 : Supplying and fixing 5 amps to 32 amps rating, 240/415 volts, "C" curve, miniature circuit breaker suitable for inductive load of following poles in the existing MCB DB complete with connections, testing and commissioning etc. as required.Single pole

2.10.4 : Supplying and fixing 5 amps to 32 amps rating, 240/415 volts, "C" curve, miniature circuit breaker suitable for inductive load of following poles in the existing MCB DB complete with connections, testing and commissioning etc. as required.Triple pole

2.13.2 : Supplying and fixing following rating, four pole, 415 volts, isolator in the existing MCB DB complete with connections, testing and commissioning etc. as required.63 amps

2.15.3 : Supplying and fixing following rating, four pole, (three phase and neutral), 415 volts, residual current circuit breaker (RCCB), having a sensitivity current 30 mA in the existing MCB DB complete with connections, testing and commissioning etc. as required.63 amps

2.3.4 : Supplying and fixing following way, single pole and neutral, sheet steel, MCB distribution board, 240 V, on surface/ recess, complete with tinned copper bus bar, neutral bus bar, earth bar, din bar, interconnections, powder painted including earthing etc. as required. (But without MCBIRCCB/Isolator 16 way, Double door

2.12.1 : Supplying and fixing following rating, double pole, 240 volts, isolator in the existing MCB DB complete with connections, testing and commissioning etc. as required.40 amps

2.14.2 : Supplying and fixing following rating, double pole, (single phase and neutral), 240 V, residual current circuit breaker (RCCB), having a sensitivity current 30 mA in the existing MCB DB complete with connections, testing and commissioning etc. as required.40 amps

Point Fixtures

od70018/2023_2024 : Supply and Installation of single phase Heavy Duty Exhaust Fan having 450 mm sweep and speed of minimum 1300 rpm along with all accessories complete as required. Make: Havells/Almonard/CG or equivalent

od70022/2023_2024 : Supply of 11KV grade safety gloves.

od70026/2023_2024 : Supply and Installation of Emergency push button with covering box.

od70030/2023_2024 : Supply and fixing of double pole Weather proof MCB enclosure IP66 rated.

od70031/2023_2024 : Supply, conveyance and Installation of compact 10-15W LED Bulkhead Light giving soft glare free, Cool White light complete with electronic driver including all required mounting accessories, frames, complete ( Make: Philips/WIPRO/Havells or equivalent)

od70033/2023_2024 : Supply, conveyance and Installation of compact, 20 W LED tube light with 1800 lumen giving soft glare free light including all required mounting accessories, frames complete. (Philips/WIPRO/Havells or equivalent)

90.15.4.3 : Supply Conveyance, installation, testing and commissioning of 70W LED street light output greater than 105lumen/W 4000-6000 K with IP 66 protection LED Chip make Cree/Lumilled/Nichea with power factor greater than 0.95 at full load, internal surge protection up to 8 KV,and Aluminium pressure die-cast Powder coated housing,acrylic cover complete with THD Less than 10%, power factor greater than 0.98, RoHS compliant, duly wired up for use on 230 V AC supply. Driver compartment should be seperatly accessible for maintenance (LM 79&80 certificates from NABL accredited Third party lab to be produced mentioning chip manufacturer)

Residual Current Device for EV Chargers

od70014/2023_2024 : Providing and fixing following rating 4 pole Residual Current device having current sensitivity of 30mAand terminal spreaders in outdoor panel board to be fixed in wall including drilling holes in cubicle panel, making connections, etc. as required250 Amp, 30mA RCD

Wiring

1.14.1 : Wiring for circuit/ submain wiring alongwith earth wire with the following sizes of FRLS PVC insulated copper conductor, single core cable in surface / recessed medium class PVC conduit as required 2x1.5 sq.mm + 1x1.5 sq.mm earth wire

1.10.3 : Wiring for light point/ fan point/ exhaust fan point/ call bell point with 1.5 sq.mm FRLS PVC insulated copper conductor single core cable in surface / recessed medium class PVC conduit, with modular switch, modular plate, suitable GI box and earthing the point with 1.5 sq.mm. FRLS PVC insulated copper conductor single core cable etc as required. Group C

1.14.2 : Wiring for circuit/ submain wiring alongwith earth wire with the following sizes of FRLS PVC insulated copper conductor, single core cable in surface / recessed medium class PVC conduit as required 2X 2.5 sq. mm + 1 X 2.5 sq. mm earth wire

1.21.1 : Supplying and fixing of following sizes of medium class PVC conduit along with accessories in surface/ recess including cutting the wall and making good the same in case of recessed conduit as required.20 mm

1.21.2 : Supplying and fixing of following sizes of medium class PVC conduit along with accessories in surface/ recess including cutting the wall and making good the same in case of recessed conduit as required.25 mm

1.31 : Supplying and fixing suitable size GI box with modular plate and cover in front on surface or in recess, including providing and fixing 3 pin 5/6 amps modular socket outlet and 5/6 amps modular switch, connection etc. as required. (For light plugs to be used in non residential buildings).

1.55.3 : Wiring for group controlled (looped) light point/fan point/exhaust fan point/ call bell point ( without independent switch etc.) with 1.5 sq. mm FRLS PVC insulated copper conductor single core cable in surface/ recessed PVC conduit, and earthing the point with 1.5 sq. mm FRLS PVC insulated copper conductor single core cable etc. as required.Group C

1.56 : Supplying and fixing suitable size Gl box with modular plate and cover in front on surface or in recess, including providng and fixing 2 Nos. 3 pin 5/6 A modular socket outlets and 2 Nos. 5/6 A modular switches, connection etc. as required. (For light plugs to be used in non residential buildings).

1.24.3 : Supplying and fixing following modular switch/ socket on the existing modular plate & switch box including connections but excluding modular plate etc. as required.15/16 amp switch

1.24.5 : Supplying and fixing following modular switch/ socket on the existing modular plate & switch box including connections but excluding modular plate etc. as required.6 pin 15/16 amp socket outlet

1.27.2 : Supplying and fixing following size/ modules, GI box alongwith modular base & cover plate for modular switches in recess etc as required.3 Module (100mmX75mm)

1.24.1 : Supplying and fixing following modular switch/ socket on the existing modular plate & switch box including connections but excluding modular plate etc. as required.5/6 amps switch

90.10.3.23 : Supply and Fixing the following modular switches & accessories in the existing front plates and giving necessary connections as required (RoHS compliant ) )16A 3 pin plug top

Earthing

5.4 : Earthing with G.I. earth plate 600 mm X 600 mm X 6 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 metre long etc. with charcoal/ coke and salt as required.

od70019/2023_2024 : Earthing with C.I. earth plate 1200 mm X 1200 mm X 12 mm thick including accessories, andproviding masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 metre long etc. with charcoal/ coke and salt as required.

5.8 : Supplying and laying 25 mm X 5 mm copper strip at 0.50 metre below ground as strip earth electrode, including connection/ terminating with nut, bolt, spring, washer etc. as required. (Jointing shall be done by overlapping and with 2 sets of brass nut bolt & spring washer spaced at 50mm)

5.9 : Supplying and laying 25 mm X 5 mm G.I strip at 0.50 metre below ground as strip earth electrode, including connection/ terminating with G.I. nut, bolt, spring, washer etc. as required.(Jointing shall be done by overlapping and with 2 sets of G.I. nut bolt & spring washer spaced at 50mm)

5.18 : Providing and fixing 6 SWG dia G.I. wire on surface or in recess for loop earthing along with existing surface/ recessed conduit/ submain wiring/ cable as required.

5.19 : Providing and fixing 4.00 mm dia copper wire on surface or in recess for loop earthing along with existing surface/ recessed conduit/ submain wiring/ cable as required.

5.20 : Providing and fixing earth bus of 50 mm X 5 mm copper strip on surface for connections etc. as required.

Safety Equipment

2.21 : Providing and fixing M.V. danger notice plate of 200 mm X 150 mm, made of mild steel, at least 2 mm thick, and vitreous enameled white on both sides, and with inscription in single red colour on front side as required.

2.22 : Providing and fixing H.T. danger notice plate of 250 mm X 200 mm, made of mild steel, at least 2 mm thick, and vitreous enameled white on both sides, and with inscription in single red colour on front side as required.

od70024/2023_2024 : Providing of rubber mat 1 mtr x 2 mtr having thickness 2.5 mm , insulation strength to withstand voltages upto 15 kV as per IS 5424:1969

od70027/2023_2024 : Providing of rubber mat 1 mtr x 2 mtr having thickness 2mm , insulation strength to withstand voltages upto 3.3 kV as per IS 5424:1969

od70029/2023_2024 : Supplying and fixing safety instruction chart in word duly framed with 5 mm thick glass as required (approximate area 1.2 sqm)

od70032/2023_2024 : Providing of set of 4 nos 9.5 ltr capacity GI bucket painted in post office red colour with prior coat of red oxide paint and written with white paint 'FIRE' and mounted on M S angle iron frame with bracket of appropriate size including filling with sand.

od70034/2023_2024 : Supply installation of CO2 type fire extinguisher of 4.5 kgs. Make SAFEX / MINIMAX / CEASEFIRE or equivalent

od70035/2023_2024 : Supply and Fixing of Fire Extinguisher dry chemical powder (ABC) Stored pressure type 4.5 kg capacity as per IS:15683 with ISI mark and with initial charger and installation brackets.

Miscellaneous Works

od70021/2023_2024 : Preparation of all drawings, submit to Panchayath, Municipality, KSEB, Electrical Inspectorate, Kerala Water Authority, State Pollution Control board, Fire Department, Factories and Boilers and other agencies if any for getting approval and sanction. (All statutory fees shall be borne by Client - Actual amount shall be paid after submission of bill)

od70025/2023_2024 : Testing and Issuing of valid test certificates of Earth pits.

Lightning Arrestor

6.2 : Providing and fixing of lightning conductor finial, made of 25 mm dia 300 mm long, G.I. tube,having single prong at top, with 85 mm dia 6 mm thick G.I. base plate including holes etc. complete as required.

6.7 : Providing and fixing G.I. tape 20 mm X 3 mm thick on parapet or surface of wall for lightning conductor complete as required.(For horizontal run)

6.8 : Providing and fixing G.I. tape 20 mm X 3 mm thick on parapet or surface of wall for lightning conductor complete as required.(For vertical run)

6.12 : Providing and fixing testing joint, made of 20 mm X 3 mm thick G.I. strip, 125 mm long, with 4 nos. of G.I. bolts, nuts, chuck nuts and spring washers etc. complete as required.

6.14 : Providing and laying G.l. tape 32 mm X 6 mm from earth. electrode directly in ground as required.

Bus Ducting

od70013/2023_2024 : Design, Fabricating, Supplying, installing by suspension on ceiling, testing and commissioning of following capacity Bus Bar Trunking for use on 3 phase 4 wire 415 volts, 50Hz A.C. supply with metal clad enclosure having IP-54 rating after fixing the tap off boxes and all accessories, made of 1.6mm thick steel sheet duly powder coated in convenient sections complete with 4 Nos aluminium bus bars having current density of 130 A/ sq cm at nominal current rating, necessary joints, elbow joints expansion joints and bends, fire barrier at each floor, provision of tapping at every metre, adopter box and copper flexible for joints, continuous earthing with 2 Nos aluminium strip of suitable size (one on each side) including, G.I. clamping brackets, suspenders, angle iron bracket, steel fasteners, connecting to earthing system etc. as required. 2500 amps 50 KA SC for 1 sec